20
TD01200001E For more information visit: www.eatonelectrical.com LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide Technical Data New Information Description Page Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Complete Breaker Selection and Ordering Information . . . . . . . . . . . . . . . 4 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Internal Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Internal Accessories Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Earth Leakage (Ground Fault) Modules . . . . . . . . . . . . . . . . . . . . . . . . . 9 Plug-in Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Flange Mounted Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Flex Shaft Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Through-the-Door Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . 10 Direct (Close-Coupled) Handle Mechanism . . . . . . . . . . . . . . . . . . . . . . 11 Special Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Time-Current Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Current Limiting Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Td 01200001 e

Embed Size (px)

Citation preview

Page 1: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

LG Molded Case Circuit Breakers

250 – 630 Amperes Ordering Guide

Technical Data

New Information

Description Page

Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Complete Breaker Selection and Ordering Information . . . . . . . . . . . . . . .

4

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Internal Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Internal Accessories Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Earth Leakage (Ground Fault) Modules . . . . . . . . . . . . . . . . . . . . . . . . .

9

Plug-in Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Flange Mounted Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Flex Shaft Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Through-the-Door Handle Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . .

10

Direct (Close-Coupled) Handle Mechanism . . . . . . . . . . . . . . . . . . . . . .

11

Special Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Time-Current Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Current Limiting Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Page 2: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical Data

Page

2

Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Catalog Numbering System

Table 1. LG Catalog Numbering System

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

Contact factory if needed before September 2004.

Table 2. Trip Unit Catalog Numbering System

Contact factory if needed before September 2004.

L G S 3 25O FA G

Frame

L

Standard/Application

G = IEC/CE/UL�/CSA�

Performance (Icu)

600 480 415 240

E 18 35 35 65

S 25 50 45 85

H 35 65 70 100

C � 50 100 100 200

K Molded Case Switch

Poles

3 = Three4 = Four — Neutral 0% Protected7 = Four — Neutral 100% Protected8 = Four — Neutral 0 – 60% Protected9 = Four — Neutral 0 – 100% Protected

Amperes

250300350400500600

630 � Trip Unit

AA = Adjustable AdjustableFA = Fixed AdjustableKS = Molded Case Switch33 = 310+ Electronic LS �32 = 310+ Electronic LSI �35 = 310+ Electronic LSG �36 = 310+ Electronic LSIG �NN = Frame Only (No Trip)

Terminations/Hardware

Terminals Mounting Hardware

M = Metric End CapsG = Line/Load StandardW = Without Lugs

MetricMetricMetric

LT 4 250 FA

Trip

LT

Amperes

250300350400500600630

Poles

3 = Three4 = Four — Neutral 0% Protected7 = Four — Neutral 100% Protected8 = Four — Neutral 0 – 60% Protected9 = Four — Neutral 0 – 100% Protected

Trip Unit

AA = Adjustable Adjustable Thermal-MagneticFA = Fixed Adjustable Thermal-MagneticKS = Molded Case Switch33 = 310+ Electronic LS �32 = 310+ Electronic LSI �35 = 310+ Electronic LSG �36 = 310+ Electronic LSIG �

Page 3: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical Data

Effective: March 2004 Page

3

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Product Specifications

Table 3. LG Rating Chart

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

Contact factory if needed before September 2004.

2-poles in series. Ratings (dc) apply to substantially non-inductive circuits.

3-poles in series. Ratings (dc) apply to substantially non-inductive circuits.

Not suitable for dc application. 4-pole ground fault not available.

LG

Maximum Rated Current (Amperes) 400, 630

Breaker Type E S H C

Breaker Capacity (kA rms) ac 50 – 60 Hz

NEMA

UL 489 240 Vac 65 85 100 200

480 Vac 35 50 65 100

600 Vac 18 25 35 50

IEC 60947-2 220 – 240 Vac I

cu

65 85 100 200

I

cs

65 85 100 150

380 – 415 Vac I

cu

35 50 70 100

I

cs

35 50 70 75

660 – 690 Vac I

cu

12 20 25 35

I

cs

6 10 13 18

250 Vdc

I

cu

10 22 42 42

I

cs

10 22 42 42

600 Vdc

I

cu

10 22 35 35

I

cs

10 22 35 35

Number of Poles 3, 4

Ampere Range 100 – 630 A

Trip UnitsF = FixedA = AdjustableT = ThermalM = Magnetic

FT-AMAT-AMElectronic (Digitrip RMS 310)Molded Case SwitchMotor Circuit Protector

Interchangeable

Built-in

Thermal Magnetic Fixed Thermal

Adjustable Thermal

Magnetic Adjustable

Electronic rms

LS

LSI

LSG

LSIG

Dimensions in Inches (mm) H W D

3-Pole 10.13 (257.3) 5.48 (139.2) 4.06 (103.1)

4-Pole 10.13 (257.3) 7.22 (183.4) 4.06 (103.1)

Weight (approximate) lbs. (kgs.) 3-Pole 4-Pole

16 (7.3) 20 (9.1)

Utilization Category A

Page 4: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical Data

Page

4

Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Complete Breaker Selection and Ordering Information

Table 4. IC Rating at 415/480 V — Complete Breaker (Includes Frame, Trip Unit, Standard Terminals and Mounting Hardware)

Substitute suffix “W” for suffix “G” for breakers without lugs.

Neutral protection is indicated by the fourth character: 4 = 0%, 7 = 100%, 8 = adjustable 0 – 60% and 9 = 0 – 100%.

Typically used in IEC markets, adjustable thermal, adjustable magnetic trip units are not UL labeled.

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

Contact factory if needed before September 2004.

Table 5. IC Rating at 415/480 V — Complete LG Breaker with Electronic Trip Unit (Includes Frame, Trip Unit, Standard Terminals and Mounting Hardware)

Neutral CT for LSG and LSIG applied to 4-wire applications must be ordered as a separate item.

Required for 4-wire systems.

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

Neutral protection: 4= 0%, 6 = 60%, 7 = 100%. Electronic trip unit neutral protection is not adjustable.

AmpereRating

3-Pole 4-Pole (0%)

3-Pole 4-Pole (0%)

Fixed Thermal/Adjustable Magnetic

Adjustable Thermal/Adjustable Magnetic

Fixed Thermal/Adjustable Magnetic

Adjustable Thermal/Adjustable Magnetic

Fixed Thermal/Adjustable Magnetic

Adjustable Thermal/Adjustable Magnetic

Fixed Thermal/Adjustable Magnetic

Adjustable Thermal/Adjustable Magnetic

Catalog Number Catalog Number Catalog Number Catalog Number

IEC/CE/UL/CSA 35 (I

CS

= I

CU

)/35 IEC/CE/UL/CSA 50 (I

CS

= I

CU

) /50

250300320350

LGE3250FAGLGE3300FAG—LGE3350FAG

LGE3250AAG—LGE3320AAG—

LGE4250FAGLGE4300FAG—LGE4350FAG

LGE4250AAG—LGE4320AAG—

LGS3250FAGLGS3300FAG—LGS3350FAG

LGS3250AAG—LGS3320AAG—

LGS4250FAGLGS4350FAG—LGS4350FAG

LGS4250AAG—LGS4320AAG—

400500600630

LGE3400FAGLGE3500FAGLGE3600FAG—

LGE3400AAGLGE3500AAG—LGE3630AAG

LGE4400FAGLGE4500FAGLGE4600FAG—

LGE4400AAGLGE4500AAG—LGE4630AAG

LGS3400FAGLGS3500FAGLGS3600FAG—

LGS3400AAGLGS3500AAG—LGS3630AAG

LGS4400FAGLGS4500FAGLGS4600FAG—

LGS4400AAGLGS4500AAG—LGS4630AAG

IEC/CE/UL/CSA 70 (I

CU

= I

CS

)/65 IEC/CE/UL/CSA 100 (I

CS

= .75 I

CU

)/100

250300320350

LGH3250FAGLGH3300FAG—LGH3350FAG

LGH3250AAG—LGH3320AAG—

LGH4250FAGLGH4300FAG—LGH4350FAG

LGH4250AAG—LGH4320AAG—

LGC3250FAGLGC3300FAG—LGC3350FAG

LGC3250AAG—LGC3320AAG—

LGC4250FAGLGC4300FAG—LGC4350FAG

LGC4250AAG—LGC4320AAG—

400500600630

LGH3400FAGLGH3500FAGLGH3600FAG—

LGH3400AAGLGH3500AAG—LGH3630AAG

LGH4400FAGLGH4500FAGLGH4600FAG—

LGH4400AAGLGH4500AAG—LGH4630AAG

LGC3400FAGLGC3500FAGLGC3600FAG—

LGC3400AAGLGC3500AAG—LGC3630AAG

LGC4400FAGLGC4500FAGLGC4600FAG—

LGC4400AAGLGC4500AAG—LGC4630AAG

AmpereRating

LS LSI LSG

LSIG

Neutral CT

for LSG & LSIG

IEC/UL/CSA — 35/35 (3-Pole)

250400600630

LGE325033GLGE340033GLGE360033GLGE363033G

LGE325032GLGE340032GLGE360032GLGE363032G

LGE325035GLGE340035GLGE360035GLGE363035G

LGE325036GLGE340036GLGE360036GLGE363036G

LGFCT250LGFCT400LGFCT600LGFCT630

IEC/UL/CSA — 35/35 (4-Pole)

250400600630

LGE425033GLGE440033GLGE460033GLGE463033G

LGE425032GLGE440032GLGE460032GLGE463032G

LGE425035GLGE440035GLGE460035GLGE463035G

LGE425036GLGE440036GLGE460036GLGE463036G

LGFCT250LGFCT400LGFCT600LGFCT630

IEC/UL/CSA — 50/50 (3-Pole)

250400600630

LGS325033GLGS340033GLGS360033GLGS363033G

LGS325032GLGS340032GLGS360032GLGS363032G

LGS325035GLGS340035GLGS360035GLGS363035G

LGS325036GLGS340036GLGS360036GLGS363036G

LGFCT250LGFCT400LGFCT600LGFCT630

IEC/UL/CSA — 50/50 (4-Pole)

250400600630

LGS425033GLGS440033GLGS460033GLGS463033G

LGS425032GLGS440032GLGS460032GLGS463032G

LGS425035GLGS440035GLGS460035GLGS463035G

LGS425036GLGS440036GLGS460036GLGS463036G

LGFCT250LGFCT400LGFCT600LGFCT630

IEC/UL/CSA — 70/65 (3-Pole)

250400600630

LGH325033GLGH340033GLGH360033GLGH363033G

LGH325032GLGH340032GLGH360032GLGH363032G

LGH325035GLGH340035GLGH360035GLGH363035G

LGH325036GLGH340036GLGH360036GLGH363036G

LGFCT250LGFCT400LGFCT600LGFCT630

IEC/UL/CSA — 70/65 (4-Pole)

250400600630

LGH425033GLGH440033GLGH460033GLGH463033G

LGH425032GLGH440032GLGH460032GLGH463032G

LGH425035GLGH440035GLGH460035GLGH463035G

LGH425036GLGH440036GLGH460036GLGH463036G

LGFCT250LGFCT400LGFCT600LGFCT630

Page 5: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical Data

Effective: March 2004 Page

5

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Table 6. Thermal Magnetic Trip Unit

� Neutral protection is indicated by the fourth character: 4 = 0%, 7 = 100%, 8 = adjustable 0 – 60% and 9 = 0 – 100%.

� Typically used in IEC markets, adjustable thermal, adjustable magnetic trip units are not UL labeled.� 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed

rating for the LG.

Table 7. Digitrip 310+ Electronic Trip Unit

� Required for 4-wire systems.� 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed

rating for the LG.� Neutral protection: 4= 0%, 6 = 60%, 7 = 100%. Electronic trip unit neutral protection is not

adjustable.Note: Long time pick up — No rating plug needed.

630 Ampere Settings — 630, 600, 500, 400, 350, 315, 300, 250 IEC only.600 Ampere Settings — 600, 500, 450, 400, 350, 315, 300, 250.400 Ampere Settings — 400, 350, 315, 300, 250, 225, 200, 160.250 Ampere Settings — 250, 225, 200, 175, 160, 150, 125, 100.

Note: Adjustable long time delay — 2 – 24 seconds at 6 x IrAdjustable short time delay — Inst., 120, 300 milliseconds

Note: Comes with clear plastic shroud to cover adjustment settings (suitable for sealing with wire or tie-wrap).

Note: LG electronic trip units with ground fault do not include a neutral CT. If the system is 4-wire requiring a neutral CT, it must be ordered as a separate item.

Digitrip 310+ Test Kit

Digitrip 310+ Test Kit Shown with JG MCCB

AmpereRating

3-Pole 4-Pole (0%) �

Fixed Thermal/Adjustable Magnetic

Adjustable Thermal/Adjustable Magnetic �

Fixed Thermal/Adjustable Magnetic

Adjustable Thermal/Adjustable Magnetic �

Catalog Number Catalog Number

250300320350

LT3250FALT3300FA—LT3350FA

LT3250AA—LT3320AA—

LT4250FALT4300FA—LT4350FA

LT4250AA—LT4320AA—

400500600630 �

LT3400FALT3500FALT3600FA—

LT3400AALT3500AA—LT3630AA

LT4400FALT4500FALT4600FA—

LT4400AALT4500AA—LT4630AA

AmpereRating

LS LSI LSG LSIG Neutral CTfor LSG & LSIG �

3-Pole250400600630 �

LT325033LT340033LT360033LT363033

LT325032LT340032LT360032LT363032

LT325035LT340035LT360035LT363035

LT325036LT340036LT360036LT363036

LGFCT250LGFCT400LGFCT600LGFCT630

4-Pole �

250400600630 �

LT425033LT440033LT460033LT463033

LT425032LT440032LT460032LT463032

LT425035LT440035LT460035LT463035

LT425036LT440036LT460036LT463036

LGFCT250LGFCT400LGFCT600LGFCT630

Table 8. Electronic Trip Unit Test Kit

Table 9. Components Frame — IC Rating at 415/480 V

� 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

� Contact factory if needed before September 2004.

Table 10. Motor Circuit Protectors — 600 Vac Maximum, 250 Vdc Maximum

Table 11. Molded Case Switches

630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

Digitrip 310+ Electronic Trip Unit

Control Voltage Catalog Number

120 Vac230 Vac

MTST120VMTST230V

AmpereRating �

IC Ratingat 415/480 V

Catalog Number

3-Pole 4-Pole (0%)

630630630630

35/35 50/50 70/65100/100 �

LGE3630NNLGS3630NNLGH3630NNLGC3630NN

LGE4630NNLGS4630NNLGH4630NNLGC4630NN

ContinuousAmperes

Trip Range (Amperes)

Catalog Number

600 1125 – 22501500 – 30001750 – 35002000 – 4000

HMCPL600LHMCPL600NHMCPL600RHMCPL600X

2250 – 45002500 – 50003000 – 6000

HMCPL600YHMCPL600PHMCPL600M

AmpereRating

Numberof Poles

CatalogNumber

400 34

LGK3400KSGLGK4400KSG

630 34

LGK3630KSGLGK4630KSG

Page 6: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 6 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Table 12. Line and Load Terminals

� Includes LTS3K (3-pole) or LTS4K (4-pole) terminal covers.� Standard terminal included with complete breaker.

Table 13. Terminal Covers

� Included in TA63IL, T63IL, TA632L kits listed above.

Table 14. End Cap Kits

Table 15. Terminal Extensions

Table 16. Terminal Spreaders

Figure 1. Terminals and Terminal Cover for the LG Breaker — Includes LTS3K (3-Pole) or LTS4K (4-Pole) Terminal CoversNote: Extended terminal covers add 2.10 inches (53.3 mm) to breaker length.

Maximum BreakerAmperes

Terminal BodyMaterial

WireType

AWG Wire Range/Number of Conductors

Metric WireRange (mm2)

Number of Terminals Included

CatalogNumber

400400

AluminumAluminum

Cu/AlCu/Al

500 – 750 (1)500 – 750 (1)

240 – 380 (1)240 – 380 (1)

34

3TA631LK �

4TA631LK �

400400

CopperCopper

CuCu

500 – 750 (1)500 – 750 (1)

240 – 380 (1)240 – 380 (1)

34

3T631LK �

4T631LK �

630630

AluminumAluminum

Cu/AlCu/Al

2 – 500 (2) 2 – 500 (2)

35 – 240 (2) 35 – 240 (2)

34

3TA632LK ��

4TA632LK ��

630630

CopperCopper

CuCu

2 – 500 (2) 2 – 500 (2)

35 – 240 (2) 35 – 240 (2)

34

3T632LK �

4T632LK �

400400

AluminumCopper

Cu/AlCu

2 – 500 (1) 2 – 500 (1)

35 – 240 (1) 35 – 240 (1)

11

TA350LK �

T350LK �

Description CatalogNumber

3-Pole Terminal Cover �4-Pole Terminal Cover �

LTS3KLTS4K

Numberof Poles

CatalogNumber

34

L3RTWKL4RTWK

Numberof Poles

CatalogNumber

34

LGTEW3LGTEW4

Numberof Poles

CatalogNumber

34

LGTES3LGTES4

Warning Label

TA350L or T350L Terminal TA631L, T631L, T632L

or TA632L step-type terminal kitslisted above include LTS3K (3-pole)or LTS4K (4-pole) terminal cover and warning label (requiredfor proper application).

Terminal Cover

Page 7: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 7

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Product Description

Internal Accessories

Alarm LockoutThe alarm switches operate when the circuit breaker is tripped by a short cir-cuit or overcurrent, but also when it is tripped by a shunt trip or undervoltage release.

Auxiliary SwitchesAuxiliary switches are used for signaling and control purposes. The various functions of the auxiliary switches (changeover) are shown in Figure 2.

Shunt TripsThe shunt trip is used for remote tripping.

The coil of the shunt trip is rated only for short-time operation.

It is not permissible with the circuit breaker open to apply a continuous opening command to the shunt trip in order to prevent the breaker from closing. This means that interlocking circuits with continuous commands may not be set up with shunt trips.

Undervoltage ReleasesThe circuit breaker cannot be closed until the undervoltage release is ener-gized. If the release is not energized, the circuit breaker can only perform an idle switching operation.

Frequent idle switching actions should be avoided as they shorten the endur-ance of the circuit breaker.

Figure 2. Accessory Configurations

Figure 3. Contact Making by the Auxiliary and Alarm Switches as a Function of the Switching Position of the Circuit Breaker

Page 8: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 8 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Internal Accessories Selection Chart

Table 17. Internal Accessories Catalog Numbers and Ratings

� Suitable for use in ground fault applications (120 Vac only).

AccessoryType

Electrical Rating ContactArrangement

Catalog NumberVolts Frequency Hz Amperes

Shunt Trip 12 – 60110 – 240380 – 600

50/60 dc50/60 dc50/60

Refer to I.L.29C152 — SNT060CPKSNT120CPK �

SNT480APK

Auxiliary Switch 600125250

50/60dcdc

60.500.25

1A – 1B2A – 2B

AUX1A1BPKAUX2A2BPK

Bell Alarm 600125250

50/60dcdc

60.500.25

1M – 1B2M – 2B

ALM1M1BJPKALM2M2BJPK

Combination Alarm/Auxiliary Switch

600125250

50/60dcdc

60.500.25

1A – 1B and1M – 1B

AUXALRMJPK

Undervoltage Release 12 24 48 – 60 48 – 60110 – 127110 – 125208 – 240220 – 250380 – 500525 – 600

50/60 dc50/60 dc50/60 dc50/60dc50/60dc50/6050/60

— — UVR012CPKUVR024CPKUVR048APKUVR048DPKUVR120APKUVR125DPKUVR240APKUVR250DPKUVR480APKUVR600DPK

ST

a

a

b

Make

Break

a

b

UV

Auxiliary Switch Instruction Leaflet . . . . . 29C153 DWG Number . . . . . . . . . . . . . . . . . . . . . . 66C1575Shunt Trip Instruction Leaflet . . . . . . . . . . . 29C152 DWG Number . . . . . . . . . . . . . . . . . . . . . . 66C1576Undervoltage Release Instruction Leaflet. . . . . . . . . . . . . . . . . . . . . 29C155 DWG Number . . . . . . . . . . . . . . . . . . . . . . 66C1577

Page 9: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 9

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Earth Leakage(Ground Fault) Modules

LG Breaker with Earth Leakage Module(4-Pole Breaker Shown)

For low-level, coordinated ground fault protection, IEC and UL-rated earth leakage modules are available for LG breakers. The module does not restrict the use of other breaker accessories. The LG module is bottom mounted for

circuits up to 400 and 630 amperes.The module is completely self-contained since the current sensor, relay and power supply are located inside the product. Current pick-up settings are selectable from 0.03 – 30 amperes for the UL rated modules, and 0.03 – 10.0 amperes for the IEC modules. Time delays are also selectable from instantaneous – 1.0 sec-onds for 0.10 ampere settings and above. A current pick-up setting of 0.03 amperes defaults to an instantaneous time setting regardless of the time dial’s position. Two alarm contacts come as standard: a 50% pretrip and a 100% after trip, both based only on earth leakage current levels.

Table 18. LG Frame Earth Leakage Modules

Figure 4. UL-Rated LG Frame Earth Leakage Module Faceplate

Figure 5. IEC-Rated LG Frame Earth Leakage Module Faceplate

Amperes Numberof Poles

CatalogNumber

UL-Rated, Bottom Mounted, 120 – 480 Vac, 50/60 Hz400400

34

ELLBN3400WELLBN4400W

600600

34

ELLBN3600WELLBN4600W

IEC-Rated, Bottom Mounted, 230 – 415 Vac, 50/60 Hz400400

34

ELLBE3400WELLBE4400W

630630

34

ELLBE3630WELLBE4630W

Plug-in Blocks

LG Breaker with Plug-in Block

Plug-in adapters expedite installation and front removal of circuit breakers. Plug-ins are available for rear connec-tion applications on 3- and 4-pole circuit breakers. Trip-on drawout interlock kits are included. Use terminal shields for IP30 protection.

Table 19. Plug-in Blocks and Accessories

� Included with plug-in block. Trips the breaker when breaker is removed from the plug-in block.

Table 20. Rear Connecting Studs

BreakerFrame

Numberof Poles

CatalogNumber

LG-Frame Plug-in BlocksLG630LG630

34

PAD3LPAD4L

Trip-on Drawout Interlock Kit �

LG 3, 4 PIILLG

Terminal Shields IP30LGLG

34

LTS3KLTS4K

Numberof Poles

CatalogNumber

34

LRCS3WKLRCS4WK

Page 10: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 10 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Flange Mounted Handle Mechanism

The Flex Shaft™

Flange Mounted handle mechanisms mount on the flange of an enclosure door. The Flex Shaft is an extra heavy-duty mechanism that includes a flexible shaft in various lengths, 3 feet (0.9 m) through 10 feet (3 m) for use with various size enclosures.

The Flex Shaft handle will accept up to three padlock shackles, each with a maximum diameter of 3/8 inch (9.5 mm). Can be used with NEMA 12/3R fabricated enclosures. An optional handle is available for Flex Shaft that is suitable for use with NEMA 4/4X environments.

The Flex Shaft comes preset from the factory, requiring only minor field adjustments on installation, which takes about 10 minutes — a significant time savings compared to installation of other types of flange handle mecha-nisms. The Flex Shaft mechanism also takes up less interior enclosure space than competitive designs and the han-dle fits standard flange cutouts. Flex Shaft handle can be remotely mounted from breaker, where an operator can use it by “funneling” the cable through conduit.

Flex Shaft is UL listed under File E64893 and meets CSA requirements.

Table 21. Flex Shaft Ordering Information

Note: NEMA 4/4X handle mechanisms are available. Add Suffix X to complete Catalog Number.

Add Suffix L to complete Catalog Number for 6-inch (152.4 mm) handle.

Original narrow handle design (No C Suffix) is available. Remove C from Catalog Number.

Note: When selecting the length of shaft, ensure minimum bending radius of 4 inches (101.6 mm) is maintained to operate properly.

The standard method of shipment includes the mechanism preset at the factory; however, minor field adjust-ments may be required.

Flex Shaft Accessories

Table 22. Standard Door Hardware (Required Adapter Kit)

Table 23. Door Hardware Adapter Kit(Required on Standard Door Hardware)

Table 24. Door Hardware for Hoffman A – 25 Enclosure

Table 25. NEMA — IP Crossover

Through-the-DoorHandle Mechanisms

Rotary Handle

The Cutler-Hammer Rotary is suitable for use with NEMA 12 enclosure types. Optional NEMA 4/4X handles are also available. All rotary handle mecha-nisms include a handle “Lock Off,” to prevent turning the breaker ON while in the OFF position. All Rotary handles indicate ON/OFF/Tripped/Reset positions, however, Universal Rotary has the added feature of inter-national markings for ON (I) and OFF (O). Cutler-Hammer Universal Rotary is made of molded material and is available in black or yellow/red.

Table 26. LG-Frame Universal Rotary Ordering Information

� Complete catalog number includes handle, mechanism, shaft and mounting hardware.

� Add Suffix “X” for NEMA 4/4X.

BreakerFrame

Flexible Shaft LengthFeet (m)

4 (1.2) 7 (2.1) 10 (3.1)

Catalog Number

LG LHMFS04 LHMFS07 LHMFS10

Latch Panel HeightInches (mm)

CatalogNumber

2 Point2 Point3 Point

Up to 30.00 (762.0)Up to 40.00 (1016.0)Over 40.00 (1016.0)

DH1RDH2RDH3R

Catalog Number

AMTDHA

Latch Panel HeightInches (mm)

CatalogNumber

2 Point3 Point

Up to 40.00 (1016.0)Over 40.00 (1016.0)

HDH-2RHDH-3R

Crossover Type

NEMA IP

13R124/4X

IP20IP55IP54IP66

Shaft Lengthin Inches (mm)

HandleColor

CatalogNumber ��

6.00 (152.4)12.00 (304.8)24.00 (609.6)

BlackBlackBlack

KLHMVD06BKLHMVD12BKLHMVD24B

6.00 (152.4)12.00 (304.8)24.00 (609.6)

RedRedRed

KLHMVD06RKLHMVD12RKLHMVD24R

Page 11: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 11

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Direct (Close-Coupled)Handle Mechanism

Direct Handle Mechanism

Direct (Close-Coupled) Handle Mecha-nisms mount directly to the circuit breaker. They are used in shallow enclosures where the standard vari-able depth through-the-door type mechanism is not practical or cannot be used. They are typically for applica-tions where high volume, standardized enclosures are being fabricated.

The Universal Direct handle mechanism comes with a door interlock to prevent opening the enclosure while the circuit breaker is in the ON position. It is also available without a door interlock.

The Universal Direct handle mechanism is UL 489 listed, IEC 60947-1/2 and meets CSA requirements.

Table 27. Universal Direct

Table 28. Locks and Interlocks

Special CalibrationSpecial non-UL listed calibrations are available for certain ambient tempera-tures other than 40ºC and for frequen-cies other than 50/60 Hz or dc. Reduced interrupting ratings will apply for 400 Hz applications.

50ºC CalibrationAdd suffix “V” to Catalog Number for complete breaker when ordering listed ampere ratings for breakers to be used in 50ºC ambients. Contact Eaton Electrical for availability.

Moisture-Fungus TreatmentAll Cutler-Hammer circuit breaker cases are molded from glass-polyester which does not support the growth of fungus. Any parts which are susceptible to the growth of fungus will require special treatment. Order by description.

Frame Handle Color

White Red

With Interlock

Without Interlock

Without Interlock

Catalog Number

LG LHMCCBI LHMCCB LHMCCR

Description CatalogNumber

Padlockable Handle Lock Hasp LPHL

Padlockable Handle Lock Hasp — OFF Only

LPHLOFF

Padlockable Handle Block LBHPOFF

Key Interlock Kit (Provision Only) KYKL

Sliding Bar Interlock — 3-Pole Field Fitted, Requires 2 Breakers

SBKL3

Sliding Bar Interlock — 4-Pole Field Fitted, Requires 2 Breakers

SBKL4

Walking Beam Interlock —3-Pole Factory Fitted, Requires2 Breakers

WBLL3630

Walking Beam Interlock — 4-Pole Factory Fitted, Requires 2 Breakers

WBLL4630

Page 12: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 12 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Technical Data

Table 29. Electrical Characteristics

� 630 amperes is not a UL or CSA listed rating. 600 amperes is the maximum UL and CSA listed rating for the LG.

� See footnotes for exceptions.� Thermal overload release set to the lower value.� Thermal overload release set to the upper value, resp. fixed-setting

thermal overload releases.

Description LG

Maximum Rated Current In Depending on the Version 400, 630 A �

Rated Insulation Voltage U, According to IEC 60947-2 Main Conducting Paths Auxiliary Circuits

750 Vac690 Vac

Rated Impulse Withstand Voltage Uimp Main Conducting Paths Auxiliary Circuits

8 kV4 kV

Rated Operational Voltage Ue IEC NEMA

690 Vac600 Vac

UL 489 and CSA C22.2 No. 5.1 Yes �

Permissible Ambient Temperature -20 to +70°C

Permissible Load for Various Ambient Temperatures Close to the Circuit Breaker, Related to the Rated Current of the Circuit Breaker■ Circuit Breakers for Plant Protection

– At 40°C– At 50°C– At 55°C– At 60°C– At 70°C

100% 96% 93% 90% 84%

100% 91% 86% 82% 70%

■ Circuit Breakers for Motor Protection– At 40°C– At 50°C– At 55°C– At 60°C– At 70°C

100%100%100%100% 90%

■ Circuit Breakers for Starter Combinations and Isolating Circuit Breakers– At 40°C – At 50°C– At 55°C– At 60°C– At 70°C

100%100% 95% 90% 84%

Rated Short Circuit Breaking Capacity (dc) Not for Circuit Breakers for Motor Protection(Time Constant � = 10 rms)

2 Conducting Paths in SeriesFor up to: 250 VdcNEMA (Time Constant � = 8 rms)

2 Conducting Paths in Series250 Vdc

42 kA Maximum

42 kA

Description LG

Main Switch Characteristics According to IEC 60947-2 in Combination with Lockable Rotary Drives

Yes

Utilization Category A

Endurance (Operating Cycles) 8,000

Maximum Switching Frequency 240 1/h

Conductor Cross Sections and Terminal Types for Main Conductors■ Solid or Stranded■ Finely Stranded with End Sleeve■ Bus BarTightening Torque for Box TerminalsTightening Torque for Bus Bar Connection Pieces

BoxTerminals

95 to 240 mm2

70 to 150 mm2

—42 Nm

30 Nm

Flat BarTerminals

——

600 A31 Nm

6 Nm

Conductor Cross Sections for Auxiliary Circuits with Terminal Connection or Terminal Strip■ Solid ■ Finely Stranded with End Sleeve■ With Brought-out Cable Ends■ Tightening Torque for Fitting Screws

0.75 to 2.5 mm2

0.75 to 2.5 mm2

0.82 (AWG 18) mm2

0.80 to 1.4 Nm

Power Loss per Circuit Breaker at Maximum Rated Current ln (The Power Losses of the Undervoltage Releases (“r” Releases) Must Be Observed if Necessary) at Three-Phase Symmetrical Load■ For Plant Protection ■ As Isolating Circuit Breaker■ For Starter Combinations■ For Motor Protection

255 W160 W160 W120 W

Permissible Mounting Position

Approximate Weight Pounds lbs. (kgs.) 3-Pole16 (7.3)

4-Pole20 (9.1)

90° 90°

90° 90°

Page 13: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 13

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Technical Data (Continued)

Table 29. Electrical Characteristics (Continued)

Dimensions in Inches (mm)

Figure 6. LG-FrameNote: TA631L, T631L, TA632L, T632L terminals add 1.19 inches (30.2 mm) to line or load side of LG MCCB.

Note: LTS3K or LTS4K terminal covers add 2.13 inches (54.1 mm) to line or load side of LG MCCB.

Description LG

Auxiliary SwitchesRated Thermal Current lthRated Making Capacity

6 A20 A

ac (ac-15)– Rated Operational Voltage– Rated Operational Current

dc (dc-13)– Rated Operational Voltage– Rated Operational CurrentBack-up FuseMiniature Circuit Breaker

230/400/600 V6/3/0.25 A

125/250 V0.5/0.15 A

6/4/4 A6/4 A

ReleasesUndervoltage Releases (“r” Releases)Response Voltage:– Drop (Breaker Tripped) Us– Pickup (Breaker May Be Switched on) Us

Power Consumption in Continuous Operation at:– 50/60 Hz 12 Vac– 50/60 Hz 24 Vac– 50/60 Hz 48 – 60 Vac– 50/60 Hz 110 – 127 Vac– 50/60 Hz 208 – 240 Vac– 50/60 Hz 380 – 500 Vac– 50/60 Hz 525 – 600 Vac– 12 Vdc– 24 Vdc– 48 – 60 Vdc– 110 – 125 Vdc– 220 – 250 VdcMaximum Opening Time

35 – 70%85 – 110%

1.9 VA3.9 VA

2.5 – 3.8 VA1.8 – 2.4 VA2.7 – 3.8 VA3.4 – 5.8 VA3.4 – 4.3 VA

1.6 W3.1 W

2.0 – 3.1 W1.6 – 2.2 W3.1 – 4 W

50 ms

Description LG

Shunt TripsShunt Trips (“f” Releases)Response Voltage:– Pickup (Breaker Tripped) Us

Power Consumption in (Short Time) at:– 50/60 Hz 24 Vac– 50/60 Hz 48 – 60 Vac– 50/60 Hz 48 – 127 Vac– 50/60 Hz 110 – 240 Vac– 50/60 Hz 380 – 440 Vac– 50/60 Hz 380 – 600 Vac– 50/60 Hz 480 – 600 Vac– 12 – 24 Vdc– 48 – 60 Vdc– 110 – 125 Vdc– 220 – 250 Vdc

70 – 110%

87 – 405 VA710 – 1105 VA

– 66 – 432 VA127 – 188 VA

–34 – 60 VA

164 – 631 W830 – 1580 W112 – 150 W40 – 58 W

Maximum Load Duration InterruptsAutomatically

Maximum Opening Time 50 ms

Molded Case Switch (with High Magnetic Trip)Unfused IC at 415 V (kA)Self-Protected, Will Trip Above:

704000/6300

5.58(141.7)

10.13(257.3)

4.06(103.1)

5.48(139.2)

1.92(48.8)

2.43(61.7)

3.16(80.3)

R .25(6.4)

2.00(50.8)

2.69(68.3)

5.38(136.7)

BREAKER

Page 14: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 14 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Time-Current Curves

Tripping CharacteristicsThe operating values specified for the inverse time overcurrent releases (thermal overload releases, “a” releases) are mean values of the scatter bands of all setting ranges from the cold state and with uniform current loading of the conducting paths.

The tripping characteristics of the instantaneous (electromagnetic) short circuit releases (“n” releases) are based on the rated phase current In which, in the case of circuit breakers with adjust-able thermal overload releases, is also the upper value of the setting range. With a lower setting current, a corre-spondingly higher multiple is obtained for the operating current of the “n” release.

Figure 7. Tripping Time Characteristics (Thermal Memory)

Cold Cold

Warm

Warm

0 1 5 min 10

2/3

1

1/3

Cooling Down

Heating Up

Figure 8. Type LG Time Current Curve for Standard Thermal Magnetic Trip Units

Page 15: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 15

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Figure 9. LG Electronic Trip Unit Long Delay Response and Short Delay with I2T Response Curve

Page 16: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 16 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Figure 10. LG Electronic Trip Unit Long Delay Response and Short Delay with Flat Response Curve

Page 17: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 17

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Figure 11. LG Electronic Trip Unit Ground Fault Delay Response Curve

Page 18: Td 01200001 e

For more information visit: www.eatonelectrical.com TD01200001E

Technical DataPage 18 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

Current Limiting Curves

Current Limiting Characteristics and Maximum I2t Values

Figure 12. Type LG Current Limiting Characteristics for 50/60 Hz 380/415/480 Vac

Figure 13. Type LG Maximum I2t Values for 50/60 Hz 380/415/480 Vac

Figure 14. Type LG Current Limiting Characteristics for 50/60 Hz600/660/695 Vac

Figure 15. Type LG Maximum I2t Values for 50/60 Hz 600/660/695 Vac

CSA is a registered trademark of the Canadian Standards Association. NEMA is the registered trademark and service mark of the National Electrical Manufacturers Association. UL is a federally registered trademark of Underwriters Laboratories Inc.

0.3

5 7 10 20 30 50 kA 100

200

kA

100

80

60

40

20

10

8

6

4

2

CU

T-O

FF

CU

RR

EN

T I

P

SHORT CIRCUIT CURRENT ISrms

0.2

cos =0.25

5 7 10 20 30 50 kA 100

100

80

60

40

20

10

6

4

2

1

I2 t

VA

LUE

X10

5

SHORT CIRCUIT CURRENT ISrms

8

5 7 10 20 30 50 kA 100

200

kA

100

80

60

40

20

10

8

6

4

2

CU

T-O

FF

CU

RR

EN

T I

P

SHORT CIRCUIT CURRENT ISrms

0.3

0.2

cos =0.25

5 7 10 20 30 50 kA 100

100

80

60

40

20

10

6

4

2

1

I2 t

VA

LUE

X10

5

SHORT CIRCUIT CURRENT ISrms

8

A2s

Page 19: Td 01200001 e

TD01200001E For more information visit: www.eatonelectrical.com

Technical DataEffective: March 2004 Page 19

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

This page intentionally left blank.

Page 20: Td 01200001 e

Technical DataPage 20 Effective: March 2004

LG Molded Case Circuit Breakers 250 – 630 Amperes Ordering Guide

© 2004 Eaton CorporationAll Rights ReservedPrinted in USAPublication No. TD01200001E/Z-2324March 2004

Eaton Electrical1000 Cherrington ParkwayMoon Township, PA 15108-4312USAtel: 1-800-525-2000www.eatonelectrical.com