Tank Cleaning Nozzles - Interempresas · Lechler tank cleaning nozzles - economical, reliable and time-tested Lechler, with more than 130 years of experience, is a world leader in

ATEX-appr

oved and

FDA-confor

m nozzles

Tank Cleaning Nozzles

Lechler tank cleaning nozzles -economical, reliable and time-tested

Lechler, with more than 130 years of experience, is aworld leader in nozzle techno-logy. Lechler has pioneerednume rous groundbreakingdeve lop ments in this field, andnumerous products charac te -rized by extraordinary efficiencyand reliability have emergedfrom our engineering work.

Optimizing the cleaning process

Thousands of companies aresatisfied users of Lechler tankcleaning nozzles for the large ly automatic cleaning of di ver se tanks, vessels, machines and enclosed spaces.

Your advantages:� You can forget all the risks,

limitations and expenses ofcleaning tanks by hand.

� Modern nozzle technologyrequires less cleaning liquid and reduces equip -ment down-time.

� The cleaning process istrouble-free, reproducibleand verifiable.

New products for practicallyany application

Lechler’s new tank cleaningprogram features innovativedrives and state-of-the-art

Lechler Ltd., England

nozzles in a broad range of sizes and materials. Amongthis unique array, you’ll surelyfind the products you need forany application, be it an elementary arrangement or asophisticated CIP system.

High cleaning capability atlow-pressure

Thanks to the cutting-edgetechnology we employ, tankcleaning nozzles by Lechlerexhibit superior cleaning ca pa bilities, even at low pres sures. That saves expensive energy, and the factthat they are driven and lubricated by the cleaning liquid makes them both lowmaintenance and particularlyreliable.

Your competent specialist –anywhere in the world

Lechler has subsidiaries in the USA, England, India, China, Hungary, France, Belgium, Sweden, Finland and Spain and is represented by qualified agents in more than 40 additio nal countries.

Take advantage of our know-how to solve yourcleaning problems – anywhere in the world.

Scope of application

� Chemical industry� Food & beverage industry� Tank-building and process

technology� Machine-tool engineering� Cosmetic industry� Pharmaceutical industry� Bioengineering� Agricultural engineering

2Lechler Inc., USA

Headquarters, Germany

3

How to choose a good tank cleaning nozzle

D

A CB

E

F

Cleaning effects

Impact has a good cleaningeffect especially at short dis-tances. Soil is removed due tohigh kinetic energy of the dro-plets coming from the nozzle.Therefore big droplets that tra-vel with a high speed are re-quired. This can be used forremoving soil which is difficultto remove and cannot be dis-solved in the cleaning medi-um.

But the cleaning effect by im-pact is reduced when the dro-plets have to travel longer dis-tances before hitting the tankwall. This is because they loosspeed and tend to disintegra-te into smaller droplets. Anyobstacle between tankcleaning nozzle and tank wallreduces the impact behind tozero (see spray shadow)

A free falling filmis created by theliquid when itruns down a tankwall. When thefilm is thickenough there areturbulences inside it whichcreate shear forces that areable to clean

medium to easy removablesoil. This is not so sensitiveagainst spray shadows.

The chemical cleaning effecttakes part in almost all tank

cleaning appli-cations because either the soil isdissolved in thecleaning mediumor the bondingbetween soil andtank surface is reduced.

Typical applications

- Position the tank cleaning nozzle(s) at the center ofthe tank, roughly one-quarter of the distance fromtop to bottom.

- Nozzles invariably leave an unsprayed shadow areadirectly overhead, the size of which varies accordingto the type of nozzle and the piping.

- The distance between the top of the tank and thenozzle should amount to approximately one-quarterof the nozzle’s action radius. Size your unit to ensu-re sufficient flow to the top part of the tank wall.

- The film of liquid grows thicker toward the bottom ofthe tank, where the washing effect is the most pro-nounced.

- Standing water reduces impact and allows solids toaccumulate. Make sure that the drain can handlewhatever you put into the tank.

- The longest spray distance is from the nozzle to thebottom corner, so the nozzle should be sized for this»effective washing distance«.

All pressure data are stated in terms of differential pressu-re directly at the nozzle, so be sure to take the line-pres-sure drop into account.

F

D

A

C

B

E

Typical gravity drainageflow

1" 23 l/min

1 1/2" 50 l/min

2" 87 l/min

2 1/2" 132 l/min

3" 190 l/min

4" 330 l/min

4

Support for application and operation

Spray shadows

With baffles and agitator, asingle cleaning device can’teffectively clean the whole in-terior of the reactor vessel.With a single cleaning device,the baffles and agitator giveraise to shadow areas andobstruct direct impingementof the cleaning nozzle fluidspays on these tank areas.

“LINE OF SIGHT” The limitation of any spraynozzle is that it cannot effecti-vely impact on a surface thatcannot be seen from thenozzle’s position

Single tank cleaning unit

Multiple spray sources areneeded to compensate for theshadowing effect to providecomplete spray coverage.

Two tank cleaning units

As rule, the number ofcleaning nozzles should cor-respond with the number ofbaffles.

Installation height influen-cing Impact angle

Generally the best cleaningresult is achieved when thecleaning liquid hits the tankwall perpendicularly.

Nozzles too close to the cei-ling will cause the impact ofthe spray to deflect off the cur-ved tank ceiling cleaning effi-ciency is lost. This leads o re-sidual soil in the “problemareas”

Spray follows ceiling

Mounted lower in the tank, thenozzles impact more effective-ly and the wash tends to rundown the ceiling for betterwet-out of the surfaces to becleaned.

Distance

The position of the tankcleaning device is also deter-mined by the effective throwlength of the cleaning device.Each spray has a certain ran-ge in which the removal of thecorresponding soil is effective.The range is usually given bythe manufacturer and dividedinto cleaning and rinsing dis-tance. If the tank is biggerthan the throw length of thechosen tank cleaning device itis necessary to use two ormore of them.

In vertical tanks with acone/dome, the tank cleaningmachine must be installed ona down pipe of about 0,23 xtank diameter D (m). In this case, the down pipe lengthcreates a corner of about 25°between the tank dome andthe largest horizontallycleaning radius.

Remark:Planning to locate a Spray device in a tank nomatter how thorough it is done can never givea guarantee that the CIP process is performedwell. A trial will be always unavoidable.

5

How to choose a good tank cleaning nozzle

The following step-by-steprun down will help you defineyour cleaning task and get themost out of our correspondingproducts.

Begin by analyzing yourcleaning task:

� How large is the tank interms of size and interiorsurface area?

� Where is the dirt located;how bad is it; and what isits nature?

� Which method of cleaningis required: strong blasts ofcleaner or repetitive rin-sing?

� What kind of cleaning che-micals are you using?

� Are there any internal obs-tacles (e.g., mixing vanes)?

�More information on page 4.

In defining your tankcleaning nozzle installation,be sure to observe the follo-wing three parameters:

1) Rinsing effect – a functionof flow rate

Ascertain the requisite liquidflow rate by trial and error asa function of the applied pres-sure.

� All points of relevanceshould be turbulently cir-cumswept/rinsed by anadequately thick film ofcleaning liquid.

� In comparison with rotatio-nal cleaners, static sprayballs require roughly twiceas much liquid flow.

� Remember: Your drainmust be able to handlewhatever you’re putting inthe tank.

�More information on page 3

2) Force of impact – helpsstrip off crusty dirt

The force of impact dependson:

� ...adherence to the optimaloperating pressure rangefor the type of nozzle inuse;

� ...the right action radius andvolumetric flow for the sizeof tank in question;

� ...concentration of the sprayjets on the most badly soi-led areas, e.g., 270° up ordown

The higher the pressure, thesmaller the droplet size. Con-sequently, more flow is betterthan more pressure.

� In case of internal obsta-cles, either use severalnozzles or place the nozzleat different locations.

� Slowly rotate any mixingpaddles or the like duringthe cleaning process.

� To avoid damages the rota-tion nozzle should not re-main in the liquid while theplant is in operation.

Check with your local Lechler nozzle- applica -tion advisor about the requirements for yourparticular application.The ”Questionnaire tank cleaning nozzles“on pages 26 and 27 helps you to establish theimportant parameters.

3) Proper positioning – foroptimal targeting

� This depends on the actionradius of the nozzles, whichare typically mounted forhorizontal spraying at thecenter and for verticalspraying in the upper quar-ter of the tank, dependingon the liquid level.

6

General design families

Free-spinning heads

The cleaning liquid turns thespray head by means of spe-cially positioned nozzles. Ra-pid-repetition impact loosensthe dirt and washes it off ofthe tank surfaces. The effect isbest at low pressures in smallto medium-size tanks.� See pages 11 to 20 fornozzle design families

Internal regulated drive

The liquid flow powers thehead by an internal turbine.Either a gear reduction or ahydraulic brake is used tocontrol the rotation. Hence theproduced droplets are biggerand hit the tank wall with hig-her velocity. This keeps thespeed of the head within itsoptimal range across a widerspan of pressures, and thenozzle develops more power-ful spray propagation and a wider range.� See page 22 for XactCleanNozzles,

� See page 21 for AccuCleannozzles

Programmed rotation machines

Here, the cleaning fluid drivesvia the turbine an internal gear reducer that keeps thesprayer turning in two planes.In the course of a spraying cycle, the jets sweep the entireinside surface of the tank ac-cording to a preprogrammed,model- specific pattern. This takes a certain amount of time, but these models generate the highest jet pressures (= force of impact)and are therefore ideal forvery large tanks and the toughest of cleaning tasks.� See page 23 for the 5TMdesign family

Static spray balls

Static spray balls do not rota-te, so they require a compara-tively large amount of liquid inorder to generate turbulentflow. They are used primarilyfor washing down relativelysmall tanks and vessels.� See pages 24 and 25 forspray balls

Common characteristics:

� Low-pressure application.Your benefit: lower energyconsumption coupled withless wear and tear.

� Rotational cleaners: drivenand lubricated by thecleaning liquid.Your benefit: no need for elaborate drive mechanisms.

7

Mounting configurations Requirements for critical CIP applications

Typical washing sequences

A thorough tank cleaning se-quence depends on the inter-action between the soil, thecleaning solution and sprayimpact. This type of process isused in many applications:

� Pre-Rinse: Begin with lowgrade or »used« water torinse the interior, washingout the heaviest soil.

� Alkali Wash: Use a mild so-lution such as 1 % sodiumhydroxide or TSP. This re-moves most types of depo-sits

� Second rinse: Follow withcleaner water to rinse outthe alkali. This water canbe used next time for thepre-rinse

� Acid Wash: A mild acidwash will neutralize any al-kalinity and remove mine-ral deposits

� Final Rinse: Use yourcleanest water which willnot be recirculated, as thefinal step

This approach is not suitablefor every application but it isadaptable. The degree of soi-ling and cleaning chemicalselection will determine howmany times you can use thesame chemicals and rinsewater. If the pre-rinse is effec -tive, it can extend the life ofthe others.

Documentation

Once the sequence is estab -lished, all steps of the processshould be documented forconsistency in future operati-ons. This includes many ope-rational details:

� Washing sequence withnumber of execution timesfor each step

� Cleaning chemical selec-tion and concentration

� Washing temperatures andpressures

� Maximum time betweenthe shut-down of the pro-cess and cleaning cycle

� Operation of any internalequipment, mixers, etc.

� Manual valve settings,equipment disassembly orother personnel-dependentoperations

� Order information and ope-ration parameters of the in-stalled nozzle

CIP-nozzles for sanitary applications

Some installations leave thecleaning nozzle in the tankduring production cycles suchthat it has contact with theproduct. If the product is criti-cal, such as food or pharma-ceutical materials, the nozzlehas to be designed followingspecific protocols so that it willnot contaminate the product.

We are welcome to help youwith your choice.

Mounting configurations

All Lechler tank cleaning nozz-les are designed to be moun-ted on a pipe. However thereare several options for makingthe connection:

ThreadedMost designs use a female pi-pe thread for mounting on amale threaded pipe.

Slip-onNozzles for sanitary use donot use threads, but slip aro-und the end of a pipe that hasa cross hole drilled.A pin is then inserted to holdthe head in place.

Tri-ClampFood and beverage manufac-turers use tri-clamp connectorsto join pipe. Some tank clea-ning nozzles are availablewith a compatible flange tomate with those. Each productsection des cribes the moun-ting opt ions in detail.

See separate product des -criptions from page 11 on fordetailed connection data.

Female threaded

Slip-on

Tri-Clamp

Orientation aid for flow-rate determination

8

The following groups of products are appropriate for the three diametervs. flow-rate ranges of corresponding color in the above diagram:

Group Suitable Products Page

Group I Rotating cleaning nozzleMiniature nozzles 11 - 16

Static spray ball – low capacitySeries 527 24Series 540/591 25

Group II Rotating cleaning nozzle – low capacity/high capacityMicro Spinner, series 5MC 16Mini Spinner, series 5MI 16»Whirly« series 569 17»Whirly« Atex, series 569 18»Teflon® Whirly«, series 573/583 20

Series 500. 382, 500. 453 19»ACCUClean« series 515, low capacity 21»XactClean®« series 5W2 22

Static spray balls – medium capacityStatic spray balls, series 527 24Static spray balls, series 540/591 25

Group III Rotating cleaning nozzle»ACCUClean« series 515, high capacity 21»XactClean®« series 5W3 22

High impact tank cleaning machineSeries 5TM, low capacity 23Series 5TM, high capacity 23

Static spray balls – high capacitySeries 527 24Series 540/591 25

Flow rate

The flow rate to be providedby the cleaning nozzle de-pends on many differentfactors and has to be deter-mined separately for each in-dividual application.The above diagram is therefo-re offered as a non- bindingrecommendation.The center curve shows theapproximate flow rate requi-red for building up a strong(entraining) flow of liquid (3 –5 mm) down the wall of aspherical tank, depending onthe diameter of the tank. Theupper and lower curves re-present a 25 % upward anddownward deviation from therecommended flow rate.

0

100

200

300

400

500

0 1 2 3 4 5 6

flow

ran

ge [l

/min

]

Group I Group II

Diameter of tank [m]

Group III

Upper-fringe range

Recommendedliquid flow rate

Lower-frin-ge range

Example:

A spherical tank with a dia meter of 4 m is in need ofa thorough cleaning. The recommended flow rate is approximately 130 – 220 l/min.Group-III products are themost suitable, e.g., series 515.

A brief guide on ATEX

9

Explosion protectionDue to the occurrence of staticelectricity, plastic heads are notsuitable for spraying combusti-ble clean sing media in potenti-ally explosive atmospheres.

Protection type:- Flameproof enclosure (d)- Increased safety (e)- Oil immersion (o)- Pressurized apparatus (p)- Powder filling (q)- Encapsulation (m)- Not igniting (n)- Intrinsic safety (i)- Construction safety (c)

6. Obtain an overviewof the identification

Now it is important to obtainthe right identification for yourequipment or to acquireequipment with the correctidentification. In addition to theusual data on the rating plate,such as the serial numberand manufacturer, the identification also calls for the following information:

1. Arrange the equip-ment into groups

The identification first requiresthe declaration of an equip-ment group. The pieces ofequipment are divided intoGroups I and II, according tothe area in which they areused.

Group I: Potentially explosive areas underground (mining industry)

Group II: Other potentially explosiveareas

2. Determine the potentially explosiveatmosphere

You must then determine thepotentially explosive atmosphere in which theequipment is used. As before,there is a division into twoareas.

G: Gas atmospheresD: Dust atmospheres

3. Divide by zone

In order to know which safetyrequirements apply to equip -ment, protective systems andcomponents, you must dividethe potentially explosive areasin your company into zones.The respective zone deter -mines the category of safetyrequirement according towhich the equipment andcomponents must be tested.According to the regula tion,zones 0 – 2 apply to potential-ly explosive atmos pheres ofgas, vapour or mist and zones20 – 22 apply to dust atmospheres, whereby:

Zone 0/20: for continuous,prolonged, frequent occurren-ce of the potentially explosiveatmosphere

Zone 1/21: for occasional oc-currence during normal ope-ration

Zone 2/22: for rare or short-term occurrences

4. Have the right equipment tested

In the next step, you, as themanufacturer or user, determi-ne which of your equipmentmust be given a CE mark ac-cording to the directive in viewof their use in Zones 0 – 1(Gas) or 20 – 21 (Dust).

Equipment requiring testing

Electrical equipmentNon-electrical equipmentNon-electrical components

5. Check the ignitionprotection type andtemperature

The identification also requiresthe declaration of the ignitionprotection type and tempera-ture class. The following protection types and tempera-ture classes apply:

Category 1Zones 0/20



Ignitiontemperature450 °C300 °C200 °C135 °C100 °C85 °C

TemperatureclassT1T2T3T4T5T6

Equipment group/gas/explosion group

Temperature class

With bracket,equipment accompanying a protective system Without bracket,independent equipment or protective system

Ignition protection type

Symbol for equipment or protective systems built in compliance with European norms

Potentially explosive atmosphere

Category in parentheses:Only a part of the equipment or protective system complies with the category requirements

Identifier for equipment or protective systems with EC type test certification from an EC testing agency

II (1) G [ EEx ia ] IIC T6

Identification

ATEX-approvedRotation Nozzle see onpage 13 (Series 566)and 18 (Series 569)

10

Nozzle selection guide

FDA approval.

FDA is a US-American federaladministration dealing interalia with the approval of tech-nical equipment used in thefood industry. Therefore theFDA has developed a list ofnon harmful material whichcan be used in such plants.

»3-A® SanitarySymbol Council

Administrative Council forSpray Cleaning Devices (78-01)

The 3-A® authority is a US-American organization settingup criteria for the clean abilityof devices used in dairy andfood industry. Parts and plants

are being analyzed if germsand impurities can not adhereto surface or be removed easily. When this criterion isfulfilled the devices receive a3-A®-certification.

European Hygienic Enginee-ring and Design Group.

The EHEDG verifiesand certifies the hy-gienic design of

products. The certification pro-cess is similar to 3A authority.

The following table will help you compare the various characteristics of Lechler’s diverse products. The basic technical data of eachdesign family are provided here to enable quick selection of the most suitable type(s).

Notes:

Operating pressureThis is the recommended range for maximum cleaningefficiency. The individual product tabulations may extend beyond these levels.

Flow rate rangeThis term covers the smallestthrough the largest unit in afamily.

Maximum tank size for washingThis is the size of the largestspherical tank in which thelargest unit of a family, whileoperating at the maximum recommended pressure, candeposit a thick film of liquidwith a high force of impact.

Maximum tank size forrinsingThis is the size of the largestspherical tank that can be covered with a somewhatthinner film of water by thelargest unit of the family operating at the maximum recommended pressure.

Series Page Type of rotation

Cleaningmechanism/

action

Max. Be -tanksize

for washing

[dia., m]

Max. Be -tanksizefor rinsing

[dia., m]

Operationpressure

[bar]

Flowraterange[l/min / 2 bar]

Coverage options

Miniature Nozzles 11-16 Free spinning Flat-fan, 1 2 0 1 2 3 4 5 6 7 8.0 - 40.0500.186, 500.191, 566 solid-stream500.234, 5MC, 594 nozzle

Foam Whirly 15 Free spinning Flat-fan 1.5 2.5 0 1 2 3 4 5 6 7 67.0595.139

Pop-up 19 Free spinning Solid-stream 1.5 2.5 0 1 2 3 4 5 6 7 10.8 - 40.0Rotating cleaning Nozzles nozzle500.382 / 500.453 Flat-fan

Whirling Nozzle 569 16-18 Free spinning, Flat-fan 3 5 0 1 2 3 4 5 6 7 30.0 -145.0MiniSpinner 5MI ball bearing

Teflon Whirling Nozzle 20 Free spinning, Solid-stream 3 5 0 1 2 3 4 5 6 7 67.0 - 225.0573/583 friction bearing nozzle

ACCUClean 515 21 Rotation Flat-fan 4 6 0 1 2 3 4 5 6 7 97.0 - 193.0Stainless steel controlled

Rotating cleaning Nozzle 22 Rotation Flat-fan 6 9 0 1 2 3 4 5 6 7 15,0 -130,0XactClean controlled5W2 / 5W3

Rotating jet cleaner 5TM 23 Gear- Solid-stream 15 24 0 1 2 3 4 5 6 7 120 - 247driven nozzle

Spray balls: 24-25 static spray, Solid-stream 3 5 0 1 2 3 4 5 6 7 10,0 - 460,0CIP (3A) 527, Compact 540, no rotation nozzle Standard 591

360°

360° 180° 180°

360° 270°

360° 270° 270°

360°

200°

360°

180° 180° 300°

270°

180° 180°

360° 270° 270° 180° 180°

360° 270° 270°

120°240°

60°

60°

11

Hex 6

25

612

11.5

Ø 9

Material: 1.4404Torque: 0,9 -1Nm

Ø 8

Ø 3.5M6Ø 7

Series 500.234

� Unique extremely smallnozzle design for narrowspacing

� Self rotating� Rotating solid jets� Qualified for high temperature

Applications:Cleaning of � Machines� Plants� Kegse.g. beverage, food and pharmaceutical industry

Max. tank diameter:1.0 m

Operating pressure:1.0 - 2.0 bar

Max. temperature:200 °C

Installation: Operation in every direction ispossible

Material: Stainless steel AISI 316L

Bearing: Kolsterised slide bearing

Filtration: Line strainer with a mesh sizeof 0.3 mm/50 mesh

Orderingnumber

EØ

[mm]

Con-nection

Flow rate V.[l/min]

<)

1,8500.234.G9.00300°

Spray angle

Maximum width[mm]

M6

1

5,7

2 3

at40 psi[US gal./min]

Length[mm]

8,0 9,8 2,5 25 9

p [bar] ( pmax = 5 bar)

E = Narrowest free cross-section

Please note: Operation with compressed air only for short-term usage. Operation above the recommended operating pressure means higher wear and smaller droplets. This might have adverse effects on the cleaning result.

Rotating cleaning Nozzle »Precision Whirly«Series 500.234

-conform

See page

10.

-conform

See page

10

12

Rotating cleaning Nozzle »MicroWhirly«Series 566

3/8 BSPP

11

Ø 20

52,5

Hex 13

Ø 21.3

11.3

Ø 20

Hex 1052.5

3/8 BSPP

Series 566

� Very compact design� Self rotating� Effective flat jet nozzles

ApplicationsCleaning of � Machines� Plants� Kegse.g. beverage, food and pharmaceutical industry

Max. tank diameter:1.0 - 1.5 m


Max. temperature:80 °C(Versions for higher tempera-ture on request)

Installation:Operation in every direction ispossible

Material:Stainless steel AISI 316L and PEEK

Bearing:Slide bearing made of PEEK

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

62

Ø 20

6.4

Ø 25.4Ø 19.2

163.3

Ordering number EØ

[mm]Connection

Flow rate V.[l/min]

<)

566.873.1Y

566.933.1Y

566.874.1Y

566.934.1Y

566.879.1Y

566.939.1Y

180°

Spray angle

AE

AE

AE

AE

AE

AE

1 2 3at 40 psi

[US gal./ min]

180°

360°

p [bar] ( pmax = 6 bar)3/8BSPP*male

E = Narrowest free cross-section · * NPT on request · Weld-on version on request


Slip-on versions: - R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.94.E)

- Depending on diameter of the adapter the flow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle.

AF

AF

AF

AF

AF

AF

TF

TF

TF

TF

TF

TF

2.4

2.4

2.4

2.4

2.4

2.4

12

15

12

15

12

15

15

21

15

21

15

21

18

26

18

26

18

26

5

7

5

7

5

7

3/8BSPP*female

3/4"Slip-onType

3/8 BSPP male thread(NPT on request) 3/8 BSPP female thread

Slip-on connection ASME - BPE 1997 (OD-Tube)

Example Type + Connection = Ordering no.of ordering: 566.873.1Y. + AE = 566.873.1Y.AE

With ATE

X-approv

al

See page

9

13

Rotating cleaning Nozzle »MicroWhirly« Series 566 — ATEX version

Ordering number EØ

[mm]Connection

Flow rate V.[l/min]

<)

566.873.1Y.XX.EX

566.933.1Y.XX.EX

566.874.1Y.XX.EX

566.934.1Y.XX.EX

566.879.1Y.XX.EX

566.939.1Y.XX.EX

180°

Spray angle

AE

AE

AE

AE

AE

AE

1 2 3at 40 psi

[US gal./ min]

180°

360°


3/8 BSPP*male





Extract of the manual delivered with the product (Ordering-Number 095.009.00.14.85.0)

3/8 BSPP

11

Ø 20

52,5

Hex 13

62

Ø 20

6.4

Ø 25.4Ø 19.2

163.3

3/8 BSPP male thread(NPT on request)

Ø 21.3

11.3

Ø 20

Hex 1052.5

3/8 BSPP

3/8 BSPP female thread

AF

AF

AF

AF

AF

AF

TF

TF

TF

TF

TF

TF

2.4

2.4

2.4

2.4

2.4

2.4

12

15

12

15

12

15

15

21

15

21

15

21

18

26

18

26

18

26

5

7

5

7

5

7

3/8BSPP*female

3/4"Slip-onType

Series 566

� Very compact design� Self rotating� Effective flat jet nozzles

ApplicationsCleaning of � Machines� Plants� Tankse.g. beverage, food and phar-maceutical industry



Max. temperature:see ATEX-approval


Material:Stainless steel AISI 316L andPEEK


Filtration:Line-strainer with a mesh sizeof 0.3 mm/50 mesh


ATEX approvalThe Type MicroWhirly – Series 566 conforms to the requirements of the Directive 94/9/EG (ATEX) covering equip-ment and safety systems for correct use in locations where there is an explosion hazard, and can be used for cleaningrooms. This also applies to rooms in which reaction media with a tendency to explode are present in solid, dust or ga-seous form. Due to its design, the specified safety measures and the strict observance of these operating instructions,the rotating nozzle represents no potential ignition source.

Unit group, category, zones:II 1 GD c T4 T 120 °C +5 °C ≤ Ta ≤ +90 °C for zone 0, 1, 2 (gas atmosphere)

for zone 20, 21, 22 (dust atmosphere)

The cleaning units in the scope of validity of these operating instructions are certified for the following temperature classes in accordance with the ATEX requirements.

T-Class(flammable gas)

Temperatures

Highest temperaturevalue of the Temperature

Class

Maximum surface tem perature of the

cleaning unit (80 % of the maxi mum temperature

value of the T-Class)

Maximum temperatureof cleaning agent

and container duringcleaning

T4 135 °C 108 °C 90 °C

Example Type + Connection = Ordering no.of ordering: 566.873.1Y.XX.EX + AE = 566.873.1Y.AE.EX

-conform

See page

10

14

Rotating cleaning Nozzles »MiniWhirly« / »MicroWhirly«Series 500.186 / 500.191

Ø 291/2 BSPP

Hex 24

75 Material: 1.4401

15

Series 500.191

� Very inexpensive� Self rotating� Effective flat jets

ApplicationsCleaning of � Machines� Plants� Tankse.g. beverage, food and pharmaceutical industry





Material:POM, Stainless steel AISI 316L

Bearing:Ball bearing made of stainlesssteel


Orderingnumber Type

E Ø [mm] Connection Flow rate V.[l/min]

<)

2.2

2.2

2.2

500.191.5E.02

500.191.5E.01

500.191.5E.00

180°

Spray angle

1/2"

1/2"

1/2"

1

9

9

14

2 3at 40 psi

[US gal./ min]

180°

360°

13

13

20

16

16

24

4

4

6




Bestell-Nr.Type

E Ø [mm] Connection Flow rate V.[l/min]

<)

1.9500.186.56.AH300°

Spray angle

1/2"

1

13

2 3at 40 psi

[US gal./ min]

18 22 6


Series 500.186

� Very inexpensive� Self rotating� Effective flat jets

ApplicationsCleaning of � Machines� Plants� Tankse.g. beverage, food and pharmaceutical industry




Installation:Vertically facing downward

Material:PVDF

Bearing:Slide bearing made of PVDF




Ø 27

1/2 BSPPHex 24

15

20

7079

Ø 30

360° Version

15

-conform

See page

10

Rotating cleaning Nozzles »FoamWhirly«Series 594 / 595

Series 594 / 595

� Cleaning with foam at lowpressure is possible

� Self rotating� Effective flat jet nozzles


Max. tank diameter:1.5 mTyp 595.139 bis 2.5 m


Max. temperature:100°C, short-term up to 140°C


Material:PEEK and stainless steel AISI 316 L



Hex 21

11.3

54.5

Ø 233/8 BSPP

Material: PEEK

Ø 22.5Ø 31.5

Ø 34.8Hex 30

67.4

Ø 31.8Ø 44

Material:PEEK

3/4 BSPP

Type

EØ

[mm]Connection

Flow rate V.[l/min]


<)

594.829.1Y.XX

594.879.1Y.XX

595.009.1Y.XX

595.049.1Y.XX

595.139.1Y.XX

Spray angle

at 40 psi[US gal./min]

E = Narrowest free cross-section · * NPT on request




3/8BSPP*female

3/4BSPP*female

EHEDG-version

0.5 1 2 3

Ordering number

360°

Ø 25.4Ø 19.2

Ø 3

.3

87

Ø 31.8Ø 44

6.4

16

Hex 30

Hex 27

Material:PEEK

Ø 25Ø 19.2

Ø 3

.3

84

Hex 19

Hex 19

Material:PEEK

6.4

16

Ø 22.5

Ø 31.5

AF

AF

AF

AF

-

-

-

-

-

AL

67

67

67

67

67

1.7

2.5

4.0

4.2

5.0

6

8

16

20

34

8

11

22

28

47

11

15

32

40

67

14

18

39

49

82

3

5

10

12

21

Slip-on connection ASME - BPE 1997 (OD-Tube) 595.139.1Y.67


Example Type + Connection = Ordering no.of ordering: 594.829.1Y. + AF = 594.829.1Y.AF

TYPE EL - CLASS IAPRIL 2012

EHEDG-version

Standard version

16

Rotating cleaning Nozzles »MicroSpinner« / »MiniSpinner«Series 5MC / 5MI

Ø 24.5

55.6

Ø 21.5Hex 19

3/8" BSPPfemale

Rotating cleaning nozzle »MicroSpinner« Series 5MC

Ø 363/4 BSPPfemale

Hex 34

90.3

Ø 42.5

Rotating cleaning nozzle »MiniSpinner« Series 5MI

Flow rate V.[l/min]


<)

5MC.042.1Y

5MC.004.1Y

5MC.049.1Y

60°

Spray angle

1 2 3

180°

360°

ConnectionType

AF

AF

AF

28

22

28

40

32

39

49

39

48

Flow rate V.[l/min]


<)

5MI.162.1Y

5MI.114.1Y

5MI.054.1Y

5MI.074.1Y

5MI.014.1Y

60°

Spray angle

1 2 3

180°

360°

AnschlussType

AH

-

-

-

-

45

47

21

35

49

63

67

30

49

69

77

82

37

60

85

Ordering number

Ordering number

-conform

See page

10

Series 5MC / 5MI

� Inexpensive� Self rotating� Efficient slot design

ApplicationsCleaning of � Machines� Plants� Tankse.g. beverage, food and chemical industry

Max. tank diameter:5MC: 1 .3 m5MI: 3.0 m




Materials:Stainless steel AISI 316L andstainless steel 440C

Bearing:Double ball bearing madeof stainless steel

Filtration:Line strainer with a mesh size0.1 mm/170 mesh


12

10

12


20

21

9

15

21

EØ

[mm]

3.0

0.8

0.9

EØ

[mm]

2.6

1.0

0.5

0.6

0.9

Ø 21.5Ø 12.8

Ø 2

.2

61

6.35

16.7

Ø 2.2

Ø 24.5

Ø 36Ø 19.2

12.7

34.8

Ø 3.2

Ø 3

.2

107

Ø 42.5

3/8"BSPP*

1/2"Slip-on

TF05

TF05

TF05

More slip-on sizes on request. · * NPT on request


1/2BSPP*

3/4BSPP*

3/4" Slip-on

-

AL

AL

AL

AL

TF07

TF07

TF07

TF07

TF07



* NPT on request

Slip-on versions: - R-clip made of stainless steel AISI316 L is included (Ordering number: 095.022.1Y.50.60 (5MI)095.013.1E.05.59 (5MC))

- Depending on diameter of the adapter the flow rate can increasedue to leakage between connectingpipe and rotating cleaning nozzle.

17

-conform

See page

10

3819.2Ø

25.4

Ø 3.3

12.7

132

29.7

Ø 57Ø 61

Rotating cleaning Nozzles »Whirly«Series 569

Series 569

� Self rotating� Powerfull flat jets


Max. tank diameter:Rinsing: 5.0 mCleaning: 3.0 m



Installation:Operation in every direction ispossible; when installed horizontally rotation starts at 2 bar

Material:Stainless steel AISI 316L,PEEK and Rulon 641

Bearing:Double ball bearing made ofstainless steel


Ø 38

Ø 57Ø 61

1133.4

105

Ø 50Ø 38

125

Ø 57Ø 61

Type

EØ

[mm]Connection

Flow rate V.[l/min]

<)

3.6

4.8

5.6

3.6

4.8

5.6

3.2

3.6

4.8

7.1

569.055.1Y

569.135.1Y

569.195.1Y

569.056.1Y

569.106.1Y

569.196.1Y

569.059.1Y

569.139.1Y

569.199.1Y

569.279.1Y

Spray angle


E = Narrowest free cross-section · * NPT on request · Weld-on versions on request




3/4BSPP*female

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

3/4" Slip-on

1"Slip-on 1 2 3

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

36

52

69

36

41

69

36

52

69

103

48

71

97

48

58

97

48

71

97

145

62

87

119

62

71

119

62

87

119

178

15

22

30

15

18

30

15

22

30

45

3/4 BSPP female thread 1" TRI-CLAMP

Ordering number

1" TRI-CLAMP


1"Tri-

Clamp

10

10

10

10

10

10

10

10

10

10

270°

270°

360°

Data in brackets refer to 1"-versions.


Example Type + Connection = Ordering no.of ordering: 569.055.1Y. + AL = 569.055.1Y.AL

-conform

See page

10With ATE

X-approv

al

See page

9

18

Rotating cleaning Nozzle »Whirly«

3819.2Ø

25.4

Ø 3.3

12.7

132

29.7

Ø 57Ø 61

Series 569

� Self rotating� Powerfull flat jets

ApplicationsCleaning of � Machines� Plants� Tankse.g. in beverage, food andchemical industry



Max. temperature:See ATEX-approval

Installation:Vertically facing upward ordownward

Material:Stainless steel AISI 316L,PEEK and Rulon 641

Bearing:Double ball bearing made ofstainless steel


Ø 38

Ø 57Ø 61

1133.4

105

3/4" BSPP female thread(NPT on request)

Ordering number EØ

[mm]Connection

Flow rate V.[l/min]

<)569.055.1Y.XX.EX

569.135.1Y.XX.EX

569.195.1Y.XX.EX

569.056.1Y.XX.EX

569.106.1Y.XX.EX

569.196.1Y.XX.EX

569.059.1Y.XX.EX

569.139.1Y.XX.EX

569.199.1Y.XX.EX

569.279.1Y.XX.EX

270°

Spray angle

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

1 2 3at 40 psi

[US gal./ min]


3/4BSPP* female

TF

TF

TF

TF

TF

TF

TF

TF

TF

TF

3.6

4.8

5.6

3.6

4.8

5.6

3.2

3.6

4.8

7.1

36

52

69

36

41

69

36

52

69

103

48

71

97

48

58

97

48

71

97

145

62

87

119

62

71

119

62

87

119

178

15

22

30

15

18

30

15

22

30

45

3/4" Slip-on

270°

360°

T-Class(flammable gas)

T4

Highest temperaturevalue of the Temperature

Class135 °C

Maximum surface tem -perature of the cleaningunit (80 % of the maxi -

mum temperature value ofthe T-Class)108 °C

Maximum temperatureof cleaning agent

and container duringcleaning90 °C

Temperatures

Type

Extract of the manual delivered with the product (Ordering-Number 095.009.00.14.86.0)

Series 569ATEX-Version


ATEX approvalThe Type »Whirly« – Series 569 conforms to the requirements of the Directive 94/9/EG (ATEX) covering equipmentand safety systems for correct use in locations where there is an explosion hazard, and can be used for cleaningrooms. This also applies to rooms in which reaction media with a tendency to explode are present in solid, dust or gaseous form. Due to its design, the specified safety measures and the strict observance of these operating instruc-tions, the rotating nozzle represents no potential ignition source.

Unit group, category, zones:II 1 GD c T4 T 120 °C +5 °C ≤ Ta ≤ +90 °C for zone 0, 1, 2 (gas atmosphere)

for zone 20, 21, 22 (dust atmosphere)

The cleaning units in the scope of validity of these operating instructions are certified for the following temperature classes in accordance with the ATEX requirements.

Example Type + Connection = Ordering no.of ordering: 569.055.1Y.XX.EX + AL = 569.055.1Y.AL.EX

E = Narrowest free cross-section · *NPT on request




19

-conform

See page

10

Pop-up rotating cleaning nozzlesSeries 500.382 / 500.453

Series 500.382 / 500.453

� For installation in the tankwall

� Cleaning with foam ispossible

� Operation at low pressureis possible

� Self rotating� Effective flat jet nozzles

ApplicationsCleaning of � Machines� Plants� Tankse.g. beverage, food, chemicaland pharmaceutical industry

Max. tank diameter:1.5 mTyp 500.453 up to 2.5 m




Material:Stainless steel AISI 316 L, spring made of stainless steel AISI 301



DIN

326

76 -

A D

N40

20

Ø 37.8

46

21.5D

IN 3

2676

- A

DN

50

28

1/2 BSPP

66

30

DIN

3267

6 -

A D

N50

28

Ø 49.8

66

21.5

DIN

326

76 -

A D

N40

20

46

23

1/4 BSPP

Series 500.382.1E.02

Spray angle:200°, plus additional 1 solidjet

Series 500.453.1Y.AR

Spray angle:200°, with four additional solidjets facing forward

Ordering no.: 500.382.1E.02

Ordering no.: 500.382.1E.06

Ordering no.: 500.453.1Y.AR

Ordering no.: 500.453.1Y.00 Tri-Clamp

Male thread

Tri-Clamp

Male thread

Nozzle installation via threadin idle position

Nozzle installation via Tri-Clamp in operating position

EØ

[mm]

Flow rate V.[l/min]

1 2 3 at 40 psi[US gal./ min]

1.1 7.6 10.8 13.2 3.4

EØ

[mm]

Flow rate V.[l/min]

1 2 3 at 40 psi[US gal./ min]

1.2 28.3 40 49 12.4

Tank wall Tank wall

Please note: Operation with com-pressed air only for short-term usage.Operation above the recommendedoperating pressure means higher wearand smaller droplets. This might haveadverse effects on the cleaning result.

20

-conform

See page

10

Rotating cleaning Nozzle »Teflon® Whirly« Series 573 / 583

Series 573 / 583

� Self rotating� Rotating solid jets� Recommended for tanksmade of glass and enamel

ApplicationsCleaning of � Machines� Plants� Tankse.g. food, chemical and pharmaceutical industry



Max. temperature:95 °C(Versions for use with highertemperature on request)


Material:PTFE (Teflon®)

Bearing:Slide bearing made of PTFE


Ø 25.4B

A

19

Ø 49 (78.5)

Ø 19.2(25.5)Ø 3.3

83

29 (32) 13 (14.5)

Ø 50

Ø 49(78.5)

Ordering number EØ

[mm]Connection

Flow rate V.[l/min]

<)

2.1

3.3

7.1

2.1

3.3

7.1

2.4

3.4

5.9

2.4

3.4

5.9

3.5

4.8

3.7

5.6

583.114.55

583.264.55

583.344.55

573.114.55

573.264.55

573.344.55

583.116.55

583.266.55

583.346.55

573.116.55

573.266.55

573.346.55

583.209.55

583.269.55

583.279.55

583.349.55

180°

Spray angle

Dia-meterB

[mm]

3/4BSPP*female

AL

AL

-

AL

AL

-

AL

AL

-

AL

AL

-

AL

AL

-

-

1

HeightA

[mm]

47

103

159

47

103

159

47

103

159

47

103

159

71

103

106

159

74

74

100

74

74

100

74

74

100

74

74

100

74

74

100

100

49

49

78.5

49

49

78.5

49

49

78.5

49

49

78.5

49

49

78.5

78.5

1BSPP*female

-

-

AN

-

-

AN

-

-

AN

-

-

AN

-

-

AN

AN

3/4"Slip-on

TF07

TF07

-

TF07

TF07

-

TF07

TF07

-

TF07

TF07

-

TF07

TF07

-

-

1 1/2"Tri-

Clamp

15

15

15*

15

15

15*

15

15

15*

15

15

15*

15

15

15*

15*

2

67

145

225

67

145

225

67

145

225

67

145

225

100

145

150

225


21

45

70

21

45

70

21

45

70

21

45

70

31

45

47

70

3

82

178

276

82

178

276

82

178

276

82

178

276

122

178

184

276


Please note: Operation with compressed air only for short-term usage. Operation above the recommended operating pressure means higher wear and smaller droplets. This might have adverse effects on the cleaning result.Teflon® is a registered trademark of E. I. Dupont De Nemours and Company.

Slip-on versions: - R-clip made of stainless steel AISI 316 L is included(Ordering number: R-clip 1: 095.022.1Y.50.88.E, R-clip 2: 095.022.1Y.50.60.E)


BSPP female thread* 1 1/2" TRI-CLAMP

Typep [bar] ( pmax = 6 bar)

1"Slip-on

180°

270°

270°

360°

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

Data in brackets refer to 1"-version.

Data in bracketsrefer to productsmarked with *.

R-clip

1)

1)

2)

1)

1)

2)

1)

1)

2)

1)

1)

2)

1)

1)

2)

2)

14.3

46.1

23.8

63.9

R-clip

1)

2)


Example Type + Connection = Ordering no.of ordering: 583.114.55. + AL = 583.114.55.AL

Slip-on version

certified

according to »3-A

«.

See page 10.

21

Rotating cleaning Nozzle »ACCUClean«Series 515

Series 515

� Controlled rotation� Powerfull flat jet nozzles� Recommended for tankswith large diameters


Max. tank diameter:Rinsing: 6.0 - 9.0 mCleaning: 4.0 - 6.0 mdepends on nozzle size


Max. temperature:5 – 140 °C

Installation:Vertically facing downward

Werkstoffe:Stainless steel AISI 316L,PEEK and PTFE

Bearing:Ball bearing made of stainlesssteel


Rotation monitoring sensor:This series is qualified for rotation monitoring with theLechler sensor.Please ask for more infor-mation.

Ø D

H

EØ

[mm]

ConnectionBSPP*female

HeightH

[mm]

Flow rate V.[l/min]

<)

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/4

1

515.213.7T.AL

515.214.7T.AL

515.215.7T.AL

515.285.7T.AL

515.216.7T.AL

515.286.7T.AL

515.219.7T.AL

515.289.7T.AL

515.339.7T.AN

Spray angle

2

97

97

97

145

97

145

97

145

193

3

118

118

118

178

118

178

118

178

237

5

153

153

153

229

153

229

153

229

306


30

30

30

45

30

45

30

45

60

Dia-meterD

[mm]

170

170

170

170

170

170

170

170

170

180°

OrderingnumberType


Two sizes

180°

270°

270°

360°

85

85

85

85

85

85

85

85

85

D = Needed installationdiameter

E = Narrowest free cross section · * NPT on request


22

-conform

See page

10

Rotating cleaning Nozzle »XactClean®«Series 5W2 / 5W3

H

Ø DSeries 5W2 / 5W3

� Controlled rotation� Powerfull flat jet nozzles� Very efficient tank cleaningnozzle






Material:Stainless steel AISI 316 L andPTFE

Bearing:Slide bearing made of PTFE


Rotation monitoring sensor:This series is qualified for rotation monitoring with theLechler sensor.Please ask for more infor-mation. E = Narrowest free cross-section. · * NPT on request


Slip-on versions: - R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.60.E (5W3) · 095.013.1E.05.59.0 (5W2))


Spray-angle

Ordering number EØ

[mm]

Flow rate V.[l/min]

p [bar] ( pmax = 20 bar)HeightH

[mm]

Dia-meterD

[mm]Type Connection

3/8BSPP*female

1/2BSPP*female

3/4BSPP*female

1BSPP*female

1/2"Slip-on

3/4"Slip-on

2 5 10at 40 psi[US/gal.min]

270° 5W2.875.1Y AF AH - - TF05 - 1.7 15 24 34 4.7 120 43

5W2.995.1Y - AH - - TF05 - 2.2 30 47 67 9.3 120 43

5W3.065.1Y - AH AL - - TF07 2.2 45 71 101 14.0 135 50

5W3.145.1Y - - AL - - TF07 3.8 70 111 157 21.7 155 60

5W3.205.1Y - - AL - - TF07 4.8 100 158 224 31.0 155 60

5W3.255.1Y - - AL AN - TF07 5.5 130 206 291 40.3 155 60

270° 5W2.876.1Y AF AH - - TF05 - 1.7 15 24 34 4.7 120 43

5W2.996.1Y - AH - - TF05 - 2.2 30 47 67 9.3 120 43

5W3.066.1Y - AH AL - - TF07 2.2 45 71 101 14.0 135 50

5W3.146.1Y - - AL - - TF07 3.8 70 111 157 21.7 155 60

5W3.206.1Y - - AL - - TF07 4.8 100 158 224 31.0 155 60

5W3.256.1Y - - AL AN - TF07 5.5 130 206 291 40.3 155 60

360° 5W2.879.1Y AF AH - - TF05 - 1.52 15 24 34 4.7 120 43

5W2.999.1Y - AH - - TF05 - 2.0 30 47 67 9.3 120 43

5W3.069.1Y - AH AL - - TF07 2.0 45 71 101 14.0 135 50

5W3.149.1Y - - AL - - TF07 3.5 70 111 157 21.7 155 60

5W3.209.1Y - - AL - - TF07 4.4 100 158 224 31.0 155 60

5W3.259.1Y - - AL AN - TF07 5.0 130 206 291 40.3 155 60

Type Rinsing Cleaning

5W2.87X 4 3

5W2.99X 5 3

5W3.06X 7 4

5W3.14X 8 5

5W3.20X 9 6

5W3.25X 9 6

Max. Tank diameter [m]

NEW!

Ø 49.5Ø 19.2±0.1

Ø 3.234.8

93

153

12.7

Slip-on connection ASME - BPE 1997(OD-Tube)

92

145

264

Ø 122

153

23

High impact Tank Cleaning Machine —Series 5TM

192

222

Flow rate V.[l/min]

<)

5TM.208.1Y.AS

5TM.210.1Y.AS

5TM.406.1Y.AS

5TM.407.1Y.AS

5TM.408.1Y.AS

5TM.410.1Y.AS

360°

Spray angle


2x8.0

2x10.0

4x6.0

4x7.0

4x8.0

4x10.0

125

160

140

170

200

260

153

196

171

208

245

318

198

253

221

269

316

411

39

50

43

53

62

81

Number,Ø

Nozzlemm

8

10

6

7

8

10

E Ømm

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

ConnectionBSPPfemale

2 3 5

Ordering number

Type

Series 5TM

� Gear driven� Very powerfull solid jets

ApplicationsCleaning of � Machines� Plants� Tanks� Road tankers� Big tankse.g. beverage, food chemicaland paper industry



Max. temperature: 60 °C(Version for higher tempera-tures on request)

Installation: Operation in every direction ispossible

Material:Stainless steel AISI 316L,Gear components made ofPTFE and carbon fibre

Weight: approx. 7.5 kg

Bearing:Ball and slide bearings


Rotation monitoring sensor:This series is qualified for rotation monitoring with theLechler sensor.Please ask for more infor-mation.


The cycle time takes between 7 and 41 min depending on type and pressure.


-conform

See page

10

24

00

Static Spray Balls Series 527

Series 527

� Effective solid jet






Material:Stainless steel AISI 316L

H

Ø ca.1-1.5 mm

Ø D

Spray balls are useful for certain types of applica-tions, although they are not as effective for mostcleaning tasks as a comparable rotating nozzle. Theydo have specific advantages:

� No moving parts� Self draining� Easy mounting for inspection� Traditionally used in sanitary environments

Since rotating nozzles depend on their turning actionfor full cleaning, if the unit stops for some reason,parts of the tank may not be cleaned. There is no such concern with a static head. However,they can develop cleaning voids if debris collects inthe head and blocks individual orifices. Spray balls re-quire higher flow rates than rotating nozzles, usuallyat least 2 to 3 times the amount of liquid.

Ordering number

Type

For pipeØ

HighH

[mm]

Flow rate V.[l/min]

<)3/4"

1 1/2"

2"

EØmm

0.8

1.1

1.7

527.209.1Y.00.75

527.289.1Y.01.50

527.449.1Y.02.00

360°

Spray angle

1

42

120

297

2

60

170

420

3

73

208

514

5

95

269

664


19

50

127

ØD

[mm]

68

116

152

32

65

102



Operation above the recommendet operating pressure means higher wear and smaller droplets. This might have adverse effects on the cleaning result.

Slip-on versions: - R-clip made of stainless steel AISI 316L is included - Depending on diameter of the adapter the flow rate can increase due to leakage between connecting pipe and spray ball.

Slip-on connectionASME - BPE 1997 (OD-Tube)

Certified accord

ing

to »3-A«.

See page 10

25

Static Spray Balls Series 540 / 591

1/2 BSPP* female

15

Hex 27

40 Holes Ø 26

45

Series 591

� Popular sprayball design� Effective solid jets

ApplicationsCleaning of � Machines� Plants� Tankse.g. beverage and food industry





Materials:Stainless steel AISI 316TiPin: Stainless steel AISI 316L

Other materials (316L andPTFE) on request. E = Narrowest free cross-section · * Female thread on request

Operation above the recommendet operating pressure means higher wear and smaller droplets. this might have adverse effects on the cleaning result.

Slip-on versions: - R-clip made of stainless steel AISI 316L is included - Depending on diameter of the adapter the flow rate can increase due to leakage between connecting pipe and spray ball.

AC

Ø B

Ø D

H

Orderingnumber

Type

EØ

[mm]

Effectivecleaningca. [m]

Flow rate V.[l/min]

<)

360°

Spray angle


180°

0.5

Dia-meterD1 2 3

Height

H

Con-nectionB Slip-on*

180°

Dimensions approx. [mm]p [bar] ( pmax = 5 bar)

C A

0.8

1.2

1.2

2.0

2.1

3.0

2.0

3.0

2.1

2.2

0.5

0.5-1.0

1-1.5

2-2.5

2.0-3.0

3.0-4.0

2.0-2.5

3.0-4.0

2.5-3.0

4.0-4.5

591.M11.17.00

591.X11.17.00

591.Y11.17.00

591.A21.17.00

591.B31.17.00

591.B51.17.00

591.A23.17.00

591.B53.17.00

591.B32.17.00

591.D42.17.00

7

25

49

91

130

206

74

146

103

230

10

35

70

128

183

292

105

207

145

325

14

49

99

181

259

412

148

292

205

460

17

61

121

222

318

505

182

358

251

563

4

15

31

56

80

128

46

91

64

142

20

24

30

40

64

64

40

64

64

90

32.5

37.5

42

53

90

90

53

90

90

122

8.2

12.2

18.2

22.2

28.2

28.2

22.2

28.2

28.2

52.3

DN8

DN10

DN15

DN20

DN25

DN25

DN20

DN25

DN25

DN50

2.2

2.2

2.2

2.5

2.8

2.8

2.5

2.8

2.8

3.3

9.0

9.0

9.0

9.0

18.0

18.0

9.0

18.0

18.0

25.0

Ordering number

Type

EØ

[mm]0.5 1 3 at 40 psi

[US gal./min]

Flow rate V.[l/min]


240°540.909.16

540.989.16

541.109.16

541.189.16

541.239.16

0.8

1.0

1.5

2.0

2.3

9

14

29

45

59

13

20

40

64

83

22

34

70

110

145

6

9

18

28

37

<)

Spray angle


.

2

18

28

57

90

118

-conform

See page

10

Slip-on connectionDIN 11850, row 1

Series 540

� Effective solid jets






Material:Stainless steel AISI 303

26

Questionnaire tank cleaning nozzles

In order to support you as effectively as possible, we need someinformation.Please fill in the following questions as good as possible.

Company:

Branch:

Address:

Contact person:

Project:

Telephone:

Fax:

E-Mail:

� Description of cleaning aim:

� What is the cleaning goal:

� 360° all around � only partial (please sketch)

� Rinsing (Rinses the largest part of product remaindersoff the vessel)

� Cleaning (longer rinsing, 100% optical cleanliness)

� Sanitizing (Microorganisms are killed to an acceptable degree)

� Sterilization (Killing all organic life)

� What type of cleaning liquid is used?

� Water

� Foam

� Steam, Temperature: °C

� Chemical substance:

(e.g. sodium hydroxide, concentration 5%)

� Type of soiling:

Diameter D: m

Measures H: m; H1: m; H2: m

Number of sockets for nozzles:

Position of sockets R1: m; R2: m

Width of sockets W1: mm; W2: mm

Max. filling level Hf: m

Material of the vessel:

Overall number of vessel to clean:

Other remarks:

� Sketch of vessel and internals:

� Does the soil adhere to the surface?

� yes � no

If yes, can you estimate the viscosity? Is it like:

� Similar to water � Olive oil

� Mayonnaise � Peanut butter

� Does the cleaning liquid recirculate?

� yes � no

� Is a filter installed to keep the nozzle free of particles?

� yes � no

If yes please specify the mesh size: mm

If no what is your water quality:

Top viewplease sketch up sockets for nozzle

connection

Side viewplease sketch up internals(e.g. agitator, hoppers, etc.)

Ø D

H2

H1

H

R

Hf

W

27

� Ambient conditions:

Max. temperature cleaning liquid: °C

Max. temperature environment: °C

FDA-conformity required? � yes � no

ATEX certificate required? � yes � no

3A/EHEDG certificate required? � yes � no

Are there any internals in the vessel? � yes � no

If yes, please sketch up (agitator, hopper, etc.)

� Material of the nozzle?

� Regular (316L)

� 1.4571 (316Ti)

� Hastelloy: (C4, B2, C22)

� PTFE

� PVDF

� other:

� Required surface finish?

� Standard: 1.6 – 3.2 μm� ≤ 0.8 μm

� What type of connection is required?

� Thread, type, size:

� Flange, standard, size:

� Clip-connection, pipe-Ø: mm

� Weld joint, inner pipe-Ø: mm

� Available pump capacity for cleaning:

Max. operating pressure: bar

Max. flow rate: l/min; m3/h

� Drain off liquid:

Diameter of the outlet drain: DA = mm

Sucked off by pump?

� yes � no

Free drain?

� yes � no

Sump formation expected during drain?

� yes � no

� What is your current type of cleaning, highpressure cleaner,brush, nozzle of competition?

Please copy the documentand fax it to +49 (0) 71 23 - 962 - 333, send it to [email protected] to your dedicated contact person at Lecher.

Lechler GmbHPrecision Nozzles · Nozzle SystemsP.O. Box 13 2372544 Metzingen / GermanyPhone +49 (0) 71 23 - 962 - 0Fax +49 (0) 71 23 - 962 - 444

E-Mail: [email protected]: www.lechler.de

Contact us now

Edition 11/12· G

B · 500 · LEC

12135 · w

ww.walliser-partner.de · S · Subject to technical m

odification.Yes, I want to get detailed information on Lechler tank cleaning nozzles!

Please send me the special information:

� Catalogue »Precision Spray Nozzles and Accessories«

� Brochure »Spray Nozzles for the Beverage Industry«

� Brochure »Spray Nozzles for the Food Industry«

� Brochure »Nozzles for Compressed Air«

� Flyer »Rotating cleaning Nozzle Gyro«

� Flyer »Rotation Monitoring Sensor«

Special interests:

Our Address:

Name

Company/Department

P.O. Box/Street

Postcode/City

Telephone

E-Mail

Belgium: Lechler S.A./N.V. · Avenue Mercatorlaan, 6 · 1300 Wavre · Phone: (10) 225022 · Fax: (10) 243901 · [email protected]: Lechler Intl. Trad. Co. Ltd. · Beijing · Rm. 418 Landmark Tower · No. 8 Dong San Huan Bei Lu · Phone: (86) 1084537968, Fax: (86) 1084537458 · [email protected]: Lechler Oy · Posliinitehtaankatu 7 · 04360 Kerava · Phone: (358) 207856880 · Fax: (358) 207856881 · [email protected]: Lechler France, S.A. · Bât. CAP2 B51 · 66-72, Rue Marceau · 93558 Montreuil cedex · Phone: (1) 49882600 · Fax: (1) 49882609 · [email protected] Britain: Lechler Ltd. · 1 Fell Street, Newhall · Sheffield, S9 2TP · Phone: (0114) 2492020 · Fax: (0114) 2493600 · [email protected]: Lechler (India) Pvt. Ltd. · Plot B-2 · Main Road · Wagle Industrial Estate · Thane (W) - 400604 · Phone: (22) 40634444 · Fax: (22) 40634497 · [email protected]: Lechler AB · Spärrgatan 8 · SE-653 41 Karlstad · Phone: (46) 54137030 · Fax: (46) 54137031 · [email protected]: Lechler S.A. · Avda. Pirineos 7 · Oficina B7, Edificio Inbisa I · 28700 San Sebastián de los Reyes, Madrid · Phone: (34) 916586346 · Fax: (34) 916586347 · [email protected]: Lechler Inc. · 445 Kautz Road · St. Charles, IL. 60174 · Phone: (630) 3776611 · Fax: (630) 3776657 · [email protected]

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