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Tailor-Made Cable Solutions Shipbuilding · Naval vessels · Marine engineering · Offshore

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Page 1: Tailor-Made Cable Solutions - MEGATmegat.pl/uploaded/download_files/pl_17_0.pdf · Tailor-Made Cable Solutions Tailor-Made Assembly Solutions Tailor-Made Robotic Solutions. While

Tailor-Made Cable Solutions

Shipbuilding · Naval vessels · Marine engineering · Offshore

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Content

Page

Edition: January 006 Subject to change and error.

3 LEONI – The Quality Connection

4 Our areas of expertise

Approvals

5 Comprehensive Engineering

Our strengths – Your benefit

6 Focus on the customer

Global Presence in the major

industrial regions – worldwide

production facilities

7 The LEONI Social Charter

8 Shipboard cables

14 Navy cables

16 Towing and underwater cables

18 Offshore cables

19 Quality & Environment

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3

Today LEONI is one of the world market leaders in special cables. Right from the

beginning – having made cable since 1930 – LEONI has focused on production of

cable specialties and has steadily expanded this business. We have done so on the

one hand by extending our own production and associated expertise and, on the

other hand, by enlarging the range of products and services we offer by acquiring

other efficient cable manufacturers.

Focus on the customer, profound market and product knowledge, innovative

production technologies and a high degree of vertical integration are the basis for

perfect cable solutions – from personal consultation on site to tailor-made special

cables and ready-to-fit cable systems through to customised logistic concepts.

LEONI is at home in numerous markets: in automation and robotics, rolling stock

engineering, medical equipment and in industrial plant engineering – to name

only the most significant. The shipbuilding, naval vessels, marine and offshore

engineering sector is an area of particular specialisation.

LEONI Group is an internationally successful manufacturer of wires and

cables for electrical systems and electronics as well as of wiring systems

for car manufacturing. The company employs about 34,000 people at

more than 60 facilities in 21 countries. Consolidated sales amounted to

€ 1.25 billion in 2004.

LEONI – Your Partner for the Shipbuilding and Marine Technology

Tailor-Made Solutions

Tailor-Made Cable Solutions

Tailor-Made Assembly Solutions

Tailor-Made Robotic Solutions

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4

We test the mechanical, electrical and chemical properties of our special cable

using the latest testing equipment and methods. Upon customer request, we

have our products certified to national and international standards by well-

known classification organisations such as:

Germanischer Lloyd

Lloyds Register of Shipping

ABS Europe LTD

Bureau Veritas

Det Norske Veritas

VDE Prüf- und Zertifizierungsinstitut

Approvals

Commercial shipbuilding Communications and LAN cable Bus cable CCTV camera cable Fire resistant cable Coaxial cable Special solutions

Naval technology Laterally watertight cable Laterally and longitudinally watertight

cable for outboard applications Inboard cable Self-extinguishing submarine cable Spiral cable Special solutions

Towing and underwater cable Towing cable with either steel or aramide cores for

rated loads of several tons Neutrally buoyant and floating cable for marine

research Cable for fixed installation

Offshore Fire resistant cable Bus cable Information and LAN cable

Assembled cable / cable systems

Our areas of expertise

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5

Comprehensive engineering

Our strengths – Your benefit

Research and Development

We invite you to benefit from the globally interlinked know-how of the LEONI

Group and the work done by our Corporate Research & Development department.

Through R&D projects across different divisions of LEONI we benefit from synergies

within the group and thereby give innovation an additional boost.

A high degree of vertical integration in cable production

This is something virtually no other cable manufacturer can boast: from extremely

thin copper wire – if required also silver-plated and with multiple coatings –

through to sophisticated hybrid cables, we make everything in house. For only com-

ponents that are perfectly matched will guarantee optimum results.

Cable systems

We offer ready-to-connect and ready-to-fit assembled cable systems and fully

wired modules.

Global presence

We are represented in all of the world’s key industrial regions with our own produc-

tion facilities and you will find us nearby for supporting your projects.

We ensure maximum efficiency with the highest possible

standards of engineering and by developing tailor-made solutions.

Our engineering team provides comprehensive advice on site

Problem analysis

Project management

Development

Technical documentation

Specific integration test

Customised logistics solutions

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6

Focus on the customer

Proximity to the customer is not just a catchphrase for LEONI, but rather a key

element of our corporate philosophy. It is also a factor crucial to our business suc-

cess. This is why we have set up organisational units that take care of a precisely

defined group of customers and a very specific market. The resulting know-how

is not only of inestimable value to LEONI but also offers substantial advantages to

our customers.

The „Tailor-Made Solutions“ Business Unit

Most of LEONI Group’s special cable operations are combined in this unit. Its activi-

ties break down as follows

Tailor-Made Cable Solutions

Tailor-Made Assembly Solutions

Tailor-Made Robotic Solutions.

While the name of the Robotic and Assembly Solutions unit already spells out its

area of expertise (cable for robot-related requirements as well as cable assembly),

the scope of the Tailor-Made Cable Solutions unit’s operations is much broader.

There are, for instance, teams dedicated specifically to rolling stock engineering as

well as shipbuilding and marine engineering.

Present in the major industrial regions – worldwide

LEONI Kabel GmbH

Stieberstrasse 5

91154 Roth

Germany

LEONI Elocab GmbH

Obere Lerch 34

91166 Georgensgmünd

Germany

LEONI Special Cables GmbH

Eschstrasse 1

6169 Friesoythe

Germany

LEONI Elocab Ltd.

58 McBrine Drive

Kitchener, Ontario, NR 1 H8

Canada

Kerpen GmbH & Co. KG

Zweifaller Strasse 75–87

54 Stolberg

Germany

Production facilities

Europe

Germany

France

UK

Spain

North America

Canada

Asia

China

Korea

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7

Many of our customers purchasing worldwide emphasise on their suppliers being

companies with social responsibility. Child labour is an obsolute taboo! LEONI can

be considered exemplary especially in this matter.

The Group therefore, considering its international focus and more than 60 facilities

around the world, in April 003 issued a “Declaration on Social Rights and Industrial

Relations” signed by the management board of LEONI AG, the chair of the LEONI

Euro Works Council and the secretary general of the International Metalworkers’

Federation (IMF), which covers matters like equal treatment of all employees and

child labour. This declaration is binding on all LEONI employees.

With respect to child labour, Section 1.5 states the following:

No child labour

Child labour is prohibited. The minimum age for employment eligibility in line with

the respective government stipulations shall be observed. Health and safety shall

not be compromised. Personal dignity shall be respected.

(We would be pleased to send you the full text of our Social Charter upon request).

The LEONI Social Charter

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8

Shipboard cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

The data in the tables is provided for general informative purposes.We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.

FS = Braided screenZM = CoveringSS = Stranded wire screen

Communication cable Communication cable Communication cable Communication cable Communication cable Communication cable

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

4 x ( x AWG 4/1)

insulation

Polyethylene (PE)

pairs with foil screen and drain wire

4 x [4 x ( x AWG 4/1)]

insulation

Polyethylene (PE)

pairs with foil screen and drain wire

8 x [4 x ( x AWG 4/1)]

insulation

Polyethylene (PE)

pairs with foil screen and drain wire

4 x( x AWG 4/7)

insulation

foamed Polyethylene (Foam-PE)

foil screen

copper braid with tinned wires

4 x (4 x AWG 4/7)

Insulation

Polyethylene (PE)

quads with foil screen

copper braid with tinned wires

4 x [4 x( x AWG4/7)]

insulation

Polyethylene (PE)

pairs with foil screen

copper braid with tinned wires

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

CAT 5+ CAT 5+ CAT 5+ CAT 5+ CAT 5+ CAT 5+

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3- (Cat. A)

Burning characteristics according to

IEC 6033-3- (Cat. A)

Burning characteristics according to

IEC 6033-3- (Cat. A)

Customer approval Customer approval Customer approval Germanischer Lloyd Germanischer Lloyd Germanischer Lloyd

J-0HS(ST)H

4 x x 0.51 FRNC GR

V45480-D46-B247

J-0HS(ST)H

16 x x 0.51 FRNC GR

L45480-D166-G17

J-0HS(ST)H

3 x x 0.51 FRNC GR

L45482-D326-G7

9Y(ST)CH

4 x x 0.6/1.-100 LI GN FRNC

L45467-J816-B6

9Y(ST)CH

4 x 4 x 0.6/1.35-100 LI GN FRNC

L45467-J17-B26

9Y(ST)CH

4 x 4 x x 0.6/1.-100 LI GN FRNC

L45467-J16-B76

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9

Shipboard cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

Communication cable Communication cable Communication cable Communication cable Communication cable Communication cable

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

LAN cable

for fixed installation on ships

4 x ( x AWG 4/1)

insulation

Polyethylene (PE)

pairs with foil screen and drain wire

4 x [4 x ( x AWG 4/1)]

insulation

Polyethylene (PE)

pairs with foil screen and drain wire

8 x [4 x ( x AWG 4/1)]

insulation

Polyethylene (PE)

pairs with foil screen and drain wire

4 x( x AWG 4/7)

insulation

foamed Polyethylene (Foam-PE)

foil screen

copper braid with tinned wires

4 x (4 x AWG 4/7)

Insulation

Polyethylene (PE)

quads with foil screen

copper braid with tinned wires

4 x [4 x( x AWG4/7)]

insulation

Polyethylene (PE)

pairs with foil screen

copper braid with tinned wires

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

CAT 5+ CAT 5+ CAT 5+ CAT 5+ CAT 5+ CAT 5+

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3- (Cat. A)

Burning characteristics according to

IEC 6033-3- (Cat. A)

Burning characteristics according to

IEC 6033-3- (Cat. A)

Customer approval Customer approval Customer approval Germanischer Lloyd Germanischer Lloyd Germanischer Lloyd

J-0HS(ST)H

4 x x 0.51 FRNC GR

V45480-D46-B247

J-0HS(ST)H

16 x x 0.51 FRNC GR

L45480-D166-G17

J-0HS(ST)H

3 x x 0.51 FRNC GR

L45482-D326-G7

9Y(ST)CH

4 x x 0.6/1.-100 LI GN FRNC

L45467-J816-B6

9Y(ST)CH

4 x 4 x 0.6/1.35-100 LI GN FRNC

L45467-J17-B26

9Y(ST)CH

4 x 4 x x 0.6/1.-100 LI GN FRNC

L45467-J16-B76

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10

Shipboard cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

The data in the tables is provided for general informative purposes.We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.

FS = Braided screenZM = CoveringSS = Stranded wire screen

Communication cable PROFINET cable type B

for shipboard uses

AS-Inferface cable

for shipboard uses

CCTV cable CCTV cable Sprinkler cable

LAN cable

for fixed installation on ships

PROFINET

Industrial Ethernet

AS-Inferface CCTV camera cable CCTV camera cable Cable

for sprinkler systems on ships

8 x [4 x( x AWG 4/7)]

insulation

Polyethylene (PE)

pairs with foil screen

copper braid with tinned wires

x ( x AWG /7)

insulation

Polypropylene (PP)

pairs stranded as quad

quad with foil screen

copper braid with tinned wires

x 1 x 1.5

insulation

Thermoplastic Elastomer

1 x (3 x 1.5) + x ( x 0.56)

+ coaxial cable 75 Ω

coaxial cable with solid conductor

insulation

Thermoplastic Copolymer (FRNC)

data pairs with foil screen and drain

wire, copper braid with tinned wires

1 x (3 x 1.5) + x ( x 0.56)

+ coaxial cable 75 Ω

coaxial cable with stranded conductor

insulation

Thermoplastic Copolymer (FRNC)

data pairs with foil screen and drain

wire, copper braid with tinned wires

x .5 + 4 x 0.75

insulation

Thermoplastic Copolymer (FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Polyurethane (PUR) Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

CAT 5+ CAT 5+

Electrical characteristics acc. to

EN 5088--1

Electrical characteristics acc. to

AS-Interface specification

Burning characteristics according to

IEC 6033-3- (Cat. A)

According to specification

ITP K0-E

burning characteristics acc. to

IEC 6033-3- (Cat. A)

According to specification

AS-I KO1-E

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

CCTV K04-E

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

Sprinkler K 05-E

Germanischer Lloyd Germanischer Lloyd

Lloyds Register of Shipping

ABS Europe LTD

Bureau Veritas

Det Norske Veritas

UL-File E119100 Vol.1 Sec.11 Page 1

UL-File E119100 Vol. Sec.3 Verified CAT 5E

Germanischer Lloyd

Lloyds Register of Shipping

ABS Europe LTD

Bureau Veritas

Det Norske Veritas

VDE-Reg.-No. 9971

Customer approval Germanischer Lloyd Germanischer Lloyd

9Y(ST)CH

8 x 4 x x 0.6/1.-100 LI GN FRNC

L45467-J16-B86

L-9YH(ST)CH

x x 0.34/1.5-100 GN VZN FRNC

L45467-J16-B26

FLI-9Y11Y

x 1 x 1.5 VZN FRNC YE

L45587-M21-B38

0YSCH 0.8/3.5-75

L-H 3 x 1.5

L-HCH x x 0.56 PIMF GN FRNC

L45466-D114-W36

0YSCH 0.86/3.5-75 LI

L-H 3 x 1.5

L-H CH x x 0.56 PIMF GN FRNC

L45466-D114-W46

L-H x 1 x .5

L H H 4 x 1 x 0.75 FRNC YE

L45550-W69-Y6

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11

Shipboard cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

Communication cable PROFINET cable type B

for shipboard uses

AS-Inferface cable

for shipboard uses

CCTV cable CCTV cable Sprinkler cable

LAN cable

for fixed installation on ships

PROFINET

Industrial Ethernet

AS-Inferface CCTV camera cable CCTV camera cable Cable

for sprinkler systems on ships

8 x [4 x( x AWG 4/7)]

insulation

Polyethylene (PE)

pairs with foil screen

copper braid with tinned wires

x ( x AWG /7)

insulation

Polypropylene (PP)

pairs stranded as quad

quad with foil screen

copper braid with tinned wires

x 1 x 1.5

insulation

Thermoplastic Elastomer

1 x (3 x 1.5) + x ( x 0.56)

+ coaxial cable 75 Ω

coaxial cable with solid conductor

insulation

Thermoplastic Copolymer (FRNC)

data pairs with foil screen and drain

wire, copper braid with tinned wires

1 x (3 x 1.5) + x ( x 0.56)

+ coaxial cable 75 Ω

coaxial cable with stranded conductor

insulation

Thermoplastic Copolymer (FRNC)

data pairs with foil screen and drain

wire, copper braid with tinned wires

x .5 + 4 x 0.75

insulation

Thermoplastic Copolymer (FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Polyurethane (PUR) Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

CAT 5+ CAT 5+

Electrical characteristics acc. to

EN 5088--1

Electrical characteristics acc. to

AS-Interface specification

Burning characteristics according to

IEC 6033-3- (Cat. A)

According to specification

ITP K0-E

burning characteristics acc. to

IEC 6033-3- (Cat. A)

According to specification

AS-I KO1-E

Burning characteristics according to

IEC 6033-3-4 (Cat. C)

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

CCTV K04-E

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

Sprinkler K 05-E

Germanischer Lloyd Germanischer Lloyd

Lloyds Register of Shipping

ABS Europe LTD

Bureau Veritas

Det Norske Veritas

UL-File E119100 Vol.1 Sec.11 Page 1

UL-File E119100 Vol. Sec.3 Verified CAT 5E

Germanischer Lloyd

Lloyds Register of Shipping

ABS Europe LTD

Bureau Veritas

Det Norske Veritas

VDE-Reg.-No. 9971

Customer approval Germanischer Lloyd Germanischer Lloyd

9Y(ST)CH

8 x 4 x x 0.6/1.-100 LI GN FRNC

L45467-J16-B86

L-9YH(ST)CH

x x 0.34/1.5-100 GN VZN FRNC

L45467-J16-B26

FLI-9Y11Y

x 1 x 1.5 VZN FRNC YE

L45587-M21-B38

0YSCH 0.8/3.5-75

L-H 3 x 1.5

L-HCH x x 0.56 PIMF GN FRNC

L45466-D114-W36

0YSCH 0.86/3.5-75 LI

L-H 3 x 1.5

L-H CH x x 0.56 PIMF GN FRNC

L45466-D114-W46

L-H x 1 x .5

L H H 4 x 1 x 0.75 FRNC YE

L45550-W69-Y6

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1

Shipboard cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

Wiper cable Transmission cable Fire-resistant copper cable FO breakout cable FO universal cable Flexible installation cable

Shipboard wiper cable Special communication cable For fixed installation on shipboard

and offshore units in sections with

high danger of fire

LAN cable for fixed installation on ships Fire-resistant optical fiber cable Flexible cable for lightweight power

and lighting installations

[(4 x 0.75)FS]ZM + 9 x 1.0

insulation

crosslinked Polyethylene (XLPE)

copper braid with tinned wires

4 x 1 x 1.34

insulation

Thermoplastic Copolymer over the

laying up foil screen with drain wire

glasfiber braid

copper braid with tinned wires

Types

1 x x 0.75 up to 4 x x 0.75

1 x 4 x 0.75

x 1.5 up to 37 x 1.5

x .5 up to 7 x .5

insulation

Thermoplastic Copolymer (FRNC)

copper braid with tinned wires

Stranded subcables designed as tight

or semi-tight buffered fibers, gel filled

with strain relief elements (aramid) and

halogen-free, flame-retardant jacket

subcable

Thermoplastic Copolymer (FRNC)

amount of fibers at customer‘s option

Cable core:

central multi-loose tube, gel filled

armouring:

multi-functional, strengthened

glass-yarns, non-metallic strain relief

elements and fire shield

amount of fibers at customer‘s option

3 x 1.5 and 3 x .5

conductor stranded class 5

insulation

halogen-free polymeric compound

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Optical fibers E9/15, G50/15 or

G6.5/15

Optical fibers E9/15, G50/15 or

G6.5/15

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

Wiper K 06-E

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

FRFSZH-K03-D

Burning characteristics according to

IEC 6033-3- (Cat. A)

IEC 60331-1, IEC 60331-3

IEC 6009-350, IEC 6009-351

IEC 6009-353, IEC 6009-359

IEC 6009-376, SOLAS

Fire performance

flame retardancy according to

IEC 6033-1 and IEC 6033-3-5

smoke density according to IEC 61034

halogen-free according to IEC 60754-

no toxic and corrosive fumes

Fire performance

flame retardancy according to

IEC 6033-1, IEC 6033-3-5 and

EN 5000

smoke density according to IEC 61034

halogen-free according to IEC 60754-

no toxic and corrosive fumes

fire resistant 90 min according to

IEC 60331-5

Burning characteristics according to

IEC 6033-3- (Cat. A)

Det Norske Veritas Germanischer Lloyd Germanischer Lloyd Customer approval Germanischer Lloyd in process Det Norske Veritas

L-X(ST)C

1 x 4 x 0.75

X CH 9 x 1 x 1.0 VZN SW FRNC

L45551-W139-Y16

L-H(ST)GSCH

4 x 1 x 1.34 VZN GR FRNC

V45552-F241-Y10

Sample:

L45493-D89-A49

FMHCH-F90 4 x x 0.75

I-VHH n . . . U-D(ZN)BH n . . . S05Z1Z-F

The data in the tables is provided for general informative purposes.We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.

FS = Braided screenZM = CoveringSS = Stranded wire screen

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13

Shipboard cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

Wiper cable Transmission cable Fire-resistant copper cable FO breakout cable FO universal cable Flexible installation cable

Shipboard wiper cable Special communication cable For fixed installation on shipboard

and offshore units in sections with

high danger of fire

LAN cable for fixed installation on ships Fire-resistant optical fiber cable Flexible cable for lightweight power

and lighting installations

[(4 x 0.75)FS]ZM + 9 x 1.0

insulation

crosslinked Polyethylene (XLPE)

copper braid with tinned wires

4 x 1 x 1.34

insulation

Thermoplastic Copolymer over the

laying up foil screen with drain wire

glasfiber braid

copper braid with tinned wires

Types

1 x x 0.75 up to 4 x x 0.75

1 x 4 x 0.75

x 1.5 up to 37 x 1.5

x .5 up to 7 x .5

insulation

Thermoplastic Copolymer (FRNC)

copper braid with tinned wires

Stranded subcables designed as tight

or semi-tight buffered fibers, gel filled

with strain relief elements (aramid) and

halogen-free, flame-retardant jacket

subcable

Thermoplastic Copolymer (FRNC)

amount of fibers at customer‘s option

Cable core:

central multi-loose tube, gel filled

armouring:

multi-functional, strengthened

glass-yarns, non-metallic strain relief

elements and fire shield

amount of fibers at customer‘s option

3 x 1.5 and 3 x .5

conductor stranded class 5

insulation

halogen-free polymeric compound

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Thermoplastic Copolymer SHF1

(FRNC)

Optical fibers E9/15, G50/15 or

G6.5/15

Optical fibers E9/15, G50/15 or

G6.5/15

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

Wiper K 06-E

Burning characteristics according to

IEC 6033-3- (Cat. A)

shipbuilding specification

FRFSZH-K03-D

Burning characteristics according to

IEC 6033-3- (Cat. A)

IEC 60331-1, IEC 60331-3

IEC 6009-350, IEC 6009-351

IEC 6009-353, IEC 6009-359

IEC 6009-376, SOLAS

Fire performance

flame retardancy according to

IEC 6033-1 and IEC 6033-3-5

smoke density according to IEC 61034

halogen-free according to IEC 60754-

no toxic and corrosive fumes

Fire performance

flame retardancy according to

IEC 6033-1, IEC 6033-3-5 and

EN 5000

smoke density according to IEC 61034

halogen-free according to IEC 60754-

no toxic and corrosive fumes

fire resistant 90 min according to

IEC 60331-5

Burning characteristics according to

IEC 6033-3- (Cat. A)

Det Norske Veritas Germanischer Lloyd Germanischer Lloyd Customer approval Germanischer Lloyd in process Det Norske Veritas

L-X(ST)C

1 x 4 x 0.75

X CH 9 x 1 x 1.0 VZN SW FRNC

L45551-W139-Y16

L-H(ST)GSCH

4 x 1 x 1.34 VZN GR FRNC

V45552-F241-Y10

Sample:

L45493-D89-A49

FMHCH-F90 4 x x 0.75

I-VHH n . . . U-D(ZN)BH n . . . S05Z1Z-F

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14

Navy cables

Application

Construction

Sheath

Characteristics

Approvals / References

Type description

The data in the tables is provided for general informative purposes.We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.

FS = Braided screenZM = CoveringSS = Stranded wire screen

Control cable Control cable Communication cable spiral Hybrid inboard cable Hybrid inboard cable Antenna cable

Longitudinally watertight cable

for outside installation on submarines

Partially longitudinally watertight cable

for outside installation on submarines

Cable spiral for the outside

communication system of a submarine

Signal and control cable

for inside installation of a submarine

Signal and control cable

for inside installation of a submarine

Towing antenna cable

for a submarine

7 x 1.5

insulation

special thermoplastic material

copper braid with tinned wires

7 x x 0.38

insulation

special thermoplastic material

copper braid with tinned wires

4 x 50 Ω Coaxial cable

stranded inner conductor 37 x 0. mm

silver plated

dielelectric material

crosslinked Polyethylene (XLPE)

double copper braid

with silver plated wires

[ x ( x 1.0)FS]+

[1 x ( x 0.5)FS]+

x Triaxial cable+

[4 x (4 x 0.5)]FS+

[ x (4 x 0.5)FS

dielelectric material

triaxial cable Polyethylene (PE)

insulation

special thermoplastic material

x [(6 x 0.5+4 x 0.75+4 x 1)FS]+

x 0.5+ x 0.75+

3 x [(4 x x 0.5)FS]+ x ( x 1)+

x [(4 x .5); FS; ZM; FS; ZM]+

( x x 1)FS+( x 0.5)FS+

x [(4 x 0.5)FS]+(4 x 1)FS+

(4 x 1.5)FS+ x Triaxial cable

dielelectric material

triaxial cable Polyethylene (PE)

insulation

special thermoplastic material

copper braid with tinned wires

7 x ( x 0.38)SS+ x 1.96

insulation

special thermoplastic material

aramid braid

Polyurethane (PUR)

in future:

Thermoplastic Copolymer (FRNC)

Polyurethane (PUR)

in future:

Thermoplastic Copolymer (FRNC)

Polyurethane (PUR) Polyurethane (PUR) Thermoplastic Polyolefin

(TPE-O)

Polyurethane (PUR)

Hydrolyse resistant

good chemical resistance

oil resistant

flame retardant

halogen-free

longitudinally waterblocked

up to 63 bars

Hydrolyse resistant

good chemical resistance

oil resistant

flame retardant

halogen-free

partially longitudinally watertight

up to 63 bars

Hydrolyse resistant

good chemical resistance

oil resistant

halogen-free

transversally watertight

up to 63 bars

Hydrolyse resistant

good chemical resistance

oil resistant

Good chemical resistance

oil resistant

flame retardant

halogen-free

low smoke density

toxicity index < 5

Hydrolyse resistant

good chemical resistance

oil resistant

halogen-free

towing cable

neutral buoyancy

Customer approval

in future: VG 9518-9

Customer approval

in future: VG 9518-9

Customer approval Customer approval Customer approval Customer approval

ERK 6048 Rev. 1 ERK 599 Rev. 1 ESRK 7683 Rev. 5 Spiral

ECX 7671 Rev. 1 Coax

ERK 9873 Rev. 0 4-fold Coax

EHRK 770 Rev. 0

ETX 771 Rev. 0 (Triax)

EHRK 7738 Rev. 3

ETX 771 Rev. 0 (Triax)

ERK 159 Rev. 0

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15

Navy cables

Application

Construction

Sheath

Characteristics

Approvals / References

Type description

Control cable Control cable Communication cable spiral Hybrid inboard cable Hybrid inboard cable Antenna cable

Longitudinally watertight cable

for outside installation on submarines

Partially longitudinally watertight cable

for outside installation on submarines

Cable spiral for the outside

communication system of a submarine

Signal and control cable

for inside installation of a submarine

Signal and control cable

for inside installation of a submarine

Towing antenna cable

for a submarine

7 x 1.5

insulation

special thermoplastic material

copper braid with tinned wires

7 x x 0.38

insulation

special thermoplastic material

copper braid with tinned wires

4 x 50 Ω Coaxial cable

stranded inner conductor 37 x 0. mm

silver plated

dielelectric material

crosslinked Polyethylene (XLPE)

double copper braid

with silver plated wires

[ x ( x 1.0)FS]+

[1 x ( x 0.5)FS]+

x Triaxial cable+

[4 x (4 x 0.5)]FS+

[ x (4 x 0.5)FS

dielelectric material

triaxial cable Polyethylene (PE)

insulation

special thermoplastic material

x [(6 x 0.5+4 x 0.75+4 x 1)FS]+

x 0.5+ x 0.75+

3 x [(4 x x 0.5)FS]+ x ( x 1)+

x [(4 x .5); FS; ZM; FS; ZM]+

( x x 1)FS+( x 0.5)FS+

x [(4 x 0.5)FS]+(4 x 1)FS+

(4 x 1.5)FS+ x Triaxial cable

dielelectric material

triaxial cable Polyethylene (PE)

insulation

special thermoplastic material

copper braid with tinned wires

7 x ( x 0.38)SS+ x 1.96

insulation

special thermoplastic material

aramid braid

Polyurethane (PUR)

in future:

Thermoplastic Copolymer (FRNC)

Polyurethane (PUR)

in future:

Thermoplastic Copolymer (FRNC)

Polyurethane (PUR) Polyurethane (PUR) Thermoplastic Polyolefin

(TPE-O)

Polyurethane (PUR)

Hydrolyse resistant

good chemical resistance

oil resistant

flame retardant

halogen-free

longitudinally waterblocked

up to 63 bars

Hydrolyse resistant

good chemical resistance

oil resistant

flame retardant

halogen-free

partially longitudinally watertight

up to 63 bars

Hydrolyse resistant

good chemical resistance

oil resistant

halogen-free

transversally watertight

up to 63 bars

Hydrolyse resistant

good chemical resistance

oil resistant

Good chemical resistance

oil resistant

flame retardant

halogen-free

low smoke density

toxicity index < 5

Hydrolyse resistant

good chemical resistance

oil resistant

halogen-free

towing cable

neutral buoyancy

Customer approval

in future: VG 9518-9

Customer approval

in future: VG 9518-9

Customer approval Customer approval Customer approval Customer approval

ERK 6048 Rev. 1 ERK 599 Rev. 1 ESRK 7683 Rev. 5 Spiral

ECX 7671 Rev. 1 Coax

ERK 9873 Rev. 0 4-fold Coax

EHRK 770 Rev. 0

ETX 771 Rev. 0 (Triax)

EHRK 7738 Rev. 3

ETX 771 Rev. 0 (Triax)

ERK 159 Rev. 0

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16

Towing and

underwater cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

Impulse generator cable Sensor cable Sensor cable Deep sea cable Seismic cable Trawl Sound Fishery Cable

Impulse generator cable

for acoustic sensors

Towing cable

for measuring systems

Towing cable

for measuring systems

Special cable

for a research system up to 5000 m

water depth

Towing cable

for seismic purposes

Trawl Sound coaxial-cable

for deep-sea fishery

4 x 10.0

insulation

1. semiconducting covering

. Polyethylene (PE)

double copper braid

with tinned wires

6 x 0.75+3 x ( x 0.34)

insulation

special thermoplastic material

pairs shielded with a copper braid

of tinned wires

Aramid braid

1 x .5

insulation

special thermoplastic material

Aramid support braid

inside the two-layer sheath

10 x 0.6

insulation

special thermoplastic material

strain-relief element in the centre

wires stranded round the central

element without air content

6 x x 0.09

insulation

Polyamide (PA)

pairs stranded with strain-relief elements

longitudinally watertight by gel-filling

Inner conductor galvanised steel

rope with a diameter of 3,9 mm

tensile strength

15000 N resp. 0000 N

insulation Polyethylene (PE)

bare copper-braid with

longitudinally watertight

by gel-filling

Polyurethane (PUR) Polyurethane (PUR) Polyurethane (PUR) Reinforced Polyurethane sheath

(PUR)

Crush resistant Polyurethane sheath

(PUR)

Polyethylene (PE)

data transmission data transmission data transmission

Hydrolyse resistant

good chemical resistance

oil resistant

towing cable

Hydrolyse resistant

good chemical resistance

oil resistant

halogen-free

flame resistant

Hydrolyse resistant

good chemical resistance

oil resistant

towing cable

Seawater proof

3.5 mill. bending cycles

longitudinally and transversally

watertight

pressure-resistant up to 500 bars

Lightweight, handy, robust,

longitudinally watertight,

towing cable,

small outer diameter with the

maximum possible quantity of pairs

tensile strength

15000 N resp. 0000 N

corrosion protected bz

transparent compound filling

Customer approval Customer approval Customer approval Customer approval Customer approval Customer approval

ERK 11170 Rev. 0 EHRK 9675 Rev. 0 ERK 547 Rev. 1 LEC 09 LEC 000571 R-Y(F)CY 15000 N

R-Y(F)CY 0000 N

The data in the tables is provided for general informative purposes.We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.

FS = Braided screenZM = CoveringSS = Stranded wire screen

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17

Towing and

underwater cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

Impulse generator cable Sensor cable Sensor cable Deep sea cable Seismic cable Trawl Sound Fishery Cable

Impulse generator cable

for acoustic sensors

Towing cable

for measuring systems

Towing cable

for measuring systems

Special cable

for a research system up to 5000 m

water depth

Towing cable

for seismic purposes

Trawl Sound coaxial-cable

for deep-sea fishery

4 x 10.0

insulation

1. semiconducting covering

. Polyethylene (PE)

double copper braid

with tinned wires

6 x 0.75+3 x ( x 0.34)

insulation

special thermoplastic material

pairs shielded with a copper braid

of tinned wires

Aramid braid

1 x .5

insulation

special thermoplastic material

Aramid support braid

inside the two-layer sheath

10 x 0.6

insulation

special thermoplastic material

strain-relief element in the centre

wires stranded round the central

element without air content

6 x x 0.09

insulation

Polyamide (PA)

pairs stranded with strain-relief elements

longitudinally watertight by gel-filling

Inner conductor galvanised steel

rope with a diameter of 3,9 mm

tensile strength

15000 N resp. 0000 N

insulation Polyethylene (PE)

bare copper-braid with

longitudinally watertight

by gel-filling

Polyurethane (PUR) Polyurethane (PUR) Polyurethane (PUR) Reinforced Polyurethane sheath

(PUR)

Crush resistant Polyurethane sheath

(PUR)

Polyethylene (PE)

data transmission data transmission data transmission

Hydrolyse resistant

good chemical resistance

oil resistant

towing cable

Hydrolyse resistant

good chemical resistance

oil resistant

halogen-free

flame resistant

Hydrolyse resistant

good chemical resistance

oil resistant

towing cable

Seawater proof

3.5 mill. bending cycles

longitudinally and transversally

watertight

pressure-resistant up to 500 bars

Lightweight, handy, robust,

longitudinally watertight,

towing cable,

small outer diameter with the

maximum possible quantity of pairs

tensile strength

15000 N resp. 0000 N

corrosion protected bz

transparent compound filling

Customer approval Customer approval Customer approval Customer approval Customer approval Customer approval

ERK 11170 Rev. 0 EHRK 9675 Rev. 0 ERK 547 Rev. 1 LEC 09 LEC 000571 R-Y(F)CY 15000 N

R-Y(F)CY 0000 N

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18

Offshore cables

Application

Construction

Sheath

Transmission characteristics

Characteristics

Approvals / References

Type description

FO mobile outdoor cable Hammer Drill Cable Hybrid Round Cable

FO outdoor cable

for flexible use

Control cable for

offshore hydraulic hammer drills

Tether cable

Cable core:

central strength member (FRP) with

stranding elements, designed as tight

buffered fibers and if necessary fillers

strain relief elements:

aramid

36 x 1.0 + 4 x 0.75 (CAN-Bus)

insulation

Polyethylene (PE)

stranded drain wires for the

detection of sea water penetration

copper braid with tinned wires

3 x 1,0² + 1 x ( x 0,5²)

+ 1 coaxial cable

Wire insulation Polyethylene (PE)

Polyurethane Sticked two-layer (red/yellow)

Polyurethane Sheath (PUR) with

two embedded counter-rotating

aramid layers

Polyurethane

Optical fibers E9/15, G50/15 or

G6.5/15

CAN-Bus in the centre Twisted pair and coaxial cable

Flame retardancy acc. to

IEC 6033-1

Sea water resistant

UV-resistant

good chemical resistance

oil resistant

halogen-free

longitudinally watertight

trailing cable

Neutrally buoyant

reduced density

Customer approval Customer approval Customer approval

A-V(ZN)11Y n . . . LEHC 1093 EHRK 34900 Rev. 1

The data in the tables is provided for general informative purposes.We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.

FS = Braided screenZM = CoveringSS = Stranded wire screen

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Quality & Environment

19

State-of-the-art manufacturing processes using innovative technologies

and a DIN / ISO 9001:000 compliant quality assurance system provide the

required safety and quality for our products.

Quality and safety based on

precise planning, testing using the latest testing equipment and

methods as well as documentation

preventive quality assurance by means of error-preventing tools such as

machinery and process capability analyses

100 % online process control (SPC = Statistical Process Control)

supplier, customer and product audits

LEONI environmental management

For us business success and ecological responsibility are not contradictory.

As an industrial company we admit our responsibility for the protection of

natural living conditions. It is our aim to balance the people’s ambition,

environmental converns and the interests of our Company. Environmental

protection consequently is a mandatory element of our business activity at

LEONI. Some of our major production facilities, including the cable plants

in Roth and Friesoythe, are certified to the DIN ISO 14001 environmental

standard.

FO mobile outdoor cable Hammer Drill Cable Hybrid Round Cable

FO outdoor cable

for flexible use

Control cable for

offshore hydraulic hammer drills

Tether cable

Cable core:

central strength member (FRP) with

stranding elements, designed as tight

buffered fibers and if necessary fillers

strain relief elements:

aramid

36 x 1.0 + 4 x 0.75 (CAN-Bus)

insulation

Polyethylene (PE)

stranded drain wires for the

detection of sea water penetration

copper braid with tinned wires

3 x 1,0² + 1 x ( x 0,5²)

+ 1 coaxial cable

Wire insulation Polyethylene (PE)

Polyurethane Sticked two-layer (red/yellow)

Polyurethane Sheath (PUR) with

two embedded counter-rotating

aramid layers

Polyurethane

Optical fibers E9/15, G50/15 or

G6.5/15

CAN-Bus in the centre Twisted pair and coaxial cable

Flame retardancy acc. to

IEC 6033-1

Sea water resistant

UV-resistant

good chemical resistance

oil resistant

halogen-free

longitudinally watertight

trailing cable

Neutrally buoyant

reduced density

Customer approval Customer approval Customer approval

A-V(ZN)11Y n . . . LEHC 1093 EHRK 34900 Rev. 1

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Head Office

LEONI Kabel GmbH

Phone +49 (0)30-983-197-1

Fax +49 (0)30-983-197-

E-mail [email protected]

www.leoni-marine-technologies.com