TABLE OF CONTENTS - Talas Electric...1 TABLE OF CONTENTS 2 TALAS DRYER 4 TALAS MEASURER 7 TALAS PORTABLE DRYER 9 TALAS LEAKER 11 TALAS STARTER 14 TALAS AUXILIARY 17 APPENDICES ALL

0

1

TABLE OF CONTENTS

2 TALAS DRYER

4 TALAS MEASURER

7 TALAS PORTABLE DRYER

9 TALAS LEAKER

11 TALAS STARTER

14 TALAS AUXILIARY

17 APPENDICES

ALL P IC TU R ES SH O W N ARE FO R REFER ENC E O NLY

AC TU AL PR O D U C T M AY VAR Y D U E TO PR O D UC T EN H AN C EM EN T

2

Talas Dryer

TD-30/50

General Information Currently electric motors with low insulation resistance are eitherreplacedortakentoadryingoven.TheTalasDryerconstantlymoni-torsthewindinginsulationresistanceandkeepstheinsulationdryatalltimes.Thefullyautomateddryingprocedurestopsaftertheinsula-tionresistancehasreachedthespecifiedvalue.TheTalasDryerisconnectedtotwoofthephasesandthegroundoftheelectricmotorfeedcircuit.Theunititselfispoweredbythemainselectricity (220-240 VAC) and has a RS485 interface with Modbusprotocol for transferring data to the Talas Monitoring system andmost process control systems. The Talas Monitoring service allowstheusertomonitorelectricmotorsfromanycomputerorsmartde-vice.SMSande-mailnotificationscanalsobeactivated.

Main Features • Automatic windings insulation resistance measuring, insula-

tiondryingandstandbyheatingofelectricmotorscombinedinonedevice

• Suitablefordryingasynchronousmotorsupto300A(200kW/400Vand320kW/690V)

• Suitableforstandbyheatingofasynchronousmotorsupto1000A

• When installed next toMCC, no additional cabling betweenthemotorandMCCrequired

• Polarization index (PI) and dielectric absorption ratio (DAR)datacanbemonitoredandprocessed

• ModbusprotocolutilizingRS485interfacefordatatransfer• InsulationresistancecanbemeasuredevenwhenVFDorSoft

Starterisconnectedtomotorcircuitwithoutisolationcontac-tor.

Model Range

DeviceName ItemNumberTalasDryer10A TD-10/50TalasDryer20A TD-20/50TalasDryer30A TD-30/50TalasDryer50A TD-50/50TalasDryer90A TD-90/50TalasDryer130A TD-130/50

3

Type Designation

Technical Specifications SPECIFICATIONS:TalasDryerInputvoltage 220-240VAC(mains)Testvoltage 50VDC(optional105VDC)Communicationprotocol ModbusCommunicationinterface RS485Measuringrange 0.2-20MΩ(optional0.3-60MΩ,test

voltage105VDC)IP IP20

Weight & External Dimensions TD-10/50–TD-50/50

TD-90/50–TD-130/50

Casing(pcs) 1 2Depth(mm) 298 320Height(mm) 302 302Widthwithfeet(mm) 242 242Widthwithoutfeet(mm)

222 222

Weight(kg) 12-16 18-20

Appendices Appendix1.1.TalasDryerdimensionsAppendix1.2.Electricmotorscapacity(dryingmode)Appendix1.3.PowerandcurrentconsumptionAppendix1.4.Installationexamples

4

Talas Measurer

TM50-MCC

TM50-DD

Talas Measurer 50, 105 and 250 VDC Talas Measurer 50, 105 and 250 VDC are automatic insulationresistancemonitoringdevicesforelectricmotors(ACandDC).TheTalasMeasurerisrecommendedtobeinstalledclosetothemotorcontrol center (MCC) and is connected to one phase and thegroundoftheelectricmotorfeedcircuit.

Talas Measurer 50/105VDC (MCC) TheTalasMeasurer50/105VDC (MCC) isanautomatic insulationresistance monitoring device for electric motors (AC and DC)mounted directly on the motor control center (MCC) or otherelectric cabinet. It is connected to onephase and the groundoftheelectricmotorfeedcircuit.

Main Features • Automaticwindinginsulationresistancemeasurer• Polarization index (IP) and dielectric absorption ratio

(DAR)canbemonitoredandprocessed• ModbusprotocolutilizingRS485 interface fordata trans-

fer• MeasuringandoperationaldataistransferredtotheTalas

MonitoringsystemviaM2M-modem• Threemeasurementvoltagesavailable:

-50VDC(range0-20MΩ),-105VDC(range0-60MΩ),-250VDC(range0-1000MΩ)

• CanbecalibratedtomeasureinsulationresistanceevenwhenVFDorSoftStarterisconnectedtomotorcircuitwithoutisolationcontactor

• Onemeasurerunitcanbeusedformeasuringseveralmo-tors

• Optionally TM50-MCCandTM105-MCC canbedeliveredinIP65casewithhighIPcircularconnectors.

5

Model Range DeviceName Item

NumberDINRailattachment*

TalasMeasurer50VDC TM50-1DD DirectTalasMeasurer50VDC TM50-1DI IndirectTalasMeasurer50VDC(MCC) TM50-MCC TalasMeasurer105VDC TM105-1DD DirectTalasMeasurer105VDC TM105-1DI IndirectTalasMeasurer105VDC(MCC) TM105-MCC TalasMeasurer250VDC TM250-DD DirectTalasMeasurer250VDC TM250-DI Indirect

*FormoreinformationaboutDIN-railattachmentscheckAppendices2.3and2.4

Type Designation

Technical Specifications SPECIFICATIONS:TalasMeasurer50/105VDCInputvoltage 220-240VAC(optional110-120

VAC),50/60HzInputcurrent 1ATestvoltage 50VDCor105VDCMax.motorvoltage 690VAC (direct connection to the

phaseL1)1000VAC (connection via NC con-tacttothephaseL1)

Communicationprotocol ModbusCommunicationinterface RS485Measuringrange 0.2-20MΩ,0.3-60MΩIP IP54

6

SPECIFICATIONS:TalasMeasurer50/105VDC(MCC)Inputvoltage 100-240VAC,50/60HzInputcurrent(maxpeak) 1ATestvoltage 50VDCor105VDCMax.motorvoltage 1000VACCommunicationprotocol ModbusCommunicationinterface RS485Measuringrange 0.2-20MΩ,0.3-60MΩIP IP20

SPECIFICATIONS:TalasMeasurer250VDCInputvoltage 220-240VAC,(optional110-120

VAC),50/60HzInputcurrent(maxpeak) 1ATestvoltage 250VDCMaximummotorVoltage 690VAC (direct connection to the

phaseL1)1000VAC (connection via NC con-tacttothephaseL1)

Communicationprotocol ModbusCommunicationinterface RS485Measuringrange 0-1000MΩIP IP54

Weight & External Dimensions TM50-1DD,TM-105-1DD,TM250-DD

TM50-1DI,TM-105-1DI,TM250-DI

TM50-MCC,TM105-MCC

Depth(mm) 69 69 104Height(mm) 275 275 136Width(mm) 175 175 175Weight(kg) 2,26 2,4 0,93Boxwallthickness(mm)

2,50 2,50

Appendices Appendix2.1.ConnectiondiagramwithoutstartcontrolAppendix2.2.ConnectiondiagramwithstartcontrolAppendix2.3.TM50-1DI/TM105-1DITechnicaldrawingandspecificationAppendix2.4.TM50-1DD/TM105-1DDTechnicaldrawingandspecificationAppendix2.5.TM50-MCC/TM105-MCCTechnicaldrawingandspecificationAppendix2.6.TM50/105ConnectorsAppendix2.7.I/OPinList(MCC)

7

Talas Portable Dryer

PTD90

General Information Currentlyelectricmotorswith low insulation resistanceareeither re-placed or taken to the drying oven. Portable TalasDryer can dry themotorwithouttimeconsumingdisassembly.Thefullyautomateddry-ing procedure stops after the insulation resistance has reached thespecifiedvalue.Thedevice isconnectedtotwophasesandthegroundoftheelectricmotorfeedcircuitbyconvenientalligatorclips(alsowidelyusedforcarbatterycharging).Itispoweredbythemainselectricity(220-240VAC)and includesacellularmodemfortransferringoperationalandmeas-urementdata.TheTalasMonitoringserviceallowsitsuserstomonitortheirelectricmotorsfromanycomputerorsmartdevice.SMSand/oremailnotificationsarealsoavailable, forexample,signalingabouttheendofthedryingprocess.

Main Features • ThePortableTalasDryerissimilartoanordinarymegaohmme-

terbutitalsoallowsdryingthewindinginsulationandstartingthemotorsafely

• Suitable for all electricmotors up to 320A (200kW/400V and300kW/690V)

• Motordisassemblynotrequiredforinsulationdrying• Motordryingcanbecarriedout fromtheMCC (recommend-

ed)• DatatransferviaM2MmodemtotheTalasMonitoringSystem• SMS and/or e-mail notification available when the motor is

readytostart• Heavydutyprotectivecase

Model Range DeviceName ItemNumberPortableTalasDryer50A PTD50PortableTalasDryer90A PTD90PortableTalasDryer130A PTD130

8

Type Designation

Technical Specifications SPECIFICATIONS:PortableTalasDryerInputvoltage 220-240VAC(mains)Max.inputcurrent 5A(50A),8A(90A),10A(130A)Max.powerconsumption 1200W(50A),1500W(90A),1800W

(130A)Max.phase-to-phaseresistancefornominaldryingcurrentoutput

PTD50,0.25Ω;PTD90,0.12Ω;PTD130,0.1Ω

Testvoltage 50VDC(optional105VDC)Communicationprotocol M2M-modemMeasuringrange 0.2-20MΩ(optional0.3-60MΩ,test

voltage105VDC)IP IP67Protectivecasecolor Black,greenororange

Weight & External Dimensions PTD50 PTD90 PTD130

Depth(mm) 372 372 372Height(mm) 670 670 670Width(mm) 510 510 510Weight(kg) 31,8 35 38

Appendices Appendix3.1.PTD50/PTD90/PTD130Technicaldrawingandspecification

9

Talas Leaker ‘

TEL60

General Information The Talas Leaker is an automatic device for monitoring alternatingcurrent(AC)leakage.Unlikearesidualcurrentdevice(RCD),oursallowsfullmonitoringofleakagecurrentandnotifieswhenitsvalueisincreas-ing.Monitoringtheleakagecurrentmakesitpossibleto identifyprob-lemspriortoRCDcuttingthepower.ThedeviceisinstalledonaDINrailincloseproximitytothemonitoredequipment.Thehighaccuracyclampsensorisplacedaroundthethreephases and the neutral or protective earth (PE) cable. Installation isquick, easy and can be done without disconnecting any cables. ThesimpledesignoftheTalasLeakermakesiteasytorelocatethedevice.Alsoavailableastwoclamps-onecontrolunit.

Model Range ItemNumber MeasurementRange ClampSizeTEL60 0.0mA–60A 25x30mmTEL600 0.0mA–600A 35x40mmTEL1000 0.0mA–1000A Φ68mm

Type Designation

10

Technical Specifications SPECIFICATIONS:TalasLeakerInputvoltage 100-240VAC,50/60Hz

Inputcurrent(max.peak) 1ACommunicationprotocol Modbus

Communicationinter-face

RS485

IP IP54Dimensions(mm) 55.10Hx142Wx222DWeight(g) Controlbox–1162

ClampTEL60–104ClampTEL600–132ClampTEL1000–530

Appendices Appendix4.1.LeakagecurrentmeasuringprinciplesAppendix4.2.ClampSensordimensions

11

Talas Starter Harmonic free, multifunctional, ready to use AC motor control center with reduced current soft start.

General Information During direct on-line start of asynchronous motors, the shaft acceleratesrapidly resulting in increased starting current. This causes shock loadingwhich can result inpermissible valuesbeingexceeded.VariableFrequencyDrives(VFD)andSolidStateSoftStartersarewidelyusedtosolvethisprob-lem,howeverthis isnotalwaysconsideredtobethebestoptionbasedonlower reliability, increased maintenance cost, complexity of operationand/orhigherinvestmentcost.TheTalas Starter is anoff-the-shelf electricmotor control centerdesignedfor shock-free soft starting of motors for pumps, fans, conveyer belts,geared traveling and traversing cranes. Its design reduces starting currentand torque; the Talas Starter guarantees enhanced reliability, energy effi-ciency,higherserviceperformanceofelectricmotordrivesandcostsavings.

Energy Efficiency Power factor (Соsj) of asynchronousmotors (e.g.with capacity up to 18kW)dependsonratedspeedanddesignfeaturesand,asarule,wouldnotexceed the value of 0.88.When sizing an electricmotor, it is common tooversize the motor in case of short-term overload situations. As a result,motorsaremostlyunderloaded,andfactualoperatingСоsjdecreases.Accordingtostatistics,thefactualaverageoperatingСоsjcandropdownto0.65.When electricmotors are operated at a constant rate butmostly atverylightloads(escalators,conveyors,skiliftsetc.),theaveragedailyСоsjcan drop down as low as to 0.20. Variable Frequency Drives do helpcorrecting the power factor but since the use of power factor correctingcapacitorsisnotallowedwithVFDs,thepowerfactorwillremainlowwhenelectricmotors are operated at light loads (Соsj < 0.5). The use of suchcapacitorsisalsonotallowedwithsolidstatesoftstarters.TheTalasStarter isdesigned toactivatepower factorcorrectingcapacitorsafterthesoftstartphase.CapacitanceisspecifiedtomatchtheratedСоsjof the electricmotor and can be adjusted to the factual load. Continuouspowerfactorcompensationwhile inoperationhelpstoincreasepowerfac-torupto0.94-0.98.Higherpowerfactormeanssmallertransformers,circuitbreakers,wiresandcables;andoverallbetterenergyefficiency.

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Main Features • Themostdurableandenergyefficientelectricmotorcontrolcenter

intheworld• 100%Harmonicfree• Fullscalemotorcontrolcenter.Justplugandplay!• Energyefficiencyduetocontinuousreactivepowercompensation• Advancedreliability• Nosemiconductiveconverters• Easeofmaintenanceduetonocomplexpowerelectronics• Increasedlifeofcontactorsduetoreductionofstartingcurrents• Designedforharshclimateconditions• Softstopfeaturesavailable(optional)• Easeofinstallation/removal• Convenientconnectionviastandard400V16Аand32Аpowerout-

lets• Built-inconnectivitytoTalasDryerandTalasMeasurerdevicesfor

monitoringanddryingofwindinginsulationresistance

Model Range TalasStarterItemNumber MotorRating(400V) Recommended

CircuitBreakerTS-7.5/16А Upto7.5kW C16ATS-11/20А Upto11kW C20ATS-13/25А Upto13kW C25ATS-18/32А Upto18kW C32A

TheTalasStarterisalsoavailableforhighercapacitymotors.FordetailspleasecontactTalasElectricOyoryourdealer.

Technical Specifications SPECIFICATIONS:TalasStarterInputvoltage 380-440VAC(mains)

(optional690VAC)Outputvoltage 380-440VAC(optional690VAC)Electricmotorratedca-pacity

4-18kW(tobespecifiedbeforeplacinganorder)

Typeofelectricdrive Constantspeed,singlemotorNumberofstartstages 3RatedСоsj ≥0.94Controlmode Remote,NoStart(safetyfeature),Local

&Equipment’sownstartingmechanismStartmode Three-stagesoftstartConnectiontoTalasDryerorTalasMeasurerdevice

Yes

13

IP IP44Indicationandalertsys-tem

Yes

Automation Forautomationintegration(controlandmonitoring)TalasStarterisalsoavaila-blewithModbusprotocolandRS232/RS485interfaces.

Remotecontrolandoff-lineoperation

Remotecontrolviaasmartdevice,PC,sensorsetc.availableuponrequest.Prescheduledoff-lineoperationavaila-bleuponrequest.

Appendices Attachment5.1.TalasStarter.Dimensionaldrawing

14

Talas Auxiliaries ‘

TMX3-50A

TATEX-10A

Talas Multiplexer TheTalasMultiplexerisaspecialjunctionboxthatallowsoneTalasDryerdevice to be connected to 2 or 3 motors. The Multiplexer is a cost-effectivesolutionwhenseveralmotorsarebeingoperatedfromoneelec-tricalroom.

Talas ATEX Box TheTalasATEXBoxisaVTT(TechnicalResearchCentreofFinland)certi-fiedjunctionboxforfeedingmeasuringanddryingcurrenttoEx-classifiedcircuitsandmotors.ItisinstallednexttotheTalasDryer.Itscompactsizeand high IP rating (IP65)makes installation easy and flexible. This ATEXBoxisavailableforallTalasDryers.

Talas Indication Light Box (Mimic Panel) Talas Electric Oy can supply an indication light box together with itsMeasurers.Thismimicpaneldisplaysallimportantalertsandoperationalstatuseswhich canbe checkeddirectly in the field. Indication lights canbeplacedinanenclosurethatmeetscustomer’sspecifications.

Model Range DeviceName ItemNumberTalasMultiplexerforTalasDryerfor2motors(upto50A)

TMX2-50A

TalasMultiplexerforTalasDryerfor3motors(upto50A)

TMX3-50A


TMX2-90A


TMX3-90A


TMX2-130A


TMX3-130A

TalasATEXBoxforTalasDryerfor10A TATEX-10A






IndicationLightBoxfor1TalasMeasurer50/105VDC

TM-LB-50/105-1

15

IndicationLightBoxfor2TalasMeasurers50/105VDC

TM-LB-50/105-2

IndicationLightBoxfor1TalasMeasurer250VDC

TM-LB-250-1

Type Designation

16

Technical Specifications SPECIFICATIONS:TalasMultiplexerInputvoltage 220-240VAC(optional110–120

VAC),50/60HzInputcurrent 1ACommunicationprotocol Modbus

Communicationinter-face

RS232orRS485

IP IP65Dimensions(mm) 500Hx400Wx203DWeight(kg) 12.6(2motors),12.9(3motors)

SPECIFICATIONS:TalasATEXBoxInputvoltage 220-240VAC(optional110–120

VAC),50/60HzInputcurrent 1AIP IP65Dimensions(mm) TATEX10-30A

300Lx200Wx130D

TATEX-50A400Lx200Wx130D



Weight(kg) 2.5-5.5(dependingonthemodel)

Appendices Appendix6.1.Multiplexer2motorlayoutAppendix6.2.Multiplexer3motorlayout

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Appendix 1.1. Talas Dryer dimensions

Image1.TalasDryer,overalldimensiondrawing.

Appendix 1.2. Electric motors capacity (drying mode) SpecificationsofTalasDryerSeries

ItemNo. TD-10/50 TD-20/50 TD-30/50 TD-50/50 TD-90/50 TD-130/50

Electricmotorcapac-ity*,kW

2-15 10-30 20-50 40-90 75-200 75-300

Electricmotorcapac-ity(heatingmode)*,kW

6-30 30-90 60-150 120-225 200-400 200-600

Max.dryingcurrent,A

10 20 30 50 90 130

Max.measuringvolt-age,V(VDC)

50** 50** 50** 50** 50** 50**

Max.resistancebe-tweenphasesL1andL2fornominaldryingcurrentoutput,Ω

2.1 1.1 0.5 0.25 0.12 0.1

*Indicative value.ContactTalasElectricOyoryourdealerformoreinformation**105VDCoptionalsoavailable

18

Appendix 1.3. Power and current consumption Powerandcurrentconsumption

Model Power Max.current Recommendedfuse

10A 400W 3A 10C

20A 650W 4A 10C

30A 800W 4A 10C

50A 1000W 5A 16C

90A 1500W 8A 16C

130A 1800W 10A 16C

Appendix 1.4. Installation examples

Image2.Installationwithsteelpartition(left)andfree-standinginstallation(right).

19

Appendix 2.1. Connection diagram without start control

20

Appendix 2.2. Connection diagram with start control

21

Appendix 2.3. TM50-1DD/TM105-1DD Technical drawing and specification

22

Appendix 2.4. TM50-1DI/TM105-1DI Technical drawing and specification

23

Appendix 2.5. TM50-MCC/TM105-MCC Technical drawing and specification

24

Appendix 2.6. TM50/105 Connectors

25

Appendix 2.7. I/O Pin List (MCC) Connector Socket Signal Voltage

TBW-5.0-K-7P J701

7 Out,CriticalInsulationResistanceLight 5-240VDCorAC

6 In,IndicationLightvoltage(voltageforJ701-7&J701-5)

5-240VDCorAC

5 Out,GoodinsulationresistanceLightOut 5-240VDCorAC

4 Out,MotorstartcommandtoMotor(voltagefromautomation)

5-240V(ACorDC)

3 Out,Motorrunninglight(voltagefromautomation) 5-240V(ACorDC)

2 Out,Toisolatingcontactorcoil(A1) 100-240VAC

1 In,ContactorControlvoltageinput(forJ701-2) 100-240VAC

Connector Socket Signal Voltage

5ESDV-04P J700

4 L1Powerinput 100-240VAC

3 NPowerinput 100-240VAC

2 N(-)StartCommand 5-240V(ACorDC)

1 L1(+)StartCommand 5-240V(ACorDC)


J703

5 N/A

4 N/A

3 N/A

2 N/A

1 N/A


EC381-V06P J702

6 Out,InsulationResistancePre-Alarm +12VDC

5 In,InsulationResistancePre-Alarm +12VDC

4 N/A

3 N/A

2 Out,Insulationresistancemeasurementvoltage +50VDCor+105VDC1 Out,Insulationresistancemeasurementvoltage -50VDCor-105VDC


EC381V-03P J705

3 MODBUSground,isolated

2 MODBUSdata,RS485 +3.3VDC

1 MODBUSdata,RS485 -3.3VDC

26

Appendix 3.1. PTD50/PTD90/PTD130 Technical drawing and specification

Image3.PTD50/PTD90/PTD130Technicaldrawingandspecification

27

Appendix 4.1. Leakage current measuring principles

Talas LeakerTALASLEAKER

TALASLEAKER

TALASLEAKER

RS485

ModBus RTU

A

L1L2L3N

B

L1L2L3

TL

TEL60CT 25x30mm

AC 0.0mA-60APhase to Neutral (LN) max.

600VAC CATIII

RS485

ModBus RTU

A

PE

BTL

TEL60CT 25x30mm


600VAC CATIII

RS485

ModBus RTU

A

BTL

TEL60CT 25x30mm


600VAC CATIII

The product images shown are for illustration purposes only and may not be an exact representation of the product.

Leakage current measuring principles

28

Appendix 4.2. Clamp Sensor dimensions

TL

TEL60CT 25x30mm


600VAC CATIII

Talas Leaker ClampTEL60

30mm

40mm

60mm 15mm

115m

m

70mm

31mm

33mm

TL

TEL600CT 35x40mm


600VAC CATIII

Talas Leaker ClampTEL600

40mm

43mm

66mm 15mm

122m

m

70mm

31mm

33mm

The product images shown are for illustration purposes only and may not be an exact representation of the product.

Talas LeakerClamp Sensor Dimensions

29

400

500

2

64

214

Appendix 5.1. Talas Starter. Dimensional Drawing

TalasStarterMotorSoftStarterTS-7.5/16A(7.5kW)Generalviewdrawing

30

Appendix 6.1. Multiplexer 2 motor layout

Image4.Multiplexer2motorlayout

Appendix 5.2. Multiplexer 3 motor layout

Image5:Multiplexer3motorlayout

31

Notes This document is copyright©February 9, 2018 Talas ElectricOy.All rights reserved. This document is provided forinformation purposes only; contents are subject to changewithout notice. It is notwarranted to be error-free, norsubjecttoanyotherwarrantiesorconditionsincludingimpliedwarrantiesandconditionsofmerchantabilityorfitnessforaparticularpurpose.

Documents

TABLE OF CONTENTS - Talas Electric...1 TABLE OF CONTENTS 2 TALAS DRYER 4 TALAS MEASURER 7 TALAS PORTABLE DRYER 9 TALAS LEAKER 11 TALAS STARTER 14 TALAS AUXILIARY 17 APPENDICES ALL