11
071 Features • Variable axial piston double pump design for the open circuit. • Various controllers available: hydraulic and electrical control design available, which can combined the different controllers of flow control, pressure control and power control. • High working pressure ( 380 bar ) and long lifetime • High efficiency, excellent self-priming performance • 1 inlet and 2 outlets • Special pump housing structure design meets the low noise requirements. • More suitable for mobile machinery like excavators, cranes, drilling rigs and so on. Displacement (cc/rev) 130×2 180×2 Nominal pressure (bar) 380 380 Maximum pressure (bar) 420 420 Contents V90N variable axial piston double pump is designed for the high pressure open circuit. V90N Swash-plate Type Axial Piston Double Pump SERIES 01 /12 Technical Data 02 Type introduction 03-04 Control principle • E1 Electro-proportional displacement control principle 05 • H1-H2-H3 Negative flow control schematic 05-06 Installation size • V90N 130 type 07 • V90N 180 type 08 • Port Details 09 • Flywheel flange 10 • Input shaft 11 NO. HL-EN-V90N 06/2019

Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

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Page 1: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

071

Features• Variable axial piston double pump design for the open circuit.

• Various controllers available: hydraulic and electrical control

design available, which can combined the different controllers

of flow control, pressure control and power control.

• High working pressure ( 380 bar ) and long lifetime

• High efficiency, excellent self-priming performance

• 1 inlet and 2 outlets

• Special pump housing structure design meets the low noise

requirements.

• More suitable for mobile machinery like excavators, cranes,

drilling rigs and so on.

Displacement (cc/rev) 130×2 180×2Nominal pressure (bar) 380 380 Maximum pressure (bar) 420 420

Contents

V90N variable axial piston double pump is designed for the high pressure open circuit.

V90NSwash-plate Type Axial Piston Double Pump

SERIES

01 /12

Technical Data 02 Type introduction 03-04Control principle • E1 Electro-proportional displacement control principle 05• H1-H2-H3 Negative flow control schematic 05-06Installation size • V90N 130 type 07• V90N 180 type 08• Port Details 09• Flywheel flange 10• Input shaft 11

NO. HL-EN-V90N 06/2019

Page 2: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

072

Hengli hydraulic/12

04

02

Technical data

Size V90N130 V90N180

Displacement(cc/rev) 130×2 180×2

Speed

Rated speed (rpm)*1 2200 2100

Maximum speed (rpm)*2 2500 2400

Minimum speed (rpm) 600 600

PressureRated pressure (bar) 380 380

Maximum pressure (bar) 420 420Maximum torque (N.m) @Vgmax and Δp=380bar 786 1120

Case volume (L) 2.8 3.4

Suction port pressure (abs bar) 0.7 ~ 2

Drain pressure (bar) 1

Max. drain pressure (bar) 3

Mass (Kg) 166 174

Temperature range (℃ ) -20 ~ 95

Hydraulic fluid viscosity range (mm2/s) 10 ~ 1000*3 (optimum viscosity range 16 ~ 36)

1 Steady state suction pressure should be 0 bar and above (at normal condition);2 If suction pressure less than 0 bar, Boost pressure should be required;3 In case of 200-1000mm2/s, please allow system to warm up before using machine.

Page 3: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

073

Hengli hydraulic /12

04

03

Type introduction

Product series① Double pump, variable swashplate design,open circuit V90N

Electric proportional displacement

Pilot-operated electro-proportional displacement control, positive displacement control, 24V ● E1

Negative displacement control

Hydraulic pilot negative flow + Electro-proportional power control (proportional deceasing type)+ (total power control)

● H1

Hydraulic pilot negative flow + Electro-proportional power control (proportional increasing type)+ (total power control)

● H2

Hydraulic pilot negative flow +divided power control ● H3

V90N 130 V R E2 / F3 J1 NN K0 G M① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪

Direction rotation

Control type

④Clockwise ● RCounter-clockwise ○ L

Seals③ FKM ● V

Displacement② Displacement cc/rev 130 180

Mounting flange

130 180 CodeSAE J617 N0.3 flywheel flange, see"Installation size" ● ● ASAE J617 N0.3 flywheel flange, see"Installation size" ● BSAE J617 N0.2 flywheel flange ● CSAE J617 N0.1 flywheel flange ● D

Page 4: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

074

Hengli hydraulic/12

04

04

Type introduction

Connection type (except inlet and outlet port)

Thread type of Flange Port

Standard version/Special version

⑨UNC port, ISO11926 ○ AMetric port, ISO 6149 ○ MBSPP G thread, JIS B2351 ● G

⑩UNC threads (only for UNC port) ○ AMetric thread ● M

⑪ Standard version ● Blank

Note: Marked with " ○ " means under development.

Through drive and pilot pump

Input shaft

Input shaft size 130 180 CodeSAE J744-44-4 13T 8/16 ○ S5JIS D2001 40×14×2.5 (short) ● J0JIS D2001 40×14×2.5 ● J1JIS D2001 47.5×17×2.5 ● ● J2JIS D2001 40×14×2.5 (long) ● J3

None ● NNSAE A 82-2 SAE J744-16-4 9T 16/32DP ○ A1SAE A 82-2 SAE J744-19-4 11T 16/32DP ○ A2SAE B 101-2 SAE J744-22-4 13T 16/32DP ○ B1SAE B 101-2 SAE J744-25-4 15T 16/32DP ○ B2With pilot gear pump and pressure relief valve (only for none through drive) ● K0

Page 5: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

075

Hengli hydraulic /12

04

q maxq max

q minq min

S1 T1 T2

Si

MA1

a1 a2

P1 P2

Pi ai

MA2

G

q min

q max q max

S

Si

Pi C

T1 T2

q min

v1

Pw1 Pw2P2 MA2P1

D

MA1

P

v2P

05

·E1 Electro-proportional displacement control principle

Electro-proportional displacement control: With pilot-pressure-related control, the pump displacement is adjusted in proportion to the pilot pressure. Basic position without pilot signal is Vg min, which includes the mechanically depressurized basic position Vgmin. With increasing pilot pressure the pump swivels to a larger displacement. The necessary control power is taken from the operating pressure or the external control pressure applied to port P. If the pump is to be adjusted from the zero basic setting or from a low operating pressure, port P must be supplied with an external control pressure of at least 30 bar, maximum 50 bar.

Note:When ordering, please provide the information as below:·Working pressure ·Maximum flow ·Minimum flow

·H1 Negative flow control schematic

Control principle

Page 6: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

076

Hengli hydraulic/12

04

Arrange and connected by customer

q min

q max q max

S

Si

Pi C

T1 T2

q min

v1

Pw1 Pw2P2 MA2P1MA1

P

v2P

q min

q max q max

GS1

Si

Pi ai

T1 T2

q min

Ai1

Pi1

Ai2

Pi2

MA2P2P1

MA1

06

Control principle

·H2 Negative flow control schematic

·H3 Negative flow control schematic

Note:When ordering, please provide the information as below:·Working pressure ·Maximum flow ·Minimum flow

Page 7: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

077

Hengli hydraulic /12

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07

Installation size

·V90N 130 type

130

MA1 MA2

Pi

T1

259(MA1)

a1

147.5(a1)

152(

a1)

288(MA2)28

.5(P

i)89

(T1)

57(M

A1,M

A2)

322.5(T1)

540.7(Pi)

Maximum displacement adjustment screw

(535.7(Si))

(540.7(Pi))

(56(

Pi))

(45(

Si))

G

MA1

P1 P2

MA2

S1 T2

Connector for solenoidsDEUTSCH DT04-2P231.5

315.5

558.7

104.2

(G)

120(P

1,P2)

104.3

(T2)

154(M

A1,M

A2)

123(S

1)

ai

T1

(28(Si))

(28.5(Pi))

45(S

i)95

.5(T

1)

56(P

i)

Si

Pi

Minimum displacement adjustment screw

S1 Si

G T2

Z

259(G)273.5(S1)

318.5(T2)

535.7(Si)399.5(a2)

17

a2

33

4 +0.5 0

57(G

)28

(Si)

86(T

2)

152(

a2)

41(S

1)

Φ45

409.

58 h

7(

) 0 -0

.063

Page 8: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

078

Hengli hydraulic/12

04

08

180

X

120.7S1(SAE 3 1/2")

258.5(G)

69.9

273(S1)318(T2)368.2(G2)

407(a2)590(S2)

28(S

2)

45(S

1)96

(T2)

160(

a2)

211.

5(G2

)62(G

)

Φ90(S1)S2

Φ48

447.

68 h

8(

)

0 -0.0

97

4×M16depth 27

60

147 0-0.5

Connector for solenoidsDEUTSCH DT04-2P

G S1 T2

Y MA1 MA2

596(ai)

159(M

A1、M

A2)

125(

S1)

124(P

1、P2

)105.

5(G、T2

)

231(P1)315(P2)

612

Maximum displacement adjustment screw

33(a

i)

T1

58.5(ai)28.5(Pi)

28(S2)

45(S

2)56

(Pi) 10

2.5(T

1)

596(Pi)

590(S2)

285.

556

(Pi)

45(S

2)

Maximum displacement adjustment screw

177.9(G1)

258.5(MA1)287.5(MA2)

334(T1)

596(Pi)

Pi

211.

5(G1

)

160(

a1)

139.1(a1)

372

28.5

(Pi)

89(T

1)62

(MA1

、MA2

)

·V90N 180 type

Installation size

Page 9: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

079

Hengli hydraulic /12

04

09

Port Details

Installation size

Port Name Port Size and Description

P1、P2 Output Port1" SAE J518C Code 62 (6000psi)

4×M12 depth 17mm

S1 Input Port3-1/2" SAE J518C Code 61 (500psi)

4×M16 depth 27mmT1、T2 Drain Port G1 1/4

G External Control Pressure Port G 1/4MA1, MA2 Pressure Measureing G 1/4

Pi Output Port G 1/2Si Input Port G 3/4

Description of oil port

Φ25

27.8

27.8

57.24×M12depth 17

4×M12 depth 1757.2

Φ25

P1 P2

4×M16 depth 27

120.7

69.9

Φ90S1

27.5

L1

L2

L

D1 N

7.5

Page 10: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

080

Hengli hydraulic/12

04

10

Installation size

·Flywheel flange‘F3’ 型飞轮法兰

Φ40

9.58

h7(

)

Φ45

1 0 -0.0

63Φ

447.

68 h

7(

) 0 -0

.063

Φ40

9.58

h7(

)

Φ45

1 0 -0.0

63

7t

0-0.5

7 +0.5 0

14

417

+0.5 0

12×Φ11

12×30°=360°

Φ428.62

Φ466.72

Φ48

9

15°

12×Φ11

12×30°=360°15°

12×Φ11

12×30°=360°

Φ428.62

15°

Φ51

1.1

h7 (

) 0 -0

.07

7 0-0.5

14

Φ55

5

12×Φ13

12×30°=360°

Φ530.2

11°

A Type

C Type D Type

B TypeNote: V90N130 t=10 V90N180 t=14

Page 11: Swash-plate Type Displacement (cc/rev) 130×2 180×2 Nominal … · 2020. 1. 24. · SAE J617 N0.3 flywheel flange, see"Installation size" B SAE J617 N0.2 flywheel flange C SAE J617

Piston Pump | V90N Series

081

Hengli hydraulic /12

04

11

·Input shaft

Installation size

Description of oil port

Φ25

27.8

27.8

57.24×M12depth 17

4×M12 depth 1757.2

Φ25

P1 P2

4×M16 depth 27

120.7

69.9

Φ90S1

27.5

L1

L2

L

D1 N

7.5Size D1 L L1 N

L2A B C D

130

S5 44.4558 74.9

M1048 33 — —J1 39.5

J2 47J0 39.5 53 68.9 42 27 — —J3 39.5 68 88.9 62 47 — —

180 J247 63 81.8

M16— — 60 63

47 48 66.8 43 — 58 —