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International Packaging Conclave 2013International Packaging Conclave 2013
Sustainable & Innovative Packaging DesignSustainable & Innovative Packaging Design
R li ti f D i R t il R d P k d O t tRealization of Design as Retail Ready Packed Output
Approach & some case studies from experienceApproach & some case studies from experience
The Approach
Right Interventions to make a project or initiative land right 1st time.
Engage Upfront Set standards / deliverables / expectations
Int. Stakeholders
C f dAligned action
standards
Ext. Stakeholders Consumer preferred, Operation & distribution friendly design
Other Inputs
Assess frequently Risk Mitigation Keep stakeholders engaged
Packaging development team members plays an important role across the process
Case Study –Malted Food Drink Pack Refresh
An improved product Savings liberated from packaging were used to make a better product by reworking the nutrient bundle mix.p y g
Sustainability Reduce packaging cost & packaging consumption through the value chain.
Reduce complexity Operations, Distribution efficient
Packaging Operation ‐ Impact on designCase Study ‐ Powdered Beverages
Filling Station
Sleeve damage• Contact points on a flat surface rather than contour• Finish of the turret jar holder • The turret holder design keeping in mind the process capability variation in Jar diameter• Controls on Jar diameter during processing
Packaging Operation ‐ Impact on designCase Study ‐ Powdered Beverages
Filling Station | Possible challenges
Product on Jar neck, body, lip• Right auger screw & cap design• Dust suction mechanism• Jar lip cleaning mechanism
Controls set around
Jar lip cleaning mechanism• Jar sleeve body cleaning mechanism• Jar alignment mechanism• Vibration mechanism
Case Study – How | Malted Food Drink Pack Refresh
Packaging Operation ‐ Impact on designCase Study – Cadbury Dairy Milk & Perk
Panel Misalignment
Best practices / controls set around• Former design• Roll centering
Best Practices
C i k i• Cutting knives
• End & fin sealing jaws
• End seal widths
• Cold Seal Pattern
• Coding window size
• Gusset size & positioning
• Panel positioning
• Cut off• Cut off
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