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Flexible Batch Management based on ISA S88 Batch Standard
Controller Based Batch Execution
Pre-configured Batch Reports
Powerful and Open MS SQL Server Database
Easy Interface with MES and ERP systems *
Integration with Intelligent MCC & Energy Monitoring *
Integration with Third Party OEM Packages *
On-line Monitoring & Modification of Control Recipes
RFID Tracking System for Raw Materials Charged Manually *
Lab module for on-line entry of QC test results & correction*
User-defined Operator Guide Messages for every step
Display of Batch Information on Large Screen *
Information about Critical Alarms by SMS *
Customized Reports *
* Available as extra module. Not a part of basic SUPERBatch package
Salient Features
Batch Recipe
Data Analysis
SUPERBatch ISA S88 Based Batch Management System
Specialty Chemicals Paints Consumer Goods Food & Beverages Pharma & Biotech Lubricating Oils
Benefits
Consistency in Product Quality
Improvement in Product Quality
Less dependence on Human Skills
User Friendly Batch Operation
Easy to use configuration tools
Reduction in Batch Cycle Time
Reduction in Raw Material Wastage
Reduction in Energy Consumption
Automatic Batch Reports
Raw Material Consumption Report
Quality Analysis Reports
Batch Temperature Profile
Batch to Batch Comparison for KPI
Comparison with Golden Batch
Flexible Reports through Historian
21 CFR Compliance for Pharma
Ready for Integration with SAP
Kansai Nerolac Paints, Bawal, Hosur
Dyna Glycols, Kandla
Fine Organic, Ambernath
U.K. Paints, Sikandrabad
Tide Water Oil Co, Chennai, Turbhe
First Blends, Lagos, Nigeria
Polychem Resins, Dubai
BASF Polyurethanes, Turbhe
Pidilite Industries, Vasai
IVP Limited, Tarapur
Clean Science, Kurkumbh
Barmalt Malting, Dharuheda
Tytan Organic, Turbhe, Sharjah
Partial List of
Successful Installations
Available in 4 sizes: Small—Upto 20 Equipments Medium—Upto 40 Equipments Large—Upto 60 Equipment X Large—Unlimited Equipment
MS SQL Express provided with Small and Medium Licenses
MS SQL Server Standard (Extra) recommended with Large & X Large Licenses
Licensing
Supertech Instrumentation Services (I) Pvt. Ltd.
13, Vardhaman Industrial Complex
Old Mumbai Agra Road,
Thane - 400601 (Maharashtra) India
Ph: +91-22-41550100 Fax: +92-22-41550179
Email: [email protected]
Website: www.supertech.co.in
CONTROL MODULES
Recipe Engine
Batch Scheduler
EXECUTION MODULES
Batch Execution
SERVER
SUPERBatch Manager
Reports Viewer
On-Line Batch View
OnLine Recipe Change
Defines various security levels.
Provides user based authenticity for
each module of SUPERBatch
Plant Editor
Defines Plant Tree showing all plant components
Create Masters— Materials, Quality,
Process Parameters, Operator Guide
Creation/Modification of Master
Recipes based on ISA S88 std.
User friendly operator guide mes-
sages.
Batch Registry
Generation of Control Recipes.
Scheduling of Batches.
Integration with ERP
Execute authentic scheduled batches
Provision for Downloading control
recipe for Batch execution
Predefined Reports E.g. Batch Re-
port, Material Variance Reports,
etc.
Customized reports as per clients
requirements
Shows current status of the batch
with data for completed steps
Online modifications in Control Recipe
during Batch execution
SUPERBatch is an advanced Batch Management System based on ISA S88 Batch Standard developed by
Supertech. It allows segregation of physical and procedural models of the batch process as per ISA S88
standard. Creation of new recipes and modification of existing ones can be easily done by a plant chemist,
thus safeguarding confidentiality. It can be effectively used for plants with varying degree of automation—
from manually operated to fully automatic plant. As the batch progresses both batch and process data are
stored in MS SQL Server database. Standard batch reports are generated automatically. Additional custom-
ized reports can be developed as required.
Integration with Schneider Electric Automation System—PLC/ SCADA or Hybrid DCS
SUPERBatch has been developed as a platform agnostic product i.e. it can be used with any PLC/ SCADA or
DCS system. For use with Schneider Electric PLC/ Citect SCADA or Hybrid DCS, a special library consisting
of Templates, Control Instance, Supervision Genie and Supergenie have been developed for typical batch
processing actions such as Sequencing, Raw Material Charging, Step Transition etc. and will be provided
along with the SUPERBatch package.
SUPERBatch Advanced Batch Management System Based on ISA S88 Batch Standard
SUPERBatch Modules
Batch Reports
ABOUT US
“SUPERTECH” is a leading “AUTOMATION SOLUTIONS PROVIDER” . With a successful track record of 30
years, Supertech undertakes Automation Projects all over India and abroad in a wide range of Process
Industries. Supertech is “PlantStruxure” Certified Master Alliance Integration Partner with Schneider Electric -
Global leader in Industrial Automation and Energy Management.
Recommended System Requirements
Small & Medium
Intel Core i5 CPU (Latest Gen) , 16GB RAM, 1TB
HDD, 22” Monitor, Windows 10 Pro
Large & Xlarge
Intel Xeon Processor (Min. 2.5 GHz) 32 GB RAM, 1
TB HDD, 22” Monitor, Windows Server 2016, MS
SQL Server (Standard)
Training & Support
Free on-line training up to 16 hours for configu-
ration and use
Classroom training available on request.
Free on-line support available for one year from
date of purchase.
Free version upgrades for one year
Additional services and support on request