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Flexible Batch Management based on ISA S88 Batch Standard Controller Based Batch Execution Pre-configured Batch Reports Powerful and Open MS SQL Server Database Easy Interface with MES and ERP systems * Integration with Intelligent MCC & Energy Monitoring * Integration with Third Party OEM Packages * On-line Monitoring & Modification of Control Recipes RFID Tracking System for Raw Materials Charged Manually * Lab module for on-line entry of QC test results & correction* User-defined Operator Guide Messages for every step Display of Batch Information on Large Screen * Information about Critical Alarms by SMS * Customized Reports * * Available as extra module. Not a part of basic SUPERBatch package Salient Features Batch Recipe Data Analysis SUPERBatch ISA S88 Based Batch Management System Specialty Chemicals Paints Consumer Goods Food & Beverages Pharma & Biotech Lubricating Oils Benefits Consistency in Product Quality Improvement in Product Quality Less dependence on Human Skills User Friendly Batch Operation Easy to use configuration tools Reduction in Batch Cycle Time Reduction in Raw Material Wastage Reduction in Energy Consumption Automatic Batch Reports Raw Material Consumption Report Quality Analysis Reports Batch Temperature Profile Batch to Batch Comparison for KPI Comparison with Golden Batch Flexible Reports through Historian 21 CFR Compliance for Pharma Ready for Integration with SAP Kansai Nerolac Paints, Bawal, Hosur Dyna Glycols, Kandla Fine Organic, Ambernath U.K. Paints, Sikandrabad Tide Water Oil Co, Chennai, Turbhe First Blends, Lagos, Nigeria Polychem Resins, Dubai BASF Polyurethanes, Turbhe Pidilite Industries, Vasai IVP Limited, Tarapur Clean Science, Kurkumbh Barmalt Malting, Dharuheda Tytan Organic, Turbhe, Sharjah Partial List of Successful Installations Available in 4 sizes: Small—Upto 20 Equipments Medium—Upto 40 Equipments Large—Upto 60 Equipment X Large—Unlimited Equipment MS SQL Express provided with Small and Medium Licenses MS SQL Server Standard (Extra) recommended with Large & X Large Licenses Licensing

SUPERBatch · 2019. 8. 22. · Flexible Batch Management based on ISA S88 Batch Standard Controller Based Batch Execution Pre-configured Batch Reports Powerful and Open MS SQL Server

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Page 1: SUPERBatch · 2019. 8. 22. · Flexible Batch Management based on ISA S88 Batch Standard Controller Based Batch Execution Pre-configured Batch Reports Powerful and Open MS SQL Server

Flexible Batch Management based on ISA S88 Batch Standard

Controller Based Batch Execution

Pre-configured Batch Reports

Powerful and Open MS SQL Server Database

Easy Interface with MES and ERP systems *

Integration with Intelligent MCC & Energy Monitoring *

Integration with Third Party OEM Packages *

On-line Monitoring & Modification of Control Recipes

RFID Tracking System for Raw Materials Charged Manually *

Lab module for on-line entry of QC test results & correction*

User-defined Operator Guide Messages for every step

Display of Batch Information on Large Screen *

Information about Critical Alarms by SMS *

Customized Reports *

* Available as extra module. Not a part of basic SUPERBatch package

Salient Features

Batch Recipe

Data Analysis

SUPERBatch ISA S88 Based Batch Management System

Specialty Chemicals Paints Consumer Goods Food & Beverages Pharma & Biotech Lubricating Oils

Benefits

Consistency in Product Quality

Improvement in Product Quality

Less dependence on Human Skills

User Friendly Batch Operation

Easy to use configuration tools

Reduction in Batch Cycle Time

Reduction in Raw Material Wastage

Reduction in Energy Consumption

Automatic Batch Reports

Raw Material Consumption Report

Quality Analysis Reports

Batch Temperature Profile

Batch to Batch Comparison for KPI

Comparison with Golden Batch

Flexible Reports through Historian

21 CFR Compliance for Pharma

Ready for Integration with SAP

Kansai Nerolac Paints, Bawal, Hosur

Dyna Glycols, Kandla

Fine Organic, Ambernath

U.K. Paints, Sikandrabad

Tide Water Oil Co, Chennai, Turbhe

First Blends, Lagos, Nigeria

Polychem Resins, Dubai

BASF Polyurethanes, Turbhe

Pidilite Industries, Vasai

IVP Limited, Tarapur

Clean Science, Kurkumbh

Barmalt Malting, Dharuheda

Tytan Organic, Turbhe, Sharjah

Partial List of

Successful Installations

Available in 4 sizes: Small—Upto 20 Equipments Medium—Upto 40 Equipments Large—Upto 60 Equipment X Large—Unlimited Equipment

MS SQL Express provided with Small and Medium Licenses

MS SQL Server Standard (Extra) recommended with Large & X Large Licenses

Licensing

Page 2: SUPERBatch · 2019. 8. 22. · Flexible Batch Management based on ISA S88 Batch Standard Controller Based Batch Execution Pre-configured Batch Reports Powerful and Open MS SQL Server

Supertech Instrumentation Services (I) Pvt. Ltd.

13, Vardhaman Industrial Complex

Old Mumbai Agra Road,

Thane - 400601 (Maharashtra) India

Ph: +91-22-41550100 Fax: +92-22-41550179

Email: [email protected]

Website: www.supertech.co.in

CONTROL MODULES

Recipe Engine

Batch Scheduler

EXECUTION MODULES

Batch Execution

SERVER

SUPERBatch Manager

Reports Viewer

On-Line Batch View

OnLine Recipe Change

Defines various security levels.

Provides user based authenticity for

each module of SUPERBatch

Plant Editor

Defines Plant Tree showing all plant components

Create Masters— Materials, Quality,

Process Parameters, Operator Guide

Creation/Modification of Master

Recipes based on ISA S88 std.

User friendly operator guide mes-

sages.

Batch Registry

Generation of Control Recipes.

Scheduling of Batches.

Integration with ERP

Execute authentic scheduled batches

Provision for Downloading control

recipe for Batch execution

Predefined Reports E.g. Batch Re-

port, Material Variance Reports,

etc.

Customized reports as per clients

requirements

Shows current status of the batch

with data for completed steps

Online modifications in Control Recipe

during Batch execution

SUPERBatch is an advanced Batch Management System based on ISA S88 Batch Standard developed by

Supertech. It allows segregation of physical and procedural models of the batch process as per ISA S88

standard. Creation of new recipes and modification of existing ones can be easily done by a plant chemist,

thus safeguarding confidentiality. It can be effectively used for plants with varying degree of automation—

from manually operated to fully automatic plant. As the batch progresses both batch and process data are

stored in MS SQL Server database. Standard batch reports are generated automatically. Additional custom-

ized reports can be developed as required.

Integration with Schneider Electric Automation System—PLC/ SCADA or Hybrid DCS

SUPERBatch has been developed as a platform agnostic product i.e. it can be used with any PLC/ SCADA or

DCS system. For use with Schneider Electric PLC/ Citect SCADA or Hybrid DCS, a special library consisting

of Templates, Control Instance, Supervision Genie and Supergenie have been developed for typical batch

processing actions such as Sequencing, Raw Material Charging, Step Transition etc. and will be provided

along with the SUPERBatch package.

SUPERBatch Advanced Batch Management System Based on ISA S88 Batch Standard

SUPERBatch Modules

Batch Reports

ABOUT US

“SUPERTECH” is a leading “AUTOMATION SOLUTIONS PROVIDER” . With a successful track record of 30

years, Supertech undertakes Automation Projects all over India and abroad in a wide range of Process

Industries. Supertech is “PlantStruxure” Certified Master Alliance Integration Partner with Schneider Electric -

Global leader in Industrial Automation and Energy Management.

Recommended System Requirements

Small & Medium

Intel Core i5 CPU (Latest Gen) , 16GB RAM, 1TB

HDD, 22” Monitor, Windows 10 Pro

Large & Xlarge

Intel Xeon Processor (Min. 2.5 GHz) 32 GB RAM, 1

TB HDD, 22” Monitor, Windows Server 2016, MS

SQL Server (Standard)

Training & Support

Free on-line training up to 16 hours for configu-

ration and use

Classroom training available on request.

Free on-line support available for one year from

date of purchase.

Free version upgrades for one year

Additional services and support on request