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Sunstone Engineering 2014 Product Catalog

Sunstone Engineering 2014 Product Catalog Engineering 2014 Product Catalog 2014 Product Catalog 2 Table of Contents 2 SunstoneEngineering.com Confidential Single Pulse Capacitive Discharge

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Page 1: Sunstone Engineering 2014 Product Catalog Engineering 2014 Product Catalog 2014 Product Catalog 2 Table of Contents 2 SunstoneEngineering.com Confidential Single Pulse Capacitive Discharge

Sunstone Engineering2014 Product Catalog

Page 2: Sunstone Engineering 2014 Product Catalog Engineering 2014 Product Catalog 2014 Product Catalog 2 Table of Contents 2 SunstoneEngineering.com Confidential Single Pulse Capacitive Discharge

2014 Product Catalog

2

Table of Contents

SunstoneEngineering.com2

Confidential

Single Pulse Capacitive Discharge (CD) Welders ________________3

Dynamic CD Welders ______________________________________3

Linear DC Welder _________________________________________3

Dual Pulse Capacitive Discharge (CD) Welders __________________4

AC Welders _____________________________________________6

Orion Pulse Arc Welders ___________________________________7

Weld Heads _____________________________________________11

Micro Weld Heads ________________________________________13

Battery Welding Materials __________________________________14

Hand Held Welding Attachments ____________________________15

Electrodes ______________________________________________19

Accessories _____________________________________________20

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PART NUMBER DESCRIPTION WEIGHT PRODUCT PICTURElbs kg

3 SunstoneEngineering.com3

SPM

SINGLE PULSE CAPACITIVE WELDERSProduct line for Research and Light Production with MCU and Thermal Protection

CD100SPM 100ws Single Pulse Research and 19 8 Light Production Resistance Welder

CD200SPM 200ws Single Pulse Research and 21 9 Light Production Resistance Welder Features: • Adjustable down to 0.1ws • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Up to 120 welds/minute • Foot Switch

Upgrades:

• Energy Precision with lowered maximum output

DYNAMIC-CD WELDERSDual Pulse Resistance Welder with CD and DC Waveforms

D-CD320 320ws Dual Pulse CD / DC 37 20 Spot Welder Features: • 320ws Dual Pulse CD Welder • CD adjustable from 0.5ws to 320ws • DC adjustable from 1.5V to 12V • CD up to 244 welds/min • DC duty cycle - 50% • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Foot Switch

Upgrades:

• Multi Pulse 5 phase • Roll Spot

LINEAR-DC WELDERLinear DC precision with HF inverter power

LDC Basic 2500amp Linear DC 21 9 LDC Advanced 2500amp Linear DC 21 9 Features: • 10-2500A weld current • High precision linear DC welder • 8% Duty Cycle • Plugs into 110 or 240 • 10” Capacitive Touch screen Interface • Geared for Automation • Graphical feedback display of weld waveform and energy

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PART NUMBER DESCRIPTION WEIGHT PRODUCT PICTURElbs kg

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CD-DP

DUAL PULSE CAPACITIVE DISCHARGE WELDERSIndustrial product line with MCU and Thermal Protection

CD200DP 200ws Microprocessor Industrial CD 30 13 Spot Welder with Dual Pulse and Thermal Protection

Features: • 200ws Dual Pulse CD Welder • Single or Dual Pulse Operation • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Peak Repetition Rates up to 600 Welds/Min with Thermal Protection • Foot Switch

CD400DP 400ws Microprocessor Industrial CD 34 15 Spot Welder with Dual Pulse and Thermal Protection Features: • 400ws Dual Pulse CD Welder • Single or Dual Pulse Operation • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Peak Repetition Rates up to 240 Welds/Min with Thermal Protection • Foot Switch

CD600DP 600ws Microprocessor Industrial CD 37 20 Spot Welder with Dual Pulse and Thermal Protection Features: • 600ws Dual Pulse CD Welder • Single or Dual Pulse Operation • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Peak Repetition Rates up to 140 Welds/Min with Thermal Protection • Foot Switch

CD200-600DP Upgrades • Fine resolution software upgrade available to adjust power in smaller steps • Roll Spot mode • Key lock out • Handle

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CD-DP

CD1000DP 1,000ws Microprocessor Industrial 60 28 CD Spot Welder with Dual Pulse and Thermal Protection Features: • 1000ws Dual Pulse CD Welder • Single or Dual Pulse Operation • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Peak Repetition Rates up to 120 Welds/Min with Thermal Protection • Foot Switch

CD1000DP Upgrades • Upgrade to 1100ws • Roll Spot • Key lock out

CD1100DP 1,100ws Microprocessor Industrial 60 28 CD Spot Welder with Dual Pulse and Thermal Protection Features: • 1000ws Dual Pulse CD Welder • Single or Dual Pulse Operation • Switching Power Supply (110–220 VAC) • Simple, User-Friendly Interface • Peak Repetition Rates up to 120 Welds/Min with Thermal Protection • Foot Switch

CD1000DP Upgrades • Upgrade to 1100ws • Roll Spot • Key lock out

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AC

AC1015 1.5 kVA 110 VAC Single Phase 31 14 Resistance Welder (720 amps) Features: • Internal AC Transformer • Simple, User-Friendly Interface • 4 Line Character Display • Foot Pedal Features: • Dual Pulse, Multi-pulse, & Seam Rollspot • Save up to 100 Programmable Schedules • Make up to 10 Jobs (a chain of schedules)

AC1025 2.5 kVA 220 VAC Single Phase 32 15 Resistance Welder (1200 amps) Features: • Internal AC Transformer • Improved Duty Cycle • Simple, User-Friendly Interface • 4 Line Character Display • Foot Pedal Functions: • Dual Pulse, Multi-pulse, & Seam Rollspot • Save up to 100 Programmable Schedules • Make up to 10 Jobs (a chain of schedules)

AC WELDERSSingle Phase Resistance Welder with Internal Transformer

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PART NUMBER DESCRIPTION WEIGHT PRODUCT PICTURElbs kg

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Pulse Arc

Pulse 250i EV Orion Pulse 250i EV Battery Welder 75 35 Features: • 0.1 to 250 Joules of power • Large 9-inch touch screen display • Pulse-Arc and Resistance Technology • High Frequency Agitation • Adaptive Weld Ignition • Rapid Fire Pulsing

Pulse 250i Orion Pulse 250i 50 23 Features: • 0.1 to 250 Joules of power • Large 9-inch touch screen display • Pulse-Arc and Resistance Technology • High Frequency Agitation • Adaptive Weld Ignition • Rapid Fire Pulsing • Space-Saving Microscope with Optical Shutter, LED Lights, and 5x / 10x Magnification

Pulse 200i Orion Pulse 200i 50 23 Features: • 0.1 to 200 Joules of power • Large 9-inch touch screen display • Pulse-Arc and Resistance Technology • High Frequency Agitation • Adaptive Weld Ignition • Rapid Fire Pulsing • Space-Saving Microscope with Optical Shutter, LED Lights, and 5x / 10x Magnification

Pulse 150i Orion Pulse 150i 50 23 Features: • 0.1 to 150 Joules of power • Large 9-inch touch screen display • Pulse-Arc and Resistance Technology • High Frequency Agitation • Adaptive Weld Ignition • Rapid Fire Pulsing • Space-Saving Microscope with Optical Shutter, LED Lights, and 5x / 10x Magnification

ORION PULSE-ARC WELDERSPulse-Arc (Micro-TIG) Industrial and Laboratory Welders

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Pulse Arc

Orion 250s Orion 250s with Microscope 41 21 Features: • 2 to 250 Joules of power • Precision increments • Large touch screen display • 3-in-1 capabilities • Stereo Microscope with Optical Shutter, Light, and 5x / 10x Magnification

Orion 250s Plus Orion 250s with Arm 43 22 Features: • 2 to 250 Joules of power • Agitation and Ignition • Tack Welding • Large touch screen display • 3-in-1 capabilities • Stereo Microscope on retractable arm with Optical

Shutter, Light, and 5x / 10x Magnification

Orion 250s Basic Orion 250s without Microscope 26 12 Features: • All items listed under Orion 250s with the exception of the Stereo Microscope with Optical Shutter • Stereo Microscope replaced with an Auto-Darkening Lens (ADLENS)

Orion ARM Orion Microscope Arm Upgrade 17 8 Features: • Stereo Microscope on retractable arm with Optical

Shutter, Light, and 5x / 10x Magnification

AGR Argon Gas Regulator 3 1.5 • For use with Orion Pulse Arc Welders

ADLENS Auto Darkening Lens 3 1.5 • For use with Orion Pulse Arc Welders

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PART NUMBER DESCRIPTION WEIGHT PRODUCT PICTURElbs kg

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Pulse Arc

Orion 150s Orion 150s with Microscope 41 21 Features: • 2 to 150 Joules of power • Precision increments • Large touch screen display • 3-in-1 capabilities • Stereo Microscope with Optical Shutter, Light, and 5x / 10x Magnification

Orion 150s Plus Orion 150s with Arm 43 22 Features: • 2 to 150 Joules of power • Agitation and Ignition • Tack Welding • Large touch screen display • 3-in-1 capabilities • Stereo Microscope on retractable arm with Optical

Shutter, Light, and 5x / 10x Magnification

Orion 150s Basic Orion 150s without Microscope 26 12 Features: • All items listed under Orion 150s with the exception of the Stereo Microscope with Optical Shutter • Stereo Microscope replaced with an Auto-Darkening Lens (ADLENS)

Orion ARM Orion Microscope Arm Upgrade 17 8 Features: • Stereo Microscope on retractable arm with Optical

Shutter, Light, and 5x / 10x Magnification

AGR Argon Gas Regulator 3 1.5 • For use with Orion Pulse Arc Welders

ADLENS Auto Darkening Lens 3 1.5 • For use with Orion Pulse Arc Welders

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Pulse Arc

Orion 100c Orion 100c with Microscope 27 12 Features: • Agitation and Ignition • User friendly touch screen interface • 3-100ws (joules) • Precision and Repeatability • Stereo Microscope with Optical Shutter, Light, and 5x / 10x Magnification

Orion 100c Plus Orion 100c with Arm 29 13 Features: • Agitation and Ignition • User friendly touch screen interface • 3-100ws (joules) • Precision and Repeatability • Stereo Microscope on retractable arm with Optical Shutter, Light, and 5x / 10x Magnification

Orion 100c Basic Orion 100c without Microscope 12 5.5 Features: • All items listed under Orion 100c with the exception of the Stereo Microscope with Optical Shutter • Stereo Microscope replaced with an Auto-Darkening Lens (ADLENS)

Orion ARM Orion Arm Upgrade 17 8 Features: • Stereo Microscope on retractable arm with Optical

Shutter, Light, and 5x / 10x Magnification

ARG Argon Gas Regulator 3 1.5 • For use with Orion Pulse Arc Welders

ADLENS Auto Darkening Lens 3 1.5 • For use with Orion Pulse Arc Welders

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WH1 Weld heads

WH1125M WH1125M Opposed Weld Head 23 10 Opposed Production-Ready Features: • Mechanical (Manual foot pedal) • Micro-switch and cable • Weld head to welder cables (1 AWG)

• Glidcop copper electrodes

WH1125A WH1125A Opposed Weld Head 23 10 Opposed Production-Ready Features: • Pneumatic (Air-actuation) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes

WH1250M WH1250M Opposed Weld Head 23 10 Opposed Production-Ready Features: • Mechanical (Manual foot pedal) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes • Accepts ¼” electrodes

WH1250A WH1250A Opposed Weld Head 23 10 Opposed Production-Ready Features: • Pneumatic (Air-actuation) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes • Accepts ¼” electrodes

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WH2 Weld Heads

WH2125M WH2125M Series (Parallel Gap) 23 10 Parallel Weld Head Features: • Mechanical (Manual foot pedal) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes

• Ideal for Battery Manufacturing

WH2125A WH2125A Series (Parallel Gap) 23 10 Parallel Weld Head Features: • Pneumatic (Air-actuation) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes • Ideal for Battery Manufacturing

WH2250M WH2250M Series (Parallel Gap) 23 10 Parallel Weld Head Features: • Mechanical (Manual foot pedal) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes • Accepts ¼” electrodes

WH2250A WH2250A Series (Parallel Gap) 23 10 Parallel Weld Head Features: • Pneumatic (Air-actuation) • Micro-switch and cable • Weld head to welder cables (1 AWG) • Glidcop copper electrodes • Accepts ¼” electrodes

WHBPA Weld Head Base Plate for 3 1.5 Air-Actuated Weld Head Dimensions: • L8” x W8” x H0.25”

WELD HEADSParallel and Opposed Weld Heads - Available in Pneumatic or Mechanical Models

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MWH Opposed

MWH2000A MWH2000A Digital Light Force 45 20 Opposed Micro Weld Head Features: • Pneumatic (Air-actuation) • Digital Force Display for Accurate and Repeatable Welds • Digital Force Adjustments • Fine Control of Weld Pressure From 350 to 2,000 grams • Precision and Repeatability • High Accuracy - Within +/- 15 grams for Light-Force Applications • Self-Calibration System • No Force Deflection • Digital Save Settings - Store and Recall up to 10 Force Settings • Weld head to welder cables (8 AWG) • Micro-switch and cable • MWH Electrodes Included

- Specify when ordering

MWH2000A MWH2000A Digital Light Force 45 20 Parallel Micro Weld Head Features: • Pneumatic (Air-actuation) • Digital Force Display for Accurate and Repeatable Welds • Digital Force Adjustments • Fine Control of Weld Pressure From 350 to 2,000 grams • Precision and Repeatability • High Accuracy - Within +/- 15 grams for Light-Force Applications • Self-Calibration System • No Force Deflection • Digital Save Settings - Store and Recall up to 10 Force Settings • Weld head to welder cables (8 AWG) • Micro-switch and cable • MWH Electrodes Included - Specify when ordering

OR

OR

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Battery Welding Materials

SC375N15 0.375”w x 0.015”t x 25’L Spooled Copper Strip Call for Pricing

SN375N54 0.375”w x 0.005”t x 25’L Spooled Nickel Strip

SN250N54 0.25”w x 0.005”t x 25’L Spooled Nickel Strip

SN125N54 0.125”w x 0.005”t x 25’L Spooled Nickel Strip

SN125N34 0.125”w x 0.003”t x 25’L Spooled Nickel Strip

SNSSP Spooled Sample Pack One 10 ft Spool of Each Material Listed Above

SN0625N34 0.0625”w x 0.005”t x 25’L Spooled Nickel Strip additional widths and thicknesses available

SN375N54_1.25L 0.375”w x 0.005”t x 1.125”L Pre-Cut Nickel Strip 250pc

SN250N54_1.25L 0.25”w x 0.005”t x 1.125”L Pre-Cut Nickel Strip 250pc

SN125N54_0.75L 0.125”w x 0.005”t x 0.75”L Pre-Cut Nickel Strip 250pc

SN125N34_0.80L 0.125”w x 0.003”t x 0.80”L Pre-Cut Nickel Strip 250pc

SNPSP Pre-Cut Sample Pack 100pc of Each Pre-Cut Material Listed Above

SN50N54_1.125L 0.5”w x 0.005”t x 1.125”L Pre-Cut Nickel Strip 250pc additional widths and thicknesses available

9” x 12” Adhesive Fish Paper Sheets for Battery Pack Insulation (10 sheet pack) die cut fish paper also available

Full Line PVC Shrink Wrap Tubing Call for Pricing • Sizes Range from 14mm to 300mm • Wall Thicknesses Include 4 mil, 6 mil, and 8 mil • Standard Colors are Black, Blue, White, and Clear

PRE-CUT TABS

NICKEL STRIP - SPOOLED

COPPER STRIP - SPOOLED

FISH PAPER

SHRINK WRAP

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Pressure Activated Single Probe Hand Pieces

PASP HP CP Pressure-Activated Single Probe 4 2 Hand Piece Clip Features: • Pressure-actuated for repeatability • Adjustable pressure set-point • For hard-to-reach welds • 1/8” RWMA II Electrode • Large alligator clip for simple setup • 4 AWG cabling standard

PASP HP MAG Pressure-Activated Single Probe 4 2 Hand Piece Magnetic Features: • Pressure-actuated for repeatability • Adjustable pressure set-point • For hard-to-reach welds • 1/8” RWMA II Electrode • Large magnetic clip for simple setup (iron base material) • 4 AWG cabling standard

PASP HP RS Pressure-Activated Single Probe 4 2 Hand Piece Roll Spot Features: • Pressure-actuated for repeatability • Adjustable pressure set-point • 2” copper wheel (EL-ROLL) • Large alligator clip for simple setup • 4 AWG cabling standard

PGHP Wheel Single Probe Hand Piece 1 0.5 Features: • 3/8” diameter brass shank • 1 AWG cabling

PGHP SP Single Probe Hand Piece 1 0.5 Features: • 3/8” • 1 AWG cabling

HAND-HELD WELDING ATTACHMENTS

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Single Probe Hand Pieces

SPHP Single Probe Hand Piece 1 0.5 Features: • 1/4” diameter RWMA II shank • 8 AWG cabling

SPHP LP Single Probe Hand Piece 1 0.5 Features: • 1/4” diameter brass shank • 8 AWG cabling • Accepts 1/16” diameter electrode

SPHP MP Single Probe Hand Piece 1 0.5 Features: • 5/8” diameter brass shank • 4 AWG cabling • Accepts 1/8” diameter electrode

SPHP HP Single Probe Hand Piece 1 0.5 Features: • 7/8” diameter brass shank • 1 AWG cabling • Accepts 3/16” diameter electrode

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Dual Probe Hand Pieces

DPHP Dual Probe Hand Piece 1 0.5 Features: • 1/4” diameter RWMA II copper shank • 8 AWG cabling

DPHP LP Dual Probe Hand Piece 1.5 0.7 Features: • 1/4” diameter brass shank • 8 AWG cabling • Accepts 1/16” diameter electrodes

DPHP MP Dual Probe Hand Piece 1.5 0.7 Features: • 5/8” diameter brass shank • 4 AWG cabling • Accepts 1/8” diameter electrodes

DPHP HP Dual Probe Hand Piece 2 0.9 Features: • 7/8” diameter brass shank • 1 AWG cabling • Accepts 3/16” diameter electrodes

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lbs kg

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Tweezers

PART NUMBER DESCRIPTION WEIGHT PRICE PRODUCT PICTURE

HP RWMA Package Hand Piece RWMA Package 3 1.5 Features: • DPHP • SPHP • THP

• $50.00 discount

THP Tweezer Hand Piece 1 0.5 Features: • Opposed welding hand piece

PTHP LP Pressure Actuated Tweezer 4 2 Hand Piece – Low Power Features: • Opposed welding hand piece • Accepts 3/16” electrodes • 1 pair of RWMA II electrodes (EL187RWMA-ANG) • Molybdenum electrodes available • Pressure Range 0.5 – 6 lbf • 8 AWG cabling standard

PTHP MP Pressure Actuated Tweezer 4 2 Hand Piece – Moderate Power Features: • Opposed welding hand piece • Accepts 3/16” electrodes • 1 pair of RWMA II copper electrodes • Tungsten electrodes available • Pressure Range 1 – 10 lbf • 4 AWG cabling standard

PTHP HP Pressure Actuated Tweezer 4 2 Hand Piece – High Power Features: • Opposed welding hand piece • Accepts 3/16” electrodes • 1 pair of RWMA II copper electrodes • Tungsten electrodes available • Pressure Range 1 – 10 lbf • 1 AWG cabling standard

THP Pneumatic Tweezer Hand Piece 7 3 Features: • Air-actuated tweezer-style hand piece • Force ranges: 5-50lbs • Adjustable throat up to 1.75” • 1” Stroke Distance

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Electrodes

RESISTANCE WELDING ELECTRODES 0.5 0.2

EL125BATT 3” Battery-Style Glidcop Electrodes w/ Dual Offset Tips

EL250BATT 4.5” Battery-Style Glidcop Electrodes w/ Dual Offset Tips

EL062RWMA 2” RWMA II Electrode Blanks (1/16” diameter)

EL125RWMA 2” RWMA II Electrode Blanks (1/8” diameter)

EL125RWMA3 2” RWMA II Electrode Blanks (1/8” diameter)

EL187RWMA-ANG 3” RWMA II Electrode Blanks (3/16” diameter) 45 deg angle

EL187RWMA 2” RWMA II Electrode Blanks (3/16” diameter)

EL250RWMA 2” RWMA II Electrode Blanks (1/4” diameter)

EL125TUNG 2” Tungsten Electrode Blanks (1/8” diameter)

EL125TUNG7 7” Tungsten Electrode Blanks (1/8” diameter)

EL187TUNG 2” Tungsten Electrode Blanks (3/16” diameter)

EL187TUNG7 7” Tungsten Electrode Blanks (3/16” diameter)

EL125MOLY 2” Molybdenum Electrode Blanks (1/8” diameter)

EL187MOLY 2” Molybdenum Electrode Blanks (3/16” diameter)

EL187MOLY-ANG 3” Molybdenum Electrode Blanks (3/16” diameter) 45 deg angle

EL125CUW 2” Copper Tungsten Electrode Blanks (1/8” diameter)

EL125CUW8 8” Copper Tungsten Electrode Blanks (1/8” diameter)

EL250CUW 2” Copper Tungsten Electrode Blanks (1/4” diameter)

EL250CUW8 8” Copper Tungsten Electrode Blanks (1/4” diameter)

HTER Honeycomb Tack Electrode (radiused)

HTEF Honeycomb Tack Electrode (flat)

EL-ROLL 2” Copper Wheel w/Brass Carrier

MEL-AG Adjustable Gap Glidcop Micro Electrodes

MEL-AMO Adjustable Gap Molybdenum Micro Electrodes

MEL-BMO Fixed/Bonded 0.0015” Gap Molybdenum Micro Electrodes

MEL-TCB-FL 1/8” Tungsten Flat Thermal Compression Micro Electrodes

MEL-TCB-SL 1/8” Tungsten Slant Thermal Compression Micro Electrodes

MEL-TCB-SY 1/8” Tungsten Symmetrical Thermal Compression Micro Electrodes

MEL-TCB-U 1/8” Tungsten U-Shaped Thermal Compression Micro Electrodes

TET 1.0mm 1.0mm Diameter (15 count)

TET 0.5mm 0.5mm Diameter (15 count)

TET 1.0mm/0.5mm 1.0mm and 0.5mm Diameter (20 count, 10 of each size)

TET 1.5mm 1.5mm Diameter (15 count)

PULSE ARC WELDING ELECTRODES

MICRO RESISTANCE WELDING ELECTRODES

Honeycomb

Roll Spot

MEL-AG MEL-AMO MEL-BMO

MEL-TCB-FL

MEL-TCB-SL

MEL-TCB-SY

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Accessories

TM6.8KR For Most Milwaukee/Hitachi and Hilti Drill Packs .25 0.1

TM10KA For Most Snap-On Drill Packs .25 0.1

TM10KRB For Most Dewalt/Rigid/Makita Drill Packs .25 0.1

DRML Dremel Tool 1.5 0.7

• For shaping tungsten electrodes (Comes with 1 Diamond Disk)

DDD Diamond Dremel Disk 0.25 0.1 (5-pack)

• For shaping tungsten electrodes

FS Foot Switch 1 0.5

FS2 Two Stage Foot Switch 7 3.5

• For use with Pneumatic Weld Heads to trigger CD, AC, and Pulse-Arc power supplies

1AWG Welding Cables 2 1

• For welding conductive materials such as copper • Battery pack manufacturing

GEM-GUARD Gem Guard 2 1

• A paste to cover and protect diamonds, gems, rubbies, etc when welding next to them.

ESHC External Switch Hookup Cable 1 0.5

• Shielded

THERMISTERS

DREMEL

FOOT SWITCHES

CABLES

TM6.8KRTM10KA

TM10KRB