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RAILWAY CONSTRUCTION www.strabag-rail.com STRABAG_Rail_E_END.indd 1 STRABAG_Rail_E_END.indd 1 10.09.2010 12:35:06 Uhr 10.09.2010 12:35:06 Uhr

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Page 1: STRABAG Rail E END

RAILWAY CONSTRUCTION

www.strabag-rail.com

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STRABAG – THE GROUP STRABAG is the leading construction group in Austria, Germany, Central and Eastern

Europe. With more than 75,500 employees (in 2009), the company is active around

the world. The innovative and wide range of products allows the STRABAG Group

to take a leading position in complex civil and structural engineering and bridge

construction. From the fi rst cut of the spade to the handing over of the keys –

STRABAG is THE expert partner for projects of any size. This applies to the areas of

infrastructure, industry and the environment. Complex civil and structural engineering

and bridge construction, traffi c route construction and special divisions & conces-

sions are our main segments. The high concentration of specialist skills in each

segment makes sure that even the most demanding ideas are implemented through

networked operations.

STRABAG RAIL GMBHSTRABAG Rail GmbH is a German railway construction company which is part of

the STRABAG Group. We define railway construction as a turnkey railway traffic

installation from A to Z. With more than 85 years of experience, STRABAG Rail

GmbH (and its predecessors) provides valuable inputs during the planning phase

and sets qualitative standards in construction while meeting the time constraints and

financial parameters of the railway construction sector. As a result, STRABAG Rail

GmbH is your expert partner in railway construction – in line with our company motto,

we are your reliable partner “in all matters of the rail” for meeting all the challenges

associated with railway construction.

RAILWAY CONSTRUCTION

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Mit freundlicher Genehmigung der Schlatter AG

RAILWAY CONSTRUCTION WITH HIGHEST EFFICIENCY

(TRACK) WELDING TECHNOLOGY Track welding work as per

Ril 826.1020: CLASS 1

• Mobile flash butt welding (RA mobile)

including grooved rail sections

• Aluminothermic fusion welding

(AS welding)

• Mobile insulated rail joint manufacture

(MT and reinforced MT)

• Electrical joint welding with rod

electrodes and cored wire (OEV/MF)

• Electrical deposition welding with

rod electrodes and cored wire

(OEV/MF)

Welding work in factories

as per Ril 826.1021: CLASS 2

• Stationary flash butt welding

(RA stationary)

• Stationary insulated rail joint

manufacture (MT and reinforced MT)

• Manual metal arc welding

(Process 111)

• Metal arc welding with filer wire

electrodes (Process 114)

Supervision with stress equalisation

as per Ril 826.1030:

• Supervision in carrying out stress

equalisation for CFR tracks and

points and switches

Welding of structural steel elements

as per DIN 18.800-7, DB Ril 804 and

DB Ril 804.9050: CLASS E

• Manual metal arc welding

(Process 111)

• Metal active gas welding

(Process 135)

TRACK MACHINES• Universal track and points tamping

machine Unimat 4S

• Track tamping machines 09/32

and 09/3X

• Ballast profi ling machines SSP 100

and 110 SW

• Rail track construction cranes

GS 40 and GS 80

• Flash butt welding machines

MECHANICAL ENGINEERING• Rail track unloading facility CR-FP/E

• CWR unloading device EMD

• “Donelli” portal frame PTH 350

• Hydraulic 4-spindle screwdriver

machine

• Railway excavator 900 Litronic

• Railway Unimog LOCTRAC ZW 100 S

YOUR PARTNER“IN ALL RAILMATTERS”Consulting ranging from main-

tenance up to project management

as a general contractor

Construction of railway track instal-

lations with ballasted tracks for

• High-speed rail traffi c

• Urban commuter railways and trams

• Regional railways

• All infrastructure operators

• Industrial and branch railways

Tramway systems

Track line welding

• Flash butt welding

• All manual welding procedures

Track-related underground

construction

• Installation of formation protection

layer

• Installation of frost protection layers

(FPL)

• Installation of wastewater systems

• Laying of railway cable runs

Railway level crossings of all types

Cable duct systems

• Track-associated cable duct

systems including shafts

• Cable ducts of all dimensions,

underground or elevated

• Junction boxes, distributors,

special construction kits

• Ready-made overground equipment

Distribution stations and under-

ground network points

Platforms

• Railway security and foundation

work

• Moving of prefabricated

platform edges

• Backfi lling and surface stabilisation

• Addition of ramps, lift shafts and

stairways

Acceptance of railway track

systems and surveys

Installation of tanking and washing

stations as well as rail braking

systems

Overhead lines for

urban and long distance traffic

Points and switches

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sssK

YOUR PARTNER “IN ALL RAIL MATTERS”

POINTS CONSTRUCTIONOur points works produces points and

the large parts of points for all com-

mon rail forms (Vignol and groove rails)

for all track gauges, including mixed

tracks, up to a radius of R = 500 m.

Our services at a glance:

• Construction of special points

• Production of points, large parts of

points and crossings

• Delivery of point threshold kits

• Inductive feedback of rails and large

parts of points

• Manufacture of insulated adhesive

joints

• Level crossings fixations,

especially the “Lindau” system

• Safety braking features

• Rail expansion joints

• Transformer junctions

• Production of accessory parts

and replacement parts

Points and large parts as well as

threshold percentages from new or

used or reconditioned material can be

supplied.

In addition, we carry out:

• Points and track inspections in

accordance with DS 820/821 of

the Deutsche Bahn AG permit

• Track welding on the basis of

the Deutsche Bahn AG permit

• Bending of rails for all rail forms and

types using multi-roller bending

machines

• Reconditioning of old points and

old crossings

Products for urban transport

Besides a full range of services for

the construction and maintenance of

overhead contact lines, we develop and

manufacture products for urban traffic.

Over and over again, our product in-

novations have set standards – thus,

for example, also the latest develop-

ment in the tram and urban commuter

system sector, the deployment of ten-

sion insulators with silicone casing can

be traced back to the impetus given by

our company.

Competence in overhead line

systems

As a result of close collaboration with

our customers, we have accumulated

many years of experience and can

professionally implement the techni-

cal requirements of our customers at

any time. Fahrleitungsbau GmbH is a

competent partner, an innovative

company with vast

OVERHEAD LINE CONSTRUCTIONFahrleitungsbau GmbH is the specialist

for the construction and maintenance

of overhead line systems in Germany

and the neighbouring countries.

Full range of services

Our customers know and appreciate

that we offer all technical services for

the aerial contact wire from a single

source. That means customers have

only one contact partner, ensuring

optimised project flow.

Our services in detail:

• Planning and statics calculations

• Foundations

• Mast erection work

• Boom pre-assembly

• Overhead carrier cable drawing

• Contact wire drawing

• Regulation works

• Commissioning

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sssK

SERVICES FOR ANY REQUIREMENT

Electrical power cables

• Underground construction and laying

of cables for power supply compa-

nies in the low voltage, medium vol-

tage or high voltage area

• Railway power cable laying

• Cable duct trough systems including

special constructions

• Construction of converter substa-

tions and special constructions

Road construction and landscaping

• Restoration of all types of surfaces

• Building of access roads in

bitumen and plaster

• Plastering and natural stone work,

laying of all kinds of slabs

• Yard fixtures and design of space

CONSTRUCTION ENGINEERING Bridges in cast-in-situ concrete

• Abutments and pillars in reinforced

concrete construction

• Superstructure in reinforced

concrete construction and/or

prestressed concrete

• WIB construction

Different construction methods

• Mixed construction

• Composite construction

• Precast concrete construction

• Frame construction

Temporary bridges

• Erection of deep or shallow

foundations

• Construction, maintenance and

extension of single or multiple

temporary bridges

Underpasses in cast-in-situ

concrete construction

• Underpass as full frame, cast-in-situ

concrete

• Addition of ramps, lift shafts and

stairways

Bridges in displacement

construction

• Bridges as full or half frame,

single cell or multi-cell

• Bridges in continuous girder

construction

• Erection outside the track area

• Shifting of the bridges using

switch rails

Steel bridges

Bridge reconstruction

(while in operation)

Retaining walls

• Erection of the retaining walls using

cast-in-situ concrete or prefabricated

construction

• Gabions

CIVIL ENGINEERING Underground track engineering

• Installation and renovation

of protective layers

• Soil improvement and

soil stabilisation

• Longitudinal track bracing and

ballast anchorage

• Drainage systems of cable run-

associated underground cable

construction

Underground pipeline construction

• Upgrading of wastewater systems

• Drinking water, gas supply system,

wastewater (rainwater and contami-

nated water)

Special works

• Tunnelling-through of transport

routes and waterway intersections

up to DN 400

• Underground construction for traffic

light installations including the

associated roadway construction work

• Drainage and external sealing

Resources

• Wastewater systems

• Water supply lines

• Cable networks (media)

• Electrical energy supply lines

• Gas supply lines

• Telecommunication lines

• Lighting cables

Telecommunication lines

• Underground construction and laying

for telecommunication companies

• Construction of cable systems

including manhole constructions

• Laying of glass fibre cables

• Drawing-in of cables

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SERVICES FOR ANY REQUIREMENT

System advantages of platform21

• Platform equipment is later bolted in

place/screw anchored

• Platform roof connection

integrated in the foundation

• Existing railway platforms can be

built over

• Low residual masses

• Foundation not in the

pressure range of the track

• High level of prefabrication

• Can be used in arches up to

a radius of 300 m

• No longitudinal track bracing

necessary

• Type resolution for connection

to the underpass system

“Stuttgart” (tunnel21)

System advantages of tunnel21

• High level of prefabrication

• Modular connection to the

railway platform system

“platform21”

• Rapid assembly in shutdown

periods possible

SYSTEM CONSTRUCTION STATION21 System construction offers the turnkey

product program “station21” made up

of prefabricated concrete parts from a

single source and at a fixed price, incl.

EBA approval and framework agree-

ment.

For precise and extremely fast instal-

lation on site, it includes the planning,

prefabrication, transport and assem-

bly of prefabricated element station

platforms and prefabricated element

underpasses

station21

• EBA type approval

• Simple planning

• Fixed price

• Flexibility during the entire service life

• Consistent quality

• Construction in accordance with

Module 813

• Quality according to DIN EN ISO 9001

• Freely selectable grid dimensions

• Very short construction times

• System advantages such as type

resolution

TRAMWAY TRACK CONSTRUCTION Track construction is more than just execution – because it must be accompanied

by quality, cost-effectiveness and reliability. That‘s why our range of services

quite deliberately includes the key areas of new construction, reconstruction and

the repair of railway tracks of all gauge widths, rail track sections and sill profiles.

To this end, we employ the latest technology and a competent and experienced

team of specialists.

Our range of services includes:

• Earthworks and underground construction

• Manufacture of supporting courses

• Construction material recovery and recycling

• Cable duct systems, piping, drainage

• Track construction: Ballasted tracks

• Development of complete railway platforms and stations

• Concrete, plaster and black ceiling construction

• Railway track covering for pedestrian railway crossings and level crossings

round off our range of services

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STRABAG Rail GmbHRailway construction managementBessemerstraße 42b12103 Berlin Tel. +49 30 670 69 09-62Fax +49 30 670 69 [email protected]

www.strabag-rail.com

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