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Stock in Transit and Actual CostingNew Features in ERP 6.0 EHP5
Supply within Global GroupsGlobalization, a history of mergers and acquisitions and fiscal rules cause companies to separate their organization into legal entities. As a consequence internal supply are becoming sales processes.1. Central Marketing & Distribution OrganizationGroup
Challenges
Plant
sells to
Group Marketing sells to
Regional Sales Org
sells to
Customer
Auditors demand transparency on transfer prices Complex Processes
Local regulationsAdditional layers of systems Missing local view on contribution
2. Distributed Production and Supply ChainGroup
Plant 1
Semi-finished good
Finished good
Product
sells to
Plant 2
sells to
Sales Organization sells to
Customer
2010 SAP AG. All rights reserved. / Page 2
Interests of Different Stakeholders have to be Served in Modeling a Supply ChainSetting up and maintaining a supply chain involving multiple companies of the same group requires alignment between several stakeholders with differing objectives
CFO Group AccountingHow do I increase revenue and profits and comply to all regulations?
CIOReducing Complexity
VP Supply ChainOptimization
VP AccountingFinancial Reporting
How can I get rid on all kinds of add-on systems and complexities?
How can I optimize the supply chain and provide flexibility and effectiveness?
How can I report the contribution of my organization on the overall success?
Revenue Optimization Compliance
Simplification Reduce Costs
Synergies within Group Fast Reactions
Transparency Local Regulations Auditability
Transparency
User Satisfaction
Risk Mitigation
2010 SAP AG. All rights reserved. / Page 3
Use Cases
A Brazilian steel pipe company takes a customer order at their Nigerian subsidiary. The subsidiary orders the pipes for make to order at the headquarter which places again an order to the best suited plant in Mexico.
A Belgian consumer products company produces a fruit mix after a secret recipe and sells it worldwide to affiliate companies for finishing a beverage by adding water and sugar.
A South-African mining company sells for fiscal reasons all its mine production to their marketing company in Switzerland which serves the regional sales organization. Physical shipments will go straight from the mine to the customer.
2010 SAP AG. All rights reserved. / Page 4
Process DetailsThe Process:
Two legally independent companies A and B supply each other with goods. B sells the material or processes them further. A and B belong to the same group A and B are modeled as company codes in the groups ERP system in the same client
GroupCompany A
Company B Sales process
The time to ship the goods from A to B is not negligible
Requirements
From an accounting perspective the process behaves like a sales transaction from A to B Auditatibility with a full document flow for a legal sales process needs to be provided
Paperwork for the shipment is neededThe ownership and the accounting of the goods need to be transparent during the transit The process needs to be handled efficiently with potential to be automated A returns process for the full or partial return needs to be supported. The value flow shall be transparent from a group point of view. Group reporting shall show where costs and profits arise, and what the total profitability from group perspective is.
2010 SAP AG. All rights reserved. / Page 5
Issues to Solve
Former Work-around approaches:
Use designated storage locations or virtual plants for transit stocks (also in SAPs Oil and Gas industry add-on, TSW) Use one-step stock transfers Consolidate value flow in BI or add-on systems
Issues
Missing transparency on goods in transit:
Values vanish during transit times Quantities are not accessible for planning purposes
System representation does not reflect reality
Values in reversals do not equal original valuesCost flow is broken at company code borders
No group view on actual costs No transparency on intercompany profits No group-wide profitability view
2010 SAP AG. All rights reserved. / Page 6
Features & Functions of the new SIT Concept in a nutshellWith enhancement pack 5 of ERP 6.0 SAP provides an integrated solution to the process consisting of
Company A
Company B Valuated stock in transit
Introducing a valuated stock in transit that either belongs to the sending or the receiving plant New order types and movement types and configuration to support the process Ability to use this new concept either for crosscompany processes or intra-company code processes
Enhancements in actual costing to connect the value chain across company codes Inclusion of cross-company profits (or markup) into the cost components Group actual costing parallel to the legal view
2010 SAP AG. All rights reserved. / Page 7
2010 SAP AG. All rights reserved. / Page 8
Available in EHP5: New Concept for Stock In-Transit (SIT)
Sender In plant Senders Stock In transit
Outbound Delivery
Purchase Order
Receiver In transit In plant Receivers Stock
Available in EHP5!
0 1 2
Immediate Transfer (1-step scenario)
Senders Stock
Senders Transit Stock
Receivers Stock
Goods stay in senders ownership during transfer Ownership changes during the transfer, e.g. upon arrival in the port of destination
Senders Stock
Senders Transit Stock
Receivers Transit Stock
Receivers Stock
3
Senders Stock
Receivers Transit Stock
Receivers Stock
Ownership changes when leaving the sender
2010 SAP AG. All rights reserved. / Page 9
EHP5: Cross-Company-Code Material Transfer with SIT (Detail View)Company Code 1000 Plant 1000 Company Code 0001 Plant 0001
Create Outbound Delivery (From Plant 1000 to 0001)
Create Purchase Order
1
Perform Goods Issue (VL02N: 681)
In-Transit Stock
Perform Goods Receipt with reference to Outbound Delivery (VLPOD: 685 + 101)
Perform POD (VLPOD: 685 + 107) Perform Goods Receipt with reference to Outbound Delivery (MIGO: 109)
2 3
Perform Goods Issue (VL02N: 681)
In-Transit Stock (Plant 1000)
In-Transit Stock (Plant 0001)
Perform Goods Issue (VL02N: 683 + 107)
In-Transit Stock
Perform Goods Receipt with reference to Outbound Delivery (MIGO: 109) Create Invoice (automatically or manually)
Create Billing document (with ref. to outb. delivery)
2010 SAP AG. All rights reserved. / Page 10
EHP5: Intra-Company-Code Material Transfer with SIT (Detail View)Company Code 1000
Plant 1000 Create Outbound Delivery (From Plant 1000 to 0001) Create Purchase Order
Plant 2000
1
Perform Goods Issue (VL02N: 68A)
In-Transit Stock
Perform Goods Receipt with reference to Outbound Delivery (VLPOD: 68i)
Perform POD (VLPOD: 68E) Perform Goods Receipt with reference to Outbound Delivery (MIGO: 109)
2 3
Perform Goods Issue (VL02N: 68A)
In-Transit Stock (Plant 1000)
In-Transit Stock (Plant 0001)
Perform Goods Issue (VL02N: 68C)
In-Transit Stock
Perform Goods Receipt with reference to Outbound Delivery (MIGO: 109)
2010 SAP AG. All rights reserved. / Page 11
Example Process(1/3): Cross-Company Code transfer from Issuing SIT Receiving SITOutbound Side (Posting to issuing SIT):
VL02N: Goods Issue with Mvt Type 681
Ownership Transfer (with Transaction VLPOD):
Quantity differences can be maintained here
2010 SAP AG. All rights reserved. / Page 12
Example Process(2/3): Cross-Company Code transfer from Issuing SIT Receiving SITResult of VLPOD:
The material is issued from the SIT of the sending plant and received into the SIT of the receiving plant ( 2 movements!)
2010 SAP AG. All rights reserved. / Page 13
Example Process(3/3): Cross-Company Code transfer from Issuing SIT Receiving SITInbound Side (receiving SIT to receiving plant / transaction MIGO):
Document Flow of the scenario:
2010 SAP AG. All rights reserved. / Page 14
Customizing Overview
- Choose 2-step procedure per plant/plant combination: Materials ManagementPurchasingPurchase Order Setup stock transport order
-Set up delivery type determination based on PO Document type and Supplying Plant: Materials ManagementPurchasingPurchase Order Setup stock transport order
-Find the suitable item category per delivery type: Logistics ExecutionShippingDeliveries - Find the suitable schedule line category per item category: Sales and Distribution Sales Sales Documents Schedule Lines Assign Schedule Line Categories
-The schedule line category contains the movement type which is used for the goods movement with reference to the delivery, e.g.:These fields decide who owns the transit stock and how the ownership transfer is executed. 2010 SAP AG. All rights reserved. / Page 15
EHP5 Example: Cross-Company Code Return and Cancellation Processes
Sender Company Code In plant In transit
Outbound Delivery
Purchase Order
Receiver Company Code In transit In plant Receivers Free StockComplete or partial return (1-step scenario!)
r0 r1 r2
Senders Free StockRejected or not delivered
Senders Free Stock
Senders Transit Stock
Receivers Free Stock
Return from transit stock
Senders Free Stock
Receivers Transit Stock
Receivers Free Stock
Return from receiver via transit stock
2010 SAP AG. All rights reserved. / Page 16
EHP5 Example: Cross-Company Code Return and Cancellation Processes (Detail View)Company Code 1000 Plant 1000 Company Code 0001 Plant 0001
Create Returns Delivery
Create Returns PO Item
r0r1 r2
Goods Receipt is posted automatically
Perform goods movements (VL02N: 161+675)
Cancel Goods Issue VL09: 682 (full return) MIGO: 417 (for partial returns MIGO: 555 (Scrapping)
In-Transit Stock
Post GR (VL02N: 693 + 167)
In-Transit Stock
Post Goods Movement (MIGO: 109 169)
2010 SAP AG. All rights reserved. / Page 17
EHP5 Example: Business with External CustomersProcess variants using stock in transitSales Order
Sender Company Code In plant In transit
Outbound Delivery
Purchase Order
External CustomerDelivery address
4 r4
Senders Free Stock
687
Senders Transit Stock
601 TCustomer
Goods stay in senders ownership and control during transfer to an external customer Returning goods are in senders ownership and control and will keep the original values
Senders Free Stock
Senders Transit Stock
688
Rejected or not delivered
Customer
The enhancement helps also in business with external customers to keep sold goods in the books until they are finally arrived at the customers and keep control over returns
2010 SAP AG. All rights reserved. / Page 18
EHP5 Example: Sales Process with Stock In TransitCompany Code 1000 Plant 1000 Customer
Create Sales Order
Create Purchase Order
Create Outbound Delivery
Perform Goods Issue (VL02N: 687)
In-Transit Stock
Perform Goods Receipt + send Proof of Delivery
Maintain Proof of Delivery (VLPOD: Goods Issue 601)
Create Billing document
Receive Invoice
2010 SAP AG. All rights reserved. / Page 19
ERP 6.0 Working Example: Stock transfer at Vendor locationExternal Vendor or different ERP-System ERP 6.0
Sales Order
Purchase Order
Outbound Delivery / ASN
DESADV idoc
Inbound Delivery
Post Goods Receipt (MIGO: 107)
User-Exit: Post Goods Receipt 107 in Background
In-Transit Stock
Goods Receipt with reference to Inboud Delivery (109) with VL32N
2010 SAP AG. All rights reserved. / Page 20
Solution Properties
Valuated Stock in Transit The Solution has following properties:
Stock in Transit (SIT) is valuated SIT valuation will be stable and separated from the unrestricted stock and postings can be on separate G/L accounts. Returns out of SIT will be posted with the original material value New Movement types for transfers between free stock and SIT and between SITs Ownership transfer may be triggered by proof of delivery Usage of SIT configured by purchasing document type and plant-to-plant combination Only one purchase order and one outbound delivery is necessary to control the multi-step process (by using the SPED functionality inbound deliveries can be used as well) Stock overview and other reports will show SIT as separate stock type
Solution supports:
Handling Units Batches Sales order Assignments Standard or moving average price Serial numbers Costing, cost object controlling and actual costing
SPED functionality (automatically creating inbound deliveries from outbound deliveries)
2010 SAP AG. All rights reserved. / Page 21
2010 SAP AG. All rights reserved. / Page 22
Motivation
IssueActual costing provides no visibility into cost structure after intercompany sales
RequirementThe enhanced Solution shall keep the cost transparency through intracompany sales and add freight costs and cross-company profits to the costs from the selling company code from a group point of view
GroupCompany ACosts Raw Mat. Energy Labour Production
Company BCosts Raw Mat. 100 Energy 0 Labour 0 Production 0
20 25 15 40
Sales process
2010 SAP AG. All rights reserved. / Page 23
Sales Process
without enhanced Cross-Company Actual CostingBefore the enhancement, a sales process does not transmit the internal cost knowledge from a vendor to a purchaser. At the receiver the goods appear as purchased raw materials.Regional Sales OrgCosts Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Sales Costs
Plant
Group Marketing
Customer
Costs Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Sales Costs
Costs Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Sales Costs
Revenues Costs Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Sales Costs Profit
In SAP standard an internal sales process cuts the value flow for actal costs. Costs will only be transparent for the last step in the chain. Costs from previous steps will appear as raw material costs only 2010 SAP AG. All rights reserved. / Page 24
Sales Process
with enhanced Cross-Company Actual CostingAfter the enhancement, the full cost information is collected along the groupinternal supply chain and can be compared with the revenues achieved.
Plant
Group Marketing
Regional Sales OrgCosts Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Plant Sales Costs Intercompany profit Marketing
Customer
Costs Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Sales Costs
Costs Raw Mat. Energy Labour Production Maintenance Freight Marketing Duties Intercompany profit Plant Sales Costs
Revenues CostsEnergy Labour Production Maintenance Freight Marketing Duties Intercompany profit Plant Sales Costs Intercompany profit Marketing
Profit
Profitability Analysis will make cost and profit contributions from the whole chain transparent. Actual costs of the month in production, marketing and sales will be compared with actual revenues 2010 SAP AG. All rights reserved. / Page 25
Valuation View: Legal ValuationCompany Code Valuation (legal valuation)
In legal view the transfer is valuated like a sales process. The costs at the receiver will reflect the PO value initially and finally the invoice value The difference between the cost at the sender site and the invoiced price is shown a markup or intracompany profit within the cost components* Freight costs and other planned delivery costs will be added at the receiver Cost information from the sender will be collapsed (Option 1) It can be chosen in configuration to transmit all cost split information from sender to receiver and keep them in the receivers cost component split (Option 2)Invoice 1100,-
Option 1 CoCd B / Plnt 2Total cost 1200 1100 0 0 100 100 Materials Labor Overhead Freight
Option 2 CoCd B / Plnt 2Total cost Materials Labor Overhead Freight CC Markup 1200 600 400 100 100 100
CoCd A / Plnt 1Total cost Materials Labor Overhead 1000 500 400 100
Sold to
FreightCC Markup 0Freight invoice 100,-
CC Markup
Shipper 2010 SAP AG. All rights reserved. / Page 26
* Via a BADI implementation it can be achieved to split markups (e.g. into contributions from different parts of the organization )
Sales Process in Legal View
The groupinternal PO is an own process
6 kg are purchased from plant 2000 directly 2010 SAP AG. All rights reserved. / Page 27
5 kg are purchased from plant 1000 via a transit stock
No price differences are rolled up in legal view
Cost Component Split in Legal View
1000
Hamburg
Sells to
11,34
11,34
26,82
12,82
14,00
1,05
1,05
0,00
0,00 2,42
Cost Components from Purchase process
Cost Components from actual costing 2010 SAP AG. All rights reserved. / Page 28
Intercompany Profit
2010 SAP AG. All rights reserved. / Page 29
Valuation View: Group ValuationGroup Valuation
In group view the transfer is valuated like a plant-to-plant transfer. The costs at the receiver will reflect the costs at the sender plant No Intercompany Profit is shown. The PO and invoice values play no role for material valuation Freight costs and other planned delivery costs will be added at the receiver Cost information from the sender will be kept
Note: Internal invoice needs to be created via EDI-interface and not manually in MIRO
CoCd A, Plnt 1Total cost Materials Labor Overhead 1000 500 400 100
CoCd B, Plnt 2Total cost 1100 500 400 100 100 0
transfer
Materials Labor Overhead Freight
After period end, price differences from the sending plant will be transferred to the receiving plant in multi-level settlement, only in group valuation
FreightCC Markup 0Freight invoice 100,-
CC Markup
Shipper 2010 SAP AG. All rights reserved. / Page 30
Sales Process in Group View
Price differences from the source plant are rolled up and update the price and cost component split in the receiving plant 2010 SAP AG. All rights reserved. / Page 31
Complete Picture
Multiple Steps in Parallel Valuation
Invoice 1100,-
Invoice 1300,-
Productionlegal Total cost Materials Labor Overhead Freight CC Markup 0 0 1000 500 400 100 group 1000 500 400 100
Marketinglegal group 1100 500 400 100 100 0
Regional Saleslegal group 1150 500 400 100 150 0
Sold to
Total cost Materials Labor Overhead Freight
1200 1100 0 0 100 100
Sold to
Total cost Materials Labor Overhead Freight
1350 1300 0 0 50 200
Shipper
Freight Markup CC invoice 100,-
Freight invoice 50,-
CC Markup
2010 SAP AG. All rights reserved. / Page 32
Period End: Revaluation at Actual Costs
At month-end the costs of production will be re-determined in the production plant. As the group-internal sales is a multi-level process, costs will be adjusted throughout the supply chain in group view
Productionlegal Total cost 1050 1000 550 500 400 100 group 1000 1050
Marketinglegal Total costInvoice 1100
Regional Salesgroup 1150 1100 550 500 400 100 100 0Freight Invoice 50 Invoice 1300
legal Total cost 1350
group 1150 1200
1200
MaterialsLabor Overhead Freight CC Markup
50 550400 100
MaterialsLabor Overhead
11000 0 100 50 100
MaterialsLabor Overhead Freight CC Markup
13000 0 50 150 200
500 550400 100 150 0
Freight Invoice 100
Freight CC Markup
0
0
In the example we assume that the raw materials used for the production were procured 10% more expensive than planned
Markup in legal view will be adjusted
The price difference reaches the last member in the chain. Costs in group view will be adjusted
2010 SAP AG. All rights reserved. / Page 33
Complete Picture
Multiple Steps in Parallel Valuation
(only legal valuation)
Invoice 1100,-
Invoice 1300,-
ProductionOpt 1 Total cost Materials Labor Overhead Freight CC Markup 0 0 1000 500 400 100 Opt 2 1000 500 400 100
MarketingOpt 1 Opt 2 1200 600 400 100 100 100
Regional SalesOpt 1l Opt 2 1350 700 400 100 150 200
Sold to
Total cost Materials Labor Overhead Freight CC Markup
1200 1100 0 0 100 100
Sold to
Total cost Materials Labor Overhead Freight
1350 1300 0 0 50 200
Shipper
Freight invoice 100,-
Freight invoice 50,-
CC Markup
2010 SAP AG. All rights reserved. / Page 34
Period End: Revaluation at Actual Costs(only legal valuation)
At month-end the costs of production will be re-determined in the production plant. As the group-internal sales is a multi-level process, costs will be adjusted throughout the supply chain . In the legal view the costs will always reflect the invoiced price of the sender.
ProductionOpt 1 Total cost Mat. Comp.1 Mat. Comp.2 Mat. Comp.3 Labor Overhead Freight CC Markup 0 0 1050 1000 500 560 0 0 390 400 100 Opt 2 1000 1050 500 560 0 0 400 390 100Freight Invoice 100 Invoice 1100
MarketingOpt 1 Total cost Mat. Comp.1 Mat. Comp.2 Mat. Comp.3 Labor Overhead Freight CC Markup 1200 0 1100 0 0 0 100 100 50 Opt 2 1200 560 500 100 0 400 390 100 100 100 50Freight Invoice 50
Regional SalesOpt 1 Total costInvoice 1300
Opt 2 1350 500 560 100 100
1350 0 0 1300
Mat. Comp.1 Mat. Comp.2 Mat. Comp.3
LaborOverhead Freight CC Markup
00 50 200 150
400 390100 150 200 150
In the example we assume that the raw materials used for the production were procured more expensive than planned and labor caused less costs
In option 1 the split is collapsed to the material cost component In option 2 also the split will reflect the split at the sender
The price difference reaches the last member in the chain. Actual costs, markup and actual cost component split were updated
2010 SAP AG. All rights reserved. / Page 35
Internal invoices
Treatment of invoice in the scenario
Invoices for delivery costs
Delivery costs such as freight or duties can be manually entered with MIRO. They may come from the sending plant or a 3rd party service provider. When the invoice refers to planned delivery costs with a specific condition type in the price conditions, it can be defined in account determination and cost component assignment that delivery costs are collected in a designated cost component.
Invoice for the sent material For the legal view an invoice is necessary to close the transaction and create a accounts payable at the receiver. If a parallel group valuation is active the invoice hase to be ignored, because the price and the cost components to be used was already used during goods receipt. For technical reason the cross-company invoice for the sent material cannot be manually entered in MIRO but has to be sent as IDOC in an EDI connection. This makes sure that not only the sales price (in legal view) is transmitted, but also the transfer price in group view. The setup for the scenario is described in the notes section.
2010 SAP AG. All rights reserved. / Page 36
Setting up inter-company billing with EDINote 31126 - Intercompany billing - posting to vendor account using EDI Note 659590 - EDI: Stock transfer and cross-company sales
The price condition KW00 will pick up the value of the material in the sending plant. This value will be used as invoice value on the receiving side in group valuation. By this group valuation in the receiving plant will have no contributions of intercompany profits.
BillingPR00 KW00
Automatic Creation via EDI
Logistics InvoiceValue in Legal View Value in Group View
2010 SAP AG. All rights reserved. / Page 37
Customizing: Parallel Valuation
2010 SAP AG. All rights reserved. / Page 38
Customizing Setting up the cost component split
2010 SAP AG. All rights reserved. / Page 39
BAdI: Control of Cross-Company Code TransfersROLLUP_COST_COMP_SPLIT Using this method you can control that the cost component split is also transferred cross-company code in the legal view. REVAL_MARKUP_AT_ACTUAL_COSTS Using this method you can control that the intercompany profit is calculated on the plan costs of the sender and not using the actual costs. DISPLAY_COST_COMPONENTS Using this method you can control in Material Price Analysis (CKM3) that all cost components not relevant to inventory valuation are displayed (and not just the cost component for the intercompany profit). GET_MARKUP_COMPONENT Using this method you can control that the intercompany profit is assigned to any cost component not relevant to inventory. MODIFY_MARKUP With this method, you can calculate the intercompany profit in accordance with a separate algorithm.
2010 SAP AG. All rights reserved. / Page 40
Maintain Vendor with Trading Partner
In the Control-tabstrip of the vendor master the receiving company code has to be maintained in order to mark the vendor as a vendor from the same group. The field is also used for legal consolidation
Company Code of receiving plant
2010 SAP AG. All rights reserved. / Page 41
Properties of the Solution Cross-Company actual CostingThe
Solution has the following properties:
Cross-Company Sales Process is a multi-level process. Actual costs will be transmitted at following events
Goods issue / Goods receiptInvoice receipt (via EDI) Period end closing
The cross-company scenario is recognized by the fields Customer andTrading Partner in the vendor master
Freight costs and other planned delivery costs will be added to actual costsMixed scenarios of (internal) procurement, own production and further process steps will be supported Mixed scenarios of internal and external procurement is supported and will be separately reported in procurement alternatives Sender transit stocks are own valuation objects that can be reported and take part in the multilevel-settlement Split valuation, sales-order valuation, and project valuation is supported Actual costing and parallel valuation can be activated in a live environment: no loss of data, not a major conversion project* Alternative Valuation Run (AVR) is supported. Also a scenario where periodic closings are performed in smaller units and AVR closes cross-company-chains in global closing is supported
2010 SAP AG. All rights reserved. / Page 42
2010 SAP AG. All rights reserved. / Page 43
Achievements
Flexibility in supply chain modeling Transparency on values and value flow throughout the group Group view on actual product and customer profitability
Compliance and auditability in valuationDecision support on local and group level
2010 SAP AG. All rights reserved. / Page 44
Release Info
The enhancements in logistics and accounting are delivered in ERP 6.0 enhancement pack 5 and included in the ERP user license
In order to use it the switch LOG_MM_SIT has to be activated in SFW5The entry into the documentation can be started from SFW5 for switch LOG_MM_SIT or via the help path:
Business Functions (SAP Enhancement Package 5 for SAP ERP 6.0) - Business Functions in SAP ERP - Enterprise Business Functions - Logistics Materials Management - Cross-Company Transfer & actual costing http://help.sap.com/erp -> SAP ERP Central Component -> Accounting -> Controlling (CO) -> Product Cost Controlling (COPC) -> Actual Costing/Material-Ledger (CO-PC-ACT) -> Selected Functions -> Cross Company Transfer Processes.
(The documentation is currently in process of publication and might become available only during Q1 or Q2 2010) Info on neighbored topics, already covered previously:
Transfer prices in profit center accounting: http://help.sap.com/saphelp_erp60_sp/helpdata/en/eb/13811243c411d1896f0000e8322d00/frameset.htm
Group cost estimates in product cost planning: http://help.sap.com/saphelp_erp60_sp/helpdata/en/7e/cb848443a311d189ee0000e81ddfac/frameset.htmActual costing / Material Ledger: http://help.sap.com/saphelp_erp60_sp/helpdata/en/a5/320e28d56c11d295c200a0c930328a/frameset.htm
Getting further info, feedback or questions to: [email protected] / [email protected] / [email protected] 2010 SAP AG. All rights reserved. / Page 45
Note: The 3 appendix sections are not part of the presentation and not part of the crosscompany actual costing enhancement in ERP 6.0 enhancement pack 5. They are included here to give an entry to neighbored requirements that are already covered before (I + II) or are developed in parallel (III)
2010 SAP AG. All rights reserved. / Page 46
Product Cost Controlling Through a Period
Cost PlanningEvaluating master data
ProductionRecording logistical information for controlling:
Actual CostingRecalculating the value flow using
Profitability AnalysisReporting Costs and Contribution Margins
Bill of materials Routing Planned prices Planned activities Planned yield
Consumptions Yield & scrap Purchasing & supplier invoices Activities & time recording
Actual quantity structure Actual activity recording
Production costs Sales Revenues
Multi-level value flow Actual raw material prices
DimensionsRegions Channels Customers
2010 SAP AG. All rights reserved. / Page 47
Actual Costing Principle: Actual prices are rolled up along the actual quantitiesProduction Roll-up price differences D from raw materials to finished materials
D D
Production
D
External Procurement
D
D D
External Procurement
D
2010 SAP AG. All rights reserved. / Page 48
Actual Cost Component Split
Production
D
Overhead Process Labor Material
Profitability Analysis
DProduction
DD
Overhead Process Labor Material
D
External Procurement
D
DExternal Procurement D
2010 SAP AG. All rights reserved. / Page 49
Basis for Actual Cost Determination
Collection of values from actual transactions
Quantity structure from actual transactions
Material Movements Purchasing Invoices Production order settlements Debits/CreditValue Beginning Inventory Receipts Cumulative Inventory Consumption Value Variances Price
Goods receipt from Production Consumption for Production Stock Transfers Sales Activities to Production
Ending Inventory 2010 SAP AG. All rights reserved. / Page 50
Profitability Analysis based on Actual Costs
Actual Values in Profitability Analysis Contribution Margin Accounting Cost of Sales Split into Cost Components Plan/Actual Variance AnalysisSales Quantity: Revenues: Plan Raw Materials Labor variable Machine variable Logistic Processes Material Overheads Contribution Margin I Labor fix Machine fix Contribution Margin II 50,000 4,000 4,000 10,000 5,000 27,000 10,000 7,000 10,000 Actual 45,000 5,000 4,500 7,000 5,500 33,000 10,000 7,000 16,000 Var. % 5,000 -1,000 - 500 3,000 - 500 6,000 0 0 6,000 1,000 pc 100,000 US$ Var. Abs. 10 % - 25 % - 13 % 30 % - 10 % 22 % 0% 0% 60 %
2010 SAP AG. All rights reserved. / Page 51
Screenshotsperiodic costs
The actual price, the actual cost component split and all price-influencing transactions of a month are reported by material
2010 SAP AG. All rights reserved. / Page 52
Valuated Quantity StructureThe actual quantity structure with the costs for all components and activities throughout the supply chain is shown by material
2010 SAP AG. All rights reserved. / Page 53
Profitability Analysis
Profitability Analysis brings actual revenues and actual costs together
2010 SAP AG. All rights reserved. / Page 54
2010 SAP AG. All rights reserved. / Page 55
Aim of Group Valuation and Transfer PricingTransfer prices enable organizations that divide tasks among different units to valuate and monitor the goods and services exchanged between these units, while still maintaining visibility to cost of goods manufactured and sold.
Group valuation and transfer prices are built into SAP ERP since R/3 4.5.
The enhancement in ERP 6.0:Group Full
view on actual costs
cost split is calculated cross-company.
2010 SAP AG. All rights reserved. / Page 56
Three Distinct Views of Business Posted in ParallelLegal View Allows you to represent profits optimally in the financial statements of the company code for tax purposes and according to GAAP Standards Group View Allows strategic decision making by viewing data as if the group acts as a single company code by eliminating internal profits throughout the financial transaction flow. Profit Center View Allows you to view the profit of individual areas of responsibility as if they were selling entities not part of the larger group.
You can do the Group and/or the Profit Center Views i.e. you can do either one or both
2010 SAP AG. All rights reserved. / Page 57
Parallel Valuation
Raw material
Cost center Semifin. material Finished product Distribution center Sales order
1
Production order
Production order
2
3
4
1) Sale of Raw Material to the Production Profit Center within a Legal Entity. 2) Sale of Semi-Finished Good to Affiliated Company. 3) Use Semi-Finished Good in a production order and add value from activity in a cost center. 4) Transfer finished product to distribution center in an Affiliated Company.
2010 SAP AG. All rights reserved. / Page 58
Parallel Valuation
Cost center Raw material
Semifin. material
Finished product
Distribution center
Sales order
Production order
Production order
Company code 1PrCtr1
Company code 2PrCtr3 70 70 75 L G P 70 70 75 100 120 CCtr 20
Company code 3PrCtr4
PrCtr2L G P
75 L G P 70 70 70
L 120 G 90 P 140L 120 220 240
L
220
G 90 P 140
G 90 P 240
2010 SAP AG. All rights reserved. / Page 59
Profit and Loss Statements
Revenue COS Margin
Company Code 2 Legal Group 220 90 120 90 100 0
Profit Center 3 240 140 100
2010 SAP AG. All rights reserved. / Page 60
2010 SAP AG. All rights reserved. / Page 61
Benefits:
Parallel Determination of Costs of Goods ManufacturedIt is now possible to transfer depreciation values from FI-AA according to two different accounting principles into Cost Center Accounting. The depreciation costs can then be included in the activity rates for the work performed and in the costs of goods manufactured, both of which are calculated at period close. You can update the ledger groups / accounts in FI-GL with inventory values calculated according to two different valuation methods. For example, Where CO Version 0 represents the leading valuation (IFRS), you can calculate the actual costs using the periodic costing run and update the inventory values in the leading ledger in FI-GL. Where the second CO Version represents the local valuation (GAAP), you can calculate the actual costs using an alternative costing run and update the inventory values in the local ledger in FI-GL. If your leading valuation is based on standard costs and your local valuation based on actual costs then CO Version 0 represents the leading valuation (IFRS) and is used to determine the standard costs. The second CO Version represents the local valuation (GAAP). Here you can use the periodic costing run to update the inventory values in the local ledger in FI-GL.
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Value Flow for Parallel Determination of Costs of Goods ManufacturedAsset AccountingPerform Depreciation Run
Depreciation Area 01 (IFRS)
Depreciation Area 02 (Local GAAP)
Ledger 0L (IFRS)
Ledger N (Local GAAP)
ControllingUpdate of Depreciation Expenses by Cost Center and Version
Version 0 (legal valuation)
Version N (parallel COGM)
ControllingDirect Activity Allocation at standard; Actual Rate Calculated at Period Close
Version 0 (legal) (Standard rate)
Version 0 (legal) (Actual rate) Version 0 (legal) (Actual rate)
Version N (par. COGM) (Actual rate) Version N (par. COGM) (Actual rate) Version N
Actual CostingPeriodic Costing Run Updates either leading valuation or local valuation*
OR
Actual CostingAlternative Valuation Run Updates local valuation if both valuations use actual costs*
(par. COGM) (Actual rate)
2010 SAP AG. All rights reserved. / Page 63
Thank you!
2010 SAP AG. All rights reserved. / Page 64