SPRINGFIELD II PLAY SYSTEM – F24017Installation of I.D./Warning Plaque .....Final Step WARNING Solowave Design 375 Sligo Rd. West, PO Box 10 Mount Forest, ON Canada N0G 2L0 ... On

INSTALLATION AND OPERATING INSTRUCTIONS

SPRINGFIELD II PLAY SYSTEM – F24017

8 - 10 Hrs

To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often

and give them to any future owner of this play system. Manufacturer contact information provided below.OBSTACLE FREE SAFETY ZONE - 26’ x 25’ 1” area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’5” CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.

Rev 08/30/2013

Two personassembly

Table of ContentsWarnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step

WARNING

Solowave Design 375 Sligo Rd. West, PO Box 10Mount Forest, ON Canada N0G 2L0

General Inquiries:8:00am - 4:30pm ESTToll Free: [email protected]

13' 1"

10' 2"

25' 1"

26'

3404017

2 [email protected]

Warnings and Safe Play InstructionsCONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

Observe capacity limitations of your play-set. See front cover.

Dress children with well fitting and full foot enclosing footwear.

Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear like sandals, flip–flops or clogs.

Do not allow children to walk, in front, between, behind or close to moving rides.

Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head first or run up slide.

2

SERIOUS HEAD INJURY HAZARDInstallation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARDPlace play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARD/SHARP EDGES & POINTSAdult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

WARNING LABELOwners shall be responsible for maintaining the legibility of the warning labels.

STRANGULATION HAZARD• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARDChoose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

WARNING

WARNING – Safe Play Instructions

3 [email protected]

4 [email protected]

5 [email protected]

6 [email protected]

feys to Assembly Success

Part Identification feyOn each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

SymbolsThroughout these instructions symbols are provided as important reminders for proper and safe assembly.

Proper Hardware AssemblyLag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Check that set or assembly is properly level before proceeding.

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

UseHelp

UseHelp

MeasureDistance

SquareAssembly

UseLevel

Pre-drill1/8” Bit

Tighten Bolts

No Yes

CAUTION – Protrusion Hazard

Tools Required

Shovel Level #2 & #3 Phillipsor Robertson

SafetyGlasses

Drill (1/8” 3/16” Bit)

MeasuringTape

Hammer Ratchet 1/2”, 7/16” & 9/16”

SquareRuler

Step Ladder

12342X Post 2 x 4 x 83”

7

supp

ort@

solo

wav

edes

ign.

com

1 inch = 25.4mm

SOLO)WAVE DESIGN HARDWARE

For example:BOLT LENGTH 4½ (4.5) inches long

114mm long

1 inch = 25.4mm

25.4mm4.5 inches x

DIAMETER CONVERSION

LENGTH CONVERSION

=

BOLT DIAMETER 5/16 (0.31) inches

0.31 inches x 25.4mm = 8mm

For example:

HARDWARE LENGTH CHARTinches vs millimetres

6 1525½ 1405 127

4½ 1144 102

3½ 893 76

2½ 642 51

1½ 381¼ 32

1-1/8 291 25.4

7/8 223/4 191/2 12.7

1/4" (6mm) Flat Washer

1/4" (6mm) Lock Washer

1/4"(0.25) = 6mm Hex Bolt1/4" (6mm) T-Nut

5/16"(.31) = 8mm Lag Screw


1/4"(0.25) = 6mm Lag Screw



5/16" (8mm) Lock Washer

5/16"(.31) = 8mm Hex Bolt5/16" (8mm) T-Nut

3/8"(.38) = 9.5mm Lag Screw

3/8" (9.5mm) Flat Washer

8

supp

ort@

solo

wav

edes

ign.

com

5/4 x 54 1/2"114.3

1"25.4

5/4 x 43 1/2"88.9

1"25.4

1 inch = 25.4mm

For example:

1505mm =

LENGTH CONVERSION

SOLO)WAVE DESIGN WOOD PROFILES

BOARD LENGTH 59¼ (59.25) inches

59.25 inches x 25.4mm

IMPORTANT:Dimensions in brackets [mm] represent millimetres.

1 x 2

1 x 4

1 x 5

1 x 6

15.95/8" 3 3/8"

85.7

2 x 43 3/8"85.7

1 3/8"34.9

2 x 21 1/2"38.1

1 1/2"38.1

2 x 32 1/2"63.5

1 3/8"34.9

4 1/2"114.3

5/8"15.9

5 3/8"136.5

5/8"15.9

5/4 x 65 1/2"139.7

1"25.4

4 x 6

5 1/4"133.4

3 1/4"82.6

4 x 4

3 1/4"82.6

3 1/4"82.6

15.95/8" 1 3/8"

34.9

2 x 65 3/8"136.5

1 1/2"38.1

9 [email protected]

1pc. - 1779 CE Access Board (1 x 6 x 17") - Box 1 - 3631779

1pc. - 1917 Lower Back (1 x 5 x 56-7/8") - Box 1 - 3641917

2pc. - 1911 Table Top (1 x 5 x 28-7/8") - Box 1 - 3631911

2pc. - 1927 Top Front Back (1 x 4 x 56-3/4") - Box 1 - 3641927

2pc. - 1778 CE Rock Board A (1 x 6 x 17") - Box 1 - 3631778

1pc. - 1923 Side Top (1 x 4 x 26-7/8") - Box 1 - 3641923

1pc. - 1922 Seat Rail (1 x 4 x 27") - Box 1 - 3641922

1pc. - 1915 Chalk Wall Spacer (1 x 2 x 29-1/2") - Box 1 - 3641915

1pc. - 1914 Cafe Ground (1 x 5 x 41-1/2") - Box 1 - 3641914

5pc. - 0304 CE Floor Board (1 x 4 x 32-1/2") - Box 1 - 3630304

1pc. - 1918 Roof End (1 x 4 x 36-5/8") - Box 1 - 3641918

1pc. - 1928 Lower Side (1 x 5 x 59-11/16") - Box 1 - 3641928

1pc. - 1925 SW Top (1 x 4 x 36") - Box 1 - 3641925

3pc. - 1777 CE Rock Board B (1 x 6 x 17") - Box 1 - 3631777

Part Identification (Reduced Part Size) Nominal Size

1" x 2"1" x 4"1" x 5"1" x 6"

Actual Size

⅝" x 1⅜" ⅝" x 3⅜"⅝" x 4½"⅝" x 5⅜"

Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)

1pc. - 1920 Seat Bottom (1 x 5 x 17-3/4") - Box 1 - 3641920

10 [email protected]

1pc. - 1912 Back Divider (2 x 2 x 59-3/8") - Box 1 - 3641912

1pc. - 1767 Lower Front (1 x 6 x 39-3/4") - Box 1 - 3641767

5pc. - 1776 Floor Board (1 x 6 x 23-1/2") - Box 1 - 3631776

1pc. - 1761 Side Joist (2 x 2 x 34-3/4") - Box 1 - 3641761

2pc. - 1766 Corner Block (2 x 3 x 4-1/2") - Box 1 - 3641766

1pc. - 1763 Floor Joist (5/4 x 2 x 38-1/2") - Box 1 - 3641763

1pc. - 1919 Roof Ridge (2 x 2 x 37-7/8") - Box 1 - 3641919

1pc. - 1760 Floor (1 x 6 x 26-7/8") - Box 1 - 3641760

5pc. - 0318 Ground Stake (1-1/4 x 1-1/2 x 14") - Box 1 - 3650318

1pc. - 1913 Back Floor (1 x 6 x 38-3/4") - Box 1 - 3641913

1pc. - 1862 SW Support (5/4 x 4 x 46-12") - Box 1 - 3641862

2pc. - 1774 CE Gap Board (1 x 6 x 23-1/2") - Box 1 - 3631774

1pc. - 1910 Seat (1 x 6 x 28-7/8") - Box 1 - 3631910

1pc. - 1924 SW Floor (1 x 6 x 26-7/8") - Box 1 - 3641924


1" x 6"5/4" x 4"2" x 2"2" x 3"

Actual Size

⅝" x 5⅜"1" x 3¼"

1½" x 1½" 1⅜" x 2½"



2pc. - 0349 Rock Rail (2 x 3 x 51") - Box 1 - 3640349

1pc. - 4919 SW Rail Block (2 x 4 x 5-3/8") - Box 1 - 3644919

1pc. - 1856 SW Upright (2 x 4 x 48-5/16") - Box 1 - 3641856

2pc. - 1921 Seat Post (2 x 4 x 11") - Box 1 - 3641921

4pc. - 1500 Post (2 x 4 x 83") - Box 1 - 3641500

2pc. - 1863 SW Post (2 x 4 x 86-11/16") - Box 1 - 3641863

1pc. - 1764 Floor Front (2 x 3 x 38-1/2") - Box 1 - 3641764

1pc. - 1826 Front Beam (2 x 6 x 83-5/8") - Box 1 - 3631826

2pc. - 1926 Table Support (2 x 6 x 12-5/16") - Box 1 - 3641926

1pc. - 1825 Back Beam (2 x 6 x 83-5/8") - Box 1 - 3631825

1pc. - 1861 SW Mount (2 x 4 x 38-1/8") - Box 1 - 3641861

1pc. - 1916 Front Divider (2 x 4 x 59-1/4") - Box 1 - 3641916


2" x 4"2" x 6"

Actual Size

1⅜" x 3⅜"1½" x 5⅜"


1pc. - 0369 Lower Diagonal (2 x 3 x 37") - Box 1 - 3640369

1pc. - 0312 Gusset (2 x 3 x 16") - Box 1 - 3640312


3pc. H4 - HexBolt1/4x4"-(9277240)

4pc. H7 - HexBolt1/4x5-1/2"-(9277252)

1pc. H8 - HexBolt1/4x4-1/4"-(9277241)

Hardware Identification(ActualSize)

2pc. G8 - HexBolt5/16x2"-(9277320)

4pc. G4 - HexBolt5/16x4"-(9277340)

3pc. H6 - HexBolt1/4x4-3/4"-(9277243)

4pc. G1 - HexBolt5/16x1-1/2"-(9277312)

9pc. LS3 -LagScrew1/4x3"-(9262230)

25pc. H2 - HexBolt1/4x2"-(9277220)

5pc. G5 - HexBolt5/16x4-1/2"-(9277342)

4pc. LS1 -LagScrew1/4x1-1/2"-(9262212)

[email protected] 13 [email protected]

30pc. FW3 - #8 Flat Washer - (9251500)

19pc. FW0 - 3/16" Flat Washer - (9251100)

49pc. FW1 - 1/4" Flat Washer - (9251200)

17pc. FW2 - 5/16" Flat Washer - (9251300)

41pc. LW1 - 1/4" Lock Washer - (9253200)

36pc. TN1 - 1/4" T - Nut -(9285200)

5pc. BN1 - 1/4" Barrel Nut - (9248200)

13pc. TN2 - 5/16" T- Nut - (9285300)

13pc. LW2 - 5/16" Lock Washer - (9253300)

Hardware Identification (Actual Size)

5pc. PB2 - Pan Bolt 1/4 x 1-1/4" - (9274211)

5pc. S10 - Pan Screw #8 x 1" - (9264510)

90pc. S2 - Wood Screw #8 x 1-1/2" - (9260512)

22pc. S1 - Wood Screw #8 x 1-1/8" - (9290514)

10pc. S4 - Wood Screw #8 x 3" - (9260530)

42pc. S5 - Pan Screw #8 x 1/2" - (9264504)

2pc. LN2 - 5/16" Lock Nut - (9283300)

11pc. S3 - Wood Screw #8 x 2-1/2" - (9260522)

4pc. S15 - Wood Screw #8 x 1-3/4" - (9260513)

17pc. S7 - Pan Screw #12 x 2" - (9264620)


1X 3320356Big Backyard I.D Plaque w hardware

2X 372494342" Belt Swing Yellow w.welded chain

Part Identification (Reduced Part Size)

1X 3310148Slide 48" High Rail -Green

1X 3320386 Rocks (5pk) 3-Green 2-Yellow

1X 3200184Triangle Plate (4pk) Green

1X 3202001Swing Hanger BoltThru. (6 pk)

1X 3201103 (4pk)Corner Brace Set

1X 9750111Chalk Wall Tarp

1X 9750110Springfield Canopy

1X 372490824" Acro Swing Yellow w.welded chain


[email protected]

B. IfthereareanymissingordamagedpiecesoryouneedassistancewithassemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callusbeforegoingbacktothestore.

STOP STOPSTOP STOP

Step 1: Inventory Parts - Read This Before Starting Assembly

C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;notes;andsafety/maintenanceinformationonpages1-6.

D. Beforeyoudiscardyourcartonsfillouttheformbelow.•ThecartonI.D.stampislocatedontheendofeachcarton.Thetrackingnumberis

locatedontheBigBackyardIDPlaque(3320356).

•Pleaseretainthisinformationforfuturereference.YouwillneedthisinformationifyoucontacttheConsumerRelationsDepartment.

•PleaserefertoPage6forproperhardwareassembly.•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellas

anyflatwashers,lockwashers,t-nutsorlocknuts.

A. Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,referencingthepartsidentificationsheets.Thiswillassistyouwithyourassembly.•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsofthe

boards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.

CARTONI.D.STAMP:__________14459___(Box4)






MODELNUMBER:F24017

TRACKINGNUMBER(fromIDPlaque):


x x xx

xx x x

x x xx

xx x x

x x xx

xx x x

Step 2: Swing Beam Assembly

Make sure triangle is tight against beam

A:Inthemiddleholesof(1825)BackBeaminstall2Bolt-ThruSwingHangers(fig2.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.2.4tomaintainproperswingmotion.

B:Intheendholesof(1826)FrontBeaminstall4Bolt-ThruSwingHangers(fig.2.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.2.4tomaintainproperswingmotion.

Fig. 2.4

C: Attach1TrianglePlatetotheendsofeach(1826)FrontBeamand(1825)BackBeamusing1(G1)5/16x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut)intheholeindicatedinfig.2.2&2.3.Correct hole usage is very important.

Important!Swing End

(With Overhang)

Important!Fort End Side(No Overhang)

D:Attach1(H7)1/4x5-1/2”HexBolt(withlockwasher,flatwasherandt-nut)totheendsofeach(1826)FrontBeamand(1825)BackBeam.Theboltsdonotattachtoanything,butMUSTbeinstalledtothebeamstopreventsplittingandcheckingofwood.(fig.2.2&2.3)

Swing End(With Overhang)

Fort End Side(No Overhang)

Wood Parts Hardware

Bolt-ThruSwingHangers

4 x 1/4 x 5-1/2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)

4 x 5/16 x 1-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)

H7

G1

1 x Bolt-Thru Swing Hangers (pkg of 6)1 x Triangle Plate (pkg of 4)

1 x Front Beam 2 x 6 x 83-5/8”1 x Back Beam 2 x 6 x 83-5/8”

1826

1825

TrianglePlates

G1H7

1826

1825

1/4”FlatWasher 1/4”Lock

Washer

1/4”T-Nut

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

1826

1825

H7

Other Parts

Fig. 2.2

Fig. 2.3

G1H7

G1G1

H7

Fig. 2.1Bolt-ThruSwingHangers

TrianglePlates

Warning! For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.


5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

1863

1856

G4

1863

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

1862

G5

Step 3: Swing End Assembly

A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.3.1)

B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.3.1)

Wood Parts Hardware2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

3 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

G4

G5

2 x SW Post 2 x 4 x 86-11/16”1 x SW Support 5/4 x 4 x 46-1/2”1 x SW Upright 2 x 4 x 48-5/16”

1862

1863

1856

Fig. 3.1


Step 4: Attach Swing End to Swing Beam

A:Place(4919)SWRailBlockinthecentrebetween(1826)FrontBeamand(1825)BackBeamandattachwith1(H8)1/4x4-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.4.1&4.2)

B:AttachSwingBeamAssemblytothesideoftheSwingEndAssemblywiththeoverhang(fig.4.3&4.4)using1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)inthetopholeofTrianglePlateand1(G8)5/16x2”HexBolt(with2flatwashersandlocknut)inthebottomholeofTrianglePlate.(fig.4.4)MakesureSwingEndAssemblyflaresoutatanangle.(fig.4.3)

Wood Parts Hardware

Fig. 4.2

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

H8

4919

G5

5/16”T-Nut

5/16”FlatWasher

5/16”LockWasher

5/16”FlatWasher5/16”

LockNut

G8

1825

Side with overhang

1 x SW Rail Block 2 x 4 x 5-3/8”4919 1 x 1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

1 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)1 x 5/16 x 2” Hex Bolt (5/16” flat washer x2, 5/16” lock nut)

H8

G5

G8

Fig. 4.1

Fig. 4.3 Fig. 4.4

1826

1825

1826

100o

1825

1826


Step 5: Cafe Wall Assembly

A:Attach(1914)CafeGroundwith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);(1760)Floorusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)inthebottomholes,noticingholelocations;and(1923)SideTopwith2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)to2(1500)Postsasshowninfig.5.1.

Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.

B:Makesureassemblyissquareandthenfasten(1760)Floorto(1500)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher).(fig.5.1)

Notice the hole locations of (1760) Floor

Wood Parts Hardware

Fig. 5.1

1/4”FlatWasher

1/4”T-Nut

H2

LS1

1923

H2

H2

H2

H2

LS1

H2

1500

1760

1914

1500

1/4”LockWasher

1/4”FlatWasher

1 x Side Top 1 x 4 x 26-7/8”1 x Floor 1 x 6 x 26-7/8”1 x Cafe Ground 1 x 5 x 41-1/2”2 x Post 2 x 4 x 83”

19238 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

2 x 1/4 x 1-1/2” Lag Screw (1/4” flat washer)

H2

1500

1914

1760

LS1

Notice the hole location in (1760) Floor


Step 6: Swing Wall Assembly Part 1

A:Attach(1928)LowerSide,noticingthesidetheboltholeontheextendedendison,using4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);(1924)SWFloor(inthebottomholes)and(1925)SWTopusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)foreachboardto2(1500)Posts.(fig.6.1)Note: Keep all bolts loose.

B:Onthesideindicatedinfig.6.1,attach(0369)LowerDiagonalto(1928)LowerSidewith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).

Notice overhang at this side

Wood Parts Hardware1 x SW Top 1 x 4 x 36”1 x SW Floor 1 x 6 x 26-7/8”1 x Lower Side 1 x 5 x 59-11/16”2 x Post 2 x 4 x 83”1 x Lower Diagonal 2 x 3 x 37”

19259 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)H2

0369

1500

1928

1924

Fig. 6.1 1/4”FlatWasher

1/4”T-Nut

H2

1925

1/4”LockWasher H2

H2

H2

1500

1924

H2

1928

1500

H2

0369

Notice bolt hole on this side.

Notice the hole locations of (1924) SW Floor


Step 6: Swing Wall Assembly Part 2

C:Place(1861)SWMountacross(1924)SWFloorand(1925)SWTopandattachusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.6.2.Noticethesideholelocationsaretowardsthetopoftheboard.


D:Makesureassemblyissquarethenfasten(1924)SWFloorto(1500)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher);and(0369)LowerDiagonalto(1500)Postwith1(LS3)1/4x3”LagScrew(withflatwasher).(fig.6.2)

E:Tightenallbolts.

Wood Parts Hardware1 x SW Mount 2 x 4 x 38-1/8” 2 x 1/4 x 1-1/2” Lag Screw (1/4” flat washer)

1 x 1/4 x 3” Lag Bolt (1/4” flat washer)


1861

G4

LS1

LS3

G4

5/16”FlatWasher

5/16”T-Nut

5/16”LockWasher

LS1

LS3

LS1

1861

Notice the hole locations of (1861) SW Mount

G4

1/4”FlatWasher1/4”Flat

Washer

1925

1500

1924

0369

1/4”FlatWasher

Fig. 6.2


1 1913 Back Floor 12 1764 Floor Front 13 H4 1/4 x 4" HB 24 H6 1/4 x 4.75" HB 25 S7 No. 12 x 2" Pan

Screw 2

Wood Parts Hardware

Step 7: Fort Frame Assembly

1 x Back Floor 1 x 6 x 38-3/4”1 x Floor Front 2 x 3 x 38-1/2”

1913 2 x 1/4 x 4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


2 x #12 x 2” Pan Screw (3/16” flat washer)

H4

1764 H6

S7

A:Onthefrontoftheassembly,sidewithoutthe(0369)LowerDiagonal,attach(1764)FloorFronttoboth(1500)Posts,noticingtheboltholesaretowardsthebottomoftheboard,with2(H6)1/4x4-3/4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.7.1and7.2)

B:Onthebacksideoftheassemblyattach(1913)BackFloortoboth(1500)Posts,noticingthemiddleboltholeisorientedtowardsthebottom,with2(H4)1/4x4”HexBolts(withlockwasher,flatwasherandt-nut)inthebottomholes.(fig.7.1and7.2)

C:Makesure(1913)BackFloorislevelandsquaretotheposts,thenattachwith2(S7)#12x2”PanScrews(with3/16”flatwasher).(fig.7.1and7.2)

Fig. 7.2

H6

1500

Fig. 7.1

1913

1500

1500

1764

0369

H4

1/4”FlatWasher 1/4”

T-Nut

1/4”LockWasher

3/16”FlatWasher

1500

1/4”FlatWasher

1/4”LockWasher

S7

Notice the hole towards bottom of board

Notice the hole towards bottom of board

1913

1764


Wood Parts Hardware

Step 8: Attach Lower Back

1 x Lower Back 1 x 5 x 56-7/8”1917 2 x 1/4 x 3” Lag Screw (with 1/4” flat washer)

2 x #12 x 2” Pan Screw (with 3/16” flat washer)

LS3

S7


A:Attach(1917)LowerBacktothebottomofthe(1500)Postsonthebackoftheassemblywith2(LS3)1/4x3”LagScrews(withflatwasher)inthetop(pre-drilled)holesand2(S7)#12x2”PanScrews(with3/16”flatwashers)inthebottomholes.(fig.8.1and8.2)

Fig. 8.1

LS3

1917

3/16”FlatWasher

S7

1917

1500

1500

1/4”FlatWasher

CafeWallSide

Back

Fig. 8.2

x2

x2


Wood Parts Hardware

Step 9: Attach Side Joist

1 x Side Joist 2 x 2 x 34-3/4”1761 2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


H2

S7

A:Frominsidetheassemblyattach(1761)SideJoistto(1913)BackFloorwith2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)intheoutsideholesand2(S7)#12x2”PanScrews(with3/16”flatwasher)intheinsideholes,asshowninfig.9.1and9.2).

1761

1/4”FlatWasher

Fig. 9.1

Fig. 9.2

1913

H2

1/4”LockWasher

1/4”T-Nut

with3/16”FlatWashers

S7


Wood Parts Hardware

Step 10: Rock Wall Frame Assembly Part 1

1 x Rock Rail 2 x 3 x 51”1 x Corner Block 2 x 3 x 4-1/2”

0349 2 x #8 x 3” Wood Screw 1766

S4

A:Attach(1766)CornerBlockto(0349)RockRail,flushtothebottomandlongside,with2(S4)#8x3”WoodScrews,asshowninfig.10.1and10.2.Noticewhichdirectiontheanglededgeof(0349)RockRailfaces.

1766

Fig. 10.1

Flush

Fig. 10.2

0349

1766

S4


Wood Parts Hardware1 x Corner Block 2 x 3 x 4-1/2”1 x Lower Front 1 x 6 x 39-3/4”1767

8 x #8 x 1-1/2” Wood Screw


1766 S2

Step 10: Rock Wall Frame Assembly Part 2

B:PlaceRockRailAssembly,fromStep10Part1,5/8”above(1764)FloorFrontandtightto(1500)PostontheCafeWallSide.(fig.10.3and10.4).Attach(0349)RockRailto(1764)FloorFrontusing2(S15)#8x1-3/4”WoodScrewsasshowninfig.10.4.

C:Attach(1914)CafeGroundto(1766)CornerBlockwith2(S2)#8x1-1/2”WoodScrews.(fig.10.3and10.5)

D:Attach(1767)LowerFrontto(0349)RockRailwith2(S2)#8x1-1/2”WoodScrews.(fig.10.3and10.5)

E:Placeasecond(1766)CornerBlockflushtothetopof(1928)LowerSideandtighttoboth(1767)LowerFrontand(1928)LowerSide.Attachwith4(S2)#8x1-1/2”WoodScrewsasshowninfig.10.3,10.6and10.7.

1764

Fig. 10.3

Fig. 10.4

Fig. 10.5

Fig. 10.6

Fig. 10.7

1928

1767

0349

S2

S2

S15

17640349

1767

1914

1914

S2

S2

1767

S2

1766

1928

S2

x2

0349

5/8”

OutsideFortView

InsideFortView

SideView

1500

1500

1766

SideFortView

1767

1766

S15

Flushtotop


Wood Parts Hardware

Step 11: Attach Gusset to Fort

1 x Gusset 2 x 3 x 16” 3 x #8 x 3” Wood Screw


0312 S4

A:Makesuretheassemblyissquarebeforeproceeding.

B:Fromtheinsideoftheassembly,attach(0312)Gussetflushtotheoutsideedgeof(1500)PostontheSwingWallusing2(S4)#8x3”WoodScrews.Theotherendofthegussetshouldbetightagainst(1764)FloorFront.(fig.11.1and11.2)

C:Attachtheotherendof(0312)Gussetto(1764)FloorFrontwith1(S4)#8x3”WoodScrewand1(S3)#8x2-1/2”WoodScrew,asshowninfig.11.1and11.2.

1764

Fig. 11.1

1764

S4

S4

1500 Fig. 11.2

0312

1500

Flush

SwingWallSide

S3

S3


Wood Parts Hardware

Step 12: Attach Floor Joist to Fort

1 x Floor Joist 5/4 x 2 x 38-1/2” 2 x #8 x 3” Wood Screw

1763 S4

A: Frominsideoftheassembly,measure3”downfromthetopof(1760)Floorand(1924)SWFloorthenattach(1763)FloorJoisttoeachboardwith1(S4)#8x3”WoodScrewperend.(fig.12.1,12.2and12.3)

1763

Fig. 12.3

S4

Fig. 12.2

Fig. 12.1

1760

1763

1760

S4

InsideFortView

OutsideFortView

1924

S4

3”

1763


Wood Parts Hardware

Step 13: Attach Gap and Floor Boards to FortPart 1

2 x CE Gap Board 1 x 6 x 23-1/2” 10 x #8 x 1-1/2” Wood Screw 1774 S2

A: Install1(1774)CEGapBoardtoeachendoftheassemblyattachingto(1761)SideJoist,(1763)FloorJoistand(1764)FloorFrontusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.13.1and13.2)

Fig. 13.2

Fig. 13.1

1763

1761

1774

1500

1764

1500

1761

S2

1774

1500

1764


Wood Parts Hardware5 x Floor Board 1 x 6 x 23-1/2” 25 x #8 x 1-1/2” Wood Screw

1776 S2

Fig. 13.3

1763

1764

S2 1761

1776

(hiddenunderfloorboards)

x5perboard

(hiddenunderfloorboards)

x5evenlyspaced

B:Inbetweenboth(1774)CEGapBoardsplace5(1776)FloorBoardsmakingsureallboardsareevenlyspaced.Attachto(1761)SideJoist,(1763)FloorJoistand(1764)FloorFrontusing5(S2)#8x1-1/2”WoodScrewsperboard.(fig.13.3)

Step 13: Attach Gap and Floor Boards to FortPart 2

1774

1774


Step 14: Front Wall Frame Assembly

A: Attach(1916)FrontDividerto(1764)FloorFrontwith1(H6)1/4x4-3/4”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig14.1)

B:Attach(1927)TopFrontBackto(1916)FrontDividerwith1(H4)1/4x4”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig.14.1)

C: Makesure(1927)TopFrontBackislevelthenattachtoboth(1500)Postswith4(S7)#12x2”PanScrews(with3/16”flatwasher).(fig.14.1)

D: Tighten all bolts from this step.

Fig. 14.1

H6

1500

1/4”FlatWasher

1/4”T-Nut

1/4”LockWasher

S7

H4

1927

1764

1500

S7

1916

Wood Parts Hardware1 x Top Front Back 1 x 4 x 56-3/4”1 x Front Divider 2 x 4 x 59-1/4”




1927

S7

1916H6

H4

1/4”FlatWasher

1/4”T-Nut

1/4”LockWasher



(Hiddenunderfloorboards)


A:Place(0349)RockRailflushtotopofthefloorboardsandtightto(1916)FrontDivider.(fig.15.1and15.2).Attach(0349)RockRailsto(1764)FloorFrontusing2(S15)#8x1-3/4”WoodScrewsasshowninfig.15.3.

B:Attach(1767)LowerFrontto(0349)RockRailwith2(S2)#8x1-1/2”WoodScrews.(fig.15.1and15.4)

Step 15: Attach Rock Rail to Fort

Fig. 15.2

0349

Fig. 15.3

Fig. 15.4

Fig. 15.1

1764

0349

0349

1767

1767

1916

0349

S2

S15

1916

Wood Parts1 x Rock Rail 2 x 3 x 51” 2 x #8 x 1-1/2” Wood Screw


0349 S2

Hardware

1764

S15

FloorBoards

1764

SideView

Flush


1779

A:Attach(1779)CEAccessBoardflushtothetopandoutsideedgesofeach(0349)RockRailwith4(S2)#8x1-1/2”WoodScrews.(fig.16.1and16.2)

B: Below(1779)CEAccessBoardstagger3(1777)CERockBoardBand2(1778)CERockBoardA,makingsuretheyareevenlyspacedwithaminimum2-1/8”andmaximum2-3/8”gap.Thesidesareflushtotheoutsideedgesofeach(0349)RockRail.Attachusing4(S2)#8x1-1/2”WoodScrewsperboard.(fig.16.1and16.2)

Place the CE Rock Boards as you desire, but watch the hole placement to prevent rocks from forming a straight line.

Note: Gaps between boards 2-1/8”, not to exceed 2-3/8”

Note: The holes in the rock boards must orient to the top of the boards.

Step 16: Rock Wall Assembly

Wood Parts1 x CE Access Board 1 x 6 x 17”3 x CE Rock Board B 1 x 6 x 17”2 x CE Rock Board A 1 x 6 x 17”

24 x #8 x 1-1/2” Wood Screw1779 S2

Hardware

1777

1778

Fig. 16.1

1779

S2

0349

Flush

Fig. 16.2

1777

1778

x4perboard


Step 17: Attach Rocks to Rock Board

A: Place1rockoneach(1777)and(1778)CERockBoardA&B(fig.17.1and17.2)andattachusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandbarrelnut)and1(S10)#8x1”PanScrewperrock.Therockscanbeattachedinanyorder.(fig.17.2)

The screw must be in the hole directly under the Pan Bolt, it will stop the rock from spinning. (fig. 17.3)

Note: Make sure all hardware is used to secure each rock properly.

Other Parts5 x Rocks (Green/Yellow)5 x #8 x 1” Pan Screw

5 x 1/4 x 1-1/4” Pan Bolt (3/16” flat washer, 1/4” lock washer, 1/4” barrel nut)

Hardware

Fig. 17.1

S10

Fig. 17.2

PB2

Fig. 17.3

PB2

3/16”FlatWasher

1/4”BarrelNut

1/4”LockWasher

Rocksx5

S10


Step 18: Attach Ground Stakes

A:Drive3(0318)GroundStakes10-1/2”intothegroundagainst(1928)LowerSideat(1500)Postand(0369)LowerDiagonalandagainst(1914)CafeGroundat(1500)Postasshowninfig.18.1.Attachusing2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.18.1and18.2)

MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND

Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.

Wood Parts3 x Ground Stake 1-1/4 x 1-1/2 x 14” 6 x #8 x 2-1/2” Wood Screw

Hardware

Fig. 18.1

0318

S3

1928

0369

0318

1500

S3

10-1/2”InGround

1500

1914

Fig. 18.2

0318


Step 19: Back Wall Frame Assembly

A: Attach(1912)BackDividerto(1913)BackFloorwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig19.1and19.2)

B:Attach(1927)TopFrontBackto(1912)BackDividerwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut).Keep bolt loose.(fig.19.1and19.2)

C: Makesure(1927)TopFrontBackislevelthenlooselyattachtoboth(1500)Postswith4(S7)#12x2”PanScrews(with3/16”flatwasher).Keep the screws loose.(fig.19.1and19.2)

D: Ontheinsidefaceof(1912)BackDivider,tighttothetopof(1913)BackFloor,attach(1915)ChalkWallSpacerwith3(S2)#8x1-1/2”WoodScrews.(fig.19.2)

Wood Parts1 x Back Divider 2 x 2 x 59-3/8”1 x Chalk Wall Spacer 1 x 2 x 29-1/2”1 x Top Front Back 1 x 4 x 56-3/4”

2 x 1/4 x 2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)



Hardware

Fig. 19.2

S2

1927

S7

Fig. 19.1

1912

15001915

1913

1500

S2

S7

H2

1927

1912

1500

1913

1500

1915

Back

H21912

1915

1927

with3/16”FlatWasher

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut(hidden)

S7

with3/16”FlatWasher


A

Step 20: Attach Chalk Wall Tarp to Fort

A:Onthebackoftheassembly,fromtheinside,tuckChalkWallTarpbetween(1927)TopFrontBackandboth(1500)Postsandbetween(1913)BackFloorandboth(1500)Posts.(fig.20.1)

B:MakesureChalkWallTarpissmoothandtightthenattachtotheoutsideofeach(1500)Post,1/2”infromtheedgeofthetarp,with4(S5)#8x1/2”PanScrews(with#8flatwasher)perpost.(fig.20.1and20.2)

C:AttachChalkWallTarpto(1927)TopFrontBackand(1913)BackFloor,fromtheinsideoftheassemblyand1/2”infromtheedgeofthetarp,using4(S5)#8x1/2”PanScrews(with#8flatwasher)perboard.(fig.20.3and20.4)

D:Tightenthescrewsin(1927)TopFrontBackandtheboltsin(1912)BackDividerfromStep19.

A

A

A

Other Parts1 x Chalk Wall Tarp16 x #8 x 1/2” Pan Screw (#8 flat washer)

Hardware

Fig. 20.2

S5

1927

Fig. 20.1

Fig. 20.4

Fig. 20.3

1500

1500

1500

1927

with#8FlatWashers

OutsideFortView

Back

S5

1927

1913

InsideFortViewwith#8FlatWashers

with#8FlatWashers

S5

S5

1912


Step 21: Swing Side Wall Assembly

A: Inbetweenboth(1500)PostsonSwingWallside,measure3/4”upfrom(1774)CEGapBoardandattach2(0304)CEFloorBoardsto(1924)SWFloorand(1925)SWTopusing4(S1)#8x1-1/8”WoodScrewsperboard.(fig.21.1,21.2&21.3)Thedistancebetween(1500)Postsand(0304)CEFloorBoardsshouldnottoexceed3”.Seefig.21.2forproperspacing.

Note: Gaps between post and floor boards not to exceed 3”

HardwareWood Parts

Fig. 21.1

Fig. 21.2

Fig. 21.3


1500

2 x CE Floor Board 1 x 4 x 32-1/2” S10304

1861

1925

1924

1500

1774

1500

19241774

1861

0304

3” 3”

1500

3/4”

S1

1925

1924

S1

0304


Step 22: Cafe Wall Assembly

A: Inbetweenboth(1500)PostsonCafeWallside,measure3/4”upfrom(1774)CEGapBoardandattach3(0304)CEFloorBoardsto(1760)Floorand(1923)SideTopusing4(S1)#8x1-1/8”WoodScrewsperboard.Thedistancebetweenboardsshouldbeevenlyspaced,notexceeding2-1/2”.(fig.22.1,22.2and22.3)

Note: Gaps between boards evenly spaced, not to exceed 2-1/2” Bevellededges

towardstopandfacingout

HardwareWood Parts

Fig. 22.2

Fig. 22.1

Fig. 22.3

S1

1500 1500

0304

1500

1500

1923

1760

1500

1774

x12

0304

12 x #8 x 1-1/8” Wood Screw3 x CE Floor Board 1 x 4 x 32-1/2” S10304

Note: Gaps between boards not to exceed 2-1/2”

3/4”


A:Pre-drillpilotholesforthescrewsusinga1/8”drillbit,centredontheendofeach(1927)TopFrontBack,thenattach(1918)RoofEndtoeach(1927)TopFrontBackwith4(S2)#8x1-1/2”WoodScrews.Makesuretheedgeof(1918)RoofEndisflushtotheoutsideedgeof(1927)TopFrontBackonthebacksideoftheassembly.(fig.23.1and23.2)

B:Atthe2cornersof(1927)TopFrontBackand(1918)RoofEndattach1CornerBraceusing3(S5)#8x1/2”PanScrewperbraceasshowninfig.23.1and23.2.

C:Attach(1919)RoofRidgeflushtotheendof(1912)BackDividerwith1(S4)#8x3”WoodScrewandto(1916)FrontDividerwith2(S4)#8x3”WoodScrewsasshowninfig.23.1,23.3and23.4.

Step 23: Roof Frame Assembly

Other PartsHardwareWood Parts

Fig. 23.3

Fig. 23.1

Fig. 23.2

Fig. 23.4

1918

3 x #8 x 3” Wood Screw


6 x #8 x 1/2” Pan Screw

1 x Roof Ridge 2 x 2 x 37-7/8”1 x Roof End 1 x 4 x 36-5/8”

S41919

1927

1919

1916

1918

1912

1927

S2

S5

1927

1916

S4

FlushCornerBrace

x3Back

1918

S5

S2

2 x Corner Brace

S4

1919


Step 24: Attach Canopy to Roof Frame

A:PlaceSpringfieldCanopyover(1919)RoofRidgemakingsurebottomedgesoftarpareevenonbothsidesofassembly.(fig.24.1)

B:Secureonesidebyattachingcanopyto(1925)SWTopusing5evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).Makesurethescrewsare1/2”infromtheedgeofthecanopy.(fig.24.1)

C: Makesurethecanopyissmoothandtightthensecureoppositeendofcanopyto(1918)RoofEndusing5evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).Makesurethescrewsare1/2”infromtheedgeofthecanopy.(fig.24.1)

D: Attachcanopyto(1919)RoofRidgewith4evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).(fig.24.1)

Other PartsHardware

Fig. 24.1

14 x #8 x 1/2” Pan Screw (with #8 flat washer)S5 1 x Springfield Canopy

S5

1918

x5persidewith#8flatwasher

1919

1925

SpringfieldCanopy

S5


Step 25: Cafe Table Assembly Part 1


A:Attach1(1926)TableSupporttotheinsideofeach(1500)PostontheCafeWallsidethroughthemiddleholeusing1(LS3)1/4x3”LagScrew(withflatwasher)perboard.Thedistancefromgroundtothemiddleholeshouldmeasure18”.(fig.25.1and25.2)

B:Makesureboth(1926)TableSupportsarelevelthenattachtothepostsintheremainingholeswith2(LS3)1/4x3”LagScrews(withflatwashers)persupport.(fig.25.3)

HardwareWood Parts

Fig. 25.2

Fig. 25.3

Fig. 25.1

6 x 1/4 x 3” Lag Screw (1/4” flat washer)2 x Table Support 2 x 6 x 12-5/16”1926 LS3

1926

1500

1926

LS3

1/4”FlatWasher

CafeWallSide

18”

1500

1500

1500


Step 25: Cafe Table Assembly Part 2

C: Attach1(1911)TableToptothetopof(1926)TableSupports,tightto(1500)Posts,using4(S2)#8x1-1/2”WoodScrews,asshowninfig.25.5.

D: Tighttothefirst(1911)TableTopattachasecondonewith2(S2)#8x1-1/2”WoodScrewsintheinsideholesand2(S1)#8x1-1/8”WoodScrewsintheoutsideholesasshowninfig.25.5.Thecutcornersshouldbeontheoutsideedgesofthetable.

HardwareWood Parts

Fig. 25.4

Fig. 25.5


2 x #8 x 1-1/8” Pan Screw

2 x Table Top 1 x 5 x 28-7/8” S21911

S1

1500

1500

1911

1911

S2

S1

1926

Back

Front

Notecutcornerstooutsideedge

1500


Step 26: Seat Assembly

A: Attach(1922)SeatRailflushtothetopandoutsideedgesof2(1921)SeatPostwith4(S2)#8x1-1/2”WoodScrewsasshowninfig.26.1.Noticetheboltholesin(1921)SeatPostsareatthebottomoftheboards.

B: Centre(1910)Seatontopof(1921)SeatPostsandattachwith4(S2)#8x1-1/2”WoodScrews.(fig.26.1)

HardwareWood Parts

Fig. 26.1

8 x #8 x 1-1/2” Wood Screw1 x Seat 1 x 6 x 28-7/8”1 x Seat Rail 1 x 4 x 27”2 x Seat Post 2 x 4 x 11”

S21910

1921

1922

1910

S2

1922

1921

1921

S2

S2

S2

Noticeboltholestowardsbottomofboards


Step 27: Attach Seat Assembly to Fort

A: With(1922)SeatRailfacingthefort,attach(1917)LowerBackto(1921)SeatPostusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.27.1and27.2)

B: OntheothersideoftheSeatAssemblyattach(1920)SeatBottomto(1921)SeatPostwith2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.27.1and27.2)

C: Attach(1920)SeatBottomto(1914)CafeGroundwith2CornerBracesusing3(S5)#8x1/2”PanScrewsperbrace,asshowninfig.27.2and27.3.

Other PartsHardwareWood Parts

Fig. 27.1

Fig. 27.3

Fig. 27.2


6 x #8 x 1/2” Pan Screw

1 x Seat Bottom 1 x 5 x 17-3/4”1920 H2 2 x Corner Brace

S5

1914

1/4”FlatWasher1920

1922

1917

S5H2 1921

H2

1914

1/4”LockWasher1/4”

T-Nut

CornerBrace

x3perbrace


Step 28: Attach Slide to Fort

A:PlaceSlideinthecentrebetween(1916)FrontDividerand(1500)Post.(fig.28.1and28.2)

B:Attachslidetofortthroughthefloorboardsandinto(1764)FloorFrontusing3(S7)#12x2”PanScrews.(fig.28.2&28.3)

Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.

Other PartsHardware

Fig. 28.2

Fig. 28.1

3 x #12 x 2” Pan Screw 1 x SlideS7

FloorBoards

S7

1500

1764

1916

Slide

x3

FloorBoards

Fig. 28.3

S7

1916

1764


Step 29: Attach Swing Assembly to Fort

A:AttachSwingAssemblyfromStep4to(1861)SWMountwith1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)and1(G8)5/16x2”HexBolt(with2flatwashersand1locknut)asshowninfig.29.1and29.2.

Fig. 29.2

Fig. 29.1

5/16”FlatWasher

1861

G5

5/16”LockWasher

5/16”LockNut

5/16”T-Nut

G85/16”FlatWasher

Hardware

1 x 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)1 x 5/16 x 4-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)

G5

G8


Step 30: Attach Swing Ground Stakes

A:Drive1(0318)GroundStake10-1/2”intothegroundateach(1863)SWPostandattachwith2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.30.1and30.2)

Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.

10-1/2”InGround

HardwareWood Parts

0318

1863

4 x #8 x 2-1/2” Wood Screw2 x Ground Stake 1-1/4 x 1-1/2 x 14”0318 S3

Fig. 30.1

Fig. 30.2

1863

10-1/2”intoground

S3


A: Attach1AcroSwingtotheBolt-ThruSwingHangers.(fig.31.1)

B: Attach2BeltSwingstotheBolt-ThruSwingHangers.(fig.31.1)

Use an extraFlat W asher

If Bolt protrudesbeyond T-NutWarning! Check entire play centre

for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition.

Step 32: Attach Glider and Swings

Acro

Belt Swings

Other Parts2 x Belt Swings1 x Acro

Fig. 31.1


---------------------------------------------------------------------------------

read by a supervising adult.on your set that is easily seen and

Attach with screws provided to a location

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

------------------------------------------------------

ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post)

This provides warnings concerning safety and important contact information. A Tracking Numberis provided to allow you to get critical information or order replacement parts for this specific model.

Final Step: Attach I.D. Plaque

-----------------------------------------------

WARNING

--------------------

FORT ORSWING POST


NOTES

BIG BACKYARD Consumer Registration Card

REVISION: 12/01/09

CU

T A

LO

NG

LIN

E

First Name Initial Last Name

Street Apt. No.

City State/Province ZIP/Postal Code

Country Telephone Number

E-Mail Address

Model Name Model Number (Box Labels)

Serial Number (on ID Plaque)

Date Purchase Purchased From

How would you rate this product for quality?

Excellent Very Good Average Below Average Poor

How would you rate this product for ease of assembly?


How would you rate our instructions?


How would you rate the quality of packaging?


Would you recommend the purchase of our products to friends and family?

Yes No

Comments:

MM / DD / YY

MAIL TO:Solowave DesignTM

375 Sligo Road W.Mount Forest, Ontario, CanadaN0G 2L1Attention: Customer Service

Big Backyard would like to say Thank You for your time and feedback.

Fill out your registration card online at www.bigbackyard.com/ownerslounge

Documents

SPRINGFIELD II PLAY SYSTEM – F24017Installation of I.D./Warning Plaque .....Final Step WARNING Solowave Design 375 Sligo Rd. West, PO Box 10 Mount Forest, ON Canada N0G 2L0 ... On