Sandvik high performance special tubing solutions Sandvik high performance special tube solutions1 2

SANDVIK HIGH-PERFORMANCE SPECIAL TUBING SOLUTIONS

SPECIAL TUBING SOLUTIONS OPEN NEW POSSIBILITIES

S-T

U3

05

-B.E

NG

. 04

.20

16

info.pp@sandvik.comSMT.SANDVIK.COM

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions3 4

YOUR NEEDS INSPIRE SPECIAL SOLUTIONS

– Any tube dimension within the size range (see datasheet S-1591-ENG)

– Tubes with mechanical properties to suit particular applications

– Tubes with special or close tolerances

– Tubes for fastening technologies

– Chromatography tubes

– Thick-walled tubes for machining

– High-pressure tubes (see datasheet S-1594-ENG)

– Tubes in coils (see datasheet S-1281-ENG)

– Tubes with special surface requirements

– Tubes for surgical implants and medical applications (see datasheet S-1595-ENG)

– Precision cut lengths with tight tolerances and end preparation

– Tubes for highly corrosive atmospheres

In our experience, no two customers are exactly alike. That is why we tailor our solutions specifically to meet your needs. Our high-performance tubing unit manufactures seamless cold-formed precision tubes out of stainless steel that are specifically developed for your particular application. We continue to innovate exciting new special tubing solutions and encourage you to stay posted on our dedicated LinkedIn page: linkedin.com/company/sandvik-p&p

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions5 6

STANDARDSDIN EN 10216-5ASTM A 213ASTM A 269ASTM A 312ASTM A 632DIN EN ISO 1127DIN ISO 5832

LENGTHSRandom lengths up to 16 mFixed lengths from 2,000 – 12,000 mm

Short lengths with machined ends (chamfer, thread, turned ends, etc.)OD 10 – 72 mmLengths 28 – 340 mmTolerance cut length ± 0.025 mm

Coiled tubes Various lengths upon request

Our high-performance tubing is available in a wide range of lengths. This in-cludes random lengths up to 16 m, cut lengths up to 12 m, and even weld-free seamless coiled tubing in lengths of more than 1,000 m. Should you require even longer lengths, a single butt weld can double this length, or two welds could triple it. As with all of our product grades, the aim is to meet your length requirements with exacting precision.

TUBE LENGTH SHOULD NEVER BE A LIMITATION

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions7 8

MAXIMUM OUTSIDE DIAMETER 120.0 mm

Maximum wall thickness 25 mm

MINIMUM OUTSIDE DIAMETER 1.00 mm

Minimum wall thickness 0.25 mm

To give you the ideal balance between cost and performance, we take pride in delivering tubes in the precise dimensions your operations demand. Whether it’s a wall thickness of 0.25 mm or 25 mm, an outside diameter of 1 mm or 120 mm – or anything in between. Whatever your specifications, we’re always on hand to recommend the exact alloy and dimensions to meet your needs.

THICK WALLS OR THIN? WE CAN DO IT

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions9 10

MECHANICAL PROPERTIES FOR EXTREME DEMANDS Mechanical properties can be set according to your toughest demands. Tensile strength and yield strength with a minimum elongation can be restricted within a tolerance range of 150 MPa. Surface hardness can be determined according to all common standards.

[ Y ] Stress in MPa

[ X ] Elongation in %

200

300 10 20 40 50 60

600

1000

1400

Sandvik HP160, cold-fi nished

TP316L, cold-fi nished

TP316L, solution-annealed

STRESS-STRAIN DIAGRAM

HARDNESS DIAGRAM

[ Y ] Load in N

0 [ X ] Depth of penetration in µm20 40 60

20

40

60

80

100

Sandvik HP160, cold-fi nished

TP316L, cold-fi nished

TP316L, solution-annealed

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions11 12

ULTRA-SMOOTH SURFACES WHEN IT REALLY COUNTS Surface roughness, depths of defects or optical appearance can be defined for both outside and inner surfaces. Generally tubes will be delivered in bright condition. Additionally, the following conditions can be met:

– polished-drawn outside/ground up to OD 100 mm

– polished-drawn inside ID > 2 mm Ra maximum 0,35 μm ID > 1 mm Ra maximum 1 μm

– optimized Ra-values in combination with minor depths of defects, i. e. maximum 20 μm

– uniform surface appearance

– electropolished surfaces

A tube ID surface 200 : 1

[ Y ] R-Profile Filter DIN EN ISO 11562 (M1) Lc = 0,800 mm

0

2,0

- 2,0

RaRq

[ Parameter ]

mµ02,0 mµ52,0

Rmax Rz

m µ57,1 mµ15,1[ µm ]

SURFACE ROUGHNESS

METALLOGRAPHIC EXAMINATION

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions13 14

PRECISION-OPTIMIZED STRAIGHTNESS TOLERANCESOptimized straightening processes can guarantee a defined straightness, waviness and uniform surface hardness. Deviations on straightness of max. 0.5 : 1000 mm are feasible.

Tolerances for OD, ID and wall thickness can be defined.

Determination of form and positioning tolerances according to DIN EN ISO 1101

OD tolerance h8 possible

Wall thickness deviation up to ± 3 %

Sandvik high performance special tubing solutions Sandvik high performance special tube solutions15 16

References* SMT Website http://smt.sandvik.com/en/materials-center/material-datasheets/ * Internal documents

MATERIALS

GRADE STANDARDS CHEMICAL COMPOSITION

Sandvik EN number ASTMC max.

Cr Ni Mo Others (Andere)

5R10 1,4301 TP 304 DIN EN 10216-5 0,04 18,5 9,5

3R12 1,4306 TP 304L DIN EN 10216-5 0,03 18,5 10

5R10 1.4314.7 LN 9398 0,04 18,5 9,5

5R60 1,4401 TP 316 DIN EN 10216-5 0,07 17,5 12 2,1

3R65 1,4404 TP 316L DIN EN 10216-5 0,03 17 11,5 2,1

SAF 2507 1,4410 S32750 ASTM A 789 0,03 25 7 4 N~0.3

3R60 1,4435 TP 316L DIN EN 10216-5 0,03 17,5 13 2,6

5R60 1,4436 TP 316 DIN EN 10216-5 0,07 17 12 2,6

3R68 1,4439 S31726 DIN EN 10216-5 0,03 17 13 4,1 N

SAF 2205 1,4462 S31803 DIN EN 10088-1 0,03 22 5 3,2 N~0.18

2RK65 1,4539 N08904 DIN EN 10088-1 0,02 20 25 4,5 Cu~1.5

6R35 1,4541 TP 321 DIN EN 10216-5 0,05 17,5 10,5 Ti > 5xC

6R35 1.4544.9 LN 9398 0,05 17,5 10,5 Ti > 5xC

8R40 1.4546.9 LN 9398 0,06 17,5 11 Nb ≥10xC

8R40 1,4550 TP 347 DIN EN 10216-5 0,06 17,5 11 Nb ≥10xC

Sanicro 28 1,4563 N08028 DIN EN 10088-1 0,02 27 31 3,5 Cu~1.0

5R75 1,4571 (316Ti) DIN EN 10216-5 0,05 17 12 0,21 Ti > 5xC

7RE13 1,4841 TP 310 SEW 470 0,06 25 20 Si

7RE10 1,4845 TP 310S SEW 470 0,06 24,5 21

6R35 1,4878 TP 321 SEW 470 0,05 17,5 10,5 Ti > 5xC

Alloy 400 2,4360 N04400 ASTM B 165 0,3 63 Cu~30, Fe<2.5

Sanicro 70 2,4816 N06600 ASTM B 163 0,05 16,5 72,5 Fe ≤10

Sanicro 60 2,4856 N06625 ASTM B 443 0,025 21,5 bal. 8,7 Nb~3.5, Fe~4

HP 160 (ASTM F 1586) 0,08 20,5 10 2,5 Mn, Nb, N

316LVM 5832-1 DIN ISO 5832 0,03 17,5 14 2,8

5832-9 5832-9 DIN ISO 5832 0,08 20,5 10 2,5 Mn, Nb, N

NOTES

Sandvik high pressure is certified according to: EN 9100, ISO 9001, ISO 14001, OHSAS 18001, ISO 17025, S0001TÜV AD-Merkblatt WO/TRD 100Druckgeräterichtlinie 97/23/EG Anhang I, 4.3.Pressure equipment directive 97/23/EG annexe I, 4.3.Bureau VeritasDNVNORSOK M650

Sandvik is accredited by:DAkkS nach DIN EN ISO/IEC 17025

Sandvik services:Our quality inspections include, for instance, examination of dimensions, technological testing, metallographic examinations, intergranular corrosion as well as eddy current testing. Pressure test up to burst pressure level can be carried out. The scope of inspection depends on the customer’s specification.Lab tests Corrosion testsPressure tests

Quality Assurance:Sandvik uses only raw material pro-cessed under controlled conditions and

is approved in accordance with EN ISO 9001. Seamless precision steel tubes are cold-worked in the most advanced production facilities at the highest quality level. In addition to all relevant equipment for material testing, automatic eddy current testing systems with material identification testing and marking of the tubes are also available.

Contact us:Sandvik Materials Technology Deutschland GmbHDammstraße 27 - 29 D - 33824 WertherTel +49 (0) 5203 9109-0 info.pp @ sandvik.com