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Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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Page 1: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest
Page 2: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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Solder Fumes

100 microns(Diameter ofHuman Hair)

10 microns (Large Solder

Fume particle)

0.3 microns(Smallest SolderFume particle)

Metcal Fume Extraction products are designed to effectively remove and filter fumes found within the electronics industry.Many operators suffer from symptoms such as runny nose, irritated eyes, sore throats, and occupational asthma. Thesesymptoms can lead to high absenteeism, reduced production throughput and quality, and high staff turnover.

■ Particulate Filters: Smoke particles can be removed with a particulate filter. All particulate filters are graded under a Eurovent Standard (EU), which relates filtration efficiency to particle size. The higher the EU number, the greater the efficiency of the filter.

■ Chemical/Gas Filters: Gases and vapors must be absorbed by chemical filters, which are usually carbon based. Metcal Fume Extraction chemical filters will filter a wide range of chemicals and solvents found within the electronics industry. To understand the filtration efficiency needs of your chemicals and solvents, please provide an MSDS safety sheet to your Metcal representative for review.

Monitoring easeMetcal has developed a revolutionary and unique approach to protecting workers fromhazardous fumes. Two filter monitoring options are available on all products: a DigitalMicroprocessor Panel or an Analog Gauge. If you choose digital control, a user-friendlymicroprocessor control panel manages the system. The touch-sensitive backlit digital displaymakes it easy to monitor filter life, gas/particulate conditions, motor temperature, and

running/service time. Auto diagnostics give audible and visual prompts that warn the operator of impending servicerequirements. With the analog gauge, you get a cost-effective indication of the system's performance.

Pre-HEPA-Gas filters

■ Light/medium soldering■ 99.997% efficient to 0.3

microns

EU8 Bag-Gas filters

■ Heavy soldering/ lightdust

■ 97% efficient to 1 micron

Pre-Double Gas filters

■ Adhesive/solvent extraction■ For use with vapors, not

particulates

PleatedPre-Filter

GasFilter

HEPAFilter

BagFilter

GasFilter

PleatedPre-Filter

GasFilterGasFilter

EU13 HEPA filter

EU8 bag filter

EU4 Pre filter

0 0.1 1.0 10 50

50%

100%

Simplified EUROVENT 4/5 Particle Filter Efficiency Chart

Particle Size - (microns)

Filter optionFiltration efficiency

■ Key to Particle Sizes

In many production and rework operations, from hand soldering to using solder pots, adhesives and sealants,airborne particulates are produced that research has shown to be a serious health hazard. Most solders contain fluxes(rosin and synthetic) that, when heated, give off dangerous fumes and gases.

Colophony causes the following fumes to be created

Colophony contains many harmful constituents, from acetone to carbon monoxideto irritating smoke (see diagram). Research lists colophony fumes as one of the sixmost common causes of occupational asthma. Think you’re safe by using non-rosin fluxes? Think again. Synthetic fluxes have been found to be even moreirritating than rosin fluxes and present an even higher potential danger in theelectronics workplace. Even the use of non-rosin based fluxes such as synthetic orno-cleans can lead to serious irritation to the lungs. FACT: Colophony inhalation canlead to occupational asthma.

Particle size comparison chart

5% GasesAcetoneMethyl AlcoholFormaldehydeMethaneCarbon Dioxide

Diterpine AcidsCarbon Monoxide

Isopropyl Alcohol

95% Particulates (Smoke) 0.3 to 11 microns in size

Page 3: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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Metcal offers a wide range of solutions for extraction and filtration of fumes. Selection of the correct method is dependent uponthe application as well as operator preference. In some cases, it may be necessary to use a mix of fume extraction methods.

Bench TopThe BVX-100 Fume Extraction System is Metcal’s new bench top fume extraction unit thatoperates as a plenum or easily converts into an arm system. This unit is the perfect partner forany soldering iron or rework system.

Volume ExtractionProcesses such as heavy soldering, solder pot tinning and adhesive application generate large volumesof fumes and require volume extraction. Arms and plenums are the best fume collection accessories for these tasks. Arms in diameters from 32mm to 75mm can be positioned tobe unobtrusive to the operator, yet provide effective fume capture distances.

High Pressure Tip ExtractionFor hand soldering, tip extraction is the most effective and economical solution. This method allowscontinuous removal of fumes from the soldering iron while in use or at rest. Unlike volume systems, high pressure systems can be installed with smaller ducting, over greater distances.

Cabinet ExtractionSelf-powered fume extraction cabinets offer the perfect solution for applications such as conformal coating, adhesives, mixing resins and solder pots. Fume cabinets capture and filter allfumes within an enclosed environment.

The Right Systems

Metcal's comprehensive approach to protecting workers from hazardous fumes begins with total filtration monitoring. Twofilter monitoring options are available on volume and tip extraction systems: a Digital Microprocessor Panel for “state of theart” technology, or a cost-effective Analog Gauge.

Digital Control Panel VersionA user-friendly microprocessor control panel manages the system. The touch-sensitive backlit digital display makes it easyto monitor filter life, gas/particulate conditions, motor temperature, and running/service time. Auto diagnostics give audibleand visual prompts that warn the operator of impending servicerequirements. Information provided by the digital control panel can easilypay for itself by optimizing filter replacement schedules and warning ofhigh operating temperatures.

Microprocessor Features■ Toxic gas monitoring■ Particulate filter monitoring■ Temperature monitoring■ Service/COSHH monitoring

Analog Gauge Version

PUMP ON

PUMP RUNNING LED

TEMPERATUREMONITORING

RUNNING/SERVICETIME

STEP ROUNDDISPLAY

MUTE/RESETGAS/PARTICULATE

MONITORING

% FILTER/BLOCKEDCONDITION

PUMP OFF

PRESSURE PUMP ON

Analog Gauge Features ■ Measures differential pressure across the filter■ Clear, easy-to-read scale ■ Power on LED

The analog gauge monitors the differential pressure across the filter assembly. As the filters block, the gauge will indicate this by a higher reading. When thepointer moves into the red section, it is time to change filters. The gauge will not monitor the gas filter, which must be changed regularly.

■ Auto blocked filter warning■ Multicolored LED display■ RFI shielded■ Alarm mute

Page 4: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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Bench Top

For increased flexibility, an under-bench

mounting bracket is available that allows

the BVX-100 Fume Extraction System to

be used with the existing range of

Metcal 50mm arms and nozzles. This

is ideal where bench space is limited.

By combining the extraction power of

mulit-user systems in a single-user

system, and the ability to be moved

and used anywhere, the BVX-100

Fume Extraction System is the practical

solution to the problems of solder fumes,

particles and vapors.

The Metcal® BVX-100 Fume Extraction System - the portable, single-user system with the power of a larger,

multi-user system.

T R U LY P O R TA B L E B E N C H T O P S Y S T E M

U N D E R - B E N C H M O U N T I N G B R A C K E T

This unit meets the needs of both single users and today’s fast-paced, flexible manufacturing. Compare this

system to larger, multi-user machines and you’ll find the

BVX-100 System requires no installation, offers flexible

operation, has a small, space-saving footprint, and

matches the air flow of large multi-user systems.

The BVX-100 System features quiet operation

and a bi-colored LED light to indicate blocked

filters. Set the 12" (300mm) wide plenum on

the bench and turn it on for instant fume

extraction. Harmful and irritating fumes,

particles and vapors are immediately removed

from your operator’s breathing area. If you need

the flexibility to move the collection device to the

source of the fumes, an innovative adapter transforms

the plenum into an arm extraction system.

Page 5: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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FUME EXTRACTION SYSTEM

REPLACEMENT FILTERS

ACCESSORIES

SPECIFICATIONS

KEY FEATURES

■ Static Pressure : 5 in H2O (1250 Pa)■ Flow Rates: 50 CFM (85 m3/h) w/ HEPA filter■ Noise Level : < 55 db A■ Weight : 20 lbs. (9 Kg)■ Size H x W x D : 11.5" x 12" x 9"

(290mm x 300mm x 230mm)■ Voltage : 90 - 264 VAC■ Frequency : 47 - 440 Hz■ Power : 85 Watt

■ BVX-101 Bench top, Single user Arm/Plenum

System,Pre-HEPA-Gas, 100-240 VAC

■ BVX-103 Bench top, Single user Arm/Plenum

System, Pre-Gas, 100-240 VAC

■ BVX-ADT Replacement arm-to-plenum adapter

■ BVX-IADT Inverted Arm Adapter

■ BVX-ARM Standard replacement flexible arm, ESD safe

■ BVX-ARML 5' (1521 mm) Replacement flexible arm,

ESD safe

■ BVX-BCK Under bench mounting bracket

■ BVX-NOZ1 Nozzle, 40mm diameter

■ Single-user system with multi-user powerfor thorough, effective fume extraction.

■ No installation means easy set-up and relocation.

■ Small, space-saving footprint.

■ Unique blower design provides quiet operation.

■ Efficient arm or plenum applications provide flexibility in fume extraction.

■ Optional under-bench mounting bracket increases bench top space.

The BVX-100 offers two levels of filtration:

■ 99.97% efficient HEPA filter for clean room quality

■ Deep-bed carbon filter for light duty organic solvent and

adhesive applications

■ FG-BVX Deep Bed Gas Filter

■ FM-BVX Main Filter (combined HEPA/gas)

■ FP-BVX Pre-filter (Packs of 5)

Standards

■ Conforms to ANSI/UL 3101-1

■ Certified to CAN/CSA C22.2 No. 1010.1-92

Page 6: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

Articulated Arm

■ Rigid pipe with 3 joints forpositioning nozzle

■ Complete with 1.2m flexi-hose ■ Complete with ‘Through Bench’

flange ■ Ideal for extraction over solder

pots, dispensing/adhesiveapplications

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High Volume ExtractionBench Top Plenums

Arms and Accessories

For applications that require extraction over a large area, Bench Top Plenums are an

effective solution. Plenums are available in two sizes. Both include inlet grills to prevent

debris from being sucked into the filter unit, and are supplied with a flexible hose and

end cuffs for simple and quick connection to the high volume extraction system.

■ Small Plenum Clear 50mm dia,120mm capture distance (13" x 5.5" x 5.5") BTP-50

■ Small Plenum Black ESD safe 50mm dia, 120mm capture distance (13" x 5.5" x 5.5") BTP-50-ESD

■ Large Plenum Clear 75mm dia, 250mm capture distance (23.6" x 7.87" x 7.87") BTP-75

■ Large Plenum Black ESD safe 75mm dia, 250mm capture distance(23.6" x 7.87" x 7.87") BTP-75-ESD

Arm extraction requires high volumes of air, but at much lower pressures. Therefore, arm extraction cannot be operated on

the same system as tip extraction. Arm extraction is very effective, however, correct nozzle positioning is critical for

optimum performance. The larger the diameter the larger the effective capture distance from the nozzle.

7 5 M M A R M S

L O W - C O S T F L E X I - A R M

5 0 M M A R M S

50mm S/SteelSS-50BME(Nozzle not included)

Arm with 3 jointsAA375-BM(Nozzle not included)

(Nozzle not included)

Articulated Arm

■ Choice of 2 or 3 jointed arms ■ Complete with 1.2m flexi-hose ■ Complete with through bench flange■ ESD safe version supplied with

1 MOhm cable ■ Ideal for extraction over solder pots,

dispensing /adhesive applications

- Arm with 2 joints AA250-BM- Arm with 3 joints AA350-BM- Arm with 2 joints ESD AA250-BME- Arm with 3 joints ESD AA350-BME

Stainless Steel Flexi-Arm

■ Robust design■ Integral balance valve■ Complete with ‘Through

Bench’ mounting flange■ Range of push-fit nozzles available■ ESD safe supplied with 1 M

Ohm cable■ Flexible multipositional adjustment■ Ideal for extraction over solder

pots, dispensing/adhesive applications■ Complete with 4' flexi-hose kit and grounding cord

Flexi Arm

■ Highly flexible■ Complete with flexi-hose

& pen-nib nozzle■ Low cost■ Integral balance valve■ Complete with through

bench flange

- Macro Arm Kit - 32mm dia DS03-911- Macro Arm Kit - 50mm dia DS03-977- Clear Hood 32mm (150x130) 20223S

Page 7: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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The VX Series of products are designed for high

volume extraction from

arms and plenums.

Depending on

your application, a

choice of three

filtration levels are

available for each

system.

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VX SERIES

REPLACEMENT FILTERS FOR VX501 SERIES

INTERFACE ACCESSORIES

SPECIFICATIONS■ Static Pressure : 1250 Pa

■ Flow Rates: 600 m3/h Free Blowing

■ Noise Level : 55 db A

■ Weight : 79.4 lbs.

■ Size H x W x D : 655 x 425 x 400mm

■ Voltage : 105-125 VAC

■ Frequency : 60 Hz

■ Power : 250 Watt

■ Input Port : 2 x 75mm dia

■ Max duct run : 49" per port. If one port is used,

performance will reduce by

approximately 35%.

■ VX501A-1 Analogue Gauge Volume System with Pre/HEPA/Gas filter

■ VX501A-2 Analogue Gauge Volume System with Bag/Gas filter

■ VX501A-3 Analogue Gauge Volume System with Pre/Gas/Gas filter

■ VX501D-1 Digital Volume System with Pre/HEPA/Gas filter

■ VX501D-2 Digital Volume System with Bag/Gas filter

■ VX501D-3 Digital Volume System with Pre/Gas/Gas filter

■ FP-01 Pre Filter

■ FH-01 HEPA Filter

■ FG-01 Gas Filter

■ FB-01 Bag Filter

Type Max No Max Capture Area

32mm arms 6 120mm dia

50mm arms 3 200mm dia

75mm arms 2 300mm dia

50mm plenums 3 300 x 120mm

75mm plenums 2 600 x 250mm

VX501

ACCESSORIES: PART NO. & DESCRIPTION

Clear Hood

19969S* (296mm x 248mm)

19970S** (420mm x 320mm)

Round Hood 200mm dia.

19971S*19972S**

Flat Nozzle

19960S* (200mm)

19962S* (200mm\ ESD)

19963S** (250mm)

Bench Bracket/Clamps

19973S*19974S**

Pen-Nib Nozzle

20230S* (100 x 32mm)

19965S* (210mm)

19966S* (310mm)

19967S* (310mm ESD)

19968S** (250mm)

* For use with 50mm arms** For use with 75mm arms

Page 8: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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High Pressure Tip ExtractionThe TX Series of products are designed for tip extraction from soldering irons. This is a very economical and effective method

of fume removal ‘at the source’. A balance valve ensures correct flow rates at the extraction tube and a pressure relief valve

eliminates motor overheating. Depending on your application, a choice of filtration levels are available for each system.

Soldering iron adaptor kits for many different iron types are available below. Installation ducting kits are available on page 10.

SPECIFICATIONS TX081 TX151Static Pressure 8,300 Pa 17,000 Pa

Flow Rates 40 m3/h Free Blowing 80 m3/h Free Blowing

Noise Level 52 dbA 54 dbA

Weight 42 lbs. (19 Kg) 70 lbs. (32 Kg)

Input Port 1 x 32 mm dia 1 x 32 mm dia

Size H x W x D 20.67" x 14.37" x 14" 22.6" x 16.8" x 16.9"

Max duct run 50 m 100 m

Voltage 105-125 VAC 105-125 VAC

Frequency 60 Hz 60 Hz

Power 400 Watt 600 Watt

Recommended ducting dia. 32 mm 32 mm

System Capacity5.6mm dia tubes 1-8 operators 1-15 operators8mm dia tubes 1-4 operators 1-7 operatorsMicro Arms 1-2 operators 1-5 operators

Replacement FiltersPre-Filter FP-02 FP-01HEPA Filter FH-02 FH-01Gas Filter FG-02 FG-01Bag Filter FB-02 FB-01

S4-EK

DS03-929

Part No. Description 5 replacement Tubes

S4-EK OK Micro Iron Clip Adapter for SAI--640 17235S-5

DS03-902 Macro Adapter Kit for Weller/Pace IR-70 (stand not included) 17235S-5

DS03-902S Weller Replacement Spring & Receptacle Only N/A

DS03-902-8 8mm Weller Adapter Kit N/A

DS03-902-8L 10mm Weller Adapter Kit (100 W) N/A

DS03-902-8XL 12.5mm Weller Adapter Kit ( 200 W ) 19961SX-5

DS03-951 Weller Micro Iron Adapter Kit EC - 1302A 17235S-5

DS03-926 Hakko Micro Iron Adapter Kit ( 900S ) 17235S-5

DS03-927 Hakko 5.6mm Macro Iron Adapter Kit (900M/900L) 17235S-5

DS03-927-8 Hakko 8mm Macro Iron Adapter Kit (900M/900L) N/A

DS03-929 Metcal STSS/MX/RM3E/ - Hakko 907/936/937 Station Adapter Kit - 5.6mm 20233S-5

DS03-930 Metcal SP-HC1 (SP200 Base) Iron Adapter Kit - 5.6mm 20233S-5

SP-CRADLE Replacement Metcal Stand Insert for DS03-930 N/A

DS03-955 Universal Iron Adapter fits 6.4mm Heating Element w/5.6mm Tube 17235S-5

DS03-956 Universal Iron Adapter fits 9.5mm Heating Element w/5.6mm Tube N/A

DS03-960 Universal Iron Adapter fits 9.5mm Heating Element w/8mm Tube N/A

SAH-49X Universal Iron Stand N/A

18863S-5 Plastic clip for Metcal MX (5 per pack) N/A

18864S-5 Plastic clip for Metcal SP (5 per pack) N/A

■ Adapters for most irons ■ Adjustable extraction tube for

easy access into hard to reach areas or high sided components

■ Replacement stainless steel tubesavailable in packs of 5

■ Easily fitted■ Save iron replacement cost■ Larger bore kits available for

heavy soldering

SAH-49X

DS03-902

18863S-518864S-5

TIP EXTRACTION IRON ADAPTER KITSAdapter kits include stainless steel fume extraction tube, adapter clip, cleaning brush and silicon hose.

Page 9: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest

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9FE SERIES AIR DRIVEN SYSTEMSThese small, air driven,bench top filter unitsrequire a dry compressedair supply of between 3.7and 7 bar (regulatorincluded). The internalventuri valve converts

pressure into a vacuum and one, two, or threeoperators can be connected, (5.6mm tubes only)depending upon the choice of unit. These units arerecommended for light/medium duty soldering. Withthe addition of a heavy duty pre-filter, these systemsare suitable for more demanding applications.

TX SERIES

■ TX081A-1 Analog Gauge Tip System with Pre/HEPA/Gas filter

■ TX081A-2 Analog Gauge Tip System with Bag/Gas filter

■ TX081A-3 Analog Gauge Tip System with Pre/Gas/Gas filter

■ TX081D-1 Digital Tip System with Pre/HEPA/Gas filter

■ TX081D-2 Digital Tip System with Bag/Gas filter

■ TX081D-3 Digital Tip System with Pre/Gas/Gas filter

■ TX151A-1 Analog Gauge Tip System with Pre/HEPA/Gas filter

■ TX151A-2 Analog Gauge Tip System with

■ TX151A-3 Analog Gauge Tip System withPre/Gas/Gas filter

■ TX151D-1 Digital Tip System with Pre/HEPA/Gas filter

■ TX151D-3 Analog Gauge Tip System with Pre/Gas/Gas filter

FE SERIES

MICRO ARM KIT - DS03-919

■ FE-01 1 station fume extraction unit Pre/HEPA/Gas

filter 7.0"x 4.5" (H x Dia)

■ FE-03 3 station fume extraction unit Pre/HEPA/Gas

filter 9.0" x 5.0" (H x Dia)

■ FE-01FD Replacement pre-filter (10 pk) for FE-01

■ FE-TF Replacement top filter for FE-01 & FE-02

■ FE-01MF Replacement main filter for FE-01

■ FE-02MF Replacement main filter for FE-02

■ FE-01PF Replacement heavy duty pre-filter for FE-01

■ FE-02FD Replacement pre-filter (10 pk) for FE-03

■ FE-03MF Replacement main filter for FE-03

■ FE-02PF Replacement heavy duty pre-filter for FE-03

■ Easy to bench mount

■ For fixed localized fume creating processes, i.e. small

solder pots

■ Can be repositioned easily

■ Can be used with tip extraction

MICRO-ARM KITThe Micro Arm is only suitable for very small fumecreating processes such as small solder pots and solderingunder vision systems. The arm can be easily moved intoany position with a capture area of about 2" (50mm)diameter. The Micro Arm Kit is easy to bench mount andcan be used with tip extraction. The arm is manufacturedfrom a high temperature plastic and is ESD safe.

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Installation Kits & Accessories

Volume Extraction Kits VK1- KIT CONTENTS:

■ All 75mm dia. ■ 6' long x 75mm flexi ducting with cuffs 1■ Tee piece with 50mm inlet manifold 1■ End blank 1■ In-Line Hose Connectors 1■ Pipe clips 4■ Screw no 8 csk x 12.7mm long 12

Reducer Plug75mm-50mm 1 per pack 20232S

Pipe clip 75mm5 per pack 19940S-5

Inlet port blanking cap 75mm1 per pack 19941S

In-line hose connector 75mm2 per pack HCN75-2

1.5mx75mm flex hosewith cuffs 1 per pack 75mm 19936S50mm 19948S

Tee piece with 50mminlet manifold1 per pack VK-1

75mm hose end cuff2 per pack HCF75-2HK-5 HOSE EXTENSION KIT CONTENTS:

■ All 75mm dia.■ 15' long x 75mm flexi ducting 1■ In-Line Hose Connectors 3■ Hose end cuffs 2■ Pipe clips 6■ Screw no 8 csk x 12.7mm long 12

TK-1 KIT CONTENTS ( ALL 32MM ESD):■ 32mm Ducting x 2.5m long 2■ 32mm End blank 1■ 32mm Tee piece 1■ 32mm Pipe clip 3■ 32mm In-line coupling 3■ Tie wraps long 6■ 32mm Elbow 90 degrees 3■ Gland 5.6mm 1■ 32mm Elbow 45 degrees 1■ Screw no 8 csk x 12.7mm long 6

Elbow 90°32mm 18567S-5

Conductive silicon hose5 per pack5.6mm 18574S-5

Strain relief springfor 5.6mm silicon10 per packDS03-965-10

Flow meter 5-50 l/m1 per pack18578S

Inline connector 32mm 18568S-5

Flexi hose 1 per pack32dia. x 450m18570S

ESD ducting32mm 19214S-5

Pipe clip 10 per pack32mm 19115S-10

Brass brush 5 per pack4mm* DS03-913-5

32mm inline connector with 5.6mmgland - 1 per packILC32

T-Piece connector 32mm 18569S-5

S clip: 4mm-5.6mm10 per pack20237S-10

5.6mm gland for silicon hose 5 per pack18576S-5

End blank 32mm 18566S-5

Elbow 45°32mm 19109S-5

Tie Wraps 300mmblack -10 per pack 17972S-10

Tip Extraction Kits

Although Metcal offers a full installation service, which is recommended where possible, kits are available for self-installation. All ductingis push-fit for easy reconfiguration. Each kit includes enough parts to fully install one bench position. To order the appropriate numberof kits, add up the number of bench positions required and order that total quantity of relevant kits. Although kit contents are generous,additional ducting may be required to cover long runs between benches.

VK-1 HK-5

32mm 5 per pack

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Cabinet FumeExtractionSystemsThe HVC Series Fume Extraction Cabinets are aviable and safe solution for applications such assolder fumes, adhesive fumes, cleaning solvents,mixing resins, etc.Multi-stage filtration isprovided via EU3grade Pre- filters andChemical filters withthe option of Class100 Pre/HEPA/Gasfiltration for soldering.A rear mounted pumpand silencer providespersonal protection forthe operator, at lownoise levels.

KEY FEATURES

APPLICATIONS

■ No installation required■ Static dissipative workmat■ Optically correct viewing cover■ ESD safe■ Quick and easy filter change■ Rear baffle plate provides upper and lower high

velocity extraction■ Powder coated steel construction ■ Pump and filter mount to rear

■ Soldering fumes■ Adhesive fumes■ Conformal coating■ Cleaning solvents■ Mixing resins

HVC SERIES

REPLACEMENT FILTERS FOR HVC-601 SERIES

REPLACEMENT FILTERS FOR HVC-1001 SERIES

SPECIFICATIONS■ Face Velocity: 0.5 m/s

■ Noise Level: 59 dBA

■ Max Current : 0.7 A (600 series) 1.4 A (1000 series)

■ Power Supply: Single phase, 115 Va, 60Hz

■ External H x W x D: 16.9" x 23.6" x 25.9" (600 series)

18.5" x 39.29" x 37.8" (1000 series)

■ Internal H x W x D: 15.12" x 22.0" x 11.2" (600 series)

16.7" x 37.8" x 19.7" (1000 series)

■ HVC-601X Medium Cabinet with Pre/Gas/Gas filters

■ HVC-601XH Medium Cabinet with Pre/HEPA/Gas filters

■ HVC-1001X Large Cabinet with Pre/Gas/Gas filters

■ HVC-1001XH Large Cabinet with Pre/HEPA/Gas filters

■ HVC-PGF6 Pre/Gas/Gas

■ HVC-PHG6 Pre/HEPA/Gas

■ HVC-GF6 Gas

■ HVC-PGF10 Pre/Gas/Gas

■ HVC-PHG10 Pre/HEPA/Gas

■ HVC-GF10 Gas (note: 2 required per system)

HV

C

SY

ST

EM

S

Page 12: Solder - Digi-Key Sheets/Metcal PDFs... · 2009-07-16 · SOLDER FUMES 2 Solder Fumes 100 microns (Diameter of Human Hair) 10 microns (Large Solder Fume particle) 0.3 microns (Smallest