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SM
AW
(Stick W
eld
ing)
SMAW Unit Topics
SMAW Unit Topics
•D
uring t
his
overv
iew
, w
e
will
dis
cuss t
he f
ollo
win
g
topic
s:
•Safety
•SMAW Basics
•Equipment Set-Up
2
•Equipment Set-Up
•Welding Variables
•Process Advantages and
Limitations
•AWS Connection
•National Academic Standards
Connection
Th
e S
MA
W p
roce
ss is g
rea
t fo
r
ma
inte
na
nce
an
d r
ep
air
wo
rk!
Unit Objectives
Unit Objectives
•U
po
n s
ucce
ssfu
l co
mp
letio
n o
f th
e S
MA
W U
nit o
f S
tud
y, yo
u
will
ha
ve
le
arn
ed
to
:
–Properly protect yourself and
others while welding
–Set up and operate SMAW
equipment
–Strike and m
aintain an arc
3
–Strike and m
aintain an arc
–Make welds in four positions
using different electrodes
–Understand a weld inspection
process
–Apply the AWS electrode
classification system
–Take the next step to
becoming a certified welder
Mo
st
str
uctu
ral ste
el w
eld
ers
are
req
uir
ed
to
be
ce
rtifie
d
4
SMAW Safety
SMAW Safety
SMAW Safety
SMAW Safety
•‘S
MA
W S
afe
ty’ is
supple
menta
l
and d
oes n
ot
repla
ce t
he
info
rmation f
ound in ‘A
rc W
eld
ing
Basic
s’
•U
nders
tand a
nd f
ollo
w a
ll safe
ty
pre
cautions lis
ted in ‘S
afe
ty in
Weld
ing,
Cutt
ing,
and A
llied
Pro
cesses’ (A
NS
I Z
49.1
) and A
rc
5
Pro
cesses’ (A
NS
I Z
49.1
) and A
rc
Weld
ing S
afe
ty (
E205)
•U
nders
tand a
nd f
ollo
w a
ll w
arn
ing
labels
found:
–On welding equipment
–With all consumable packaging
–Within instruction manuals
•R
ead M
ate
rial S
afe
ty D
ata
Sheets
(MS
DS
)
If y
ou e
ver
have a
question a
bout
your
safe
ty o
r th
ose a
round y
ou,
PLE
AS
E
AS
K Y
OU
R I
NS
TR
UC
TO
R!
SMAW Safety
SMAW Safety
•Fumes and Gases c
an
be
da
ng
ero
us
–Keep your head out of the fumes
–Use enough ventilation, exhaust at the arc, or both, to keep fumes and gases
from your breathing zone and the general area
–The SMAW process can withstand wind and exhaust near the arc from ventilation
equipment
•Electric Shock c
an
kill
–to
re
ce
ive
a s
ho
ck y
ou
r b
od
y m
ust
tou
ch
th
e e
lectr
od
e a
nd
w
ork
or
gro
un
d a
t th
e s
am
e t
ime
–Do not touch the electrode or metal parts of the electrode holder with skin or wet
6
–Do not touch the electrode or metal parts of the electrode holder with skin or wet
clothing
–Keep dry insulation between your body and the m
etal being welded or ground
•Arc Rays c
an
inju
re e
ye
s a
nd
skin
-C
ho
ose
co
rre
ct
filte
r sh
ad
e (
Se
e c
ha
rt b
elo
w)
** Info
rmation taken fro
m A
NS
I Z
49.1
:2005**
SMAW Principles
SMAW Principles
7
SMAW Principles
SMAW Principles
SMAW Principles
SMAW Principles
•T
he A
merican W
eld
ing
Socie
ty d
efines S
MA
W a
s
Shie
lded M
eta
l A
rc
Weld
ing
•S
MA
W:
–Is commonly known as
8
–Is commonly known as
‘Stick’ welding or manual arc
welding
–Is the most widely used arc
welding process in the world
–Can be used to weld most
common metals and alloys
SMAW Welding Circuit
SMAW Welding Circuit
•C
urr
ent flow
s t
hro
ugh t
he e
lectr
ode c
able
, to
the
ele
ctr
ode h
old
er,
thro
ugh t
he e
lectr
ode,
and a
cro
ss the
arc
•O
n the w
ork
sid
e o
f th
e a
rc, th
e c
urr
ent flow
s t
hro
ugh t
he
base m
ate
rial to
the w
ork
cla
mp a
nd b
ack t
o the w
eld
ing
machin
e
9
SMAW Process
SMAW Process
1Travel direction
Ele
ctro
de
Sh
ield
ing
Gas
4
Let’s take a
little c
loser
look a
t th
e S
MA
W p
rocess?
1Travel direction
Ele
ctro
de
Sh
ield
ing
Gas
4
10
Arc
2W
eld
Pu
dd
le3
4
So
lidif
ied
Wel
d M
etal
5
Sla
g6
Arc
2
Wel
d P
ud
dle
3
4
So
lidif
ied
Wel
d M
etal
5
Sla
g6
1-The Electrode
1-The Electrode
•Is
a c
on
su
ma
ble
-it g
ets
me
lte
d d
uri
ng
th
e w
eld
ing
pro
ce
ss
•Is
co
mp
ose
d o
f tw
o p
art
s
–Core Rod (Metal Filler)
11
–Core Rod (Metal Filler)
�C
arr
ies w
eld
ing c
urr
ent
�B
ecom
es p
art
of th
e w
eld
–Flux Coating
�P
roduces a
shie
ldin
g g
as
�C
an p
rovid
e a
dditio
nal fille
r
�F
orm
s a
sla
g
2-The Arc
2-The Arc
•A
n a
rc o
ccurs
when t
he
ele
ctr
ode c
om
es in
conta
ct w
ith t
he w
ork
-pie
ce a
nd c
om
ple
tes t
he
circuit ?
lik
e t
urn
ing o
n a
lig
ht!
•T
he e
lectr
ic a
rc is
12
•T
he e
lectr
ic a
rc is
esta
blis
hed in t
he s
pace
betw
een t
he e
nd o
f th
e
ele
ctr
ode a
nd t
he w
ork
•T
he a
rc r
eaches
tem
pera
ture
s o
f 10,0
00°F
w
hic
h m
elts the e
lectr
ode
and b
ase m
ate
rial
Can y
ou identify
the w
eld
join
t
and p
ositio
n b
ein
g u
sed?
3-Weld Puddle
3-Weld Puddle
•A
s the c
ore
rod, flux
coating, and w
ork
pie
ces h
eat
up a
nd
melt, th
ey form
a p
ool
of m
olten m
ate
rial
calle
d a
weld
puddle
13
calle
d a
weld
puddle
•T
he w
eld
puddle
is
what a w
eld
er
watc
hes
and m
anip
ula
tes w
hile
weld
ing
1/8
” E
6013 a
t
125 A
mps A
C
4-Shielding Gas
4-Shielding Gas
•A
sh
ield
ing
ga
s is
form
ed
wh
en
th
e
flu
x c
oa
tin
g m
elts.
•T
his
pro
tects
th
e
we
ld p
ud
dle
fro
m
23
Sh
ield
ing
Gas
4
14
we
ld p
ud
dle
fro
m
the
atm
osp
he
re
pre
ve
ntin
g
co
nta
min
atio
n
du
rin
g t
he
mo
lte
n
sta
te
The s
hie
ldin
g g
as p
rote
cts
the m
olten
puddle
fro
m the a
tmosphere
while
sta
bili
zin
g t
he a
rc
2
5-Solidified Weld Metal
5-Solidified Weld Metal
•A
s the m
olten w
eld
puddle
solid
ifie
s,
it f
orm
s
a join
t or
connection
betw
een t
wo p
ieces o
f
base m
ate
rial
15
•W
hen d
one p
roperly o
n
ste
el, it
results in a
weld
str
onger
than the
surr
oundin
g b
ase m
eta
l
6-Slag
6-Slag
•S
lag
is a
co
mb
ina
tio
n o
f th
e flu
x
co
atin
g a
nd
im
pu
ritie
s fro
m th
e
ba
se
me
tal th
at flo
at to
th
e
su
rfa
ce
of th
e w
eld
.
•S
lag
qu
ickly
so
lidifie
s to
fo
rm a
so
lid c
oa
tin
g
•T
he
sla
g a
lso
slo
ws th
e c
oo
ling
16
•T
he
sla
g a
lso
slo
ws th
e c
oo
ling
rate
of th
e w
eld
•T
he
sla
g c
an
be
ch
ipp
ed
aw
ay
an
d c
lea
ne
d w
ith
a w
ire
bru
sh
wh
en
ha
rdT
his
weld
er
chip
s t
he s
lag o
ff o
f a
weld
during t
he r
epair o
f ra
ilroad
tracks
Application Activity
Application Activity
17
Application Activity
Application Activity
Application Activity
Application Activity
1
4
Let’s review the SMW process …
•1
=
__
__
__
__
__
•2
=
__
__
__
__
__
•3
=
__
__
__
__
__
18
2
3
56
•3
=
__
__
__
__
__
•4
=
__
__
__
__
__
•5
=
__
__
__
__
__
•6
=
__
__
__
__
__
Equipment Set Up
Equipment Set Up
19
Equipment Set Up
Equipment Set Up
SMAW Equipment Set Up
SMAW Equipment Set Up
1.
Tu
rn p
ow
er
su
pp
ly o
n
2.
Co
nn
ect w
ork
cla
mp
3.
Se
lect e
lectr
od
e
a. Type
b. Diameter
4. A
dju
st o
utp
ut
a. Polarity
b. Amperage
6. In
se
rt e
lectr
od
e in
to e
lectr
od
e
ho
lde
r
20
SMAW Process Variables
SMAW Process Variables
•S
ett
ings o
n t
he m
achin
e
–Polarity : AC, DC+, DC-
–Amperage Output
•O
pera
tor
Contr
olle
d
Variable
s
–Work Angle
21
–Work Angle
–Travel Angle
–Arc Length
–Travel Speed
A s
traig
ht A
C m
achin
e w
ill
not have a
pola
rity
sw
itch
like t
his
AC
/DC
machin
e
Striking an Arc
and Making a Weld
Striking an Arc
and Making a Weld
22
and Making a Weld
and Making a Weld
Striking an Arc
Striking an Arc
•T
o b
egin
the S
MA
W P
rocess, you m
ust firs
t str
ike a
n
arc
. T
his
can b
e d
one u
sin
g o
ne o
f th
e f
ollo
win
g
techniq
ues:
–Scratch start –scratch the electrode on the base metal like a
match
–Tap Start –tap the rod against the base metal
23
–Tap Start –tap the rod against the base metal
Work Angle
Work Angle
•T
he
wo
rk a
ng
le is th
e
an
gle
be
twe
en
th
e
ele
ctr
od
e a
nd
th
e
wo
rk a
s d
ep
icte
d o
n
the
le
ft
24
the
le
ft
•W
ork
an
gle
s c
an
va
ry
de
pe
nd
ing
on
th
e
po
sitio
n th
e w
eld
is
be
ing
ma
de
in
90°
Travel Angle
Travel Angle
•A
lso
co
mm
on
ly c
alle
d
Le
ad
An
gle
•T
he
tra
ve
l (l
ea
d)
an
gle
is t
he
an
gle
be
twe
en
th
e
20-30°
25
be
twe
en
th
e
ele
ctr
od
e a
nd
th
e
pla
ne
pe
rpe
nd
icu
lar
to th
e w
eld
axis
Arc Length
Arc Length
•A
fte
r str
ikin
g t
he
arc
, m
ain
tain
a 1
/8”
dis
tan
ce
be
twe
en
th
e e
lectr
od
e a
nd
th
e w
ork
pie
ce
–If the arc length becomes too short, the electrode will
get stuck to the workpiece or ‘short out’
–If the arc length becomes too long; spatter, undercut,
26
–If the arc length becomes too long; spatter, undercut,
and porosity can occur
Arc
Length
= 1
/8”
Travel Speed
Travel Speed
•T
he
tra
ve
l sp
ee
d is t
he
sp
ee
d a
t w
hic
h t
he
e
lectr
od
e m
ove
s a
lon
g
the
ba
se
ma
teri
al w
hile
w
eld
ing
–Too fast of a travel speed
End of Weld
27
–Too fast of a travel speed
results in a ropey or
convex weld
–Too slow of a travel
speed results in a wide
weld with an excessive
metal deposit
The tra
vel speed im
pacts
the
shape o
f th
e b
ead.
Filling the Crater
Filling the Crater
•A
t th
e e
nd o
f th
e w
eld
, th
e o
pera
tor
bre
aks t
he a
rc
whic
h c
reate
s a
‘cra
ter’
•U
se a
short
pause o
r slig
ht
back s
tep a
t th
e e
nd o
f th
e
weld
to fill
the c
rate
r
•Larg
e c
rate
rs c
an c
ause w
eld
cra
ckin
g
28
Back stepping is a
short move in the
opposite direction of
weld travel
Restarting a Bead
Restarting a Bead
•H
ere
is t
he p
roper
techniq
ue f
or
resta
rtin
g a
weld
:
1. S
trik
e A
rc H
ere
29
2. M
ove E
lectr
ode
to C
row
n o
f C
rate
r
3. R
esum
e F
orw
ard
Tra
vel
Troubleshooting
Welds
Troubleshooting
Welds
30
Welds
Welds
Troubleshooting Welds
Troubleshooting Welds
AB
CD
EF
G
31
These w
eld
s w
ere
cut
and e
tched
with n
itric a
cid
to s
how
penetr
ation
SMAW Advantages
and Limitations
SMAW Advantages
and Limitations
32
and Limitations
and Limitations
Advantages of SMAW
Advantages of SMAW
•L
ow
in
itia
l co
st
•P
ort
ab
le
•E
asy to
use
ou
tdo
ors
•A
ll p
ositio
n
33
ca
pa
bili
tie
s
•E
asy to
ch
an
ge
be
twe
en
ma
ny b
ase
ma
teri
als
What safe
ty p
recautions s
hould
be taken b
y t
hese w
eld
ers
?
Limitations of SMAW
Limitations of SMAW
•L
ow
er
co
nsu
ma
ble
eff
icie
ncy
•D
ifficu
lt to
we
ld v
ery
thin
ma
teri
als
•F
req
ue
nt
resta
rts
34
•F
req
ue
nt
resta
rts
•L
ow
er
op
era
tin
g f
acto
r
•H
igh
er
op
era
tor
skill
req
uir
ed
fo
r S
MA
W
tha
n s
om
e o
the
r
pro
ce
sse
sB
uild
ing a
barg
e in a
larg
e s
hip
yard
AWS Classification of
SMAW Electrodes
AWS Classification of
SMAW Electrodes
35
SMAW Electrodes
SMAW Electrodes
E70XX
Ele
ctr
ode
Tensile in K
si
AWS Classification
of SMAW Electrodes
AWS Classification
of SMAW Electrodes
36
Tensile in K
si
Weld
ing P
ositio
n:
1 = All Position, 2 = Flat & Horizontal
Type o
f C
urr
ent and C
oating
Lesson Plans
Lesson Plans
37
Lesson Plans
Lesson Plans
SMAW Lesson #1
SMAW Lesson #1
•O
bje
ctive
: S
trik
e a
nd
esta
blis
h a
n a
rc
•E
qu
ipm
en
t:
–Single Process –
Constant Current Power Source
�Id
ea
larc
25
0 a
nd
acce
sso
rie
s
�P
recis
ion
TIG
22
5 a
nd
acce
sso
rie
s
38
�P
recis
ion
TIG
22
5 a
nd
acce
sso
rie
s
–Multi-Process
�P
ow
er
MIG
35
0 M
P
•M
ate
ria
l:
–Mild Steel Plate 1/8” or thicker
–1/8” Fleetweld 5P+ (E6010) for DC
or Fleetweld 180 (E6011) for AC
SMAW Lesson #2
SMAW Lesson #2
•O
bje
ctive
: T
o r
un
a s
tra
igh
t b
ea
d o
n fla
t p
late
an
d to
fill
th
e c
rate
r
•E
qu
ipm
en
t:
–Single Process -
Constant Current Power Source
�Id
ea
larc
25
0 a
nd
acce
sso
rie
s
�P
recis
ion
TIG
22
5 a
nd
acce
sso
rie
s
–Multi-Process
39
–Multi-Process
�P
ow
er
MIG
35
0 M
P
•M
ate
ria
l:
–Mild Steel Plate 3/16” or thicker
–1/8” Fleetweld 37 (E6013)
Good
Poor
SMAW Lesson #3
SMAW Lesson #3
•O
bje
ctive: T
o r
un a
bead w
ith t
he w
hip
techniq
ue
•E
quip
ment:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
40
•M
ate
rial:
–Mild Steel Plate 3/16” or thicker
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
SMAW Lesson #4
SMAW Lesson #4
•O
bje
ctive: T
o b
uild
a p
ad
•E
quip
ment:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
41
•M
ate
rial:
–Mild Steel Plate 3/16” or thicker
–1/8” Fleetweld 37 (E6013)
SMAW Lesson #5
SMAW Lesson #5
•O
bje
ctive
: T
o m
ake
a f
ille
t w
eld
on
a la
p jo
int in
th
e h
ori
zo
nta
l p
ositio
n (
AW
S
Po
sitio
n 2
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
42
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate -10 gauge
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
2F
Top V
iew
Sid
e V
iew
SMAW Lesson #6
SMAW Lesson #6
•O
bje
ctive: T
o m
ake a
fill
et
weld
on a
tee join
t in
the h
orizonta
l positio
n
(AW
S P
ositio
n 2
F)
•E
quip
ment:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
43
�P
ow
er
MIG
350 M
P
•M
ate
rial:
–Mild Steel Plate -10 gauge
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
2F
SMAW Lesson #7
SMAW Lesson #7
•O
bje
ctive
: T
o m
ake
a f
ille
t w
eld
on
a t
ee
jo
int in
th
e h
ori
zo
nta
l p
ositio
n (
AW
S
Po
sitio
n 2
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
44
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate -10 gauge
–1/8” Excalibur 7018 (E7018) for DC
or Lincoln 7018AC (E7018) for AC
2F
SMAW Lesson #8
SMAW Lesson #8
•O
bje
ctive
: T
o m
ake
a t
hre
e p
ass fill
et w
eld
on
a t
ee
jo
int in
th
e h
ori
zo
nta
l p
ositio
n
(AW
S P
ositio
n 2
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
45
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate –¼”
–1/8” Excalibur 7018 (E7018) for DC or
Lincoln 7018AC (E7018) for AC
2F
SMAW Lesson #9
SMAW Lesson #9
•O
bje
ctive
: T
o m
ake
a f
ille
t w
eld
on
a la
p jo
int in
th
e v
ert
ica
l p
ositio
n w
eld
ing
do
wn
(AW
S P
ositio
n 3
FD
)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
46
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate -10 gauge
–1/8” Fleetweld 37 (E6013)
3F
D
SMAW Lesson #10
SMAW Lesson #10
•O
bje
ctive
: T
o m
ake
a f
ille
t w
eld
on
a t
ee
jo
int in
th
e v
ert
ica
l p
ositio
n w
eld
ing
do
wn
(AW
S P
ositio
n 3
FD
)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
47
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate -10 gauge
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
3F
D
SMAW Lesson #11
SMAW Lesson #11
•O
bje
ctive
: T
o m
ake
a f
ille
t w
eld
on
a la
p jo
int in
th
e o
ve
rhe
ad
po
sitio
n (
AW
S P
ositio
n
4F
)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
48
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate -10 gauge
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
4F
SMAW Lesson #12
SMAW Lesson #12
•O
bje
ctive
: T
o m
ake
a f
ille
t w
eld
on
a t
ee
jo
int in
th
e o
ve
rhe
ad
po
sitio
n (
AW
S
Po
sitio
n 4
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
49
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate -10 gauge
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
4F
SMAW Lesson #13
SMAW Lesson #13
•O
bje
ctive
: T
o m
ake
a s
ing
le p
ass f
ille
t w
eld
on
a t
ee
jo
int in
th
e v
ert
ica
l p
ositio
n
we
ldin
g u
p (
AW
S P
ositio
n 3
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
50
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate –1/4”
–1/8” Fleetweld 5P+ (E6010) for DC or Fleetweld 180 (E6011) for AC
3F
SMAW Lesson #14
SMAW Lesson #14
•O
bje
ctive
: T
o m
ake
a t
hre
e p
ass fill
et w
eld
on
a t
ee
jo
int in
th
e v
ert
ica
l p
ositio
n
we
ldin
g u
p
(AW
S P
ositio
n 3
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
51
3F�
Pow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate –1/4”
–1/8” Fleetweld 5P+ (E6010) for
DC or Fleetweld 180 (E6011) for AC
SMAW Lesson #15
SMAW Lesson #15
•O
bje
ctive
: T
o m
ake
a s
ing
le p
ass f
ille
t w
eld
on
a t
ee
jo
int in
th
e v
ert
ica
l p
ositio
n
we
ldin
g u
p (
AW
S P
ositio
n 3
F)
•E
qu
ipm
en
t:
–Single Process -Constant Current Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd a
ccessories
–Multi-Process
�P
ow
er
MIG
350 M
P
52
�P
ow
er
MIG
350 M
P
•M
ate
ria
l:
–Mild Steel Plate –1/4”
–1/8” Excalibur 7018 (E7018) for DC or Lincoln 7018AC (E7018) for AC
3F
SMAW Lesson #16
SMAW Lesson #16
•O
bje
ctive: T
o m
ake a
thre
e p
ass fill
et w
eld
on a
tee join
t in
the v
ert
ical positio
n w
eld
ing
up (A
WS
Positio
n 3
F)
•E
quip
ment:
–Single Process -Constant Current
Power Source
�Id
eala
rc 2
50 a
nd a
ccessories
�P
recis
ion T
IG 2
25 a
nd
accessories
53
accessories
–Multi-Process
�P
ow
er
MIG
350 M
P
•M
ate
rial:
–Mild Steel Plate –1/4”
–1/8” Excalibur 7018 (E7018) for DC or
Lincoln 7018AC (E7018) for AC
3F
AWS Connection
AWS Connection
54
AWS Connection
AWS Connection
AWS Connection
AWS Connection
•T
he
SMAW W
elding Unit
of stu
dy in
co
rpo
rate
s
the
fo
llow
ing
in
form
atio
n t
ake
n f
rom
th
e A
WS
EG
2.0
re
qu
ire
me
nts
:
–Set up for SMAW operations on carbon steel
–Operate SMAW equipment on carbon steel
55
–Operate SMAW equipment on carbon steel
–Make SMAW fillet welds on carbon steel
English, Math, and
Science Connection
English, Math, and
Science Connection
56
Science Connection
Science Connection
National Academic Standards
Crosswalk
National Academic Standards
Crosswalk
•T
he
un
it, ju
st co
mp
lete
d,
ha
s c
ove
red
pa
rts o
f
aca
de
mic
co
nte
nt lis
ted
in
th
e N
atio
na
l
Aca
de
mic
Sta
nd
ard
s a
s fo
llow
s:
–N
M-P
RO
B.C
ON
N.P
K-1
2.3
:Recognizes and applies
mathematics in contexts outside of mathematics.
57
mathematics in contexts outside of mathematics.
–N
LA
-STA
ND
AR
D 1: Uses the general skills and strategies of
the writing process.
–N
LA
-STA
ND
AR
D 7: Uses reading skills and strategies to
understand and interpret a variety of inform
ational texts.
–N
S-P
HYSIC
AL S
CIE
NC
E: (Experiences) interactions of energy
and matter.
