SİSAN COMPANY PRESENTATION2016

2610.2016_v.01

INDEX

GENERAL INFORMATIONS

LOCATION

HISTORY

COMPANY STRUCTURE

EMPLOYEE PROFILE

GLOBAL PRESENCE

INVESTMENT PLAN

PRODUCT PORTFOLIO

PROCESSES

LOCATION

SISAN PREMISES ARE LOCATED IN GEBZE-KOCAELI / TURKEY

COMPANY HISTORY

Established for producingtools & equipments to

the industry.

1975

1985

STAMPING LINE investment for producing

brackets, clipses etc.

First contact with theAutomotive Industry

CAR JACK PRODUCTION

1995

1998

New facility at

HADIMKOY / ISTANBUL with a new process

ROLLFORMING

STRETCH BENDING LINE investment as a

continuation of Rollforming

1999

2000

As a result of processinvestments, started to

produce

SLIDING DOOR RAILS

DRIP RAIL production starts

2003

Due to growing customerportfolio from Automotive Industry; SİSAN received

necessary certificates;

ISO/TS 16949 & ISO 14001

2004

COMPANY HISTORY

2005

With a significantimprovements in recentyears with FORD, SİSAN

has achieved

FORD Q1 AWARD

SISAN moved to its newfacility at

GEBZE / KOCAELI with a new process

investment;

ROBOTIC WELDING

2007

2012

A brilliant year for the SİSAN

• Multi Axis Stretch Bending Machine have joined to SİSAN inventory whichwas developed and produced by SİSAN with Government R&D grants,

• By using this new machine, SİSAN has started to produce GLASS RUN CHANNELS of NEW TRANSIT CUSTOM,

• SİSAN has invested in ACRYLIC POWDER COATING LINE,

• SİSAN has joined to the RENAULT SUPPLY CHAIN,

• SİSAN’s first exterior visual partproduction (B-PILLAR) for passengercars has started.

2009

As a first step of providingend-to-end solutions to

the customers, SİSAN has invested in

MAT POWDER COATING LINE

SİSAN involved in to the

VOLKSWAGEN SUPPLY CHAIN

as a potential supplier

2011

SİSAN has joined to the

VOLVO SUPPLY CHAIN and deals are still

running with BMW

2014

COMPANY HISTORY

First BRACKET RETAINERshipment will be realised

to VOLVO

2016

2018

First DIVISION BARshipment will be realised

to BMW

2025

SİSAN will celebrate its 50th anniversary with the proud of reaching its strategical targets

and growing customer portfolioby improving itself continuously.

COMPANY STRUCTURE

SİSAN SANAYİ VE TİCARET LTD. ŞTİ.

PRIVATELY-HELD COMPANY

70 % 30 %

1975

Mrs. M. Serpil ALGEDIKMr. Mehmet ALGEDIK

EMPLOYEE PROFILE

115

137

165

121127 121

138

99119

148

102 107 102118

16

18

17

1920

19

20

0

20

40

60

80

100

120

140

160

180

2010 2011 2012 2013 2014 2015 2016

NUMBER OF EMPLOYEES

TOTAL Blue Collar White Collar

White Collar14%

Blue Collar86%

2016 SEPTEMBER FIGURES

GLOBAL PRESENCE - AUTOMOTIVE

Kansas City

Chicago

São Bernardodo Campo

Dingolfing

Gothenburg KhimkiMoscow

Kocaeli

BursaBerkeley

CHICAGO ASSEMBLY PLANT

• Rear Seal Holder

KANSAS CITY ASSEMBLY PLANT

• Bracket Retainer• Division Bar• Tie Down

VOLVO CARS USA

• Bracket Retainer(2019)

FORD MOTOR DO BRASIL S.A.

• Bracket Retainer• Glass Run Channel

VOLVO PERSONVAGNAR AB

• Bracket Retainer(2016)

OYAK RENAULT

• B-Pillar FORD OTOSAN

• Bracket Retainer• Rear Seal Holder• Division Bar• Tie Down• Glass Run Channel• Drip Rail• Door Rail Comp.• Car Jack

RENAULT AVTOFRAMOS JV

• B-Pillar

FORD SOLLERS

• Rear Seal Holder• Bracket Retainer• Division Bar• Tie Down

VOLVO CARS CHINA

• Bracket Retainer(2016)

Shangai

MunichBMW MUNICH PLANT

• Division Bar (2018)

Chennai

RENAULT INDIA PVT LTD

• B-Pillar

BMW MEXICO CITY PLANT

• Division Bar (2018)

Mexico City

INVESTMENT PLAN

DEWAREHOUSE

OPTION - 6

CZPRODUCTION FACILITY

OPTION - 2

BGPRODUCTION FACILITY

OPTION - 1

FACILITY YEAR

PLASTIC INJECTION PROCESS (TR) (TRIALS STARTED) 2018

KTL COATING (TR) 2017

ANODIZING AND POLISHING PROCESS (TR) 2019

EU PRODUCTION FACILITY (BG, CZ) 2018

TOOLSHOP

CAPABILITIES

• Machinery;– Rollform machines– Stretch bending machines– Welding machines– Special forming, cutting and assembly machines

• Tools and Equipments;– Roll sets and integrated cut off tools for Rollforming– Stretch bending tools– Welding fixtures– Tools and dies (including progressive dies) for Stamping

line• Automation systems for machinery park.

MACHINERY PARK

1. Universal Turning Machine (2 pcs.)2. CNC Turning Machine3. Universal Milling Machine (3 pcs.)4. CNC Milling Machine (2 pcs.)5. Grinding Machine (2 pcs.)6. Wire EDM Machine (2 pcs.)7. Sinker EDM Machine8. Small Hole EDM Machine9. Drilling Machine (3 pcs.)10. Other common tool manufacturing equipments

ROLLFORMING PROCESS

OVERVIEW

SISAN has been manufacturing products by rollforming process since 1998.

It has 5 different 12,14, 16 and 21 passes / stationary rollforming lines in its machinery park. Each rollform line is synchronizedwith fly cut-off units.

At these lines length cut sensitivity is very high and tolerances are between +/- 0,5 mm.

Both Aluminium and High Grade Steel can be used as a raw material with max. 3,5 mm thickness and up to 300 mm width atrollforming lines.

STRETCH BENDING PROCESS

OVERVIEW

SISAN has around 15 years of experience with Stretch Bending production.

There are 8 stretch bending machines with integrated adaptable NC control systems inside the machinery park and all of them aredesigned and manufactured by SISAN.

Stretch bending machines are also have multi axis driven systems to bend 2D and 3D forms according to the component design.

SISAN has experience with both rollformed and extruded profile bending.

WELDING PROCESS

OVERVIEW

SISAN has TIG, MIG/MAG, spot, projection and NC controlled stud welding applications by using robotic operations or specialwelding machines.

Clinching is also available as an alternative joining application.

There are 4 robots which are adapted with servoguns and synchronized fixtures.

OVERVIEW

SISAN has around 30 years of experience with Stamping operation since it was the first investment during its transformation fromtool and equipment manufacturer to component manufacturer at 1985.

There are around 70 pieces of hydraulic, air clutch and eccentric presses from 20 to 250 tons in its machinery park which are ableto produce wide range of product variety.

All of the presses are equipped with decoiler and sheet feeders and all of them have safety barriers for avoiding unexpectedaccidents.

STAMPING PROCESS

POWDER COATING PROCESS

OVERVIEW

SISAN has 2 powder coating lines to control end processes inorder to give end to end services to its customers. Both lineshave robotic controls and SISAN is the only supplier in Turkeywho has a fully automated High Gloss Acrylic Coating line.

EQUIPMENTS

• Mat powder coating line (polyester powder)- Corona and tribo robotic guns for different applications- Cleaning and surface treatment before applications (PPG

X-Bond coating)

• High gloss Acrylic powder coating line (Woerwag W840-841)- Robotic Corona guns (Wagner)- Cleaning and drying systems before applications- Dust proof application area

QUALITY

OVERVIEW

OUR GOAL IS TO BE A RELIABLE AND PREFERRED COMPANY FULLY COMPLYING WITH OUR CUSTOMERS’ REQUIREMENTS AND EXPECTATIONS.

ISO / TS 16949 ISO 14001 FORD Q1

EQUIPMENTS

1. DEA-PC-DMIS 3D CMM2. Hardness Testing Device3. Glossmeter4. NIKON Profile Projection5. Coating Thickness Measuring Device6. Cross Cut Test Device7. Checking Fixtures8. Tear Down Test9. Other Common Measuring Equipments (e.g. Height Gage,

Caliper, Micrometer etc.)

GLASS CHANNEL SET

1. GLASS RUN CHANNEL: Rollforming, Stretch Bending, Cutting.

2. BRACKET RETAINER: This product has 2 different components(Profile and Bracket) which are assembled by using spot welding(for our new Project, clinching will also be applied as an alternativejoining).

Profile: Rollforming, Stamping.

Bracket: Stamping.

3. DIVISION BAR: Rollforming, Stamping, Spot Welding, PowderCoating.

VEHICLE MODELS:

Components 1 - 2 - 3

Ford Transit, Transit Custom, Courier

Component 2

Volvo XC60 , XC90 Cross CountryVolvo S60 Models

PRODUCT PORTFOLIO

1

2

3

TIE DOWN

Bending, Welding, Stamping, Heat Treatment, KTL Coating.

Ring, Washer, Bush, Spring Washer, Bolt and Bracket are assembled byan automated assembling process.

VEHICLE MODELS:

Ford Transit Custom

Ford Transit

PRODUCT PORTFOLIO

PRODUCT PORTFOLIO

B-PILLAR

Rollforming, Progressive Pressing, KTL Coating, Acrylic Powder Coatingor Mat Powder Coating.

VEHICLE MODELS:

Renault Megane

Renault Fluence

PRODUCT PORTFOLIO

VEHICLE MODELS:

New Honda Civic Sedan

CHROME FINISHER (Mtl. Stainless Steel)

Pressing, Polishing.

DIVISION BAR (Al. Extrusion)

Stretch Bending, Milling, KTL Coating, Acrylic Powder Coating or Mat Powder Coating.

VEHICLE MODELS:

New BMW 3 Series Sedan

New BMW 3 Series Touring

VEHICLE MODELS:

Components 1 - 2 - 3

Ford Transit

SLIDING DOOR RAIL SET

1. UPPER RAIL: Rollforming, Stretch Bending, Cutting.

2. MIDDLE RAIL: Rollforming, Stretch Bending, Spot Welding, KTL Coating, Mat Powder Coating.

3. LOWER RAIL: This product have 2 different components (Profile andBracket) which are assembled by using spot welding.

Profile; Rollforming, Stretch Bending, Stamping.

Bracket; Rollforming, Cutting, Spot Welding.

1

2

3

PRODUCT PORTFOLIO

DRIP RAIL

Rollforming, Stamping and Bending by transfer mold, Robotic Welding.

VEHICLE MODELS:

Ford Transit

Ford Transit CCAB

PRODUCT PORTFOLIO