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SHAN FARID NOTE – For Confidentiality, the Company’s Name has been Removed from slides

SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

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Page 1: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

SHAN FARID

NOTE – For Confidentiality, the Company’s Name has been Removed from slides

Page 2: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

Define

Measure

Analyze

Improve

Control

Results

Page 3: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 4: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

Company A Acquired Major Competitor,

Company B (2011)

Company B - $7 Billion Annually

(Utilized SAP System)

Company A - $3 Billion Annually

(Utilized Oracle & FAS Systems)

*FAS (Fixed Asset System)

Page 5: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

SPECIFIC

VALUE

• Quality of FAS Database

UNIT OF MEASUREMENT

• Time

MEASUREMENT

• Actual Measurement

CURRENT

VALUE

• Over 6 Weeks

DESIRED

VALUE

• 2 Weeks

Page 6: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

FAS

Big 4 AuditorsFinance

DepartmentAccounting Department

Page 7: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

GOAL

New FAS Reporting Process of 2 Weeks

MEASUREMENT

Time (Number of Weeks)

PROBLEM

Current FAS Reporting Process is 6 Weeks & Must Be Reduced

Page 8: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

Receive

Activities from

Oracle

Accountants

FAS

Accountants

Completes

Activities in

FAS

FAS

Accountant

Runs Reports

FAS

Accountant

Reconciles

(Database &

Reports)

Submit Reports

6 Days 12 Days 1 Day 11 Days

LEAD TIME:

6 Weeks

(30 Days)

SUPPLIERS INPUTS PROCESS OUTPUTS CUSTOMERS

- Managers - FAS System - Monthly

Transaction Reports

- Fixed Assets

Department

- Directors- - SAP System - Updated &

Reconciled

Database

- Tax Department

- Oracle Accountants - Oracle System

Page 9: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

Receive

Activities

From Oracle

Complete

FAS

Activities

Contact

IT

Department

FAS

Reconciliation

Submit

Reports

Run Reports

in FAS

DID

REPORT

CRASH?

Delay

IS FAS

RECON-

CILED

W/ORAC

LE?

Meet With

F/A Manager

& Oracle

Accountants

Delay

YES

YESNO

NO

6 Days 12 Days 1 Day 11 Days

LEAD TIME:

6 Weeks

(30 Days)

Page 10: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

1.) Receive Activities from Oracle

Accountant

2.) FAS Accountant Complete

Activities in FAS

3.) FAS Accountant Runs Reports

5.) Submit Reports

4.) FAS Accountant Reconciles

(Database & Reports)

A.) Customize

Acquisition

Templates

B.) Upload

Addition AssetsC.) Retire Assets D.) Transfer Assets

A.) Format ReportsB.) Reconcile with

Oracle Sources

C.) Reconcile with

Other Sources

Page 11: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

CUSTOM ACQUISITION TEMPLATE FORMAT REPORTS

Page 12: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 13: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 14: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

• Assessing the capability of the current process and system bottlenecks with the goal of determining strategies to reduce failure rates

Purpose

• Measured average reporting rates by several Company A employees:

• Johnny N. (Senior Tax Accountant)

• Mark L. (Senior Fixed Assets Accountant)

• Paul K. (Tax Accountant)

• Tynicia B. (Year-Up Intern)

• Shan F. (Consultant)

Data Collected

• Histograms, Box-plots, X-Bar charts, Scatter Plots, and Regression Analysis

Data Analysis Approach

Page 15: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 16: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 17: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 18: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 19: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 20: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 21: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 22: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 23: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

• Acquisition Templates (Uploading Acquired Assets)

• Created Tutorial (Training)STANDARDIZATION

• Automate Transfer/Retirement Activities in FASBENCHMARK

• New Server

• Cross-Training (FAS & Oracle)

• Manager Involvement

• Consolidate Reports

OTHER

Page 24: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

TRAINING TUTORIAL

Page 25: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

1.) Input

Activities

2.) Filter For

Retired Assets

3.) Retire

Assets in

1-Clcik

4.) Filter For

Transferred

Assets

5.) Transfer

Assets in

1-Clcik

1.) Receive

Oracle

Activities

2.) Upload

Standardized

Templates

3.) Filter For

Retired Assets

4.) Retire

Assets in

1-Clcik

6.) Transfer

Assets in

1-Clcik

5.) Filter For

Transferred

Assets

ORACLE/SAP ASSET ACTIVITIES

FAS ASSET ACTIVITIES

Page 26: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

• Hurdle: Cost of Server

• Success Measure: Reduction in System Crashes

New Server

• Hurdle: Time Commitment and Scheduling

• Success Measure: FAS Reconciliation Cycle Time Reduction

Cross Training

• Hurdle: Buy-In and Commitment to Process Improvement

• Success Measure: FAS Reconciliation Cycle Time Reduction

Earlier Manager Involvement

• Hurdle: Correctly Identifying Relevant Metrics

• Success Measure: FAS Activity Completion Reduction

Consolidated Reports

Page 27: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 28: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

Receive

Activities

From Oracle

Complete

FAS

Activities

Contact

IT

Department

FAS

Reconciliation

Submit

Reports

Run Reports

in FAS

DID

REPORT

CRASH?

Delay

IS FAS

RECON-

CILED

W/ORAC

LE?

Meet With

F/A Manager

& Oracle

Accountants

Delay

YES

YESNO

NO

CT = 6 Days CT = 12 Days CT = 1 Day CT = 11 DaysLEAD TIME:

30 Days

Process Bottleneck

Throughput Time: 30 Days

Cycle Time: 12 days

Throughput Rate: .167 Reports/Week

Page 29: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

Run Oracle

Reports

Meet With

F/A Manager

(Recon-

ciliation)

Complete

FAS

Activities

Run Reports

in FAS

Submit

Reports

CT = .5 Day CT = .5 Day CT = 3.5 Days CT = .5 Day

LEAD TIME:

5 Days

Throughput Time: 5 days

Cycle Time: 3.5 days

Throughput Rate: 1 Report/Week

Process Bottleneck

Page 30: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

PROCESS MEASURE ORIGINAL PROCESS NEW PROCESS % CHANGE

CYCLE TIME 12 days 3.5 days 71%

THROUGHPUT TIME 30 days 5 days 83%

THROUGHPUT RATE .167 Report/Week 1 Report/Week 599%

Page 31: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 32: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 33: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized
Page 34: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

0

1

2

3

4

5

6

PREVIOUS NEW

WEEKS 6 1

WE

EK

S

Page 35: SIPOC Diagram ---- Insert Process Title Here Farid's Lean Six Sigma Black Belt... · Company A Acquired Major Competitor, Company B (2011) Company B - $7 Billion Annually (Utilized

$20,000,000

$6,000,000

$4,000,000

Transaction Errors

FAS Malfunction

Tax Credits