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Singhal Power Presses - SEW Product Brochure

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We are pleased to introduce SEW is a leading and reputed Press Manufacturer and Exporter since more than 6 decades. SEW is a flagship company of I.S. Chawla Group of Companies established in 1950 at Mumbai to cater Indian Manufacturing Industry with precision and quality workshop machinery at reasonable values.SEW was set us its own manufacturing unit at Rajkot in 1989, a workshop machinery hub in India. We have manufacturing facilities in more than 20000 square meter at Shapar (Veraval) Industrial Area nearest to Rajkot.We have in house manufacturing facilities of components which give inter changeability and availability of components even after long period. Our workshop is equipped with mother machineries like CNC Base Flame Plate Cutting Machine, Hydraulic Plate Straightening Machine, Shot Blasting Machine, Stress Relieving Vibrators, very well equipped Fabrication Shop: in machining shop we have Doosan & WMW make Boring Machines with facilities single job operation up to 5 Meter also with VMCs’, CNC Turning Centers’, CNC Milling, Gear Grinding Machine.We strictly our quality measures from the beginning purchase of raw materials to dispatch of the machine and make sure there isn’t any compromise with the quality in any level. We follow the No Hammer on bearing assembly policy to make sure precision machine manufacturing. We strictly maintain our quality control with instruments. i.e. (list of instruments)SEW has 200+ skilled and dedicated team and 50+ well qualified and experienced team for Design, Purchase, Planning, Production, Quality Control and Administration.Since last 6 decades, we serve the workshops of Small Scale Industeis to MN Cs’ with 15000+ machines and our respective clients are, Maruti Suzuki India, Tata Ancillaries, Hero, Hero Honda, General Motors, Toyota India, TVS, LG, Samsung, Videocon, Panasonic, Havells India and this list going so far…If you need any further technical details, feel free and let’s contact us. Our team always be happy to assist you always. We look forward to hear your opt response and eager to begin healthy and depth business relation with your respected company.Thanks & Warm Regards,For, Singhal Power Presses Pvt. Ltd.Vijay N. ChavdaMarketing ExecutiveCell: 0 93766 24179, Email: [email protected] Singhal Power Presses Pvt. Ltd.N.H.8-B, Opp. Field Marshal School, B/h. Gujarat Lathe Mfg. Co. Shapar (Veraval), Dist. Rajkot - 360024. Gujarat, India.Phone: (02827)252358,253381, Website: www.sewpresses.com

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  • Singhal Power Presses Pvt. Ltd. is the flagship company of the INR 600 Million I.S. Chawla Group of EngineeringCompanies, of which INR 400 Million is contributed by Singhal Power Presses, itself. The I.S. Chawla Group wasestablished in 1950 in Mumbai to cater to growing industrial needs of Independent India.

    In 1989 Singhal Power Presses Pvt. Ltd. (SEW) was incorporated for manufacturing Power Presses in Rajkot,Gujarat.

    From its modest beginnings SEW has as established itself as Indias leading manufacturer of Power Presses whichare largely used by Automobile Industries such as ancillaries of Toyota, Hyundai, Maruti, Honda, Tata, Mahindra,TVS, the Hero Group etc. Our Power Presses cater to a large need with capacities up to 600 T. In addition ourpneumatic clutch driven presses are available in a variety of constructs which include: Cross Shaft C Frame, HFrame (Straight Sided), Hybrid / Ring Frame, Link Motion, High Speed, Two Point Double Crank Presses etc.

    SEW is very well equipped with the latest infrastructure, well-qualified skilled intellectual capital to supportthe manufacturing of high technology driven machines, that with-stand any amount of pressure.

    With a large number of customers throughout India SEW has its own sales and service offices in all leading industrialcities of India to avoid external dependencies.

    A work force of over 150 highly motivated skilled personnel and 50 strong professionally qualified staff in Design /Production/ Planning / QC / Fabrication / Assembly are the backbone of our company.

    Highlights :

    Capacity to Manufacture 500 machines per annum

    More than 15000 machines manufactured till date

    Self Sufficient, Modern Manufacturing facilities equipped with the latest in technology forManufacturing, R&D and QC

    Clients include ancillaries of Tata Motors, Hyundai, TVS, Maruti, Hero Honda, Honda, General Motors,Toyota, LG, Samsung, Videocon and many more.

    Group Turnover: INR 600 Million

  • Infrastructure :

    SEW continuously upgrades its infrastructure to match the latest in technological advancements. This includes thebest in manufacturing to the most accurate of measuring instruments and techniques.

    CNC Machines at our works include Doosan Horizontal Boring & Milling machine, WMW CNC Boring machine, BFW& Takeda VMCs, DMTG Turning Center, SEW CNC Lathe, Scharman Horizontal Milling Machine, Zinser CNC FlameCutting & Takishawa Turning Center.

    Quality Control :

    Our complete effort is to deliver the best technologicalSheet Metal solutions at par with the International level.

    The company offers the machines with the latestcomponents from Japan/Taiwan. The in house fabricatedframes are machined with single set up boring machineswith stringent accuracies parameters.

    All the further parts of machines are done with the latestCNC machining centers.

    All the basic parameters and assembly levels aremaintained to serve the client with the best quality machineenabling our customers to achieve the desired accuraciesin their end products.

    Doosan CNC 5 Axis Horizontal Boring Machine WMW CNC 5 Axis Horizontal Boring Machine

    BFW Vertical Machining Centre WMW Niles Gear Grinder

    Electronic Vertical Measuring Instrument

  • EXTRA RIGID CROSS SHAFT POWER PRESS - SNX SERIES

    DOUBLE CRANK CROSS SHAFT POWER PRESS - SNX2 SERIES

    SNX : High torque pneumatically operated single disc combined

    clutch and brake unit. High accuracy transmission gears and high rigidity crank

    ensure press long life and accuracy. 6 points GIBS duly fitted with sintered bronze linings.

    SNX2 : Applicable for single and progressive die application in

    blanking, piercing, bending, forming, interlink with transfer unit Rigid Frame with less deflection Wide Bolster and Slide Area These Presses are most suitable for Automobile components

    & White Goods Industry

    NG : Ungeared Series HG : High Speed Geared Series SG : Standard Geared Series

    MODEL SNX-35 SNX-45 SNX-63 SNX-80 SNX-110 SNX-160 SNX-200 SNX-250NG HG SG NG HG SG NG HG SG HG SG HG SG HG SG HG SG HG SG

    Capacity Tonne 35 45 63 80 110 160 200 250Fix Stroke mm 40 40 90 50 50 110 50 50 130 60 150 70 160 80 200 90 220 100 250Adjustable Stroke mm 8~40 8~40 8~80 8~50 8~50 8~90 8~50 8~50 8~100 8~60 8~100 8~70 8~125 - 8~160 - - - 20~160SPM (Fix) SPM 150 130 80 140 120 70 130 100 60 100 60 80 50 80 40 65 35 55 30SPM (Variable) SPM 100~200 80~170 60~90 100~180 80~160 50~80 100~160 70~150 40~70 60~130 40~70 60~120 35~60 50~100 30~50 40~80 25~45 30~70 25~40Rating Point mm 1.2 2.3 3.2 1.5 2.3 3.2 1.5 2.3 4 3 4.5 3 5 3.5 6 3.5 6 4 6Die Height mm 250 270 300 330 360 400 450 450Slide Adjustment mm 50 60 70 80 90 100 110 120Slide Area mm 380 x 300 430 x 350 500 x 400 560 x 460 650 x 520 720 x 580 860 x 650 960 x 720Bolster Area mm 780 x 400 840 x 440 900 x 520 1050 x 600 1150 x 680 1250 x 760 1400 x 840 1500 x 900

    MODEL SNX-2-110 SNX-2-160 SNX-2-200 SNX-2-250 SNX-2-300SG HG SG HG SG HG SG HG SG HG

    Capacity tonne 110 160 200 250 300Length of Stroke mm 180 110 200 130 230 150 250 180 280 180Stroke per Minute Fixed speed SPM 50 70 40 60 35 50 30 45 30 45

    Variable speed 35~65 45~90 30~50 35~70 25~45 30~60 22~40 30~50 20~35 30~50Tonnage Rating Point at B.D.C. mm 5 6 7 7 8Die Height mm 400 350 450 400 500 450 550 450 550 450Adjustment of Slide mm 90 100 110 120 120Area of Slide mm 1430 x 520 1560 x 580 1850 x 650 2100 x 700 2100 x 800Area of Bolster mm 1880 x 680 2040 x 760 2420 x 840 2700 x 920 2700 x 940

  • STRAIGHT SIDE SINGLE CRANK POWER PRESS - SNXR SERIES

    STRAIGHT SIDE DOUBLE CRANK POWER PRESS - SNXP2 SERIES

    SNXR : Straight side frame design virtually eliminates angular

    deflection, increases accuracy for progressive dieapplications and reduces maintenance costs on toolings.

    Zero angle deflection of frame and cost effective in toolingmaintenance work.

    So easy to operate and applicable to integrate with varioustype of press ancillary equipment.

    SNXP2 : Presses are designed to resist deflection & provide accurate

    pressings and long tool life even at full loads. These presses are most suitable for automobile components and

    white goods industry. Improve stamping quality. Minimum frame deflection Increase permissible off center loads. Reduced noise and variations when blanking.

    MODEL SNXP-2-160 SNXP-2-200 SNXP-2-250 SNXP-2-300 SNXP-2-400HG SG HG SG HG SG HG SG HG SG

    Capacity Tonne 160 200 250 300 400Stroke mm 130 200 150 230 180 250 180 280 200 300Fixed SPM 60 40 50 35 45 30 40 30 35 25Variable 40~85 30~55 35~70 25~45 30~60 22~40 25~50 20~35 25~50 15~30Rating Point mm 4 6 4 7 5 7 5 7 6 7Die Height mm 400 450 450 500 450 550 450 550 450 600Slide Adjustment mm 100 100 120 120 120Slide Area mm 1560x 650 1850x 750 2100x 820 2100 x 900 2200x 1000Bolster Area mm 1800 x 760 2200x 900 2500 x 920 2500 x 1000 2500 x 1100

    MODEL SNXR-80 SNXR-110 SNXR-160 SNXR-200 SNXR-250HG SG HG SG HG SG HG SG HG SG

    Capacity Tonne 80 110 160 200 250Fix Stroke mm 60 150 70 180 80 200 90 220 100 250Adjustable Stroke mm 8 ~ 50 8 ~ 100 8 ~ 70 8 ~ 125 - 8~160 - - - 20~160

    Fixed 100 60 80 50 80 40 65 35 55 30 Variable 60 ~ 130 40 ~ 70 60~120 35 ~ 60 50~100 30 ~ 50 40 ~ 80 25 ~ 45 30~70 25 ~ 40

    Rating Point mm 3 4.5 3 5 3.5 6 3.5 6 4 6Die Height mm 330 360 400 450 450Slide Adjustment mm 80 90 100 110 120Slide Area Standard mm 560 X 460 650 X 520 720 X 580 860 X 650 960 X 720Slide Area Optional mm 700 X 500 800 X 600 900 X 650 1000 X 700 1100 X 800Bolster Area mm 900 X 600 1000 X 680 1150 X 760 1250 X 840 1350 X 900

    Strokes per min.

    HG : High Speed Geared Series SG : Standard Geared Series

  • LINK MOTION CROSS SHAFT POWER PRESS - SLX SERIES

    STRAIGHT SIDE CROSS SHAFT POWER PRESS - SXP SERIES

    SLX : Fast approach / return speeds with reduced slide velocity

    during the working portion of the stroke, minimizingvibration and noise while extending tooling life

    Highly rigid frame with minimum deflection Speed slows down near bottom dead center

    SXP : Straight sided frame designed victually eliminates angular

    deflection, providing increased precision and reducingmaintenance cost of tools

    Rigid Frame duly straightened for achieving zero deflection

    MODEL SLX -110 SLX - 160 SLX - 200 SLX- 250

    Capacity Tonne 110 160 200 250

    Length of Stroke (D) mm 160 200 220 220

    Fixed Speed 50 40 35 30

    Variable Speed 35 - 60 30 - 50 25 - 45 25 - 40

    Tonnage Rating Point (BDC) mm 5 6 6 6

    Die Height (DH) mm 360 400 450 450

    Slide Adjustment mm 90 100 110 120

    Slide Area (PXG) mm 650 X 520 720 X 580 860 X 650 960 X 720

    Bolster Area (EXF) mm 1150 X 680 1250 X 760 1400 X 840 1450 X 900

    MODEL SXP-110 SXP-160 SXP-200 SXP-250 SXP-315 SXP-400 SXP-500Capacity Tonne 110 160 200 250 3 1 5 400 500

    Fixed Standard 125 160 200 200 200 250 250Adj. Optional 8-125 10-160 10-160 -- -- -- --

    Rating Point at 20 BDC 5 6.3 7 8 8 10 12Speed SPM 45 40 40 35 30 20 20

    Standard 600 x 550 700 x 650 700 x 650 800 x 750 850 x 800 900 x 850 900 x 850Optional 700 x 650 800 x 750 800 x 750 900 x 800 950 x 850 1000 x 900 1000 x 900Shank Dia 63 63 80 80 80 80 80Standard 800 x 700 900 x 800 900 x 800 1000 x 900 1050 x 900 1100 x 1000 1100 x 1000Optional 900 x 800 1000 x 900 1000 x 900 1100 x 1000 1150 x 1000 1200 x 1050 1200 x 1050Thickness 140 165 165 180 180 200 200Opening (Dia) 140 170 170 200 200 250 250

    SlideArea

    Stroke

    BolsterArea

    StrokesPer Minute

    SPM

  • DOUBLE COLUMN TWO POINT POWER PRESS - SDU SERIES

    SDU Series are designed for blanking, drawing, trimming, piercing,forming of relatively thick metal parts. Due to wide bolster area thepresses are suitable for automobile industry and white goodsindustry with high quality and precision.

    MODEL SDU - 200 SDU - 250 SDU - 315 SDU - 400 SDU - 500

    Capacity Tonne 200 250 315 400 500

    Fixed Stroke mm 200 200 250 300 300

    Rating Point mm 9 12 12 12 12

    Die Height mm 500 600 600 700 700

    Slide Area mm 1700 x 1100 1900 x 1100 2150 x 1200 2150 x 1200 2400 x 1400

    Bolster Area mm 1800 x 1200 2000 x 1200 2250 x 1300 2250 x 1300 2500 x 1500

    Hydraulic overload protection Extra long 8 points gibs Air counter balancer device Motorised lubrication with distributing monitor

  • HIGH SPEED PRECISION POWER PRESS - HSD SERIES

    Welded steel construction with maximum rigidity andlowest deflection

    Fabricated steel slide running in extra -long guides toensure perfect alignment

    Plunger guiding system permits the precise adjustmentof slide running clearances and also helps achieveparallelism and squareness of travel, thus improving tool life

    Combination clutch and brake with inter-locking of functionsand dual solenoid valve to ensure fail - safe operations

    Variable speed drive for wide range and quickselections of speed

    Motorised lubrication system, centrally controlled andmonitored, so that in case of any fault in the system themachine stops immediately

    Bearing temperature sensor is an standard feature. Thisprevents demage to major bearings by stoping machineif bearing temperature exceeds preset values

    MODEL HSD-125 HSD-200

    Capacity Tonne 125 200

    Stroke Fixed mm 30 30

    Speed Variable min / max 80 / 250 80 / 200

    Shut Height from Table to Slide face with Slide down adjustment mm 380 400

    Slide Area LR x FB 1200 x 600 1700 x 700

    Bolster Area LR x FB 1300 x 800 1800 x 900

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  • STRAIGHT SIDED DOUBLE COLUMN H FRAME

    SINGLE POINT CRANK UN-GEARED

    HIGH SPEED POWER PRESS - PSH SERIES

    MODEL PSH-1-40 PSH-1-63 PSH-1-110 PSH-2-40 PSH-2-80 PSH-2-125

    Capacity Tonne 40 63 110 40 80 125

    Fixed Stroke mm 30 40 40 25 40 40

    Fixed Spm 150 150 125 140 140 125

    Variable Spm 100~200 100 ~200 100~150 65~200 100~180 100 ~150

    Rating Point mm 1 1.3 1.5 1.3 1.3 1.5

    Die Height mm 300 300 350 300 300 350

    Slide Adjustment mm 60 70 90 60 60 70

    Slide Area mm 510 x 450 700 x 550 750 x 600 600 x 490 1000 x 550 1040 x 650

    Bolster Area mm 700 x 550 800 x 600 850 x 630 750 x 550 1200 x 650 1320 x 750

    Single Action, Single Point Suspension, H TypeStraight Sided Non Geared Press having Box typewelded Monolithic Frame Construction, Pneumaticallyoperated Clutch and Brake, Motorised CentralisedLubrication. Accuracy confirming to JIS Standards.

  • QUICK DIE CHANGE SYSTEM (QDCS)

    In order to save time for the die change and ensure the safety of theoperation, it is just in time to apply quick die change system.

    QDCS Consists of :

    Die Clamps for Upper Clamp 4 Nos.

    Die Clamps for Lower Clamp 4 Nos.

    Hydraulic Die Lifters 2 Nos.

    Air Driven Hydraulic Pump Unit 1 Nos.

    Die Arm 2 Nos.

    AIR DRIVEN HYDRAULICPUMP UNIT It has the function of inspection

    pressure and can be interlockedwith the machine.

    The movement between eachequipment will be pined downmutually in order to insure thesafety of operation.

    ELECTRONIC CONTROLOPERATION PANEL It is equipped with interlock

    control-switch of which its cableis interlocked the machine.

    It is equipped with onesafety-control device in which isfor preventing any wrongoperation.

    DIE CLAMP Replace the traditional

    method which used thescrew to fix the die.

    Use the T-slot of the plateto fix or fix directly on theplate.

    DIE LIFTER Model : DL, DB

    1. Hydraulic type2. lnstall in the T-slot or U-slot

    Model : DS1. Spring type2. Spread equally andinstall in the plate.

    ModeL : DLS1. Spring type2. Install in the T-slot or U-slot

    DIE ARM Can pull out and push in the

    die from the plate easily. There are 4 easy operative

    ways for the storage when it isnot used.

  • PRESS AUTOMATION ACCESSORIES

    Auto Leveller and Cradle2 in 1 CL SeriesRange :Width 150 mm - 300 mmThickness : 0.35 mm - 2.5 mm

    Uncoiler & Leveller2 in 1 SeriesRange :Width 200 mm - 800 mmThickness : 0.35 mm - 2.5 mm

    Pneumatic FeederAF SeriesRange :Feeding Width 50 mm - 450 mmMaterial Thickness : 0.5 mm - 3 mm

    Roll FeederRange :Feeding Width 100 mm - 700 mmMaterial Thickness : 0 - 3.5 mm

    Twin Decoiles and Sloop Straightenerfor HSD SeriesRange :Material Width 200 mm - 400 mmMax. Material Thickness : 0 - 1.6 mm

    Gear Change Cam FeederRange :Material Width 150 mm - 300 mmMaterial Thickness : 0.35 mm - 1.0 mm

  • SINGHAL POWER PRESSES PVT. LTD.

    SALES OFFICES

    CORP. OFFICE : 201-202, KARMA STAMBH INDUSTRIAL ESTATE, OPP. MTNL OFFICE, LBS MARG, VIKHROLI (W), MUMBAI-400 083

    TEL.: 67242000, 25784515 FAX : 91-22-25798809, 67969652 E-mail : [email protected] Web : www.sewpresses.com

    PLANT : NH 8B, OPP. FIELD MARSHAL SCHOOL, SHAPAR, DIST. RAJKOT TEL.: 02827-252358, 253381 FAX : 02827-253278

    PUNE :

    18, Soham Industrial Complex,

    Plot No. 318, Sector -10,

    Near Times of India, Bhosari, Chinchwad,

    Pune-411010 Tel.: 9619776951

    CHENNAI :

    143, Angappa Naicken Street,

    CHENNAI-600 001

    Tel.: 25221246

    Telefax : 044-25221245

    BENGALURU :

    603 - A, Mittal Tower, M. G. Road,

    BENGALURU-560 001

    Tel.: 25587728

    Telefax : 080-25594143

    FARIDABAD :

    53, 1st Floor,

    Neelam Flyover Market,

    FARIDABAD-121001

    Tel.: 0129-2420150

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