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Simple Performance Tests for Hot-Mix Asphalt Concrete Ramon Bonaquist, P.E. Chief Operating Officer Advanced Asphalt Technologies, LLC Northeast Asphalt User/Producer Group October 18, 2001

Simple Performance Tests for Hot-Mix Asphalt Concrete · Simple Performance Tests for Hot-Mix Asphalt Concrete Ramon Bonaquist, P.E. Chief Operating Officer Advanced Asphalt Technologies,

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Simple Performance Testsfor

Hot-Mix Asphalt ConcreteRamon Bonaquist, P.E.Chief Operating Officer

Advanced Asphalt Technologies, LLC

Northeast Asphalt User/Producer Group October 18, 2001

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

What Is It?

Test That Indicates How Mix Will Perform– Rutting– Cracking

1. Identify Inferior Mixes2. QC/QA Operations3. Structural Design

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Lots of Possibilities

• Gyratory Compactor• Rut Testers

– Asphalt Pavement Analyzer– Hamburg

• Fundamental Tests– Uniaxial/Triaxial– Shear – Indirect Tensile

• Many Show Promising Correlation With Pavement Performance Using Limited Data Sets

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

NCHRP/FHWA Research

• To Recommend a Fundamental Based but Simple Performance Test(s) to Support of the Superpave Volumetric Mix Design Procedure

• Started 1997 FHWA Leadership• Moved to NCHRP in Late 1998• Continue Through 2002

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Simple Performance Test Requirements• Absolute Requirements of Test

– Compliment Superpave Volumetric Design– Use Gyratory Compacted Specimens– High Correlation to Rutting/Fracture– Identify Inferior Mixes

• Preferred Requirements of Test– Tied to Structural Design – Adaptable to QC/QA

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Approach

? Identify Existing Test Methods?Correlation Study

– Relate Test Parameters to Observed Performance– Well Documented Experimental Sections

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Sites for Correlation Study

MnRoad

WesTrack FHWA-ALF

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

ALF: Rut Depth vs. E*max/sin? @ 130 °F (54.4 °C)

Se/Sy = 0.35R2=0.90

0

10

20

30

40

50

60

0 0.05 0.1 0.15 0.2 0.25

E*max/sin? (10^6 psi)

Rut

Dep

th @

10,

000

Pas

ses

(mm

)

5 - AC-10

7 - Styrelf

8 - Novophalt

9 - AC-5

10 - AC-20

11 - Base AC-5

12 - Base AC-20

Unconfined -- Linear Range

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Approach

? Identify Existing Test Methods?Correlation Study

– Relate Test Parameters to Observed Performance– Well Documented Experimental Sections

? Select Candidate Tests

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Candidate Tests

• Dynamic Modulus– Rutting– Cracking

• Creep Test– Rutting

• Repeated Load Test– Rutting

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Approach

?Develop Guidelines/Criteria? Validate?Development Equipment Specifications• Procure/Evaluate First Article Equipment

NCHRP 9-19

NCHRP 9-29

? Identify Existing Test Methods?Correlation Study

– Relate Test Parameters to Observed Performance– Well Documented Experimental Sections

? Select Candidate Tests

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Dynamic Modulus Test

0

0*??

?E

Stress

Strain

Time

• Rutting– Min |E*| at High Temp

• Fatigue Cracking– Max |E*| at Intermediate Temp

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Creep Flow Time Test

ST

RA

IN

Flow Time

TIMES

TR

ES

S

• Rutting– Min FT at High Temp

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Repeated Load Permanent Deformation Test

ST

RA

IN

Flow Number

• Rutting– Min FN at High Temp

TIMES

TR

ES

S

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Advantages

• Dynamic Modulus– Used For Structural Design in 2002 Design Guide– Addresses Rutting and Cracking – Optimization

• Creep– Simple Test Equipment– Minimal Training

• Repeated Load– Potentially Best Simulation of Actual Loading

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Disadvantage

• Specimen Size– 100 mm Diameter by 150 mm High– Smooth Parallel Ends (Sawed)

• Sawed and Cored From Over-Height Gyratory Specimens– Some SGC Can Not Produce Tall

Specimens

• Needed to Ensure Fundamental Properties

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Equipment Specifications

• Automated Specimen Fabrication Equipment• Creep / Flow Time Test• Repeated Load / Flow Number Test• Dynamic Modulus Test

• Encourage Innovation by Manufacturers– User Friendliness– Reliability– Cost

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Specification Development

Draft Equipment SpecsCost Estimate

Manufacturer’s Review

First Article Equipment SpecsRevised Estimate

User’s Workshop Ideas

Research Test Protocols

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Work In Progress

• Finalize Criteria For Acceptable Performance– Early 2002

• Validate Criteria– Data From Field Sections– July 2002

• Procure First Article Equipment– July 2002

• Evaluate First Article Equipment– January 2003

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Summary

• Many Tests Show Promising Correlation With Pavement Performance

• NCHRP / FHWA Research Very Extensive– 1997 to 2003– Initial Evaluation of Over a Dozen Tests Using Data

From Three Experimental Sites– Three Candidate Tests Recommended For Validation– Currently Undergoing Validation Using Data From Field

Sites

Advanced Asphalt Technologies, LLC

“Engineering Services for the Asphalt Industry”

Northeast Asphalt User/Producer Group

Summary

• Detailed Equipment Specifications– Input From Users and Manufacturers– Routine Laboratory Use

• Inconvenient Specimen Geometry – 100 mm Diameter by 150 mm High– Automated Specimen Fabrication Equipment

Questions ?

Northeast Asphalt User/Producer Group October 18, 2001