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Simple Performance Testsfor
Hot-Mix Asphalt ConcreteRamon Bonaquist, P.E.Chief Operating Officer
Advanced Asphalt Technologies, LLC
Northeast Asphalt User/Producer Group October 18, 2001
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
What Is It?
Test That Indicates How Mix Will Perform– Rutting– Cracking
1. Identify Inferior Mixes2. QC/QA Operations3. Structural Design
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Lots of Possibilities
• Gyratory Compactor• Rut Testers
– Asphalt Pavement Analyzer– Hamburg
• Fundamental Tests– Uniaxial/Triaxial– Shear – Indirect Tensile
• Many Show Promising Correlation With Pavement Performance Using Limited Data Sets
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
NCHRP/FHWA Research
• To Recommend a Fundamental Based but Simple Performance Test(s) to Support of the Superpave Volumetric Mix Design Procedure
• Started 1997 FHWA Leadership• Moved to NCHRP in Late 1998• Continue Through 2002
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Simple Performance Test Requirements• Absolute Requirements of Test
– Compliment Superpave Volumetric Design– Use Gyratory Compacted Specimens– High Correlation to Rutting/Fracture– Identify Inferior Mixes
• Preferred Requirements of Test– Tied to Structural Design – Adaptable to QC/QA
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Approach
? Identify Existing Test Methods?Correlation Study
– Relate Test Parameters to Observed Performance– Well Documented Experimental Sections
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Sites for Correlation Study
MnRoad
WesTrack FHWA-ALF
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
ALF: Rut Depth vs. E*max/sin? @ 130 °F (54.4 °C)
Se/Sy = 0.35R2=0.90
0
10
20
30
40
50
60
0 0.05 0.1 0.15 0.2 0.25
E*max/sin? (10^6 psi)
Rut
Dep
th @
10,
000
Pas
ses
(mm
)
5 - AC-10
7 - Styrelf
8 - Novophalt
9 - AC-5
10 - AC-20
11 - Base AC-5
12 - Base AC-20
Unconfined -- Linear Range
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Approach
? Identify Existing Test Methods?Correlation Study
– Relate Test Parameters to Observed Performance– Well Documented Experimental Sections
? Select Candidate Tests
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Candidate Tests
• Dynamic Modulus– Rutting– Cracking
• Creep Test– Rutting
• Repeated Load Test– Rutting
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Approach
?Develop Guidelines/Criteria? Validate?Development Equipment Specifications• Procure/Evaluate First Article Equipment
NCHRP 9-19
NCHRP 9-29
? Identify Existing Test Methods?Correlation Study
– Relate Test Parameters to Observed Performance– Well Documented Experimental Sections
? Select Candidate Tests
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Dynamic Modulus Test
0
0*??
?E
Stress
Strain
Time
• Rutting– Min |E*| at High Temp
• Fatigue Cracking– Max |E*| at Intermediate Temp
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Creep Flow Time Test
ST
RA
IN
Flow Time
TIMES
TR
ES
S
• Rutting– Min FT at High Temp
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Repeated Load Permanent Deformation Test
ST
RA
IN
Flow Number
• Rutting– Min FN at High Temp
TIMES
TR
ES
S
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Advantages
• Dynamic Modulus– Used For Structural Design in 2002 Design Guide– Addresses Rutting and Cracking – Optimization
• Creep– Simple Test Equipment– Minimal Training
• Repeated Load– Potentially Best Simulation of Actual Loading
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Disadvantage
• Specimen Size– 100 mm Diameter by 150 mm High– Smooth Parallel Ends (Sawed)
• Sawed and Cored From Over-Height Gyratory Specimens– Some SGC Can Not Produce Tall
Specimens
• Needed to Ensure Fundamental Properties
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Equipment Specifications
• Automated Specimen Fabrication Equipment• Creep / Flow Time Test• Repeated Load / Flow Number Test• Dynamic Modulus Test
• Encourage Innovation by Manufacturers– User Friendliness– Reliability– Cost
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Specification Development
Draft Equipment SpecsCost Estimate
Manufacturer’s Review
First Article Equipment SpecsRevised Estimate
User’s Workshop Ideas
Research Test Protocols
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Work In Progress
• Finalize Criteria For Acceptable Performance– Early 2002
• Validate Criteria– Data From Field Sections– July 2002
• Procure First Article Equipment– July 2002
• Evaluate First Article Equipment– January 2003
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Summary
• Many Tests Show Promising Correlation With Pavement Performance
• NCHRP / FHWA Research Very Extensive– 1997 to 2003– Initial Evaluation of Over a Dozen Tests Using Data
From Three Experimental Sites– Three Candidate Tests Recommended For Validation– Currently Undergoing Validation Using Data From Field
Sites
Advanced Asphalt Technologies, LLC
“Engineering Services for the Asphalt Industry”
Northeast Asphalt User/Producer Group
Summary
• Detailed Equipment Specifications– Input From Users and Manufacturers– Routine Laboratory Use
• Inconvenient Specimen Geometry – 100 mm Diameter by 150 mm High– Automated Specimen Fabrication Equipment