Si-B ... The Roboshot is an advanced and extremely versatile all-electric toggle-type injection molding

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  • S P E C I F I C A T I O N S

    F E A T U R I N G A R T I F I C I A L I N T E L L I G E N C E (Ai) T E C H N O L O G I E S

    AL L EL E C T R I C

    IN J E C T I O N

    MO L D I N G

    MA C H I N E S

    Si-B17

    Si-B33

    Si-B55

    Si-B110

    Si-B165

    Si-B330

  • D E S I G N A D V A N T A G E S

    • 100% Digital CNC Control for Injection Molding • Windows™ CE function • Real Time Melt (RTM) Pressure Trace Technology with

    Artificial Intelligence (AI) Editing Features • Pressure Profile Editing Function via Artificial Intelligence (AI) • Artificial Intelligent (AI) Screw Recovery Function • Artificial Intelligent (AI) 3-Step Mold Protect Based on Motor Load • Artificial Intelligent (AI) Ejector Protect Based on Motor Load • Ethernet Card for LAN Networking Capability • Energy efficient AC servo motors with digital control • Multi-barrel/screw selection • Auto Synchronized Barrel/Nozzle Heat-up with Auto PID tuning • Minimized machine footprint • Rigid base design • Repeatability to +/-0.0004 • FEA toggle designed for rigidity and efficient clamp kinematics • 60-85% lower power usage than typical hydraulic machines • Oil free operation • Ring gear driven die adjustment • Advanced barrel/screw designs • Tri-directional part removal • Precision ground ball screws • Expanded machine cover design with space for auxiliaries • Advanced 64 bit, MMx, Series 180 iS, Fanuc controller • Processor pressure/position/velocity scan time of 0.1 millisecond • Advanced melt pressure control • Selectable Auto soft pressure transfer • Full level machine diagnostics • Intelligent Digital Signal Processing (D.S.P.) for State of the Art

    motor motion control

    S T A N D A R D F E A T U R E S C O N T R O L • Advanced 64 bit, MMx, RISC, Series 180 iS, Fanuc Controller • Windows™ CE function • 12.1” Color Graphic Active LCD Display • Touch Screen/Push Button Operation • Interactive Data Entry Menus • Operator screen menu customizing capability • 30 mold storage with 4 pressure curves • Flash Memory Storage for Mold files and Operator Screens.

    Note: Memory Card is Optional • Real Time Melt (RTM) Pressure Trace Technology with

    Artificial Intelligence (AI) Editing Features • Pressure Profile Editing Function via Artificial Intelligence (AI) • Artificial Intelligent (AI) Screw Recovery Function • Artificial Intelligent (AI) 3-Step Mold Protect Based on Motor Load • Artificial Intelligent (AI) Ejector Protect Based on Motor Load • Screen Print Capability in Color to Printer or Flash Memory Card • USB port for H-P 940C printer • Operator Selection of Machine Sequence • Automatic Shutdown Sequence • High Speed Scan Rate 0.1ms using AI Pressure Control Board • Calendar/Scheduling function • Continuous Process Monitoring System with Alarms • One Hundred (100) Cycle History Plotting (+26 variables) • 6,000 Continuous Data Collection and Analysis. Included are Histogram,

    Trending, SPC calculations and Variable relationship analysis. • High Speed Plotting of Injection Pressure, Velocity, Time and Position with

    Oscilloscope Viewing Function. • Digital setting of all functions • Alphanumeric Mold File Name Entry

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    T h e R o b o s h o t i s a n a d v a n c e d a n d e x t r e m e l y v e r s a t i l e a l l - e l e c t r i c t o g g l e - t y p e i n j e c t i o n m o l d i n g m a c h i n e , f e a t u r i n g A r t i f i c i a l I n t e l l i g e n c e ( A i ) t e c h n o l o g i e s .

    Developed jointly by Milacron and Fanuc, the machine features the latest IMM technology for fully automatic, electric, quiet,

    clean operation – plus Artificial Intelligence (Ai) processing capabilities. There are no hydraulics, no oil used for either

    mechanical operation or lubrication. High-power / Low Inertia FANUC AC servo motors provide consistent high injection

    pressure, in highest speed ranges, for precision specialty molding applications. Energy savings up to 85% is provided through

    advanced technology. The machine features newly expanded capability 64 bit MMx microprocessor based controls.

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    • Complete self diagnostics • Production Management • Digital servo motor control • Closed loop of all functions

    I N J E C T I O N • Digital Indication of Screw Speed, Position & Decompression • High Speed Scan Rate 0.1ms using AI Pressure Control Board • Shot Size accuracy/repeatability of +/- 0.0004” • Standard High Speed Acceleration Rates with Optional Increased

    Rate/Pressure Package • Real Time Melt (RTM) Pressure Trace Technology with Artificial Intelligence (AI)

    Editing Features • Pressure Profile Editing Function via Artificial Intelligence (AI) • Artificial Intelligent (AI) Screw Recovery Function • Ten (10) Step Velocity Control Injection with Multi/Single Pressure Limit capability • Six (6) Step Packing Pressure Control • Six (6) Step Back Pressure and Extruder RPM Control • V-P Transfer based on Time, Position and Pressure • Selectable Auto soft pressure transfer • 5 Stage Automatic Purge Sequence with 3 Digital Outputs • Sprue Break with Selectable Delay and Distance • Injection Start Delay Timer • Freely Adjustable Decel/Accel Rate on Velocity • Auto Synchronized Barrel/Nozzle Heat-up with Auto PID tuning • High precision temperature control (0.1°F) • Cold screw start prevention • Max. Pack velocity control • Adjustable temperature alarms on each zone • Precise injection velocity control • Thermocouple fault monitoring • Multi-Screw decompression • Extruder start delay function • Adjustable increased nozzle touch force

    C L A M P • Artificial Intelligent (AI) 3-Step Mold Protect Based on Motor Load • Artificial Intelligent (AI) Ejector Protect Based on Motor Load • Advanced 10 point toggle design • Automatic Die Height Adjustment • Four (4) Stage Clamp Close Speed Control • Three (3) Stage Clamp Open Speed Control • +/-0.0004” Repeatability of Clamp/Eject Functions • Digital Clamp/Eject Position Indication • Adjustable Eject Speeds/Positions During Clamp Opening • Multi Sequence Eject Operation • Full Centralized Automatic Grease Lubrication with Separate Frequency for

    Injection & Clamp • Rigid cast platens

    • Hardened steel toggle pins with oil-less bushings • Platen Skate-type supports • Full access connection to center eject (55 ton and up)

    M O T O R S A N D C O N T R O L S • Scan time control of 0.1 millisecond • High-power / Low Inertia FANUC AC servo motors • High Energy Efficient FANUC Alpha Series Servo Motor Drives • High resolution pulse encoders

    G E N E R A L • Pre-drilled robot mounting • USB Printer interface • Resetable cycle counter • Machine hour meter • Vibration Free Leveling Pads • Fuse and Tool Kit included • Low power requirements \ Clean operation • Lower utility bills • Low noise emission • Ideal for clean room and high precision molding applications • Full Centralized Automatic Grease Lubrication with Separate Frequency

    for Injection & Clamp • Redundant safety micro switches • Reduced machine footprint and lowered machine height • SPI Robot interface • SPI Core sequencing • Batch/Lot container function

    A V A I L A B L E O P T I O N S • High Speed injection (most injection units) • 3 stage independent air eject • Ejector pulse skip function • Mold 24i Computer interface • Last Data Change Log with 12 Operator I.D. Security Code Access • Pre-Inject software • Coining Software • Heater band failure detection • 230 / 110 VAC outlet receptacles • Flash Memory card for external mold storage and Data Acquisition Collection • Corrosion/wear barrel and screw • Multiple pressure monitoring with alarm bands • Extruder torque monitoring • Independent clamp/eject/injection operation • Multi-language capability • Special Application barrels & screws • Thermoset packages (T/S) • Liquid Silicone packages (LIM)

  • INJECTION UNIT SPECIFICATIONS English A B C Metric A B C

    Inj. Capacity, Max. GPPS oz. .20 0.37 0.47 Grams 6 11 13 Theoretical Disp. in3 .38 0.69 0.87 cm3 6.2 11.3 14.3 Max. Inj. Press. Note 1 psi 35,550 35,550 32,706 bar 2,452 2,452 2,256 Max. Inj. Rate Note 1 in3/sec 4.9 6.4 8.2 cm3/sec 81 106 134 Max. Pack Press Note 1 psi 35,550 32,706 27,018 bar 2,452 2,158 1,667 Screw Stroke in 1.57 2.20 2.20 mm 40 56 56 Screw Dia. in 0.55 0.63 0.71 mm 14 16 18 Screw L/D Ratio 20:1 20:1 20:1 20:1 20:1 20:1 Screw Performance Screw Speed, Max. rpm 450 450 450 rpm 450 450 450 Nozzle Touch Force. tons 0.33 0.33 0.33 Tonf 0.3 0.3 0.3 Barrel Heat Control Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 3/1 3/1 Total Heat Capacity kw 2.4 2.8 3.1 kw 2.4 2.8 3.1

    CLAMP UNIT SPECIFICATIONS English Metric

    Tonnage tons 17 Tonf 15 Maximum Daylight in 16.54 mm 420 Max./Min. Mold Height in 10.24/5.12 mm 260/130 Max. Clamp Stroke in 6.30 mm 160 Clamp Speed

    Dry Cycle Time Note 2 sec 0.96 sec 0.96 Platen Size in 13.0x13.0 mm 330x330 Tie Bar Spacing in 9.25x9.25 mm 235x235 Tie Rod Diameter in 1.57 mm 40 Ejector Stroke in 1.97 mm 50 Max. Ejector Force tons 0.77 Tonf 0.7

    MACHINE SPECIFICATIONS Dimensions Overall English Metric

    Length in 92 mm 2,335 Width in 27.6 mm 702 Height in 66 mm 1,671 Shipping Weight (Est.) lbs 2,860 Kg 1,300 Electric Specifications Input Power Source 220 VAC +/- 10% 3Ph 60Hz or 200 VAC +/- 10% 50Hz

    Machine kVA 8.1 External Outlet kVA 20 Max. Total Capacity kVA 28.1

    Main Breaker Size Standard Amp 30 Optional Note 3 Amp 100 W