13
N. Besfin B. Ozgiiclii S. Peker Shear-dependent rheological properties of starch/bentonite composite gels Received: 12 August 1996 Accepted: 7 January 1997 N. Besfin ' B. Ozgi.iclfi Prof. Dr. S. Peker ([~) Ege University Department of Chemical Engineering 35100 Bornova Izmir, Turkey Abstract Rheological properties of starch/bentonite gels (5.3-8.2% solids, 0 100% starch) were investi- gated at shear rates 0.0083-0.33 s- 1 (Brookfield viscometer). Prior to these measurements the strain introduced during preparation of the gel was kept as low as possible. Under these conditions six different types of structural units could be identified in the gel: bentonite particles associated in a band-type structure; bands coated with starch polymers; bundles of bands interlaced and enveloped by starch polymers (strands); individual bentonite platelets dispersed in a polymer matrix; starch polymer networks; and swollen granules. A power-law model was fitted to the experimental viscosity data:/Lapp ~--- KT, 1. In all cases n was found to be less than 0.5. Its value decreased with the ability of the structural components to reorient under applied shear. K was found to be proportional to the compaction and/or entangle- ment of the structural units. These trends in K and n were further confirmed by the index of thixotropy (IT) and complex modulus of shear elasticity (G*) measurements. Key words Bentonite - starch rheology - viscosity - thixotropy - amylogram Introduction The rheological behavior of bentonite/polymer gels is of special interest in cosmetics and surface coatings. Struc- ture of these gels was reported in a previous paper [1]. The bentonite has a Na/Ca ratio of 1.046 in the pristine state and 1.76 after purification by sedimentation. The corn starch used contained 25% (w/w) amylose and 75% amylopectin. In the absence of starch, bentonite forms predominantly band-type structures. The framework of the starch gels is formed of fully swollen granules linked by hydrogen bonds. Crystalline domains within the granules are relatively stable: the granules are difficult to disperse into random polymer coils. Amylose forms helical struc- tures even in the gel phase outside of the granules. At low solids/water and starch/bentonite ratios the granules are completely disintegrated. It was found that the presence of bentonite promoted leaching of polymers from the gran- ules (gellation). On the other hand, the presence of the starch polymers favored lamination of the montmorillon- ite bands. The different structures are shown in Fig. 1. Increasing water contents decrease the compactness of these structures, promotes gellation of granules and makes the montmorillonite bands as well as the remnants of the starch granules more fragile. The behavior of these gels under applied shear stresses and strains are of particular interest in cosmetic and sur- face coating applications. In the literature, rheological properties of starches are investigated in relation with the structural transformations brought about by heat transfer during cooking [-2-5]. Therefore, special instruments

Shear-Dependent Rheological Properties

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Page 1: Shear-Dependent Rheological Properties

N. Besfin B. Ozgiiclii S. Peker

Shear-dependent rheological properties of starch/bentonite composite gels

Received: 12 August 1996 Accepted: 7 January 1997

N. Besfin ' B. Ozgi.iclfi Prof. Dr. S. Peker ([~) Ege University Department of Chemical Engineering 35100 Bornova Izmir, Turkey

Abstract Rheological properties of starch/bentonite gels (5.3-8.2% solids, 0 100% starch) were investi- gated at shear rates 0.0083-0.33 s- 1 (Brookfield viscometer). Pr ior to these measurements the strain introduced during preparation of the gel was kept as low as possible. Under these conditions six different types of structural units could be identified in the gel: bentonite particles associated in a band-type structure; bands coated with starch polymers; bundles of bands interlaced and enveloped by starch polymers (strands); individual bentonite platelets dispersed in a polymer matrix; starch polymer networks; and swollen granules.

A power-law model was fitted to the experimental viscosity data:/Lapp ~ - - -

KT, 1. In all cases n was found to be less than 0.5. Its value decreased with the ability of the structural components to reorient under applied shear. K was found to be propor t ional to the compact ion and/or entangle- ment of the structural units. These trends in K and n were further confirmed by the index of th ixotropy (IT) and complex modulus of shear elasticity (G*) measurements.

Key words Bentonite - starch rheology - viscosity - th ixotropy - amylogram

Introduction

The rheological behavior of bentonite/polymer gels is of special interest in cosmetics and surface coatings. Struc- ture of these gels was reported in a previous paper [1]. The bentonite has a Na /Ca ratio of 1.046 in the pristine state and 1.76 after purification by sedimentation. The corn starch used contained 25% (w/w) amylose and 75% amylopectin. In the absence of starch, bentonite forms predominantly band-type structures. The framework of the starch gels is formed of fully swollen granules linked by hydrogen bonds. Crystalline domains within the granules are relatively stable: the granules are difficult to disperse into random polymer coils. Amylose forms helical struc- tures even in the gel phase outside of the granules. At low

solids/water and starch/bentonite ratios the granules are completely disintegrated. It was found that the presence of bentonite promoted leaching of polymers from the gran- ules (gellation). On the other hand, the presence of the starch polymers favored laminat ion of the montmori l lon- ite bands. The different structures are shown in Fig. 1. Increasing water contents decrease the compactness of these structures, promotes gellation of granules and makes the montmori l loni te bands as well as the remnants of the starch granules more fragile.

The behavior of these gels under applied shear stresses and strains are of particular interest in cosmetic and sur- face coating applications. In the literature, rheological properties of starches are investigated in relation with the structural t ransformations brought about by heat transfer during cooking [-2-5]. Therefore, special instruments

Page 2: Shear-Dependent Rheological Properties

568 Colloid & Polymer Science, Vol. 275, No. 6 (1997) �9 Steinkopff Verlag 1997

Fig. 1 Possible structures of bentonite/starch gels: (a) pure bentonite gel; (b) montmorillonite bands coated with starch polymers (at 1(~20% starch); (c) montmorillonite bands forming strands with starch polymers (50%); (d) montmorillonite platelets dispersed in starch polymers and granules (80%); (e) granular structure of pure starch gels

adapted to condit ions during cooking are used for the measurement of viscosity. One of these, the "viscoamylo- graph", is universally used to measure the viscosity during the gelatinization of starch. It is a modified form of rotavis- cosimeter with a sensor/stirrer consisting of seven pins instead of a cylinder. Because of the complex geometry of the sensor, the measured viscosity in terms of Brabender Units (BU) cannot be correlated with the viscosity meas- ured in a rotat ional viscometer with a well-defined cylin- drical sensor, especially with power-law fluids. The stirrer rotates with 75 rpm. Generally, 6.6% (w/w) starch solu- tions in water are used in the tests. The content of the bowl is heated at a rate of 1.5 ~ so the viscosity is recorded simultaneously as a function of time and temperature. A typical Brabender amylograph [-6] is given in Fig. 2.

O: Heat ing of the mixture is started at a rate of 1.5 ~ with stirring at 75 rpm.

A: Gelat inizat ion by swelling of granules has ad- vanced to a considerable extent to cause a measur- able increase in viscosity.

B: Max imum viscosity is reached when the granules are fully swollen.

C-D: Disintegration of granules and leaching out of amylose and amylopectin cause a decrease in viscosity. If these polymers are cross-linked, as

in modified starches, the viscosity rises above that of fully swollen state at point B.

D-E: Setting of a stable gel (retrogradation) on cool- ing to 50~ Natural starches show a greater viscosity increase than cross-linked starches.

F: The final viscosity indicates the stability of the fully gelatinized starch.

In the fully swollen state natural corn starch (6.6% in water) shows a maximum viscosity of 400-500 BU at 62-72 ~ Its viscosity decreases slightly during digestion at 95 ~ due to the disintegration of the granules.

Bentonites have long been known to exhibit Bingham plastic behavior [-7], showing at high shear rates the be- havior of a Newtonian fluid. So the rheological behavior of bentonite dispersions was investigated after homogeniz- ation [-8]-[-10]. Bingham yield stress values rB were found by extrapolating the linear section of the flow curve to

9 = 0 . In 1989, Cameron [11] showed that for power-law

fluids with a low viscosity index such as clay suspensions and polymer gels, the observation of apparent slip may result from a change of fluid properties under high shear. When large shear stress gradients are applied, the fluids are assumed to flow in layers, the index of viscosity n de- creasing with an increase in the shear stress. Based on this

Page 3: Shear-Dependent Rheological Properties

N. Besfin et al. 569 Rheological properties of starch/bentonite composite gels

Tempemt ure(~ )

r n v

m o U3

i

5 * 1.5~ l m i n 95 constant

B

i

915 - 1.5 ~ l m m I I I

I I I I I I I l 1

Io 5 I =cons tan t

F

time ( min )

Fig. 2 A typical viscosity curve for starch gels obtained in a Brabender amylograph

,0~

model Barnes and Carnali [,12] showed for Veegum PRO clay suspensions that what has hitherto been considered as a yield stress is actually a decrease in viscosity by an order of magnitude in a very narrow range of applied stress. This sudden change in viscosity was attr ibuted to thixotropic structural variations taking place within the fluid under stress and was identified with the yield stress.

The rheological behavior of bentonite/starch gels with such structural variations as discussed in the previous paper could not be expected to be fitted by a single model. Nevertheless, to moni tor the effect of the structural changes, the most versatile model, the Oswald-de Waele or power law was tested:

z = #~7, (1)

~ / e = K7"- 1 . (2)

E x p e r i m e n t a l

Materials

Bentonite with a Na /Ca ratio of 1.06 was obtained from SAMAS A.S. The bentonite was purified from silica and hematite by sedimentation [-1]. The Na/Ca ratio in the purified bentonite was 1.76. Edible corn starch consisting of 25% amylose and 75% amylopectin was bought from Piyale A.S.

Experimental design

Employment of high shear rates to maintain experimental reproducibility would destroy the characteristic conforma-

tion and resultant shear behavior. On the other hand, unavoidable experimental errors could be in t roduced by inhomogenieties in the gel structure, when low strains only are applied during the preparat ion of the gels. To differen- tiate between both effects, experimental design methods E13] were used and the central composite rotatable design method of Box and Hunter [14] was chosen as the most suitable.

In the central composite design method, the two vari- ables are designated on the x- and y-axes (Fig. 3). The z-axis normal to this plane represents the response ob- tained in the experiments. The following procedure is used in making the design:

1) The limits of the variables on the x (% starch in the solids) and y (% solids in the gel) axes are determined.

2) A central point in the plane of the variables is chosen.

3) These variables are converted into dimension- less forms (x = X1, y = X2) by suitable mathematical rearrangements:

X1 = {(% starch)-(% starch at center)}/{Half of the total variat ion in % starch},

Xa = {(% starch)-50}/50, (3)

X2 = {(ml water in the gel)-(ml, water used in center point)}/(Half of the total difference between the water contents)

= {(ml water in the gel)-700}/140. (4)

X2 actually represents the percentage of the solids. But the total amount of solids was fixed at 50 g in the preparat ion of the gels during the experiments. So the solids content was expressed in terms of the dilution of the gel in the

Page 4: Shear-Dependent Rheological Properties

570 Colloid & Polymer Science, Vol. 275, No. 6 (1997) �9 SteinkopffVerlag 1997

%solids X 2

5.3 -42 I j~ -~o . - -~ ._ t~ , j

59 1 k

/ , / ' \

\ /

6.6 0 E "F F 1

/I i\, /'~ ' \ //

\ /

7.7-I G ~ m 8.2 -'42 t2 - - ~ ] - - / r

X 1 -1.67 -42 -1 0 1 -42 1.67

%starch 0 10 20 50 80 90 100

Fig. 3 Layout of the experimental design

non-dimensional form, X2. Zero level of solids content (X2 = y) was set at the level employed in the viscoamylo- graph (6.6% solids or 700 ml water). The upper limit was set at 5.3% (840 ml water), below which bentonite gels show Newtonian behavior. Once the radius of the circle was determined with these limits, the lower level was automatically set at 8.2% (560 ml water). The natural midpoint of starch is 50% on the x = X1 axis.

4) Eight experimental points at a distance of x/2 (in dimensionless terms) are located at the points (1, 1), ( - -1 ,1 ) , ( - - 1 , - - 1 ) , ( 1 , - - 1 ) , (2,0), (0,2), ( - 2 , 0 ) and (0, -- 2) on a circle with center at (0, 0). The final design form is given in Fig. 3 as the dot ted circle.

5) Experiments are performed at these eight points and at the central point (0, 0) to determine experimental errors. In addition to this basic design format, extra experi- mental points were added on a square in which the design circle was inscribed to be able to treat the data paramet- rically on conventional graphs.

Amylograph measurements

Standard procedures were followed in the experiments with the amylograph (6): 35 g (dry basis) of corn starch or s tarch/bentonite mixture were dispersed in 500ml of water. With cooling or heating coils the initial temperature of the dispersion in the amylograph is adjusted to 25 ~ The dispersion is stirred with 75 rpm while being heated to 50 ~ The viscosity, in terms of Brabender Units (BU), is still zero. After equilibration at 50~ the dispersion is

heated with 1.5 ~ under stirring and the viscosity is recorded continuously. The dispersion is held at 95 ~ for 30min, then is cooled with 1.5~ down to 50~ where it is held constant for another 30 min for completion of gellation.

Measurements of rheological properties

The gels were kept at 25 ~ for 24 h before any measure- ments were made. They were directly poured into 600 ml beakers where the viscosity was measured with the Brook- field spindle. In this way strains and stresses introduced into the gel before measurements were minimized, and the viscosities reflected the true structure of the gel. For this reason, Brookfield viscometer was preferred over other types of rotaviscometers because of the small dimensions of the spindles which did not cause excessive strains during placement into position.

The viscosities were measured at 0.5, 1, 2.5, 5, 10 and 20 rpm. Measurement at a given stirring rate was con- tinued until viscosity was constant. The stirring rate was then increased to a larger value. After reaching 20 rpm it was decreased in steps to 0.5 rpm to complete one cycle. #o.5 denotes the viscosity at the beginning of the measure- ment at 0.5 rpm. Generally, viscosity decreased with time, thus #~q.5 denotes the equilibrium value of the viscosity at 0.5 rpm. The value of the viscosity, at the end of one cycle was denoted as P~.5-

Results

The viscosity measurements in the Brabender viscoamylo- graph are given in Fig. 4. The original coordinate system on the recorder paper was transferred to rectangular coor- dinate system used in Fig. 4, by coinciding with respect to time, the first peaks giving the maximum viscosity in gellation regardless of the temperature at which it occur- red. The main points in these plots are summarized in Table 1.

According to the literature (6), gelatinization (swelling) temperature ranges from 62 ~ to 72 ~ and the maximum viscosity is given as 400-500 BU. The maximum viscosity is related to the extent of amylose leached. The swelling temperature is related to the amylose/amylopectin ratio. Since amylose forms crystalline domaines and amylopec- tin does not, the greater the amylose fraction the higher is the swelling temperature. Our data (in Table 1 of the previous paper) show that the amylose molecules used in this work have larger average molecular weights than given in the literature. A consequence is that the granules cannot swell (expand) considerably and amylose cannot

Page 5: Shear-Dependent Rheological Properties

N. BesLin et al. 571 Rheological properties of starch/bentonite composite gels

700

600

500-

g ~ 400

Z

8 30o. u m

200- X �9

o

100- X

iko, 0 Z 10

o 100 ~ s ta rch

�9 80 ~ s ta rch

X 50 ~ s t a r c h

�9 20 ~ s t a r c h

X

X

X

X �9 X

x X X x x

X

�9 X O ~ o 0 - � 9 1 4 9 o �9 �9 �9 �9 �9 �9 �9 �9 �9 �9 �9 �9 0 o 0 0 0 0 0 0 0 o 0

X �9

114 ' 212 3 0 ' 318 ' ~6

�9 & � 9 �9 & & & �9

x X X X X X X X

8 �9 0 ~ O �9 ~

0 0 0 0 0

�9 0 & & & , l ~ 0

�9 0 o X

o X

O X X O X

54 62 l 710

Fig. 4 Viscosity of bentonite/starch gels obtained with a Brabender Viscoamylograph

xXX xg<x

0

0 Q

0 �9

Q

0 0

0

T i m e ( r a i n )

easily diffuse out of them. One should distinguish between swelling and gelatinization temperature: Swelling temper- ature is the lowest t empera tu re at which the viscosity increases. Gellat ion tempera ture is the temperature where the viscosity reaches the m a x i m u m value. The values of both temperatures are given in Table 1.

F rom the amylograph measurements, the following conclusions are drawn:

1) The swelling t empera tu re decreases with a decrease in the starch content because the bentonite bands facilitate

the leaching out of the polymers; in addition, they suppor t the starch granules (see previous paper) (1).

2) The m a x i m u m viscosity decreases with the s tarch content because the concent ra t ion of the po lymers in the gel decreases.

3) The gellation t empera tu re decreases with an in- crease in the bentonite content because montmor i l lon i t e facilitate swelling and disintegrat ion of the granules.

4) The viscosity decrease during gellation in pure starch indicates the fragility of the granules. In the pres- ence of 20% bentonite the fragility is reduced, and there is

Table ! Results of viscoamy- lograph measurements % starch in the solids

Swelling temperature T (C) Max. viscosity #max ( B U ) Gellation temperature T (~ Variation in viscosity during gellation (A/~)

20 50 80 100 53 66.5 69.5 83

130 140 285 300 59 73.5 81 92

490 360 -5* --18"*

* Constant at 280 BU. **Constant at 265 BU.

Page 6: Shear-Dependent Rheological Properties

572 Colloid & Polymer Science, Vol. 275, No. 6 (1997) �9 SteinkopffVerlag 1997

less variation in the viscosity during gellation. The viscos- ity increases as the starch content decreases because the disintegration of the granules is facilitated and an amorph- ous polymer network is formed. Delamination of mont- morillonite is favored by the polymers, increasing the number of particles and the viscosity. In modified starches, the increase in the viscosity during gellation indi- cates the cross bonding between the polymers (3, 6). In our case, the viscosity increase indicates formation of bonds between delaminated montmorillonite and the poly- mers, e.g., montmorillonite particles act as cross-binding agents.

5) The rise in viscosity during the last part of the experiment is due to solidification of the gel structure on cooling to 50 ~ The decrease in slope of the viscosity against time with a decrease in starch ratio shows that bentonite/polymer gel is affected by temperature to a lesser extent than the polymer gels. Especially, the low slope at 20% and 50% starch gels show that the bentonite band structure determines the overall gel compactness.

An example of Brookfield measurements is given in Fig. 5 for the variation of viscosity with time and shear rate

Fig. 5 Change of viscosity with time and shear rate (Brookfield)

2 0 0

180

160

14C

g. E

: , 120

8 .~_

10(?

8 0

6 0

4 0

2 0

A

- - i i D

t �9 �9 - - -

~ s t a r c h :50 ~

~' [s-1]xl0 ~2 i n c r e a s e dec rease

0 .83 ~ J I 1 . 6 7 o ~ �9 4.17 [] �9

8 .33 '~ �9

1 6 . 6 7 '~ �9 3 3 . 3 0 x x

A

~ o

' 6 J ' ' ' 1'8 0 2 4 8 10 12 14 16 t i m e ( m i n )

Page 7: Shear-Dependent Rheological Properties

N. BesiJn et al. 573 Rheological properties of starch/bentonite composite gels

over one cycle for the gel denoted as (I) in Fig. 3. The viscosity initially decreases with time at the lowest stirring rates of 0.0083 s - 1 (0.5 rpm) and 0.0166 s 1 (1 rpm) and then remains constant at higher stirring rates. The differ- ence between the viscosities in the increasing and decreas- ing shear rate par ts of the curves is greatest at the lowest shear rate of 0.0083 s-1. The different viscosities which will be used later in this paper can be identified here numerically: /%~ = 198 mPas, /~q.s = 136 mPas and /tf.s = 98 mPas , as the initial viscosity at zero time, equi-

l ibrium viscosity value at tained (after 16 min in this case) and the viscosity at 0.5 rpm obtained at the end of the cycle, respectively.

The sudden decrease in viscosity in the upper curve in Fig. 5 at 0.5 rpm is p robab ly related to slip. A similar curve was obta ined by Barnes and Carnali (14) at considerably lower shear strain rates for Veegum P R O clay suspension, and was interpreted as a thixotropic reor ienta t ion in the fluid b o u n d a r y layer. Shearing at constant rate for abou t 4 m i n in our experiments p robab ly caused such

Fig. 6 Hysteresis loops of viscosity

200.

180

160.

140

12o. o .

E

.>,

.~ lO0

80

60

40

20.

i i i

10 20 30 ~, Is-l] :~lo-z

decrease

Page 8: Shear-Dependent Rheological Properties

574 Colloid & Polymer Science, Vol. 275, No. 6 (1997) �9 SteinkopffVerlag 1997

a reorientat ion to take place within the boundary layer adjacent to the spindle.

Such a viscosity decrease with time was not observed with all gels (such as the case of B in Fig. 3). For example, in 20% starch gels delaminat ion of the montmoril lonite was maximum, and the viscosity increased with time of shearing. Such a result is expected, since amylose and amylopectin preferably formed bonds to the montmoril- lonite surfaces instead of cross linking which breaks the bentonite bands into a larger number of particles. This increase in viscosity was observed only during the initial measurement at 0.5 rpm (0.0083 s - 1). At higher shearing rates, the viscosities decreased or remained constant with time. Examples for the hysteresis loops are shown in Fig. 6 for gels, with 20% and 50% starch.

The variation of the viscosities p~ 5 and ~ . 5 as a func- t ion of starch ratio at different solid contents are given in Fig. 7a and b. The general shape of the curves are similar,

Fig. 7A Varia t ion of po~ as a func t ion of s ta rch con ten t at different solid contents . 1000-

900-

800"

I 40

but the viscosities are lower and not so different when the structure is broken (Fig. 7b). The following conclusions are drawn:

1) The viscosity of the gels increase steeply at starch contents greater than 80% due to cohesive forces between the particles.

2) The viscosity of pure starch gels is determined by the concentrat ion of amylose and amylopectin polymers and the stability and integrity of the swollen granules. At solid contents 5.9-6.6%, the viscosity remains constant with shearing (p~ = P~.5). At greater solid contents vis- cosity decreases due to disintegration of the granule net- work, and at lower solid contents due to the ease in the disentanglement of the polymers.

3) Viscosity minima are observed around 50% starch. The number of particles decrease as a consequence of formation of strands and of reduced entanglements of the

"/. so l ids

�9 8.2

0 7.7 x 6.6

5.9

�9 5.3

700'

~ . 600" r~ n

.e, .b .~_ 500 ul

8 ._.

m. 4 0 0 ~

300"

200

\

\

\ \ \ \

\ \ \

\

\ \ \ \ J

6 ,6 2'o 3'o Zo ~o ~o 7'o B~ 9'o 16o A ~ starch*l ,

Page 9: Shear-Dependent Rheological Properties

N. Besiin et al. 575 Rheological properties of starch/bentonite composite gels

Fig. 7B Variation of/~.5 as a function of starch ratio at different solid contents 1000-

900,

800

700

600

13_ E

.~soo

m >

400.

3 0 0 -

200-

100.

S 0 10 2'0

*/, s o l i d s

5 . 3 �9

5.9 '"

6 5 x

7 .7 o

8.2 �9

3o 4o io 6'o 7'0 o 90 loo */, s t a r c h

polymers which become fixed on the montmoril lonite bands and envelope the strands.

The relative maxima observed in 10% and 20% starch gels around 6 7% solids are due to the excessive delamina- tion of the montmori l loni te bands by the polymers (see previous paper). The variat ion of p~ and P~.5 (values of #~.s in parentheses) over the experimental design layout is seen in Fig. 8a. Similar values of #~ and #~.5 are indica- tive of stable gel structures. In the case of pure starch, the most stable gels are obtained around 6-7% solids content. In dilute gels with lower solid content the polymers tend to arrange parallel under applied shear stress and the ratio p~ is highest. In concentrated starch gels, at around 8-9% solids, the granules are not fully swollen and the amylose is not completely leached out. Therefore, the

bonds between granules are rather weak and break easily under shear. The stability of bentonite/starch gels is caused by the ease with which the montmori l loni te bands can reorient. Maximum stability, e.g., minimum ratio of i2~ f, is observed at 6.6% solids where swelling and delamina- tion are optimal. In general, the viscosity is determined by an interplay of attractive forces between the montmori l - lonite layers, the extent of delamination, degree of packing into strands and extent of swelling of the starch granules and degree of entanglement between the polymer molecules.

The ratio of the viscosities measured as a function of time to their initial value, (p/p~ are reported in Fig. 9a and b for 0.5 rpm. The variat ion of this ratio is explained by the interplay of the above-ment ioned forces. Fo r example, when excessive delamination of montmori l loni te

Page 10: Shear-Dependent Rheological Properties

~ solids

5.3

5.9

6.6 69' 1654

7.7

8.2

~ starch

A

2a , f 36 - 8 ~. 7) i) , ar

// \ /

lZ 5 (74) ' :61 1( 1 (89 ) 334 6), \01) 1 1'.1 (70) 112 i

\

4/ *0 5~76 _ : 4H ( 3 ~ 6 ~ _ ~ ( 2 g) (

1 1401 412 ~ : 9 ~ / z 6

23t (1: 44 33",

o/~ solids

5.3

82~

(45o)

0 10 20 50 80 90 100

5.9

1..

6.6

7.7

8.2

~ starch

B

.73) 7> ,.92) )

/ /

05 !2. 9 .8~ (2.2,"

.621 \ ( ~

.40 . 5.75 7.2 ~) (3

576 Colloid & Polymer Science, Vol. 275, No. 6 (1997) �9 Steinkopff Verlag 1997

( .4 (0.117) " ~ 0 9 2.C

(2.5

2., :7 (2.33) 2. i9 (2.40) 2

) 2.38 (2.27) (;

77 10 ,84) (8,

2A 3 . 9 ~ - . . . . ,57t ~ 4 a

,U Z . 3

26) 0.2 3./

5)~ 4.4

\

.67 13.: :.92) 9.5

/

~7) 7.4' . f8A

2 4.7 10) (5.4

0 10 20 50 80 90 100

~ solids

5.3

5.9

6.6

7,7

8.2

~ starch

c

,17 0.[24 0., .12) ( 0 . 1 1 ~ ( 0 . 291 OJo~ .41) ~0.~33)

/ 24i 0.041 0. .2g)(o.09) (0

)5 0.t5 .01

0~1.1 1 t '.O~ ( ~ ().o,

/,

16 C.03 (~.15 18) ((.11)(9.0

~ solids

5.3

5.9

6.6

14 O J05 0.3"2 0.02 '.1t) ( 0 ~ , , _ ~ ( 6 . ~ 9 ) (k).0~) I 7.7 .05 ~.05 ~ _ 0 ~ 0.08 0.041

O.13) (0.06) (0.21) (0.14) (0.06)1 8,2

.9

~.1

/ ,/

50 I 261.5 \

J - - 4 7 . ~ ~ . ~ . 66

4".

185.2 257

,8 39.

37.

\

257.3 1(55. / /

/

;6. 3711.1 ~ ~ ).5 370.'

0 10 20 50 80 90 100 ~ starch 0 10 20 50 80 90 100

D

Fig. 8A Variation of #o.5 and P~.5 over the experimental design layout. B Variation of consistency K with the composition of the gels. C Variation of flow index n with the composition of the gels. D Variation of index of thixotropy (IT) with the composition of the gel

layers occur at high water content the viscosities tend to increase due to disintegration and delamination. At high solid contents the incompletely swollen starch granules and unswollen bentonite layers reorient under shear, re- sulting in the large drop of viscosity. Format ion of strands offsets the effect of solids/water ratio, the viscosity of 80% starch gels, where individual montmorillonite particles are dispersed in a polymer matrix, is more sensitive to the solids/water ratio.

Discussion

If the individual structural units, e.g., montmorillonite particles, bands, polymers, and oval-shaped granules, are free to reorient to reduce the effect of the externally applied shear stresses and strains, the Bingham model with the viscosity being unaffected by the magnitude of strain can- not be valid. Therefore, the values of p~ and Pf.5 were

Page 11: Shear-Dependent Rheological Properties

N. Besfin et al. 577 Rheological properties of starch/bentonite composite gels

fitted by the two-parameter power-law equation,

]~app . . . . t = K T " - 1 , (5)

where K is the consistency and n the flow index (17). The variation of K (obtained from pf) with the composition of the gel is given in Fig. 8b, with K ~ (obtained from p~ 5 data) in large lettering and Kr.5 in parentheses. The gen- eral variation in K is similar to that of P0.5 except in point H (80% starch, 7.7% solids) where the entanglement of the polymers and montmori l loni te bands with rather strong attractions produce a compact gel with high consistency. The following generalizations can be made: The existence of montmori l loni te particles disrupts the continuity of

the polymer gel structure and reduces the consistency which remains approximately constant at 6.6% solids. K values show a minimum at 50% starch at high and low solid contents due to the formation of strands, where neither the montmori l loni te bands nor the starch polymer network can be continuous. At solid concentrat ions greater than 6.6%, the consistency of the starch gel de- creases due to limited swelling of the granules whereas the consistency of the bentonite gels increases due to cohesive forces between the more densely packed particles. If re- orientat ion of the particles under applied shear increase the compactness of the gel, Kf.5 becomes greater than K ~ If, on the contrary, the applied shear breaks the fragile

Fig 9A Variation of (/~/p~ with time at different solid contents.

{',,.~o ~ ~ s~ :5.3 Xl : ~ 2 - -

09 0.9

0 ...,#_._..,~ 0.8

07[ 03

0 6 [ 06

7,t . . . . . . . . . o/ 0 2 4 6 % 10 12 14 16 18

(a) t(mm)

~ sohd=6.6 X 1 = 0

0,9 0.9

07 07

06 0.6

_05 05 ~ ;, ~ ~ ~b 1'2 1~ 16 18-

(C) t(min)

I }J , ~ X 1 = 2%/~

O9

0B Z~

o6 ~ ~

O5 0 2 i ; & 10 1'2 14 l& I~ I.

(e) t (rain)

A

~/u ~ */o 501~----5.9 X1:1 ~7)o.s

i ~. ;, ~ 1'o ~2 ~ ~6 ~--- (b) t(mln)

('~-';-)Q5 ~ sohd:?? X1=-1

o i ~ ~ 9 lb 1~ ~'4 1~ 1~ ~ (d) t(mln)

Percent st~c~rch Q100~ O90~ O~0~ X 50~ A20~ I 1 0 ~ �9 0 %

Page 12: Shear-Dependent Rheological Properties

578 Colloid & Polymer Science, Vol. 275, No. 6 (1997) �9 SteinkopffVerlag 1997

Fig 9B Variation of (,u/l~~ with time at different starch/bentonite ratios

A_

09 0.9

0.8 0.5

0.7 0 7

0 6 ~ 0 , 6 ~

05 05

04 . . . . . . . . DO.41 . . . . . . , , 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16

(a) t (rain) (b ) i t

t { rnin)

11

1

0.9'

0.8

QT"

0.6'

O5 0

1

0.9'

08'

0.7

06"

05

# ' ) 0 , 5 5/B=1/4 13 t (-~-~)0,5 S/B:4/1

09

0.8

, 06

, , , . . . . . - _ 0 5 1 , , , , , , . . . . 2 4 6 6 10 12 14 16 18 0 2 /4 6 8 10 12 14 16 16--

(c) t(min) (d) t (rain)

~ - ) 0 5 S / B = 1 / 1

~ sotids, �9 8 . 2 o 7 . 7 X 66

/x 5.9 �9 5.3

51B :s tcrc..h/bentonite

i 4 ; 8 1'0 1'2 1'4 1'6 18 A- (r t (min)

bonds in between the structural units, Kfo.5 is smaller than K ~

Variation of the flow index n o with gel composition is seen in Fig. 8c, with n f shown in parantheses. The flow index represent the sensitivity of the gel structure to the applied shear; smaller the n, the more sensitive is the gel structure. Starch and gels with 20% bentonite when the montmoril lonite is highly delaminated are most respon- sive toward applied shear. Once the few hydrogen bonds between the granules are broken, the oval-shaped unswol- len granules can easily slide under applied shear. A similar

situation applies in the case of highly delaminated montmorillonite.

Index of thixotropy (IT) is defined in this work as the area inscribed by the increasing and decreasing shear rate portions of a thixotropic cycle (Fig. 6) expressed mathematically as

IT = S#(oJ) dr~ (6)

equivalent to energy input per unit volume (J/m 3 = Pa) to bring about the indicated structural change.

Page 13: Shear-Dependent Rheological Properties

N. Besiin et al. 579 Rheological properties of starch/bentonite composite gels

Variation of the index of thixotropy IT with gel composi- tion is given in Fig. 8d. Two factors exert opposite effects on thixotropy: decreasing water content reduces the degree of swelling of the granules which decreases all shear-induced theological properties. On the other hand, decreasing water contents increase the concentration of the polymers and increases the number of hydrogen bonds per unit of the gel volume. The optimum conditions are formed at 6.6% solids with starch as the continuous phase where IT becomes maximum. This is the state of maximum interlinking in the polymers and maximum compaction of the granules.

Conclusion

The complexity of the structural conformations in a bentonite/starch composite gel cannot be described by one rheological model.

The starch polymers and the montmoril lonite particles change their orientation under applied stress. The presence of both kinds of structural units in the composite gels does not prevent particle reorientation because most of the polymers cover the montmoril lonite bands. Since two di- mensions of the montmoril lonite particles are much larger than the dimensions of the polymer, reorientation of the particles are not affected by adsorption of starch. The viscosity can be described by a power-law model (Ostwald de Waele).

The consistency index K in the model depends on the compactness of the gel structure. The flow index n depends on the ease with which the particles can change their orientation. The index of thixotropy follows similar trends.

The formation of strands of montmoril lonite band and starch polymers increases flow index and reduces the mag- nitude of the other rheological properties.

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