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Shapal Hi-M Soft™ Shapal Hi-M Soft is a new hybrid composite material consisting of aluminium nitride and boron nitride, blended and sintered together to form a dense ceramic body. It has both high thermal conductivity and mechanical strength and can be easily machined into complex shapes while still keeping many of the advantages of aluminium nitride. Shapal Hi-M Soft also has a very low co-efficient of thermal expansion which makes the material very attractive for harsh environments. It is regularly used by the European Space Agency and other industries taking advantage of it unique properties ... Excellent Machinability - Shapal Hi-M Soft can be machined by a broad range of methods such as drilling, turning, milling to form high precision complex shapes Excellent sealing ability to vacuum High thermal conductivity - approximately ten times as much thermal conductivity as that of alumina (aluminium oxide) High mechanical and bending strength of 30kg/ mm 2 , comparable to that of alumina Transparency – allows visible infra-red light to pass through easily Excellent electric insulation Low thermal expansion, close to that of silicon High ability heat resistance Low dielectric loss High corrosion resistance – non-wetted by molten metals Ultra high purity – does not contaminate molten metal even at high temperatures Precision ceramics 86 Lower Tower Street, Birmingham B19 3PA, England Tel: +44 (0) 121 687 5858 Fax: +44 (0) 121 687 5857 Email: [email protected] www.precision-ceramics.co.uk www.precision-ceramics.co.uk Advanced Technical Ceramic Solutions a high performance, ultra-pure and easily machinable technical ceramic with excellent thermal conductivity and sealing ability to vacuum Technical characteristics Properties Test conditions shapal Hi-m Units soft Tm General Density Corrected to 4 0 C 2.88 g/cm 3 Porosity 25 0 C 0 % electrical Volume Resistivity 25 0 C 1.0 x 10 15 . cm cm 500 0 C 3.2 x 10 10 . cm cm 1000 0 C 4.6 x 10 5 . cm cm Dissipation Factor 25 0 C, 1MHz 10 x 10 -4 (tan δ) Dielectric Constant (∑) 25 0 C, 1MHz 6.8 Dielectric Strength 65 kV/mm Thermal Thermal Expansion Coefficient RT to 400 0 C 4.8 x 10 -6 / 0 C RT to 600 0 C 4.9 x 10 -6 / 0 C RT to 800 0 C 5.0 x 10 -6 / 0 C Thermal Conductivity 25 0 C 92 W/m . K Maximum Use Temperature in air 1000 0 C in non oxidizing atmosphere 1900 0 C Thermal Shock Resistance ∆T water quench 400 0 C mechanical Bending Strength 25 0 C 300 MPa Compressive Strength 25 0 C 100 kg/mm 2 Young's Modules 25 0 C 1.8 x 10 4 kg/mm 2 Poisson's Ratio 25 0 C 0.31 Vickers Hardness (Hv) 25 0 C, 300g 380 kg/mm 2 chemical Durability Resistance to Acid 10% HCI mg/cm 2 24hrs, 25 0 C 0.2 wt.loss Resistance to Base 10%, NaOH mg/cm 2 24hrs, 25 0 C 60 wt.loss Purity O 0.9 wt% Ca 1300 ppm C 300 ppm Cr <1 ppm Mg 1 ppm Ni <2 ppm Fe 8 ppm Si 40 ppm Ti 20 ppm

Shapal Hi-M Soft™ - Precision Ceramics...Thermal Shock Resistance ∆T water quench 400 0C mechanical Bending Strength 250C 300 MPa Compressive Strength 2250C 100 kg/mm Young's Modules

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Page 1: Shapal Hi-M Soft™ - Precision Ceramics...Thermal Shock Resistance ∆T water quench 400 0C mechanical Bending Strength 250C 300 MPa Compressive Strength 2250C 100 kg/mm Young's Modules

Shapal Hi-M Soft™

Shapal Hi-M Soft is a new hybrid composite material consisting of aluminium nitride and boron nitride, blended and sintered together to form a dense ceramic body. It has both high thermal conductivity and mechanical strength and can be easily machined into complex shapes while still keeping many of the advantages of aluminium nitride.

Shapal Hi-M Soft also has a very low co-efficient of thermal expansion which makes the material very attractive for harsh environments. It is regularly used by the European Space Agency and other industries taking advantage of it unique properties ...

• Excellent Machinability - Shapal Hi-M Soft can bemachined by a broad range of methods such asdrilling, turning, milling to form high precisioncomplex shapes

• Excellent sealing ability to vacuum

• High thermal conductivity - approximately tentimes as much thermal conductivity as that ofalumina (aluminium oxide)

• High mechanical and bending strength of 30kg/mm2, comparable to that of alumina

• Transparency – allows visible infra-red light topass through easily

• Excellent electric insulation

• Low thermal expansion, close to that of silicon

• High ability heat resistance

• Low dielectric loss

• High corrosion resistance – non-wetted by moltenmetals

• Ultra high purity – does not contaminate moltenmetal even at high temperatures

Precision ceramics86 Lower Tower Street, Birmingham B19 3PA, EnglandTel: +44 (0) 121 687 5858 Fax: +44 (0) 121 687 5857 Email: [email protected]

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a high performance, ultra-pure and easily machinable technical ceramic with excellent thermal conductivity and sealing ability to vacuum

Technical characteristics

Properties Test conditions shapal Hi-m Units softTm

General

Density Corrected to 40C 2.88 g/cm3

Porosity 250C 0 %

electrical

Volume Resistivity 250C 1.0 x 1015 Ω .cm Ωcm5000C 3.2 x 1010 Ω .cm Ωcm10000C 4.6 x 105 Ω .cm Ωcm

Dissipation Factor 250C, 1MHz 10 x 10-4 (tan δ)

Dielectric Constant (∑) 250C, 1MHz 6.8

Dielectric Strength 65 kV/mm

Thermal

Thermal Expansion Coefficient RT to 4000C 4.8 x 10-6 /0CRT to 6000C 4.9 x 10-6 /0CRT to 8000C 5.0 x 10-6 /0C

Thermal Conductivity 250C 92 W/m . K

Maximum Use Temperature in air 1000 0Cin non oxidizing atmosphere 1900 0C

Thermal Shock Resistance ∆T water quench 400 0C

mechanical

Bending Strength 250C 300 MPa

Compressive Strength 250C 100 kg/mm2

Young's Modules 250C 1.8 x 104 kg/mm2

Poisson's Ratio 250C 0.31

Vickers Hardness (Hv) 250C, 300g 380 kg/mm2

chemical Durability

Resistance to Acid 10% HCI mg/cm2

24hrs, 250C 0.2

wt.loss

Resistance to Base 10%, NaOH mg/cm2

24hrs, 250C 60

wt.loss

Purity

O 0.9 wt%Ca 1300 ppmC 300 ppmCr <1 ppmMg 1 ppmNi <2 ppmFe 8 ppmSi 40 ppmTi 20 ppm

Page 2: Shapal Hi-M Soft™ - Precision Ceramics...Thermal Shock Resistance ∆T water quench 400 0C mechanical Bending Strength 250C 300 MPa Compressive Strength 2250C 100 kg/mm Young's Modules

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Further technical information about Shapal Hi-M Soft can be found on our website – www.precision-ceramics.co.uk

By using this information, both potential and existing users will have quicker and more efficient access to technical information about Shapal Hi-M Soft as well as being able to contact Precision Ceramics to discuss the best way forward for specific projects.

Temperature (°C)

200

200Machinable Glass-CeramicA/O

h-BN

A/N*

Shapal Hi-MSoft

150

100

100

50

0

*TOKUYAMA product

Ther

mal

Con

duct

ivity

(w/m

*K)

TM

material characteristics

Thermal conductivity & Purity

Typical applications for Shapal Hi-M Soft include …

• Electronic components where electrical insulation and heat dissipation are required

• Components where low dielectric constant and dissipation factor are required

• Fixture parts where a low coefficient of thermal expansion is required

• Vacuum components

• Components where a low coefficient of thermal expansion required

• Heat sinks

• Crucibles for vacuum deposition

• Special refractory parts such as protective tubes

Shapal Hi-M Soft is manufactured by the Tokuyama Corporation in Tokyo, Japan. Throughout Europe, Precision Ceramics is the major distributor. Tokuyama Corportion has also appointed Precision Ceramics USA Inc sole distributorship rights throughout the whole of the USA.

Machinable Glass-Ceramic

al203

h-BN

Shapal Hi-M Soft

100 50 0 10 20 30Thermal Conductivity (W/m K) Bending Strength (kg/mm2)

*Typical Data

TM