Serviceable Parts List - Worthington Industries...2016/01/28 · Worthington Industries reserves the right to make changes and improvements to its products and publications at any

Serviceable Parts List

BACK OF CAB

REV #WFS_01/28

2

Table of Contents Using This Document ............................................................................................................................................ 3

Introduction ............................................................................................................... Error! Bookmark not defined.

Parts Ordering ........................................................................................................... Error! Bookmark not defined.

Safety Notice ............................................................................................................. Error! Bookmark not defined.

Outer Covers, Fasteners, and Other Parts ................................................................................................... 4

Parts List ...................................................................................................................................................................... 4

163/148 DGE Schematic .......................................................................................................................................... 5

112 DGE Schematic ................................................................................................................................................. 7

Detail Views ............................................................................................................................................................... 9

Frame Parts and Other Internals .................................................................................................................. 10

Parts List .................................................................................................................................................................... 10

163 DGE Schematic ............................................................................................................................................... 11

148 DGE Schematic ............................................................................................................................................... 12

112 DGE Schematic ............................................................................................................................................... 13

Detail Views ............................................................................................................................................................. 13

Plumbing ................................................................................................................................................................... 16

Parts List .................................................................................................................................................................... 16

163 DGE Schematic ............................................................................................................................................... 18

View 1 ................................................................................................................................................................... 18

View 2 ................................................................................................................................................................... 19

View 3 ................................................................................................................................................................... 20

148 DGE Schematic ............................................................................................................................................... 21

View 1 ................................................................................................................................................................... 21

View 2 ................................................................................................................................................................... 22

View 3 ................................................................................................................................................................... 23

112 DGE Schematic ............................................................................................................................................... 24

View 1 ................................................................................................................................................................... 24

View 2 ................................................................................................................................................................... 25

View 3 ................................................................................................................................................................... 26

Detail Views ............................................................................................................................................................. 27

3

Using This Document

Introduction

This document is intended to acquaint and assist maintenance personnel in selecting the correct

replacement parts for Worthington Rail Mounted (RM) systems.

It is important to read and understand all product documentation prior to performing any maintenance,

service, repair, or rebuild of this product.

Worthington Industries reserves the right to make changes and improvements to its products and

publications at any time. Contact us at (877) 860-0534 or via e-mail at

[email protected] for the latest version of this manual.

Parts Ordering

All parts have a 5 day lead time. To order parts or submit a warranty claim, please contact us at

[email protected].

Safety Notice

Only authorized CNG service personnel may work on the internal components of a Worthington unit.

Authorized personnel have taken Palmer Trucking’s CNG training class, which covers general CNG safety

and Worthington’s service and warranty.

Caution

Always follow appropriate safety precautions and assume that the system is pressurized. Before servicing

system, make sure the tank valves have been manually closed and the pressure released from the entire

system. Failure to follow appropriate system pressurization checks and depressurization procedures can

lead to serious injury or death.

mailto:[email protected]

mailto:[email protected]

4

Outer Covers, Fasteners, and Other Parts

Parts List

Item Number

Trilogy Part

Number

JDE Part Number

Description Where Used

0 T0000450 #N/A COVER ASSEMBLY, DRIVER'S SIDE, 163/148 BOC COVER, BOC

1 T0000453 #N/A COVER ASSEMBLY, PASSENGER'S SIDE, 163/148 BOC COVER, BOC

2 T0000457 357122 DOOR ASSEMBLY, DRIVER'S SIDE, UPPER, BOC FUEL DOOR, BOC

3 T0000462 357121 DOOR ASSEMBLY, DRIVER'S SIDE, LOWER, BOC FUEL DOOR, BOC

4 T0000467 357120 DOOR ASSEMBLY, PASSENGER'S SIDE, BOC FUEL DOOR, BOC

5 T0000473 356738 COVER, REAR, 163/148 BOC COVER, BOC

6 T0000474 356739 COVER, FRONT, 163/148 BOC COVER, BOC

7 T0000475 357119 LID ASSEMBLY, BOC LID, BOC

8 T0000495 356746 MOUNTING BRACKET ASSEMBLY,1 MOUNTING

9 T0000500 356747 MOUNTING BRACKET ASSEMBLY, 2 MOUNTING

10 T0000529 357118 COVER ASSEMBLY, DRIVER'S SIDE, 112 BOC COVER, BOC

11 T0000531 357117 COVER ASSEMBLY, PASSENGER'S SIDE, 112 BOC COVER, BOC

12 T0000534 356759 COVER, REAR 112 BOC COVER, BOC

13 T0000535 356760 COVER, FRONT, 112 BOC COVER, BOC

14 T0001106 356807 GAS SPRING, SS, 13.3 COMPRESSED, 9.7 STROKE, 40LB LID, BOC

15 T0001107 356808 BALL END, GAS SPRING, SS, 10MM BALL, 5/16-18 THREAD LID, BOC

16 T0001120 356816 T HANDLE DRAW LATCH W/METAL STRIKE, 2-1/8 LATCH DISTANCE FUEL DOOR, BOC

17 T0001126 356821 GOMMET, PUSH IN, 11/16 ID, 1" HOLE COVER, BOC

18 T0001131 356824 LOCK WASHER, SPLIT, ZINC PLATED, 1/4 SCREW, .49 OD FUEL DOOR, BOC

19 T0001132 356825 HEX HEAD CAP SCREW, GRADE 8, ZINC PLATED, 5/16-18 X 1-3/8" LONG FUEL DOOR, BOC

20 T0001135 356827 SOCKET HEAD CAP SCREW, 18-8 SS, 10-32 X 5/8" LONG FUEL DOOR, BOC

21 T0001136 356828 LOCK WASHER, SPLIT, HI-COLLAR, SS, NO. 10 FUEL DOOR, BOC

22 T0001140 356831 300AR STRIP-N-STICK, 1 X 1/8 X 10 YDS LID, BOC

23 T0001245 356883 HEX HEAD CAP SCREW, 18-8 SS, 1/4-20 X 3/4" LONG LID, BOC

24 T0001322 356943 END CAP, ROUND, PVC, FOR 1/2" TUBE, W/VENT COVER, BOC/RM

25 T0001368 356961 WASHER, FLAT, 5/16, ZINC-NICKEL PLATED STEEL COVER, BOC/RM

26 T0001369 356962 HEX HEAD CAP SCREW, 5/16"-18 X 3/4" L, GRADE 5, ZINC-NICKEL PLTD, W/PATCH COVER,BOC

27 T0001371 356804 LADDER ASSY, W/GRAB HANDLE, BOC COVER, BOC

28 T0001380 356970 DOOR BUMPER W/STUD, BOC COVER, BOC

= not shown in drawings

5

163/148 DGE Schematic

6

8

9

9

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23

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See Page 4 for Parts List

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(Page 9)

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112 DGE Schematic

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(Page 9)

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Detail Views

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2

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10

Frame Parts and Other Internals

Parts List

Item Number

Trilogy Part

Number

JDE Part Number


19 T0001132 356825 HEX HEAD CAP SCREW, GRADE 8, ZINC PLATED, 5/16-18 X 1-3/8" MANIFOLD

29 T0000417 356724 MANIFOLD BRACKET ASSY, DRIVERS SIDE MANIFOLD

30 T0000419 356725 MANIFOLD BRACKET ASSY, PASSENGER'S SIDE MANIFOLD

31 T0000433 356726 MOUNTING PLATE ASSY, UPPER MOUNTING

32 T0000438 356727 MOUNTING PLATE ASSY, LOWER MOUNTING

33 T0000505 356750 LARGE SNUBBING WASHER MOUNTING

34 T0000506 356751 VALVE GUARD ASSY, CENTER TANK MOUNT

35 T0000509 356752 VALVE GUARD ASSY, SIDE TANK MOUNT

36 T0000536 356761 MOUNTING WASHER MOUNTING

37 T0000663 356787 TANK MOUNTING BLOCK, TOP, 148DGE TANK MOUNT

38 T0001109 356810 LOCK WASHER, SPLIT, HEAVY DUTY, 1/2 SCREW, 7/8 OD TANK MOUNT

39 T0001110 356811 HEX HEAD CAP SCREW, STEEL, ZINC PLATED, 1/4-20 X 1-3/4" TANK MOUNT

40 T0001113 356984 HEX NUT, GRADE 8, 1"-8 THREAD MOUNTING

41 T0001123 356818 SOCKET HEAD CAP SCREW, ZINC PLATED, 1/4-20 X 5/8" CLAMPS

42 T0001125 356820 GROMMET, PUSH IN, 1" ID, 1-3/8" HOLE WIRING

43 T0001129 356822 HEX HEAD CAP SCREW, GRADE 8, ZINC PLATED, 1/4-20 X 1-3/4" CLAMPS

44 T0001141 356832 ISOLATION MOUNT, TWO-PIECE, LARGE, BOC & RM MOUNTING

45 T0001143 356833 LED, WHITE, SUPER BRIGHT, 1/4 HOLE WIRING

46 T0001200 356860 CLAMP, TUBE, 1" DIA CLAMPS

47 T0001202 356862 CLAMP HALVES, SINGLE, 5/8 TUBE CLAMPS

48 T0001203 348189 COVER PLATE, SINGLE CLAMPS

49 T0001220 356876 SHOULDER SCREW, ALLOY STEEL, 3/8 SHOULDER, 1-3/4", 5/16-18 THREAD MOUNTING

50 T0001262 356896 PROXIMITY SENSOR, DC, 3 WIRE, M12, 5MM RANGE WIRING

51 T0001369 356962 HHCS, 5/16"-18 X 3/4 L, GRADE 5, ZINC-NICKEL PLATED STEEL, W/NYLON PATCH MANIFOLD

52 T0001372 356963 HEX HEAD CAP SCREW, 1/2-13, GRADE 8, ZINC PLATED, 8L TANK MOUNT

53 T0001373 356964 LOCKNUT, HEX, NYLON INSERT, GRADE 8, ZINC PLATED, 1/2-13 TANK MOUNT

54 T0001374 356965 FLAT WASHER, GRADE 8, ZINC PLATED, SAE, 1/2 SCREW TANK MOUNT

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163 DGE Schematic

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148 DGE Schematic

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112 DGE Schematic

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VIEW Y


(Page 14)

(Page 14) (Page 14)

(Page 14)

(Page 15)

(Page 15)

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Detail Views

Plumbing

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VIEW Y


16

Plumbing

Parts List

Item Number

Trilogy Part

Number

JDE Part Number


38 T0001109 356810 LOCK WASHER, SPLIT, HEAVY DUTY, 1/2 SCREW, 7/8 OD TANK MOUNT

41 T0001123 356818 SOCKET HEAD CAP SCREW, ZINC PLATED, 1/4-20 X 5/8" LONG CLAMPS



49 T0001203 348189 COVER PLATE, SINGLE CLAMPS

55 T0001108 356809 HEX HEAD CAP SCREW, METRIC, CLASS 8.8, M8 X 22 REGULATOR

56 T0001111 356812 HEX HEAD CAP SCREW, STEEL, ZINC PLATED, 1/2-13 X 1-1/2" TANK MOUNT

57 T0001116 356813 WASHER, 18-8 SS, NO. 10 SCREW, 7/16 OD PRD

58 T0001117 356814 PAN HEAD PHILLIPS MACHINE SCREW, 10-32 X 2" PRD

59 T0001118 356815 HEX LOCKNUT, NYLON INSERT, 18-8 SS, 10-32 THREAD PRD

60 T0001130 356823 HEX HEAD CAP SCREW, GRADE8, ZINC PLATED, 5/16-18 X 1-3/8" CLAMPS

61 T0001134 356826 HEX HEAD CAP SCREW, GRADE 8, ZINC COATED, 1/4-20 X 2-1/2" FIM,BOC,PS

62 T0001137 356829 SOCKET HEAD CAP SCREW, 18-8 SS, 6-32 X 3/8" WIRING, BOC/RM

63 T0001138 356830 LOCK WASHER, SPLIT, HIGH-COLLAR, SS, NO. 6 WIRING, BOC/RM

64 T0001148 357679 TUBE ASSY, MANIFOLD TO REGULATOR, 5/8", 163+148 BOC BOC

65 T0001149 357680 TUBE ASSY, MANIFOLD TO REGULATOR, 5/8", 112 BOC BOC

66 T0001150 356837 TUBE ASSY, TEE TO BULKHEAD, 3/4", BOC BOC

67 T0001152 356839 TUBE ASSY, 90 BEND, 1/2", BOC BOC

68 T0001153 356840 TUBE ASSY, REGULATOR 1, 1/2", BOC BOC

69 T0001154 356841 TUBE ASSY, REGULATOR 2, 1/2", BOC BOC

70 T0001155 356842 TUBE ASSY, STRAIGHT, 5/8", BOC BOC

71 T0001156 356843 TUBE, MANIFOLD TO TANK, PASSENGER, 5/8, 163+148 BOC BOC

72 T0001157 356844 TUBE, MANIFOLD TO TANK, PASSENGER, 5/8, 112 BOC BOC

73 T0001158 356845 TUBE, MANIFOLD TO TANK, DRIVER, 5/8, 163+148 BOC BOC

74 T0001159 356846 TUBE, MANIFOLD TO TANK, DRIVER, 5/8, 112 BOC BOC

75 T0001160 356847 TUBE, PRD VENT, CENTER BOC

76 T0001161 356848 TUBE, PRD VENT, OUTER BOC

77 T0001165 356849 FUEL INTERFACE MODULE, DRIVERS SIDE FIM,BOC/RM

78 T0001166 349894 FUEL INTERFACE MODULE, PASSENGER'S SIDE FIM, BOC/RM

79 T0001167 356850 HOSE ASSY, FLEXIBLE, VALVE TO PRD, OUTSIDE BOC

80 T0001168 356851 HOSE ASSY, FLEXIBLE, VALVE TO PRD, CENTER BOC

81 T0001169 356852 HOSE ASSY, FLEXIBLE, VALVE TO TEE, OUTSIDE BOC

82 T0001170 356853 HOSE ASSY, FLEXIBLE, VALVE TO TEE, CENTER BOC

83 T0001172 356855 WIRING HARNESS, IN CABINET, BOC WIRING, BOC

84 T0001181 356856 REGULATOR, ROTAREX, SIRIUS EVO BOC/RM

85 T0001182 356857 8MSC4R-316, ADAPTER (STAINLESS STEEL) BOC/RM

86 T0001183 356858 8FBT8N, TEE ( STAINLESS STEEL) BOC

87 T0001186 #N/A LOW PRESSURE PRD (comes with regulator, not a separate part) BOC/RM

88 T0001198 356859 CLAMP, TUBE, 3/8 DIA CLAMPS


90 T0001204 356863 CLAMP HALVES, DOUBLE, 5/8 TUBE CLAMPS

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Item Number

Trilogy Part

Number

JDE Part Number


91 T0001205 356864 COVER PLATE, DOUBLE CLAMPS

92 T0001211 356867 PRD KIT, 60" TANK PRD, BOC/RM



95 T0001214 356870 GROMMET, SPLIT, RUBBER WIRING,BOC/RM


97 T0001222 356877 POWER TECH MODULE IN CAB DISPLAY

98 T0001240 356881 TUBE, BULK, 316 STAINLESS, 0.5" DIA X 0.049 WALL BOC

99 T0001244 357087 1/4" BSPP BONDED SEAL, BUNA BOC/RM

100 T0001248 356885 12-8FTX-S-ZJ, ADAPTER (XTR PLATED STEEL) BOC/RM

101 T0001249 348108 6 HP5ON-S ZJ, PLUG (XTR PLATED STEEL) BOC/RM

102 T0001250 349656 8F5OLO-S ZJ, ADAPTER (XTR PLATED STEEL) BOC/RM

103 T0001251 356886 6F5OLO-S ZJ, ADAPTER (XTR PLATED STEEL) BOC/RM

104 T0001252 356887 10JLO-S ZJ, TEE (XTR PLATED STEEL) BOC/RM

105 T0001253 356888 10R6LO-S ZJ, TEE (XTR PLATED STEEL) BOC/RM

106 T0001254 349579 8JLO-S ZJ, TEE (XTR PLATED STEEL) BOC/RM

107 T0001255 356889 10-8LOHL6-S ZJ, ADAPTER (XTR PLATED STEEL) BOC/RM

108 T0001257 356891 12WTX-WLN-S ZJ, BULKHEAD FITTING (XTR PLATED STEEL) BOC/RM

109 T0001258 356892 8-6F5OLO-S ZJ, ADAPTER (XTR PLATED STEEL) BOC/RM

110 T0001259 356893 RELAY, DPDT, 12VDC, 20A, 9 PIN WIRING

111 T0001260 356894 WIRING HARNESS, CABINET TO CAB, BOC WIRING, BOC

112 T0001261 356895 WIRING HARNESS, JUMPER, IN CAB WIRING, BOC

113 T0001286 356916 SEAL, 37 DEGREE FLARE, 3/4" (-12), SS, ORANGE LOCTITE BOC/RM

114 T0001327 356947 CABLE, VIDEO, REAR VIEW CAMERA, BOC WIRING, BOC

115 T0001328 357682 CABLE, EXTENSION, EDGE CTS WIRING, BOC

116 T0001385 356975 NUT, FLANGE, SERRATED, ZINC PLATED, 1/4-20 WIRING, BOC/RM

117 T0001406 357035 ELEMENT, FILTER, HIGH PRESSURE COALESCING BOC/RM

118 T0001452 356997 GAUGE, PRESSURE, ANALOG, 5000PSI, BACK MOUNT 7/16-20 SAE ORB W/LOGO BOC/RM

119 T0001453 356998 HANDLE, SMALL, BALL VALVE, MANIFOLD W/SET SCREW BOC/RM

120 T0001454 356999 HANDLE, LARGE, BALL VALVE, MANIFOLD W/ SET SCREW BOC/RM

121 T0001455 349955 DUST CAP, WEH NGV1 TYPE II RECEPTACLE, BLACK, PLASTIC BOC/RM

122 T0001456 349956 DUST CAP, WEH NGV1 TYPE I RECEPTACLE, GREEN, PLASTIC BOC/RM

123 T0001457 348453 DUST CAP, PARKER QCD QUICK COUPLING NIPPLE, BLACK, RUBBER BOC/RM

124 T0001480 349504 RECEPTACLE, CNG, FUELING, TN5 BOC/RM

125 T0001481 349503 RECEPTACLE, CNG, FUELING, TN1 BOC/RM

126 T0001494 349951 O-RING, FRONT, GREEN, WEH FUELING RECEPTACLE, TN5 BOC/RM

127 T0001495 349953 O-RING, FRONT, GREEN, WEH FUELING RECEPTACLE, TN1 BOC/RM

128 T0001500 #N/A KIT, O-RING, TRILOGY SYSTEMS FITTINGS BOC/RM

129 T0001503 349661 FITTING, FUELING TRANSFER, MALE, QUICK CONNECT BOC/RM

= not shown in drawings

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163 DGE Schematic

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See Pages 26-27 for Details

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See Pages 16-17 for Parts List


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148 DGE Schematic

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112 DGE Schematic

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Detail Views

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(112 DGE)


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Documents

Serviceable Parts List - Worthington Industries...2016/01/28 · Worthington Industries reserves the right to make changes and improvements to its products and publications at any