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MODEL : VM-1201
REVISION : A0
DATE : MAY. 21. 2001
DOCUMENT NUMBER :
SERVICE MANUAL
WARNING ==========
For continuous protection against radiation, shock and flame, replace only with same type and rating components specified in the approved sheets.
Disclaimer
Speco Technologies makes no representation or warranties, either expressed or implied, with respect to the contents hereof and specifically disclaims any warranties, merchantability or fitness for any particular purpose. Furthermore Speco Technologies reserves the right to revise this publication and to make changes from time to time in contents hereof without obligation to notify any person of such revision or changes.
Table of Contents
1. INTRODUCTION .......................................................….....…………………………………….. 3 1.1 OPERATIONAL SPECIFICATION ................................…............…………………….……... 3
1.1.1 Operating Environment ...........................................…..………………………………….. 3 1.1.2 Signal Input Requirements ...................................….....…………………….……………. 4 1.1.3 Power Input Requirements ................................…......……………………....…………… 4
1.2 FUNCTIONAL SPECIFICATION...........................…....……………………...............………. 5 1.2.1 Display Quality....................................................………………….………..………….. 5
1.3 CONTROL AND ADJUSTMENTS.........................…....................…………………………... 6 1.4 PHYSICAL SPECIFICATIONS................................….........……………………......………... 7 2.THEORY OF OPERATION..........................................…..…………………….........………….. 7 2.1 MAIN POWER SUPPLY BLOCK......................….....….……………………...............……... 7 2.2 VIDEO INPUT BLOCK ............……….......................…………………….............…………. 7
2.2.1 Video filter………….….…………………………………………………………………. 7 2.3 VERTICAL & HORIZONTAL PROCESSOR 7
2.3.1 Vertical guard……………………………………………………………………………… 7
2.3.2 Vertical Drive Output………..……………………………………………………………. 7
2.3.3 Sync Separator……………………………………………………………………………. 7
2.3.4 Phase Detector…………………………………………………………………………….. 7
2.3.5 Supply……………………………………………………………………………………... 8
2.3.6 Horizontal Oscillator, Horizontal O/P Transistor and Second Phase Detector…………… 8
2.3.7 Mute Output And 50/60 HZ Identification………………………………………………... 8
2.3.8 Sandcastle Output…………………………………………………………………………. 8 1
2.4 VERTICAL DEFLECTION BLOCK.........................................……………………..………... 8
2.5 HORIZONTAL DEFLECTION BLOCK.............................……………………............……... 8
3. TROUBLESHOOTING INSTRUCTIONS............................................……………...…….….. 9
3.1 NO DISPLAY, NO POWER.......................…………………………………………………….. 9
3.2 NO DISPLAY, (POWER OK)............………………………………………………………….. 9
3.3 NO DISPLAY, (NO ASTER) ……………………………………………..........…………….. 10
3.4 NO PICTURE OR NO COLOR (RASTERK)..................………………………...…………. 10
3.5 VERTICAL DEFLECTION FAILURE............................................…………………..……….. 10
APPENDIX:
A. SPARE PARTS LIST
B. SCHEMATICS AND PCB LAYOUT DIAGRAM
2
Audience
This service manual is primarily for system / service engineers, distributors and dealers. It carries the assumption that the reader understands the basic operating concepts.
Purpose
This manual contains reference data for Speco Technologies monitor. It gives information regarding the operating principles of monitors, as well as technical service and maintenance information.
1. Introduction
The VM-1201, high performance monochrome monitor, display over 1,000 TV lines resolution on a bright 12-inch picture tube. This combination provides excellent multi-screen displays commonly produced by picture-in picture and quad units. All user controls are conveniently located behind a protective front panel door. This monitor can be placed on a desk or mounted in a standard 12-inch rack (with an optional rack mount kit) This series are housed in an enameled steel cabinet for ruggedness and durability, and with the exception of the picture tube, the circuitry is all solid-state. It also feature video loop through connectors with switchable high-z/75ohm termination. The VM-1201 is an excellent choice when you require a rugged, compact B/W monitor. The exquisite and reliable design of this monitor will provide years of trouble-free operation.
1.1 Operational Specification
1.1.1 Operating Environment
‧ Temperature
Operating :-10 to + 50℃
Storage :-20 to +70 ℃
‧ Humidity (Relative)
Operating :10 to 85% non-condensing
Storage :10 to 95% non-condensing
3
1.1.2 Signal Input Requirements
‧ Connector
For CVBS:BNC terminal
Type:composite video input Level:1.0Vp-p
Synchronous:0.3 V
Luminance:0.7V
Polarity:Positive bright
Impedance:75 ohms
1.1.3 Power Input Requirements
‧ Operating Voltage Range:90 ~ 264 VAC at 50 / 60 ±3Hz
‧ Input Current at 90 VAC
Operating:0.5 Amps rms. maximum
‧ Input Current at 264 V
Operating:0.3 Amps rms. maximum
‧ Power consumption
Normal operation:30 Watts maximum
1.2 Functional Specification
The standard conditions for verifying the following specification are as below: 4
•
•
•
•
•
Temperature :25 ±5℃
Magnetic field :No additional magnetic field in near side
AC line Input :100 ~ 240 VAC ±10%, 50/60 ±3Hz
Warm-up Time :30 minutes min. after power on and signal applied
Ambient light :400 to 600 lux.
1.2.1 Display Quality
‧ Display area (monoscope pattern):full scan
‧ Video Amplifier Performance
‧ Video Bandwidth :8 MHz
‧ Light output (brightness and contrast at maximum)
‧ At block pattern :100 FL minimum
‧ At full white pattern :50 FL minimum
‧ Contrast adjustment range:Over 12 dB
‧ Linearity (cross pattern)
‧ Horizontal :10% maximum
‧ Vertical :10% maximum
5
‧ Picture geometry:≦ 2.5%
‧ Picture centering:≦ 6mm
‧ Size stability:Picture luminance from 5 FL to max., the size shall be less than 2.5%
(with full white pattern)
‧ Swing and jitters:Swing and jitters are not allowed (viewed at 50cm from eyes to
screen).
‧ Focus:(viewed at 50cm from eye to screen, contrast adjusted to set luminance at 20 FL
with full white pattern, brightness set at raster just disappeared) Inspect full character pattern, all characters should be distinguished.
1.3 Controls and adjustments
•
•
•
•
•
•
•
•
External user’s controls:
Brightness adjustment
Contrast adjustment
Horizontal hold
Vertical hold
Volume adjustment (optional).
1.4 Physical Specifications
Dimension:313mm(H) ×310mm(W) x300mm(D)
Net Weight:9 Kg
2. Theory of Operation 6
This section describes each functional block of the monitor.
2.1 Main Power Supply Block
•
•
•
•
•
•
•
•
•
•
•
•
AC power input:AC socket
Line input noise / EMI filtering:Line filter T902 ;
X-Cap C901, C902.
Y-Cap C903, C904, C905.
Over current protection:Fuse
Power on/off control:Power switch
AC to DC conversion and filtering:Diode D901, Capacitor C906
Start-up circuit:R914, C914.
Main switching power controller, free run oscillation, voltage feed back, switching duty control,
cycle by cycle over current protection, power MOSFET driving:U901-UC3842
Free run oscillation:R909, C910.
Voltage feed back and control:output voltage control R910, R911 & VR901; gain compensation
C911& R903.
Current sensing and cycle by cycle over current protection:Current sensing R904; Noise
filtering R906, C909.
Energy storing and transferring:Power transformer T901.
Power driving:Power MOS transistor Q901. 7
•
•
•
•
•
•
Snubber circuit:Snubber C907, D902, R902.
Primary side self-powering circuit:D903,C914.
Output 13.5 volts for vertical & horizontal drive circuits:D904, C915.
Output 27.5volts for horizontal deflection circuit:D906 ,C916.
2.2 Video input block
Signal input buffering and switch
‧ CVBS Input buffer :Q201 & R201,R202.
Video filter & output stage.
‧ Video input:Through C202 to W202 (Contrast VR ) and differential amplifier Q202,
Q203.
‧ Video amplifier: Cascade amplifier R219, Q204, Q205, R222, C206.
‧ Brightness control:VR201, R214, R225, R226, Q204.
2.3 Vertical & horizontal processor
2.3.1 Vertical guard: This vertical feedback signal on pin2 when the level on pin 2 is below 0.35v or high
than 1.85v the guide circuit inserts a continuous level of 2.5V in the sandcastle output
signal of pin 17.The results in the blanking of the picture displayed, thus preventing a
burnt-in horizontal line.
2.3.2 Vertical drive output:
The drive o/p pin1 of U401 delivers a drive current of 1.5mA at 5V output through R302
to U402 pin1.
2.3.3 Sync separator: The video input through C401, R401 and filter C402 to pin 5 of U401.The Sync separator
is designed such that the slicing level is independent of the amplitude of the Sync pulse. The
8
black level is stored at pin7 by C404. The slicing level is stored at pin6 by C403 and decided
by R403.
2.3.4 Phase detector: The phase detector circuit is connected to pin8. The circuits are activated depending on
the voltage of pin18 and the state of the Sync pulse noise detection circuit, C405, C406,
R405.
2.3.5 Supply (pin9, 10 and 16):
U401 can start operating by application of a very low supply current into pin16. When the
starting circuit is taken from pin10 via internal diode, and the voltage on pin16 will stabilize
to a typical value of 9.4V 2.3.6 Horizontal oscillator, horizontal output transistor, and second phase detector (pin11, 12,
14 and15): The oscillator is connected to pin15. An external RC; C409, R412, VR401; sets the frequency combination between pin15 and ground. The open collect horizontal output is
connected to pin11. The duty factor is set by an internal npn emitter follower stage
connected to pin14. When no flyback pulse is detected at pin12 the duty factor of the
horizontal output stage is set to 50%.
2.3.7 Mute output and 50/60HZ identification (pin13):
Pin13 has the possibility for 50/60HZ identification. A pull-high resistor R408 achieves
the function.
2.3.8 Sandcastle output (pin17): The sandcastle output pulse generated at pin17.
2.4 Vertical Deflection Block
• Power amplifier:
‧ The DC level across C308 and the current is detected by R306 and feedback to U401 through R311.
‧ The driver output comes from pin5 and it drives the yoke by a negatives slope current ramp R419 is used to stabilize the power amplifier.
‧ Boost power D301, C305 is connected to pin3. 9
•
•
•
•
Flyback generator:
‧ U301 pin6 is the output of the flyback generator that when driven, jumps from low to high condition C305 transfers the jump to pin3
Vertical size control:VR301, R312, R308.
2.5 Horizontal Deflection Block
Horizontal drive buffering:Driving source-U401 pin11. Driving transistor-Q40, to pull high the
driving waveform to drive the Q401(MOS FET).
Horizontal deflection:Horizontal Output transistor-Q401; Load-Yoke inductance and C414 ;
D401, High Voltage generation-flyback transformer .
3 Troubleshooting Instructions
‧ This chapter describes possible failures of the monitor with corresponding check/correction actions, and guidelines for safe operation and service of the monitor.
3.1 No Display, No Power
3.1.1 First of all, turn power off, use multimeter to check Q901, and R904, replace if bad. Turn power on after that.
3.1.2 Check DC voltage across C906. If no voltage or voltage too low, check and fix the following
components:AC receptacle poor contact, fuse F601 broken, power switch malfunction, or
bridge diode D901 bad
3.1.3 Check voltage on U901 pin 7 for start up condition:If voltage on U901 pin 7 reaches the start
up voltage(around 15 to 17.5V), U901 UC3842 will start to work and output 5V at pin 8. If
voltage on U601 pin 7 is too low, check and fix following circuits:start up circuit R914,
and C914.
3.1.4 If no output pulses at U901 pin 6, check and replace U901. 10
3.1.5 If driving pulses at U901 pin6 and drain of Q901 are correct but voltage at U901 pin 7 low than threshold voltage --causing U901 to stop and restart periodically, check and repair following circuits. Power transformer T901 bad; D903 short-circuit/opened.
3.2 No Display, power output normal.
3.2.1 Check and fix FBT B+:If no B+(27.5V)on pin2 of FBT replace D906, C916.
3.2.2 Check driving output voltage:0 or very low check and replace Q402, Q401.
3.2.3 Power off monitor. Check yoke connection. Use multimeter to check D501, D502, D401, Fix if any is bad.
3.2.4 Power on, check voltage at pin10 of U401 if no voltage, check and fix Vertical circuit B+, D904.
3.3 No Display (No Raster).
3.3.1 Check yoke connection.
3.3.2 Check CRT board and verify CRT heater is on.
3.3.3 Check G2 voltage if fail, check and fix FBT or D502.
3.3.4 Check K (cathode) voltage at negative of D501 about 150V, If no voltage output Check and replace D501 and C501.
3.4 Vertical Deflection Failure
3.4.1 Vertical display can't be held--check and fix:U401.
3.4.2 Vertical raster abnormal (one horizontal line, size too small or fold back on top / bottom) --
check and fix:14V supply at U402 pin2, if has voltage check and fix U301.
11
Appendix A. Spare Parts List
Location Parts Number Description F901 28-1100-0006 Fuse, 2A/250V, slow blow D901 06-3100-0005 Diode 3A, 600V, RS407 D902 06-1100-0001 Diode, 1.5A, 800V, BA159 D501, D502 06-1100-0023 Diode, 3A, 800V, FR107 D903, D904, D301 06-1100-0014 Diode, FR1005 D906, D401 06-1100-0058 Diode, 2A, 600V, FR205 Q901 08-3100-0011 Power MOS 2SK2996 Q201, Q202, Q206, Q402, Q501 08-1100-0003 Transistor NPN 2SC1815 Q205 08-1100-0001 Transistor NPN 2SC2688 Q502 08-1100-0002 Transistor PNP 2SA1015 Q203, Q204 08-1100-0081 Transistor NPN 2SD667 U401 09-4100-0007 IC TDA2579B U301 09-4100-0119 IC TEA8172 U901 09-4100-0087 IC UC3842 FBT 11-0100-0054 Flyback Transformer T401 41-2100-4009 Driver Transformer T901 11-2100-0095 Driver Transformer R902 01-3203-223J CR 22K 3W R904 01-01 2-*39J CF 0.39 1W R614 01-2003-823J MOF 82K 3W
12
Appendix B. Schematics and PCB Layout Diagram
1. Schematics Page 1 -- Main Board, Video Board.
2. Schematics Page 2 – Power Supply, Video Amplifier
3. PCB Layout -- Video Board, Circuit Trace
4. PCB Layout -- Main Board, Silk Screen
13
12
34
56
ABCD
65
43
21
D C B A
Title
Num
ber
Revi
sion
Size B Dat
e:
Sh
eet
of
File
:
G25
G47
K2
HG
ND
4
HEA
T3
G1 16
J501
CRT
SOCK
ET
VR5
012M
B
R515
330K
R6 4.7
1/4W
1 2 3
W20
4
C210
47U
/200
V
R225
680K
R222
8.2K
2W
R223
1.5K
1/2
WR2
2415
0KC2
141U
/25V
1 2 3
W20
5R2
211K
Q20
52S
C268
8
C217
47U
/25V
B+ 1
2.9V
S201
SPA
RK G
AP
PLU
G A
C SO
CKET
W90
2F9
01
2.5A
/250
V
C901
.1U
/250
V
T902
EE-2
5
C902
0.1U
/250
V
R901
560K
C903
472/
400V
C904
472/
400V
D90
13A
/600
V
C906
47U
/400
V
R914
82K
3W
R902
22K
3W
C907
.01
1KV
4 2 16 587 11 12
T901
ERL-
35
D90
2BA
159
GND5
VC7
COM
P1
Vfb
2
Vref 8
Rt/Ct 4OU
T6
Ise
3
U90
1
IC38
42
D90
51N
4148
R905
18
R906
1K
C908
472
/1K
VG
SD
Q90
12S
K29
96
R904
.39
C909
1000
P
C912
104/
50V
R909
27K
C910
562/
100V
R903
1MC9
11PE
I 103
VR9
01SV
R 1K
B
R911
3.9K
R910
27K
D90
3FR
105
C914
EC 1
00U
/25V
C914
EC 1
00U
/25V
R908
47
R907
390
D90
6H
ER20
5
C916
EC 2
200U
/50V
27.5
V
C915
1000
U/2
5V
D90
4FR
105
L901
56U
H
12.9
V
12V
R912
10 2
W
D90
7FR
105
C918
EC 1
000U
/50V
OPT
ION
VR2
01
500
VR2
185K
VR6
032K
VR2
033K
R224
100
VIN
R226
15K R2
254.
7K
R228
270
R227
270R4
1322
K
V-P
OSI
H-P
OSI
POW
ER B
OA
RD
VR
BOA
RD
CRT
BOA
RD
VM
-901
B/1
201/
1501
B P
OW
ER/B
CRT
/B V
R/B
SYN
C+
SYN
C-
GN
DCO
NT
13.5
V
FUN
CTIO
N
OPT
ION
W50
4(PI
N5)
W50
4(PI
N2)
12
34
56
78
ABCD
87
65
43
21
D C B A
Title
Num
ber
Revi
sion
Size
Dat
e:
File
: D
raw
n By
:
1
2
3
4
5
6
7
8
910
11
12
13
14
15
16
17
18
U40
1TD
A25
79
C41
110
3R21
715
K
R41
02.
2K
R40
618
KR
416
680
Q40
22S
C18
15
R41
71K
C40
710
0U/2
5V
R41
8
47
Q40
1IR
F740
R40
812
KC
408
1U R41
133
K
C410 .15C
409
2700
P
R41
130
K
VR4
01H
-HO
LD
R40
927
0C
416
22U
/50V
R41
35.
6K
R30
14.
7KC
302
472
C30
94.
7U
R31
547
0
R31
133
0K
R30
810
0R
306
1.5
1W VR3
0130
0B V
-SIZ
E
R31
233
C30
1.1
5
57 1
4
83
6
2 U30
1IC
TD
A87
12
R30
22.
2KR
303
5.6K
C30
3.0
47
C30
4.0
47R
304
1K
C30
510
0U/3
5V
D30
11N
4002
R31
3
2.7
2W12
.9V
C30
422
00P
C30
610
4
R30
51
R30
7
180
1/2W
C31
1.0
22
C40
215
0P
R40
182
0
R40
35.
6K
C40
215
0P
C40
422
U/2
5V
R40
422
C40
32.
2UC
406
.1U
C40
52.
2U
R40
51.
2K
C30
810
00U
/25V
R306 1.8 1W
1 2
W20
1
VID
EO IN
R22
81K
C20
147
U/1
6V
Q20
12S
C18
15
R20
347
0R
202
15K
R20
112
K
C20
222
0U/1
6V
12345678
W50
4
Q20
42S
C18
15 R21
933
0
C20
6C
560P
100
V
R51
0
1.2K
Q50
12S
C94
5
R51
31.
2KR
511
1.8K
R51
21K
Q50
22S
A73
3
R21
41.
8K
R21
310
K
D20
11N
4148
1 2 3
W50
3
14V
R21
012
K
R211 3.3KQ2032SC1815
Q20
22S
C18
15
R21
268
0 R209 120
R20
815
0
C2052.2U/50V
R20
712
0
R20
512
K
R20
62.
2K
C20
322
U/2
5V
C204 10U/16V
VR2
0150
K B
RIG
HT
Q20
62S
C18
15
R22
02.
7K
R21
86.
8K
C20
84.
7UR
217
15K
C41
427
3/40
0V
D40
1FR
205
R50
68.
2 2W
1 2 3 4
W50
1
DY 1 2 3
W50
2
D50
2FR
107
D50
1FR
107
C50
110
U/2
50V
C50
222
3/63
0V
L404
C50
110
U/2
50V
H.V
L402 12U
H
12.9
V
31 2
74 5
6 8
C? FBT-
3
B+ 2
7.5V
1 2
J? 8/1W
1 2 3 45678
U70
1LM
386
C70
547
0U/2
5V
R70
310 C
704
473
R70
433
2W
C70
610
00U
/16V
12V
C70
310
0U/1
6V
123
W70
2
1 2
W70
1
VR?
50K
B
C70
256
2R
702
8.2K
C70
122
U/2
5V
R70
110
K
VM
-901
B/1
201/
1501
B W
/AU
DIO
MA
IN B
OA
RD