SERVICE MANUAL - HNC Truck Parts3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built March 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS

SERVICE MANUAL

SERVICE MANUAL SECTION

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXTModels Built March 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT

DIAGRAMS

Model: 3200Start Date: 03/01/2007 End Date: 03/18/2008









Model: 8500

S08322Copyright©03/25/2009 Navistar, Inc.

Start Date: 03/01/2007 End Date: 03/18/2008Model: 8600

Start Date: 03/01/2007 End Date: 03/18/2008Model: RXT

Start Date: 03/01/2007 End Date: 03/18/2008

S08322

03/25/2009

S08322Copyright©03/25/2009 Navistar, Inc.

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS

i

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133.2. BATTERY FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143.3. BATTERY FEED, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . .173.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183.7. IGNITION FEED RELAY 2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193.8. IGNITION FEED RELAY 3, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . .233.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293.18. GROUND — IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303.19. GROUND — IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313.20. GROUND — IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323.21. GROUND — IP, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343.23. ENGINE GROUND, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353.24. GROUND — CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .363.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .373.26. GROUND — CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .383.27. ZERO VOLT REFERENCE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .393.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403.29. GROUND — CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

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3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .434.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .434.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .444.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .454.4. COMPASS AND TEMPERATURE DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .464.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .474.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .484.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .494.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .504.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .524.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B. . . . . . . . . . . . . . . . .534.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .544.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .554.14. 2–WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .564.15. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .574.16. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .584.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .594.18. ROOF AUXILIARY LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .604.19. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .614.20. SATELLITE COMMUNICATION — TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .624.21. COMPUTER PREWIRED — XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .634.22. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .644.23. SATELLITE COMMUNICATION — MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .654.24. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .664.25. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .674.26. TELEMATICS SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .684.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .694.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .704.29. DRIVER DISPLAY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .714.30. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .724.31. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .734.32. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD, P. 30. . . . . .744.33. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .754.34. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .764.35. AIR SHIELD LIGHT, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .785.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .785.2. CAT — CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .795.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .805.4. CAT — CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .815.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . .825.6. CAT — CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . .835.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .845.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .866.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .866.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .876.3. STARTING AID — ETHER START, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

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6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .907.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .907.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .917.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3. . . . . . . .927.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .937.5. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .947.6. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .957.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .967.8. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .977.9. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .987.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .997.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1007.12. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1017.13. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1027.14. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1037.15. CRUISE CONTROL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .1058.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1058.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1068.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.

3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1078.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND

WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1088.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1098.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1108.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1118.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1128.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1138.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . .1148.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1158.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .1168.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1178.14. WARNING LIGHTS — OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1188.15. WARNING LIGHTS — OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1198.16. LOAD MONITORING, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1219.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1219.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1229.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P.

3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1239.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS

(CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1249.5. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS

(CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1259.6. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS

(CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1269.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1279.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1289.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

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9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1309.11. FOG LIGHT AND WORK LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1319.12. HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1329.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1339.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1349.15. PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13610.1. ABS — BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13610.2. ABS — BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13710.3. ABS — BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13810.4. ABS — WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13910.5. ABS — WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14010.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14110.7. WABCO FULL POWER BRAKES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14210.8. WABCO FULL POWER BRAKES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14310.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . .14410.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . .14510.11. TRAILER SOCKET — SOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14610.12. BODY BUILDER AND TRAILER SOCKET — SOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .14710.13. BODY BUILDER CONNECTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14810.14. REMOTE START / STOP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14910.15. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15010.16. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15110.17. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15210.18. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15310.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER,

P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15410.20. BLANK PAGE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15510.21. AUX AND POWER SOURCE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15610.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15710.23. FUEL / WATER SEPARATOR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15810.24. ELECTRIC TRAILER BRAKE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15910.25. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16010.26. HOUR METER — PTO, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16110.27. AUX INPUTS AND DRIVERS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16210.28. FUEL TRANSFER PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16310.29. BLANK PAGE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16410.30. TELEMATICS AWARE — BODY BUILDER, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16510.31. PRESSURE SWITCH, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16610.32. LIFT GATE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16710.33. WHEELCHAIR LIFT INTERLOCK, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16810.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16910.35. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17010.36. LIFT AXLE (STEERABLE), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17110.37. LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17210.38. LIFT AXLES, P. 37A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17310.39. ABS — BENDIX AIR 6S/6M, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17410.40. ABS — BENDIX AIR 6S/6M, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17510.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17610.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17710.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17810.44. ABS ESP / RSP, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179

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10.45. ABS ESP / RSP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18111.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1. . . . . . . . . . . . .18111.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2. . . . . . . . . . . . .18211.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . .18311.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .18411.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5. . . . . . . . . . . . . . . .18511.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . .18611.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.), P.

7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18711.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18811.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18911.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19011.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19111.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19211.13. EATON AUTOSHIFT TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19311.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19411.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19511.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD

WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19611.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM ENGINE, P.

16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19711.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . .19811.19. EATON ULTRASHIFT GEN 3 / MERITOR — G — MANUAL TRANSMISSION, P. 18. . . . . . .19911.20. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20011.21. EATON HYBRID TRANSMISSION, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20111.22. EATON HYBRID TRANSMISSION, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20211.23. EATON HYBRID TRANSMISSION, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20311.24. EATON HYBRID TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20411.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . .20511.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . .206

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20712.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20712.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20812.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20912.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21012.5. HVAC SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21112.6. AUTOTHERM SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21313.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21313.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .21413.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . .21513.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4. . . . . . . . . . . . . . . . . . . . . .21613.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21713.6. CONNECTOR COMPOSITES (1008), (1009), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21813.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21913.8. CONNECTOR COMPOSITE (1011), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22013.9. CONNECTOR COMPOSITE (1012), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22113.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22213.11. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223

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13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22413.13. CONNECTOR COMPOSITE (1016), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22513.14. CONNECTOR COMPOSITE (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22613.15. CONNECTOR COMPOSITE (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22713.16. CONNECTOR COMPOSITE (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22813.17. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22913.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . .23013.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . .23113.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23213.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . .23313.22. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .23413.23. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23513.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .23613.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . .23713.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . .23813.27. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .23913.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24013.29. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24113.30. CONNECTOR COMPOSITES (1501), (1510), (1511), (1512), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . .24213.31. CONNECTOR COMPOSITES (1556), (1557), (1558), (1600), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .24313.32. CONNECTOR COMPOSITE (1601), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24413.33. CONNECTOR COMPOSITE (1602), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24513.34. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .24613.35. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . .24713.36. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24813.37. CONNECTOR COMPOSITE (1700), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24913.38. CONNECTOR COMPOSITE (1700), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25013.39. CONNECTOR COMPOSITE (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25113.40. CONNECTOR COMPOSITE (1701), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25213.41. CONNECTOR COMPOSITE (1701), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25313.42. CONNECTOR COMPOSITE (1701), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25413.43. CONNECTOR COMPOSITE (1702), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25513.44. CONNECTOR COMPOSITE (1702), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25613.45. CONNECTOR COMPOSITE (1702), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25713.46. CONNECTOR COMPOSITE (1702), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25813.47. CONNECTOR COMPOSITES (1800), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25913.48. CONNECTOR COMPOSITES (1804), (1807), (1808), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26013.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P.

47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26113.50. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26213.51. CONNECTOR COMPOSITES (1823), (1824), (1825), (1826), (1827), P. 48. . . . . . . . . . . . . . . . . . .26313.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26413.53. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . .26513.54. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1916), P. 50. . . . . . . . . . . . . . . . . . .26613.55. CONNECTOR COMPOSITES (1918), (1923), (1927), (1929), (1935), (2000), P. 51. . . . . . . . . .26713.56. CONNECTOR COMPOSITES (2000), (2002), (2003), (2004), (2005), (2006), P. 52. . . . . . . . . .26813.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),

(2117M), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26913.58. CONNECTOR COMPOSITES (2301), (2302), (2303), (2304), (2305), (2502), P. 54. . . . . . . . . .27013.59. CONNECTOR COMPOSITES (2503), (2600), (2601), (2602), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . .27113.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27213.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . .27313.62. CONNECTOR COMPOSITES (2703), (3000), (3002), (3003), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . .274

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13.63. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27513.64. CONNECTOR COMPOSITES (3202), (3203), (3204), (3208), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . .27613.65. CONNECTOR COMPOSITES (3209), (3210), (3211), (3400), (4003), (4004), P. 61. . . . . . . . . .27713.66. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070),

(4071), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27813.67. CONNECTOR COMPOSITES (4087), (4087A), (4111M), (4120), (4320), P. 63. . . . . . . . . . . . . . .27913.68. CONNECTOR COMPOSITES (4321), (4322), (4323), (4410D), (4410E), (4410F), P. 64. . . . .28013.69. CONNECTOR COMPOSITES (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . . . . . . . . .28113.70. CONNECTOR COMPOSITES (4450AM), (4450M), (4460AM), (4460BF), P. 66. . . . . . . . . . . . . .28213.71. CONNECTOR COMPOSITES (4460BM), (4460M), (4500), (4905), P. 67. . . . . . . . . . . . . . . . . . . . . .28313.72. CONNECTOR COMPOSITES (4906), (4950), (4951), (5117), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .28413.73. CONNECTOR COMPOSITES (6000), (6001), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28513.74. CONNECTOR COMPOSITES (6010), (6011), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28613.75. CONNECTOR COMPOSITES (6020M), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28713.76. CONNECTOR COMPOSITES (6020), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28813.77. CONNECTOR COMPOSITES (6022), (6023), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28913.78. CONNECTOR COMPOSITES (6200), (6201), (6259), (6260), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . .29013.79. CONNECTOR COMPOSITES (6261), (6262), (6263), (6304), (6323), P. 75. . . . . . . . . . . . . . . . . . .29113.80. CONNECTOR COMPOSITES (6334), (6400), (6401), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29213.81. CONNECTOR COMPOSITES (6402), (6403), (6406M), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29313.82. CONNECTOR COMPOSITES (6407M), (6550), (6650), (6701), P. 77A. . . . . . . . . . . . . . . . . . . . . . . .29413.83. CONNECTOR COMPOSITES (6702), (6703), (6703M), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . .29513.84. CONNECTOR COMPOSITES (6704M), (6712), (6714), (6747), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . .29613.85. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . . . . . . . . .29713.86. CONNECTOR COMPOSITES (7104), (7105), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29813.87. CONNECTOR COMPOSITES (7110), (7111), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29913.88. CONNECTOR COMPOSITES (7150), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30013.89. CONNECTOR COMPOSITES (7150F), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30113.90. CONNECTOR COMPOSITES (7151), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30213.91. CONNECTOR COMPOSITES (7205M), (7206F), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30313.92. CONNECTOR COMPOSITES (7210), (7211), (7212), (7213), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . .30413.93. CONNECTOR COMPOSITES (7250), (7251), (7350), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30513.94. CONNECTOR COMPOSITES (7500), (7502M), (7600), (7601), (7601M), P. 89. . . . . . . . . . . . . . .30613.95. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611), P.

90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30713.96. CONNECTOR COMPOSITES (7615), (7700), (7702), (7703), (7801), P. 91. . . . . . . . . . . . . . . . . . .30813.97. CONNECTOR COMPOSITES (7801M), (7802), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30913.98. CONNECTOR COMPOSITES (7905), (7909), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31013.99. CONNECTOR COMPOSITES (7910), (7911), P. 93A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31113.100. CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . .31213.101. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310), (8311), P.

95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31313.102. CONNECTOR COMPOSITES (8312), (8500), (8501), (8502), (8502A), (8503), (8503A), P.

96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31413.103. CONNECTOR COMPOSITES (8505), (8506), (8507), (8508), (8509), (8601), (8602), P.

97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31513.104. CONNECTOR COMPOSITES (8700), (8701), (8750), P. 97A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31613.105. CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . .31713.106. CONNECTOR COMPOSITES (8803), (8805), (8806), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31813.107. CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .31913.108. CONNECTOR COMPOSITES (9100), (9101), (9102), (9103), (9108), (9255), (9260), (9261),

(9280), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32013.109. CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321

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viii 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS

13.110. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504),P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322

13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M), P.104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323

13.112. CONNECTOR COMPOSITE (9511), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32413.113. CONNECTOR COMPOSITES (9512), (9513), (9514), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32513.114. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523),

(9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32613.115. CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32713.116. CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32813.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . .32913.118. CONNECTOR COMPOSITE (9740), P. 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33013.119. CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . .33113.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . .33213.121. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33313.122. CONNECTOR COMPOSITE (9761), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33413.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . .33513.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117. . . . . . . . . . . . . . . . . . . . . . .33613.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . .33713.126. CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33813.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . .33913.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . .34013.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . .341

S08322


1

1. TABLE OF CONTENTS (CHAPTER 1)

2. INSTRUCTIONS AND CHARTS (CHAPTER 2)2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE

ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET

CHAPTER 2ABBREVIATIONS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

12SEP0659974G AE08056608 001RAW6 04DEC07 DELETED AC & RR FROM B 61000T

ABBREVIATIONS LIST

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER

ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE

AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO

AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY

ALT ALTERNATOR DFR DEFROSTER RES RESISTOR

ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE

AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT

AMM AMMETER DSL DIESEL RTR ROTOR

AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR

AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD

AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER

ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER

ARSR ARRESTER ENG ENGINE SLV SLEEVE

ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER

AUX AUXILIARY FL FLUID SPR SPRING

B/U BACK-UP FWD FORWARD STD STANDARD

BTRY BATTERY FR FRONT STRG STEERING

BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE

BLK BLOCK GA GAUGE SUNSH SUNSHADE

BOOS BOOSTER GEN GENERATOR SW SWITCH

BOT BOTTOM GND GROUND SYS SYSTEM

BK BRAKE HARN HARNESS TACH TACHOMETER

BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE

BRTHR BREATHER HTD HEATED TERM TERMINAL

BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE

BUZ BUZZER HTR HEATER THRU THROUGH

CA CABLE HP HORSEPOWER TRAC TRACTION

CD CANDELA HYD HYDRAULIC TRLR TRAILER

CP CANDLEPOWER ID IDENTIFICATION XDCR TRANSDUCER

CAP CAPACITOR IGN IGNITION XFER TRANSFER

CAT CATERPILLAR ILLUM ILLUMINATION XFMR TRANSFORMER

CHAS CHASSIS IND INDICATOR XSTR TRANSISTOR

CH CHOKE INST INSTRUMENT XMSN TRANSMISSION

CIRC CIRCUIT INT INTERMITTENT XMTR TRANSMITTER

CLK CLOCK L LEFT TRK TRUCK

CW CLOCKWISE LT LIGHT UPR UPPER

CLSTR CLUSTER LTR LIGHTER VLV VALVE

CL CLUTCH LWR LOWER VERT VERTICAL

COL COLUMN MAG MAGNET VM VOLTMETER

COMM COMMUTATOR MOD MODULATOR VOL VOLUME

CMPNT COMPONENT MDL MODULE WSHR WASHER

CPRSR COMPRESSOR MOT MOTOR WHL WHEEL

CONN CONNECTOR MTD MOUNTED WDO WINDOW

CONT CONTINUE NEG NEGATIVE WSHLD WINDSHIELD

CSL CONSOLE N/ NOT WITH WPR WIPER

CONT CONTACT NO. NUMBER W/ WITH

CONT CONTROL PASS PASSENGER W/O WITHOUT

CONV CONVERTER POSN POSITION

CLR COOLER POS POSITIVE

CTSY COURTESY POT POTENTIOMETER

Figure 1 Abbreviations

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2 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS

2.2. ACRONYMS, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2ACRONYMS


12SEP0659974G AE08056608 002RAW6 04DEC07 REVISED AND REDRAWN B 61000T

DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS

ANTENNA COMMUNICATION UNIT ACU

ALTERNATING CURRENT AC

AXLE TO BACK OF CAB AC

AXLE TO FRAME AF

ACCELERATOR PEDAL MODULE APM

ACCELERATOR POSITION SENSOR APS

AUXILIARY POWER UNIT APU

AMERICAN TRUCKING ASSOCIATION ATA

AUTOMATIC TRACTION CONTROL ATC

AUDIO VIDEO INTERFACE AVI

BAROMETRIC ATMOSPHERE PRESSURE BAP

BRAKE HORSEPOWER BHP

BACK OF CAB BOC

CITIZEN BAND CB

COLD CRANKING AMPERES CCA

CLEAN POWER ELECTRICAL CONNECTOR CEC

CENTRAL JUNCTION BOX CJB

CENTRAL PROCESSING UNIT CPU

CAB OVER ENGINE COE

DIRECT CURRENT DC

DRIVER CONTROL MODULE DCM

DIGITAL DATA LINK DDL

DIESEL OXIDATION CATALYST INLETTEMPERATURE DOCT

DIESEL PARTICULATE FILTER DPF

DIESEL PARTICULATE FILTER DELTA PRESSURE DPFDP

DIESEL PARTICULATEFILTER TEMPERATURE DPFT

DIESEL TURBOCHARGED DT

DAY TIME RUNNING LIGHTS DTRL

ELECTRONIC CONTROL MODULE ECM

ELECTRONIC CONTROL UNIT ECU

EXHAUST GAS RECIRCULATION EGR

EXHAUST GAS TEMPERATURE EGT

ELECTRO MAGNETIC INTEFERENCE EMI

END OF FRAME EOF

ELECTRIC TRAILER BRAKE ETB

FRONT AXLE FA

FRONT END FE

FRONT OF DASH FOD

FULL POWER BRAKE FPB

GENERIC ELECTRONIC MODULE GEM

GLOBAL POSITIONING SYSTEM GPS

HYDRAULIC CONTROL UNIT HCU

HEAVY DUTY HD

DESCRIPTION ACRONYM

HEAVY DUTY DIESEL HDD

HIGH PERFORMANCE TRUCK HPT

HIGH SIDE DRIVER HSD

HEATING, VENTILATION, ANDAIR CONDITIONING HVAC

INJECTOR DRIVE MODULE IDM

INPUT/OUTPUT I/O

INTEGRATED MOBILECOMMUNICATION TERMINAL IMCT

INSTRUMENT PANEL I/P

INDEPENDENT POWER TAKE-OFF IPTO

INPUT SPEED SENSOR ISS

LIGHT COMMERCIAL TRANSMISSION LCT

LOW PRESSURE MODULE LPM

LOW SIDE DRIVE LSD

MEDIUM DUTY MD

MOMENTARY ENGINE IGNITIONINTERRUPT RELAY MEIIR

MALFUNCTION INDICATION LAMP MIL

MULTIPLEX SWITCH MODULE MSM

OUTPUT SPEED SENSOR OSS

PYROMETER AMMETER MODULE PAM

POWER DISTRIBUTION CENTER PDC

PROGRAMMABLE LOGIC CONTROLLER PLC

POWER TAKE-OFF PTO

PULSE WIDTH MODULATION PWM

REAR AXLE RA

RADIO FREQUENCY RF

ROLL STABILITY PROGRAM RSP

SEVERE SERVICE SS

TRANSMISSION CONTROL MODULE TCM

TERRESTRIAL COMMUNICATION UNIT TCU

TERRESTRIAL MOBILECOMMUNICATION TERMINAL TMCT

THERMAL OVERCRANK PROTECTION TOCP

THROTTLE POSITION SENSOR TPS

TURBINE SPEED SENSOR TSS

VEHICLE SPEED OUTPUT VSO

VEHICLE SPEED SENSOR VSS

WORLD TRANSMISSION ELECTRONIC CONTROLS WTEC

ZERO VOLT REFERENCE ZVR

Figure 2 Acronyms

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3

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions

S08322


2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR


20APR0659974G AE08056608 004- - REVISED AND REDRAWN B 61000T

CIRCUITNUMBER COLOR DESCRIPTION

1 LTBL ALTERNATOR - FIELD

2 RD ALTERNATOR - CHARGE

3DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)

GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)

4DKBL SERIAL / DATA COMMUNICATION J1922 (+)

GY SERIAL / DATA COMMUNICATION J1922 (-)

5YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)

GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)

6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

7 RD ALTERNATOR - RESISTANCE

8

9 GY LOW VOLTAGE ELECTRONIC GROUND

10 WH CHASSIS / ENGINE GROUND

11 WH CAB / SLEEPER GROUND

12 LTBL ACCESSORY FEED

13PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG / PRE-HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

22 TN TIRE PRESSURE MONITORING / CONTROL

23 TN ENGINE FAN / SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38 GY LIFT AXLE

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI-THEFT WARNING

Figure 4 Circuit Number Identification and Color

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5



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR(CONT)



CIRCUITNUMBER

COLOR DESCRIPTION

46 GY POWER TAKE-OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI - BEAM

53 YL HEADLIGHT LO - BEAM

54 BN PARKING / MARKER LIGHTS

55 OR TURN SIGNAL - FEED

56OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

57OR TURN SIGNAL LIGHTS - RIGHT

LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

58 BN CLEARANCE / IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY / DOME LIGHTS

64 YL FOG / DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHTS

66 YL DAYTIME RUNNING LIGHTS

67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71OR BACK-UP LIGHTS

LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED - BATTERY

73 LTGN PWM

74 LTGN HEATER RECIRCULATION MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS - HEATED, MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY - FEED

81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER

83 LTGN POWER WINDOWS

84 LTGN CIGAR LIGHTER

85 GY HORN

Figure 5 Circuit Number Identification and Color (Cont.)

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR(CONT)



CIRCUITNUMBER COLOR DESCRIPTION

86 LTGN RADIO - ENTERTAINMENT

87 GY WINDSHIELD WASHER

88 LTGN CLOCK / HOURMETER

89 VT AIR BAG

90 GY HYDRAULIC BRAKE PUMP

91 VT INTERCOMMUNICATIONS

92 TN TRANSMISSION CONTROLS - ELECTRONIC

93 TN AXLE SHIFT CONTROL

94 GY ANTILOCK BRAKE SYSTEM

95 TN EXHAUST EMISSION

96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS

97 VT ENGINE CONTROLS - ELECTRONIC

98 BK DATALINK AND DIAGNOSTICS

99 VT ACCELERATOR POSITION SENSOR (APS)

100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)

101 TN BRAKE APPLICATION AIR

102 YL FLASH TO PASS

103 LTGN BODY BUILDER AUXILIARY FEED

104 DKBL REMOTE START / STOP

105 LTGN HEATED SEATS

106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE

107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)

108 GY BRAKE PAD WEAR SENSOR

109 GY SLACK ADJUSTER

110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND

111 TN FUEL FILTER RESTRICTION TRANSDUCERS

112 GY LIFT GATE

PREFIX LOCATION

A CAB - INSTRUMENT PANEL MODULE

B CAB - DRIVER CONTROL MODULE

C CAB - HEADER / CLEARANCE LIGHTS

D CAB - ROOF / REAR PANEL

E CAB - LEFT DOOR / DOORS

F CAB - RIGHT DOOR / DOORS

H CAB - SLEEPER

J CAB - DASH (OUTSIDE)

K ENGINE / RADIATOR

L TRANSMISSION

M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)

P CHASSIS - WHEEL BASE SECTION

R CHASSIS - SUSPENSION / REAR AXLE / AXLES

S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS

T TRAVEL DOORS

U HOOD MTD HEADLIGHTS / MARKER LIGHTS

V SLEEPER ROOF / BACK PANEL WIRING

W WARDROBE CABINET WIRING

Figure 6 Circuit Number Identification and Color (Cont.)

S08322


7

2.7. LAMP BULB CHART, P. 7

NAME

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET

ELECTRICAL CIRCUIT DIAGRAM

DRAWN

PART NO.

DATE


REVCHK

CHAPTER 2

AE08-56608 07

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06

U00K640

LAMP BULB CHART

BULB APPLICATION CANDLEPOWER ORWATT

BULBTRADE NUMBER

BACK - UP LIGHTS 32 CP GE1156

CLEARANCE & IDENTIFICATION 3 CP GE193

COURTESY LIGHT 3CP GE168

FOG LIGHTS 55 WATTS VH550

LOW BEAMS 65 WATTS GE9007

HIGH BEAMS 65 WATTS GE9007

MAP LIGHT 3 CP 1816

SIDE MARKER 2548

STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157

TURN SIGNAL / MARKER (FENDER) 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK - UP) 35 WATTS 4411

Figure 7 Lamp Bulb Chart

S08322


2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

RELAY FUNCTION AND WIRING GUIDE

08

CHAPTER 2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-5660859974G 20APR06

U00K640

87A

5

87A

85

MICRO - 280 (1)

RELAY VIEWED FROM INSERTION END

1

86

85

4

87A

30

MINIATURE - 280 (1)

87

MICRO - ISO (1)

3

NORMALLY CLOSEDCONTACT

87

RELAY SCHEMATIC

2

86

8530

85

ENERGIZING COIL

ENERGIZING COIL

87

87

3

87

30

87

NORMALLY CLOSEDCONTACT

4

COMMON CONTACT

1

86

2

30

30

85

NORMALLY OPENCONTACT

85

MICRO - 4 PIN (1)

ENERGIZING COIL

86

MINI MICRO - 4 PIN (2)

NORMALLY OPENCONTACT

85

30

30

COMMON CONTACT

MINIATURE - ISO (1)

87

5

86

ENERGIZING COIL

NOTES :1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

87A

86

86

Figure 8 Relay Function and Wiring Guide

S08322


9

2.9. SCHEMATIC SYMBOL CHART, P. 9

Figure 9 Schematic Symbol Chart

S08322



Figure 10 Schematic Symbol Chart (Cont.)

S08322


11



S08322


2.12. SCHEMATIC SYMBOL CHART, P.12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2SCHEMATIC SYMBOL CHART (CONT)


20APR0659974G AE08056608 012SYMBOL

RAW6 04DEC07 REVISED START MOTOR B 61000T

SWITCH, PUSHBUTTONSPEAKER

B

SYMBOL

THERMISTOR

C

A

B

VALVE, MODULATOR

START MOTOR W/ TOCP

C

DESCRIPTION

12

0O

HM

S

STUD

THERMOSTAT

SWITCH, MECHANICAL(NORMALLY OPEN)

SYMBOL

VALVE, ETHER BOTTLE

DESCRIPTION

TERMINATING RESISTOR

SWITCH, MECHANICAL(NORMALLY CLOSED)

A

A

SPLICE

A

S

S

MG

B

B

B

S


S08322


13

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS ANDELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.1. BATTERY FEED, P. 1

CHAPTER 3BATTERY FEED


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



06SEP0659974G AE08056609 001RAW6 04DEC07 REVISED AND REDRAWN C 61000T

A14P8RD

ST

AR

TE

R B

+T

ER

MIN

AL

CH

5_

01,0

3,0

5

XATA MODULE(1910) CH4_19

A3

FUSE F8-E (1017)

COLUMN SHIFTERRELAY(1017) CH11_03

AUX POWER RELAY(1873) CH10_21

A14J8RD

F2

C3

CH3_03

A14EB18RD

E3

CIGAR LIGHTERPOWER SOURCE(1860) CH4_02

IMCT / MCT / TMCTSYSTEM QUALCOMM(2703 / 2701 / 2701F)CH4_17, CH4_29, CH4_32

A14MA12RD

W/ AUX &POWER SOURCE

FUSE F2-F (1011)

A14NE12RD

TWO POST POWER SOURCE(1861) CH4_02

I6 / V

8 E

NG

INE

S

A14MB12RD

A1

4F

8R

D

CH3_02

A14AF18RD

20A

10

0A

ME

GA

FU

SE

ACCESSORY RELAY#1(1013 / 1011) CH3_04

200

A B

LO

CK

TY

PE

FU

SE

E2

A14NC12RD

A14MC12RD

F1

10A

A86R14LTGN

A86N14LTGN

A14AF18RD

E3

RPM DATA LINK ANDLOGIC POWER(4410D / 4410H)CH10_19

FUSE F7-C (1016)

BIG

BO

RE

EN

GIN

E

FUSE F2-B (1011)

A14SD18RD

C2

10A

IGNITION RELAY#3(1012 / 1014)CH3_05

MOBILEMAX POWER /IP CONNECTOR(1242) CH4_21

A14CE16RD

CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1860 / 1861) CH4_01

A2

A1

4W

6R

D

-

TRIPMASTER DATARECORDER(827) CH4_18

A14NB12RD

A14AH18RD

B2

A14T8RD

CIGAR LIGHTERCH4_01

AUX ROOF RELAY(1010) CH4_16

D2

E1

F3

FUSE F3-C (1012)

A14NA12RD

A8416LTGN

A72C12OR

A14MD12RD

B3

A1

4K

8R

D

A1

CH3_02

A14ME12RD

C1

F3

FUSE F8-A (1017)

A14H8RD

A12Z16LTBL

FUSE F7-F (1016)

15A

B1

A1

46

RD

D3

+

A86PA16LTGN

25A

A14G16RD

A14

M8

RD

BRAKE PRESS SWITCH(1825) CH4_19

CADEC GPS CONNECTOR(830) CH4_20

A14EA16RD

A1

4N

8R

D

30A

K1

4H

4R

D

FUSE F8-C (1017)

10A

20A

A2016LTGN

A94L12GY


BATTERY

15A

FULL POWER CONNECTOR(9511) CH10_06

A14ND12RD

A92FB16TN

FUSE F6-B (1015)

2R

D

OWNER OPERATOR

HEAT SHRINK

100

AM

EG

A F

US

E

CH3_02,03

A14F12RD

EATON HYBRID COOLANTPUMP RELAY (1019-R1)CH11_21

A17H16PK

EATON HYBRID STARTRELAY(1010) CH5_05

A78A14LTGN

WINDSHIELD RELAY (LEFT)(1019-R2) CH4_09B

Figure 13 Battery Feed

S08322



Figure 14 Battery Feeds (Cont.)

S08322


15


CHAPTER 3BATTERY FEED (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



06SEP0659974G AE08056609 003RAW6 04DEC07 REVISED & REDRAWN C 61000T

A2

A94AY12RD

D1

TRAILER TAILLIGHT RELAY(1012) CH10_09

ENGINE DISPLAYCUMMINS(1557) CH4_27

B4

A14HC12RD

A14TA12RD

A1518RD

KEY SWITCH(1100) CH3_04,05,CH10_14,CH5_01,02,03CH5_04,05,06

A14PE12RD

FUSE F2-H (1011)

A14SE18RD

FUSE F8-D (1017)

TRAILER STOP RELAY(1016) CH10_10

F2

D4

15A

D2

TRAILER ABSECU RELAY(1017) CH10_10

FUSE F7-D (1016)

C1

DIAGNOSTIC CONN(1650) CH3_09

D3

A4

C2

FUSE F11-A (1020)

E4

PAM(4087) CH8_11

20A

A2816TN

A14HD12RD

**20A, 25A OR 30A

FUSE F2-G (1011)

A98H18BK

FUSE F8-H (1017)

E1

ABS#1,BENDIX(1400) CH10_01

SHIFT SELECTOR(1852) CH11_05,10

10A

A14PA12RD

B2

5A

E2

GAUGE SWITCH PACK(1512) CH4_15

FUSE F3-A (1012)

A14PC12RD

CLUSTER CONNECTOR(1500) CH8_05

A14HB12RD

A14PB12RD

A14PD10RD

F1

30A

FUSE F8-F (1017)

FUSE F3-B (1012)

A14HE12RD

C3

A97D10PL

F4

A14SE18RD

F4

30A

A94UA12GY

C4

A92BT18TN

E4

FUSE F8-B (1017)

30A

(A68J)

*10A OR 30A

A14FF16RD

A14A12RD

EATON GEN3 TCM CONN(7105) CH11_11

A14H8RD

A14P8RD

CAT ECM CONNECTOR /ISM ECM POWER CONNECTION(6013 / 6001) CH7_01,04

A72J120R

ENGINE DISPLAY CAT(1556) CH4_27

D4FUSE F3-D (1012)

A14HA12RD

20A

TRAILER MARKER LIGHT RELAY(1012) CH10_09

C4(A54J)

(A70J)

A94BF18GY

HYD BRAKELIGHT SWITCH(4037) CH10_06

A94AY14GY

WABCO ABS(1420) CH10_05

IP / ROOF(2000) CH9_0810A

F4E4

A26D18TN

A6318DKBL

FUSE F2-D(1011)

N/ ETB

W/ ETB

15A

A1

46

RD

NOTES:1.* 10A - ALLISON XMSN OR EATON HYBRID XMSN 30A - EATON AUTOSHIFT OR ULTRASHIFT XMSN

2.**20A - CAT ENGINES 25A - EATON HYBRID XMSN 30A - CUMMINS ENGINE

A14T8RD

BATTERY FEEDCH3_01

A14G12RD

EATON HYBRID HEATEXCHANGER FAN RELAY(1019-R3) CH11_21

EATON HYBRID PEC FANRELAY (1873) CH11_21

A14H16PK

A7816LTGN

WINDSHIELDRELAY (RIGHT)(1010-R1) CH4_09B

Figure 15 Battery Feed (Cont.)

S08322


3.4. ACCESSORY FEED, P. 4

Figure 16 Accessory Feed

S08322


17

3.5. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5

Figure 17 Ignition Feed — Standard, Theft Deterrent, Remote Start/Stop

S08322


3.6. IGNITION FEED RELAY 1, P. 6

CHAPTER 3IGNITION FEED - RELAY 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 006 AND A92-163

RAW6 04DEC07 ADDED CIRC A13A C 61000T

A92#16316TN

TCM / TCU CONN(7151 / 7150 /7152 / 7150F / 7150F2)CH11_01,05,10,13

D3

(A13FC)

C3

C4 D4

10A

H3G3

G4 H4

A92FN16TN

COLUMN SHIFTER RELAY(1017) CH11_03

A92A16318TN

COLUMN MTD SHIFTER /SHIFT SELECTOR(1828 / 1852)CH11_03, 05, 10

A13A16PK

A13D14PK

EATON GEN3 TCM CONN(7105) CH11_11,16,19

A97AA16PL

CRANK INHIBIT RELAY(1019) CH11_18

CAT ECM / ISM ECM / I6 ECM(6013 / 6000 / 6020M)CH7_01,04,08

A97UA16PL

A13B18PK

A13BG18PK

A13BE18PK

A13BD18PK

RIGHT BANK OPTIONALWARNING LIGHTS(1510) CH8_14

A13BH18PK

A87KA18GY

WASHER PUMP(W/ MD)(4021) CH4_14

WASHER PUMP / RIGHTUNDER CAB WASHER PUMP(9745 / 9747) CH4_14

A87MB18GY

10A

10A

10A

E1 F1 A86P16LTGN

OVERHEAD MTD 2 WAY RADIO /FLOOR MTD 2 - WAY RADIOCONNECTIONS(6900) CH4_12

A13FM12PK

5A

TCU CONN /MERITOR G POWER(7150 / 7111) CH11_13,18

FUSE F4-H (1013)

FUSE F4-C (1013)

FUSE F9-A (1018)

FUSE F4-G (1013)

FUSE F4-D (1013)

A13B18PK

E4

E3

FUSE F4-L (1013)

A3A73A

18LTGN

A1318PK

A1

3F

C1

2P

K

A28A18TNB3

10AA4

FUSE F4-M (1013)B4

CLUSTER CONNECTOR(1500) CH8_05

HVAC CONTROL /AUTOTHERM SYSTEM(1200) CH12_01,06

HVAC UNIT(1210) CH12_02

BODY CONTROLLER#J3(1600) CH12_01

A75B18LTGN

10A

W/ ULTRASHIFT

A28A18TN

A28B18TN

A28C18TN

W/ HYDRAULIC BRAKES

W/ AIR BRAKES

T HANDLE SHIFTER(422F) CH11_03

A92A16316TN

RH, RIGHT SIDE

W/ MERITOR G XMSN

IGNITIONRELAY#1

(1011 / 1013)CH3_05

LEFT BANK OPTIONALWARNING LIGHTS(1511) CH8_15

RIGHT BANK OPTIONALWARNING LIGHTS(1510) CH8_14

N/ ULTRASHIFT

WASHER N/ LEVEL

WASHER W/ LEVEL(RH / SS)

RIGHT BANK OPTIONALWARNING LIGHTS(1510) CH4_17,29,32CH8_14

RH, BOTH SIDES

A13A16PK

FREEDOMLINE XMSN MAIN CONNECTION(7104) CH11_25

W/ FREEDOMELINE XMSN

W/ EATON AUTOSHIFT,ULTRASHIFT 3 OR HYBRID

A92#16318TN

ALLISON TCU CONN IN CAB(7151) CH11_24

Figure 18 Ignition Feed Relay 1

S08322


19




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 007RAW6 04DEC07 ADDED CIRC A39B C 61000T

A13SE18PK

A67F18GY

A13SE18BK

A67E16LTBL

A39B16GY

A13FG18PK

ENGINE DISPLAY CUMMINS(1557) CH4_27

ENGINE DISPLAY CAT(1556) CH4_27

VORAD CPU CONN(1227M) CH4_25

FUSE F5-E (1014)

MOBILEMAX POWER /IP CONNECTOR(1242) CH4_21

BACK-UP MONITORCONNECTION(9999) CH4_28

D1

A17HB18PK

CLUTCH SWITCH(1807) CH5_01

START ENABLE RELAY(1017) CH5_05

A17HB16PK

C110A

C2D2

10A

E2

G1 H1

G2H2

A13FB12PK B1

A1

A2 B2

A13SD18PK

QUALCOMM IMCT /MCT / TMCT(1902) CH4_17,29,32

A13CE16PK

CADEC GPS CONN(830) CH4_20

A70DA18GY

BRAKE PRESSURESWITCH(1825) CH4_18

A92J18TN

AUTONEUTRAL RELAY(1017) CH11_17

A3916GY

AIR DRYER(9900) CH10_22

A39A16GY

10A

20A

AIR DRYER(9900E) CH10_22

5AF3

E3A13FL12PK

FUSE F11-C (1020)

FUSE F5-F (1014)

FUSE F5-A (1014)

FUSE F5-B (1014)

FUSE F5-J (1014)

FUSE F5-K (1014)

A44Y16GY

A59H18GY

E1

10A

10A

A39B16GY

AIR PARK SOLENOID /PRESSURE SWITCH(4905 / 4070)CH10_33, CH11_03

(A13FB)

IGNITIONRELAY#2

(1012 / 1014)CH3_05

AIR DRYERW/ STANDARDDRAIN VALVE

A59J18GY

AXLE ENABLE SWITCH(1020) CH10_35,36

LIFT AXLE RELAY(1019) CH10_34

A59H18GY

AXLE ENABLE SWITCH(1108) CH10_34

A59J18GY

W/ CONTROLS FORONE LIFT AXLE

N/ CONTROLS FORONE LIFT AXLE

INVERTER(1702) CH5_07

A13Z18PK

A13X16PK

AUXILIARY POWER RELAY(1873) CH10_21

AIR DRYERW/ HALDEX DRAIN VALVE

TRIPMASTER DATA RECORDER(827) CH4_18

LIFT AXLE RELAY(1021) CH10_35,36

W/ INVERTER

AUX POWERSOURCE

W/ ISM ENGINE

W/ BACK-UPCAMERA

W/ CAT ENGINE

W/ VORAD COLLISIONAVOIDANCE SYSTEM

A13B12PK

EATON HYBRID HCM(7910) CH11_20

HEATED DRAIN VALVE(9001) CH10_22

A13FG18PK


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 008RAW6 04DEC07 ADDED CIRC A71 C 61000T

D3

(A13FA)

FUSE E3 (1014)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

C4 D4

G4H4

A13FA12PK

A28V16TN COMPASS

(1912) CH4_04

A13DA18PK

SNOWVALVE SWITCH(1107) CH6_04

A92RA18TN

RETARDER RELAY(1019) CH11_15

A3

A7116OR

B4

BACK-UP LAMP RELAY(1010) CH9_02, CH4_28

A7116OR

A4 BACK-UP LIGHT SWITCH(1702) CH9_01, CH4_28

10A

10A

10A

10A

10A

A70R18OR

BRAKE PRESSURE SWITCH(1825) CH4_26

A13AA16PK

TELEMATICS 1(1J) CH4_24

FUSE F5-G (1014)

FUSE F5-H (1014)

FUSE F5-D (1014)

FUSE F5-L (1014)

FUSE F5-M (1014)

N/ ALLISON XMSN

W/ ALLISON XMSN

OWNER OPERATORA13B16PK

E4

C3

HEAT SHRINK

F2

5A

A97DF18PL

E2A13FS12PK

FUSE F11-B (1020) ENGINE ECMBODY BUILDER /BODY BUILDERBLUNT CUT WIRE(1702) CH7_10,12

B3

FUSE F7-G (1016)

##A10518LTGN

A3

HEATED SEAT DRIVER(1918) CH4_23

*10A OR 20A

B3 HEATED SEAT PASSENGER/ HEATED SEAT DRIVER(1935 / 1918) CH4_23

@A10516LTGN

(A13F

A)

(A13F

A)

A1

3F

R1

2P

KA

13

FT

12

PK

## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND PASSENGER SEAT

A17D16RD

EATON HYBRIDCRANKING RELAY R2(1019) CH11_20

A7116OR


A7116OR

FREEDOMLINE XMSNMAIN CONNECTION (7104) CH11_25


S08322


21

3.9. J1708 DATA LINK — PUBLIC EFFECTS, P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1708 DATA LINK - PUBLIC EFFECTS


17AUG0659974G AE08056609 009XMSN EFFECTS

RAW6 04DEC07 ADDED FREEDOMLINE B 61000T

A3C(-)18GY

A98H18BK

A3AC(-)18GY

A3AC(+)18DKBL

A

A

A98VE(-)16BK

A98VE(+)16BK

DIAGNOSTICCONN

(1650)

J1708PUBLIC (+)

(1660)

B

A3C(+)18DKBL

C

A3AA(-)18GY

F

A

J1708PUBLIC (-)

(1661)

G

C

A3BB(+)18DKBL

A3BB(-)18GY

A3AA(+)18DKBL

A98-G18WH

A3CC(-)18GY

B B

A14P8RD

A14PB12RD

C1

10A

D1FUSE F3-A (1012)A

14

6R

D

BATTERY FEEDCH3_01

A11-GS10WH

H

GC7

A98EV(+)18DKBL

VORAD CPU CONN(1227M)

C8

J1587(+)

J1587(-)

A98EV(-)18GY

EATON VORADCONN#1

(1230F)TRIPMASTER DATAMAX CONNECTION

(827)

EJ1708

(-)

18BK J1708(+)

TRIPMASTERDATA

RECORDER

D

18BK

3119

J1708(-)

J1708(+)

18N3C(-)18DKBL

CENTER CHASSIS/ IP

(1701)

N3C(+)18DKBL

FULL POWERCONNECTOR

(9511)

26

ENGINE/ IP

(1702)

K3(-)18VT

K3(+)18VT

36

35

V8 ECM(6020M) CH7_12

ISM ECM(6000) CH7_04

K3BB(+)18DKBL

*K3BA(-)18GY

*K3BA(+)18DKBL

K3BB(-)18GY

#K3BA(-)18GY

#K3BA(+)18DKBLCAT ECM

(6013) CH7_01

CAT ECM(6013) CH7_01

* - W/ AUTOSHIFT & ULTRASHIFT XMSN# - W/ ALLISON XMSN** - W/ EATON AUTOSHIFT XMSN

**K3AB(+)18DKBL

#K3A(-)18GY

**K3AB(-)18GY

#K3A(+)18DKBL

I6 ECM(6020) CH7_08

I6 ECM(6020) CH7_08

K3AA(-)18GY

K3AA(+)18DKBL


**K3BA(-)18GY

EATON GEN3 TCM CONN(7105) CH11_11(7909) CH11_19

EATON GEN3TCM CONN(7105) CH11_11(7909) CH11_19

K3BA(-)18GY

FREEDOMLINEXMSN MAIN CONN(7104) CH11_25

**K3BA(+)18DKBL


K3BA(+)18DKBL

FREEDOMLINE XMSNMAIN CONNECTION

(7104) CH11_25

A3CC(+)18DKBL

LEFT SIDE DASH MTDDUAL POST GND PLATE

ISM ECM(6000) CH7_04

Figure 21 J1708 Data Link — Public Effects

S08322


3.10. J1708 DATA LINK — PUBLIC EFFECTS, P. 10

Figure 22 J1708 Data Link — Public Effects (Cont.)

S08322


23

3.11. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11

Figure 23 J1708 Data Link — Private with Power Window and Lock

S08322


3.12. J1939 DATA LINK, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK


07AUG0659974G AE08056609 012RAW6 04DEC07 ADDED CONN 4087B B 61000T

120 OHMS

A5RJ(+)18YL

N5

C(-

)1

8G

N

A5RK(+)18YL

N5

A(-

)1

8G

N

11

A5

(+)

18

YL

CH3_13,14

A5RJ(-)18GN

D

J1939TERMINATING

RESISTOR(1657)

12

0O

HM

S

A5RK(+)18YL

A5RK(-)18GN

A5

D(+

)1

8Y

L

CLUSTERCONNECTOR

(1501)

A5P

(-)

18

GN

61

A5A

(+)

18

YL

J1939TERMINATING

RESISTOR(9530)

FULL POWER

F3

A5LI(-)18GN

CENTER CHASSIS /

IP (1701)

A5RK(+)18YL

N5

B(+

)1

8Y

L

A

A5RA(+)18YL

F2

BODYCONTROLLER#J5

(1602)

A5

D(-

)1

8G

N

CH3_14

C {

DIAGNOSTICCONNECTOR

(1650)

12

A5RL(+)18YL

N5

C(+

)1

8Y

L

A5RL(-)18GN

N5

B(-

)1

8G

N

BENDIX OR

WABCO ABS

A5

(-)

18

GN

A5R(+)18YL

A5B

(-)

18

GN

A5LI(+)18YL

FULL POWER CONNECTOR(9511)

FULL POWER W/ PAM MODULE

A5R(-)18GN

CH3_13,14

C

A5RA(-)18GN

A5A

(-)

18

GN

62

A

A5RK(+)18YL

N5

A(+

)1

8Y

L

A5RK(+)18YL

A5B

(+)

18

YL

A5P

(+)

18

YL

C

A5RK(+)18YL

J1939+D1939+

J1939-D1939-

DATALINK

J1939-J1939+

DATALINK

7

PAM(4087 / 4087B)

8

14 15

J1939(+)

J1939(-)

Figure 24 J1939 Data Link

S08322


25

3.13. J1939 DATA LINK WITH OPTIONS, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - W/ OPTIONS


07AUG0659974G AE08056609 013RAW6 04DEC07 ADDED CONN 1852A B 61000T

A5RF(-)18GN

A5RJ(+)18YL

J1939 ADAPTER(1026)

B

D

FF

L

H

A5H(-)18GN

K

MA5RF(+)

18YL

A5R(-)18GN

K

A5RE(-)18GN

A5AK(+)18YL

A5FA(+)18YL

A5AK(-)18GN

H

A5R(+)18YL

A5RJ(-)18GN

A5C(-)18GN

A5H(+)18YL

A5CA(+)18YL

B

A5RE(+)18YL

A

D

A5RF(+)18YL

C

J

J

L

E

A5RH(-)18GN

J1939 ADAPTER(1025)

A5RF(-)18GN

A5CA(-)18GN

A5RD(-)18GN

A5FA(-)18GN

A

G

E

A5RD(+)18YL

C

A5RH(+)18YL

M

CH3_12

G

A5C(+)18YL

{{ CH3_14CH3_14

9

TELEMATICS 1(1J)

10

D7J1939(+)

K

EATON VORADCONN#2(1231)

A5AG(+)18YL

J1939(-) D8 A5AG(-)18GN

VORAD CPU CONNECTOR(1227M)

J

2

COMPASS(1912)

3

J1939(+)11

J1939(-)10

GAUGE SWITCH PACK(1512)

15

SHIFT SELECTOR(1852 / 1852A)

8

J1939(-)

J1939(+)J1939(-)

J1939(+)

J1939(-)

J1939(+)

Figure 25 J1939 Data Link with Options

S08322


3.14. J1939 DATA LINK WITH OPTIONS, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - W/ OPTION (CONT)


07AUG0659974G AE08056609 014RAW6 04DEC07 ADDED CONN 4087B B 61000T

A5RD(+)18YL

A5R

A(-

)1

8G

N

A5R(+)18YL

{A5P(-)

18GN

A5RA(+)18YL

W/ PAM

J1939 ADAPTER(1026)CH3_13

CH3_12

A5R(-)18GN

A5R

A(+

)1

8Y

L

A5RD(-)18GN

CH3_12

A5P(+)18YL

{ A5RJ(-)18GN

A5RJ(+)18YL

A5R(+)18YL

A5R(-)18GN

A5N(-)18GN

A5R(-)18GN

CH3_12

A5R(+)18YL

A5RD(-)18GN

A5RA(+)18YL

A5RA(-)18GN

CH

3_

15

,16

,17

,30

A5R(-)18GN

A5RA(-)18GN

{

A5N(-)18GN

A5RD(-)18GN

{

{A5N(+)

18YL

CH3_13

A5RD(+)18YL

A5RD(+)18YL

{

A5N(+)18YL

A5R(+)18YL

CH3_13

CH3_12,13

{

BENDIXW/ PAM

PAM(4087 / 4087B)

7

8

J1939 LOW

J1939 HIGH

1

WABCO ABS(1420)

3 J1939 LOW

ABS#1(1400)

J1939 HIGH8

7

Figure 26 J1939 Data Link with Options

S08322


27

3.15. J1939 DATA LINK — ISM 2007 ENGINE, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - ISM 2007 ENGINE


24JUL0659974G AE08056609 015RAW6 04DEC07 ADDED FREEDOMLINE B 61000T

XMSN EFFECTS

K5

A1

28

18

YL

K5

C1

08

18

GN

K5

B1

08

18

GN

K5R(+)18YL

CH

3_

14

K5V(-)18GN

K5B(+)18YL

120OHMS

K5V(+)18YL

K5

A1

08

18

GN

K5

C(-

)1

8G

N

17

K5E12818YL

K5TB(+)18YL

K5S(-)18GN

W/ AUTOSHIFT ANDULTRASHIFT GEN 3 XMSN

11

J1939RESISTOR

(7110)

K5

U(-

)1

8G

N

C

K5V(+)18YL

A5R(-)18GN

A

K5

B1

28

18

YL

K5TB(-)18GN

K5A(+)18YL

K5R(-)18GN

K5

C(+

)1

8Y

L

K5A(-)18GN

K5

U(+

)1

8Y

L

K5S(+)18YL

A5R(+)18YL

K5

C1

28

18

YL

K5E10818GN

EATONGEN3 TCM

CONNECTOR(7105)

2

3

28J1939 (+)

8

W/ AUTOSHIFT &ULTRASHIFTGEN 3 XMSN

W/ MANUAL &MERITOR G XMSN

W/ ALLISON GEN43000/3500 &

4000/4500 XMSN

47 J1939(-)

ECMCONNECTOR

(6000)

46 J1939(+)

W/ ALLISON GEN 4 3000/3500AND 4000/4500 XMSN

W/ MANUAL ANDMERITOR G XMSN

J1939 (-)

J1939 (+)

TCU CONNECTOR(7150F / 7150F2)

J1939 (-)

A

B

K5

U(-

)1

8G

N

K5V(-)18GN

K5

U(+

)1

8Y

L

K5S

(+)

18

YL

K5B(-)18GN

K5

R(-

)1

8G

N

K5TB(+)18YL

K5D12818YL

FREEDOMLINE XMSNJ1939 CONNECTION

(7103)

K5

R(+

)1

8Y

L

K5S

(-)

18

GN

K5TB(-)18GN

IP / ENGINE(1702)

W/ FREEEDOMLINE XMSN

J1939(+)

J1939(-)

K5D10818GN

W/ FREEEDOMLINE XMSN

Figure 27 J1939 Data Link — ISM 2007 Engine

S08322


3.16. J1939 DATA LINK — I6 2007 ENGINE, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - I6 2007 ENGINE


24JUL0659974G AE08056609 016RAW6 04DEC07 ADDED CONN 7909 AND B 61000T

7910

##K5A(-)18GN

#K

5D

(+)

18

YL

##K

5C

(-)

18

GN

K5

C(-

)1

8G

N

3

K5

C(-

)1

8G

N

##

K5C

(+)

18

YL

J1939DATA LINK

CH3_14

#K

5D

(-)

18

GN

K5B(+)18YL

**K

5C

(-)

18

GN

**K5A12818YL

2

EATON GEN 3 TCM(7105 / 7909)

J1939 +

#K5E(+)18YL

A5

R(+

)1

8Y

L

K5B(-)18GN

K5

C(+

)1

8Y

L

*K5A(+)18YL

K5B(-)18GN

**K5A(+)18YL

**K5A10818GN

*K5A(-)18GN

*K5

D(-

)1

8G

N

IP /ENGINE(1702)

K5B(+)18YL

#K5A(+)18YL

K5B(+)18YL

*K5

#1

28

18

YL

K5

C(+

)1

8Y

L

**K5A(-)18GN

J1939RESISTOR(7801M)

K5B(-)18GN

*K5

#1

08

18

GN

17

K5B(-)18GN

*K5

D(+

)1

8Y

L

K5

B1

28

18

YL

##K5A(+)18YL

#K5A(-)18GN

A5

R(-

)1

8G

N

11

**K

5C

(+)

18

YL

K5B(+)18YL

K5

B1

08

18

GN

## W/ BACKBONE# W/ EATON AUTOSHIFT GEN 3* W/ ALLISON LCT GEN 4** W/ ALLISON WTEC GEN 4@ W/ EATON HYBRID GEN 3

J1939 H61

62 J1939 L

ECM(6020M)

8

28

XMSN MODULE(7150)

XMSN MODULE IN CAB(7152)

8

TRANSMISSIONCONTROLMODULE(7151)

28

#K5E(-)18GN

J1939 -

J1939 -

J1939 +

J1939 -

J1939 +

A

12

0O

HM

S

C

J1939 -2

3 J1939 +

HCM(7910)

@K5BE(-)18GN

@K5BE(+)18YL

Figure 28 J1939 Data Link — I6 2007 Engine

S08322


29

3.17. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - C11 / C13 2007 ENGINE


24JUL0659974G AE08056609 017RAW6 04DEC07 REVISED & REDRAWN B 61000T

%K5S(-)18GN

12

0O

HM

S

%%

K5B

108

18

GN

C

K5S(-)18GN

K5

U(+

)1

8Y

L

J1939 +

A

J1939RESISTOR

(7110)

2

3

8

28

TCU CONNECTOR(7150 / 7151)

K5A12818YL

K5A10818GN

J1939 -

J1939 +

J1939 -

FREEDOMLINE XMSNJ1939 CONNECTION

(7103)

%K5V(+)18YL

A

%K5TB(+)18YL

B %K5V(-)18GN

%K5TB(-)18GN

%K

5U

(+)

18

YL

K5D10818GN

50

ECMCONNECTOR

(6010)

K5D12818YL

%%K5D12820GN

%K

5U

(-)

18

GN

K5

C1

28

18

YL

K5T

B(+

)1

8Y

L

K5S(+)18YL

K5T

B(+

)1

8Y

L

34

%%

K5

C10

81

8G

N

K5S(+)18YL

K5T

B(-

)1

8G

N

K5T

B(-

)1

8G

N

%K5S(+)20YL

A5

R(+

)1

8Y

L

A5

R(-

)1

8G

N

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN AND 4000 W/ RETARDER W/ ALLISON XMSN IN CAB

# W/ EATON AUTOSHIFT ULTRASHIFT GEN3 XMSN

** W/ MANUAL AND MERITOR G XMSN

% W/ FREEDOMLINE XMSN

%% W/ ALLISON XMSN IN CAB

J1939DATA LINK

CH3_14

IP /ENGINE(1702)

#K5R(-)18GN

#K5R(+)18YL

*K5E12818YL

%K

5R

(+)

18

YL

**K5R(-)18GN

17

*K5E10818GN

**K5R(+)18YL

11

%K5R(-)18GN

K5S(-)18GN

K5V(+)18YL

EATON GEN3 TCM CONNECTOR

(7105)

K5V(-)18GN

K5U(-)18GN

*K5

B1

28

18

YL

%%K5D12820YL

Figure 29 J1939 Data Link — C11/C13 2007 Engine

S08322


3.18. GROUND — IP, P. 18

Figure 30 Ground — IP

S08322


31

3.19. GROUND — IP, P. 19

Figure 31 Ground — IP (Cont.)

S08322


3.20. GROUND — IP, P. 20


S08322


33

3.21. GROUND — IP, P. 21


S08322


3.22. ENGINE GROUND, P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3ENGINE GROUND


29AUG0659974G AE08056609 022RAW6 04DEC07 REVISED & REDRAWN B 61000T

ENGINELEFT SIDE

GROUND

K10-G12WH

K11-GX16WH

K11-GE12WH

MERITOR G POWER(7111) CH11_18

ECM POWER CONNECTION(6001) CH7_04

EATON GEN3TCM CONNECTOR(7105) CH11_16

K10-GA12WH

ALTERNATOR GROUNDK2-G2WH

K2-G1WH

A

E

CK77-G16WH

K21A16TN

FREON COMPRESSOR(6200) CH12_04

ETHER START(6550) CH6_03

GROUND ADAPTER(6701)

K10-GB14WH


LEFT MD SURGE TANK(6400) CH7_09

C

GROUND ADAPTER(6704M)

BK77-G18WH

K11-GX16WH

K19-G14GY


EATON GEN3 TCM CONNECTOR(7105) CH11_11

K34-G18WH

ENGINELEFT SIDEGND STUD

RIGHT SS SURGE TANK(6401) CH7_09

K11-GCA10VT

MELROSE ENGINE(6011) CH7_07

K34-G18WH

E

W/ 2007 ISM ENGINE

W/ 2007 I6 ENGINE

K9AA16GY

K9AC18TN

C

A

K9AB18TN

K9AAA18GY

B A/C PRESSURE XDCR (6201) CH12_03

MERITOR G XMSN OIL TEMP(7700C) CH8_10

EATON XMSN OIL TEMP(7700K) CH8_10

W/ EATON XMSN OILTEMP & W/ AC

W/ MERITOR-G XMSN OILTEMP & W/ AC

FAN AIR SOLENOID(4111M) CH6_01,CH7_10

K11-GAM12WH

K77G_A16VT

K23-G18VT

K19-G16VT

W/ V8 ENGINE

FAN AIRSOLENOID(4111M)CH6_01

A/C CLUTCH 1(6406M)CH12_05

FUEL HEATER(9108)CH10_23

ENGINELEFT SIDEGND STUD

K77G_B16VT

A/C CLUTCH 2(6407M)CH12_05

K9AB18GY

W/ CAT ENGINE

W/ ISM ENGINE

K9AC18GY

W/ CAT ENGINE

W/ RIGHT SIDE SURGE TANK

W/ LEFT SIDE SURGE TANK

FK23-G18WH

A/C PRESSURE XDCR /IP / ENGINE(6201 / 1702) CH8_10,CH12_03

XMSN OIL TEMP SENDER(7700L) CH8_10

F

K9AD18GY

E

K9AAB18GY

K9AAD18GY

VARIABLE SPEED FAN DRIVE(6402) CH7_02

AIR RESTRICTION GAUGE(6703) CH8_11

K30B18TN

ENGINE OIL TEMP(6650) CH8_10A

K9AAD18GY

FREEDOMLINE XMSN OIL TEMP(7700L) CH8_10A

XMSN OIL TEMP SENSOR(7700) CH8_10

W/ 2 GA

W/ 1 GA

W/ CAT ENGINE

W/ FREEDOMLINE XMSN & W/ CAT ENGINE

ZVR(6702) W/ ISM ENGINE

K94D18GY

VARIABLE SPEED FAN DRIVE(6402) CH7_06

D W/ ISM ENGINE

Figure 34 Engine Ground

S08322


35

3.23. ENGINE GROUND, P. 23


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3ENGINE GROUND (CONT)


20APR0659974G AE08056609 023RAW6 04DEC07 REVISED & REDRAWN B 61000T


FAN SOLENOID(6400) CH6_02,CH7_02VARIABLE SPEEDFAN DRIVE(6402) CH7_02

CAB GROUND

EATON GEN3 TCMCONNECTOR(7105) CH11_16

K11-GE12WH

AK10-GA

12WH

K21A16TN

B

K11-G4WH

K10-G10WH


ECM CONNECTOR(6013) CH7_01

DETHER START

(6550) CH6_03

C

ENGINE LEFTSIDE GROUNND

ALTERNATORGROUND

4AWG DELCO 34S1

ENGINE LEFTSIDE GROUND

W/ C11-13 2007 ENGINE

K23-G16WH

K11-GX16WH


K2-G4WH

SURGE PUMP(6713) CH8_10A

K10E-G14WH

K77-G16WH

E

W/ AC

Figure 35 Engine Ground (Cont.)

S08322


3.24. GROUND — CHASSIS, P. 24

Figure 36 Ground — Chassis

S08322


37

3.25. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3GROUND - CHASSIS W/ HEAVY DUTY DIESEL


20APR0659974G AE08056609 025RAW6 04DEC07 ADDED OPTIONAL CIRC B 61000T

N39-GB

C

B

D


ELECTRIC HORN#1/ ELECTRIC HORN#2(8303 / 8305) CH4_07

M11-GD12WH

M85-GH16WH

E

LEFT FOG LIGHT(8201) CH9_11

ELECTRIC HORN#1(8303) CH4_07

M64-GA16WH

M64-GB16WH

RIGHT FOG LIGHT(8200) CH9_11

M54-GA16WH

RIGHT GUIDE POST LIGHT(8151) CH9_04

M54-GB16WH

M85-GF16WH

F

M11-G12WH

M11-GC12WH

M11-GA14WH

M11-GB14WH

RIGHT HEADLIGHTTURN SIGNAL(8000) CH9_14

LEFT HEADLIGHTTURN SIGNAL(8001) CH9_14

LEFT GUIDE POST LIGHT(8150) CH9_04

C

N10-G14WH

N39-GF18WH

STOP,TAIL & TURN(9303) CH9_01,02,05

D

N39-GF16WH

N10-GA12WH

N49-G18WH

E

F

HEATED DRAIN VALVE(9001 / 9001A) CH10_22

FUEL TRANSFER PUMP(XMSN MTD)(9102) CH10_28

N37-G18WH

B

A

LEFT MODESTY TURN LAMP /RIGHT MODESTY TURN LAMP(9315 / 9316) CH9_05

CHASSIS GND ADAPTER(8803)

DIFF LOCK WARNING LIGHT(9814 / 9815) CH8_09

N10-GB14WH

N39-GF18WH

RIGHT SIDE HEATEDDRAIN VALVE(9002) CH10_22

N39-GB18WH

LEFT SIDE BOC HEATEDDRAIN VALVE(9003,9003B) CH10_22

FOR FORWARD CHASSIS HARNESS

FOR CENTER CHASSIS HARNESS

CHASSIS GROUND ADAPTER(8807) CH3_27



A

N39-GB16WH AIR DRYER

(9900) CH10_22

N39-GB16WH

AIR DRYER(9900E) CH10_22

W/ RIGHT SIDE MOUNTED

Figure 37 Ground — Chassis with Heavy Duty Diesel

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3GROUND - CHASSIS



C

WORK LIGHT(9718 / 9766) CH9_11

N11-GB12WH

N10-GS14WH

FUEL TRANSFER PUMP(9102) CH10_28

DN65-G16WH

N37-G18WH

N59-GA18WH

E

F

RPM DATA LINK & LOGIC POWER(4410H) CH10_19

N59-GB18WH

N59-GC18WH

B

A

FIRST PUSHER LIFT AXLE SOLENOID(9762) CH10_37

GROUND ADAPTERCENTER HARNESS

(8809)

LIFT AXLE SOLENOID(9820) CH10_37

N59-GA18WH

N10-GR14WH

RPM DATA LINK & LOGIC POWER(4410D) CH10_19



SECOND PUSHER LIFT AXLE SOLENOID(9763) CH10_37A

N59-GA18WH

N59-GA18WH

N59-GC18WH

N59-GD18WH

LIFT AXLE SOLENIOD(9820) CH10_37



FRONT AXLE ENGAGEMENT SENSOR(9754) CH8_13

N59-GC18WH

BODY BUILDER CONNECTION(4460BM) CH10_13

AIR SOLENOID GROUND ADAPTER(8805) CH3_27

B

C

D

E

F

A

N11-GBB12WH

N11-GC12WH


N59-G12WH

N42-G18WH

FUEL HEATER(9108) CH10_23

N19-G16WH

*N59-GB18WH

CHASSIS GROUNDADAPTER(8806)

%N59-GB18WH

N59-GD18WH

N59-GB18WH




N59-GA18WH

NOTE:* - W/ 3 STEERABLE PUSHER AXLES% - W/ ST. TAG & 2 PUSH IN CAB CONTROLS


S08322


39

3.27. ZERO VOLT REFERENCE, P. 27


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3ZERO VOLT REFERENCE


08SEP0659974G AE08056609 027RAW6 04DEC07 ADDED CIRC N59-GE AND B 61000T

N59-GD

AN59-G12WH

B

C

D

E

F

AIR SOLENOIDGROUND ADAPTER

(8805)

N59A-G14WH

N59F-G14WH

N59L-G14WH

*N59R-G14WH

N59X-G14WH

**N59R-G18WH

AIR SOLENOID 4PACK(9740C) CH10_17

AIR SOLENOID4PACK(9740B) CH10_18

AIR SOLENOID4PACK(9740A) CH10_18

CHASSIS GROUNDADAPTER(8806) CH3_26

AIR SOLENOID4PACK(9736) CH10_17

AIR SOLENOID4PACK(9740) CH10_17

C

A

F

B

N11-GA12WH

N10-G14WH

N11-GC12WH

N11-GD12WH

N22-G16WH

CHASSIS GNDADAPTER(8807)

GROUND ADAPTERREAR HARNESS(8803) CH3_25


BODY BUILDERCONNECTOR(4450M) CH10_13

CTI ECU(4320)CH10_31


%N59-GD18WH

THIRD PUSHER AXLE(9764) CH10_37A

D

@@N59-GD18WH


EN59-GE

18WH

NOTE:% - W/ 3 STEERABLE PUSER AXLES@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL* - W/ 12 PACK** - W/ 16 PACK@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS

@N59-GD18WH

FOURTH PUSHER AXLE(9765) CH10_37A

Figure 39 Zero Volt Reference

S08322


3.28. ZERO VOLT REFERENCE, P. 28

CHAPTER 3ZERO VOLT REFERENCE (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



21AUG0659974G AE08056609 028A9/104

RAW6 04DEC07 REVISED REF OF CIRC C 61000T

A9Z18GY

AIR COMPRESSOR HYD BRAKES(8505) CH8_06

D

A9A18GY

E

B

A

HORN SWITCH(1029) CH4_08

ZERO VOLTREFERENCE

(1620)

A9M18GY

BODY CONTROLLER#J5(1602)

E3

A/C ACCUM THERMISTOR INLET /A/C ACCUM THERMISTOR OUTLET(4018 / 4019) CH12_04

A9F20GY

C

ZERO VOLTREFERENCE

(6747)

BK97E16PL

DPFT1 SENSOR(6261 / 6262 / 6263) CH7_11

DOCT SENSOR BLACK(6260) CH7_11

DK95F418TN

INTAKE AIR TEMP(6703) CH7_10

K95A118TN

K97ZD18PL

ECM(6020M) CH7_10

A

JK9E

18GY

BODY CONTROLLER#J5(1602) CH7_10,11

KK9TS18GY

TWO SPEED AXLE CONNECTOR(7103M) CH10_16

M

K9T18GY


K9T18GY

K9T18GY


A/C PRESSURE TRANSDUCER(8602) CH12_03

K9A18GY

L

ZVR

C WHEELCHAIR LIFT RELAY(1019) CH10_33

A9W18GY

F FUSE INPUTS DRIVERCH10_27

A9ZVR18GY

XMSN OIL TEMP SENSOR(7700M) CH8_10

W/ MERITOR G XMSN

W/ EATON AUTOSHIFT3 GEN3 XMSN

W/ MANUAL XMSN

G A9/10418GY

EATON HYBRID HOOD SWITCH(8805) CH11_20

Figure 40 Zero Volt Reference

S08322


41



S08322


3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30

Figure 42 J1939 Data Link with V8 Engine

S08322


43

4. CAB ACCESSORIES (CHAPTER 4)4.1. CIGAR LIGHTER AND POWER FEED, P. 1

Figure 43 Cigar Lighter and Power Feed

S08322


4.2. CIGAR LIGHTER AND POWER FEED, P. 2

Figure 44 Cigar Lighter and Power Feed

S08322


45

4.3. CB POWER RADIO, P. 3

Figure 45 CB Power Radio

S08322


4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4COMPASS AND TEMPERATURE DISPLAY


20APR0659974G AE08056610 004RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 8601

##M

411

8G

YB

IP / FORWARD CHASSIS(1700)25

TEMP SENSOR(8601) A

##M

110A

D18

GY

A1

10

AD

18

GY

A41

18

GY

16

*M1

10

AD

18

GY

*M1

10

AA

18G

Y

*M110AB18GY

LOAD MONITORINGCH8_16

COMPASS(1912)

2

A28V16TN

1

A28-GA16WH

CH3_13

A5CA(-)18GN

3

A5CA(+)18YL

4

2

1

CLUSTER CONNECTOR(1501)

9OUTSIDE

TEMP(A1N3)

8 ZVR


(A13FA)D4

FUSE F5-H (1014)C4

10A


4

LEFT SIDEDASH MOUNTED

DUAL POST STUD

1A11-GE

12WH

GND ADAPTER(1003)

* W/ FRONT LOAD INDICATOR## W/ PREMIUM TRIM W/ VORAD

W/ RH - HDD

Figure 46 Compass and Temperature Display

S08322


47

4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

Figure 47 Front Door Windows and Locks (Power)

S08322


4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6

Figure 48 Front Door Windows and Locks (Power) for Crew

S08322


49

4.7. HORN, ELECTRIC AND AIR, P. 7

Figure 49 Horn, Electric and Air

S08322


4.8. HORN, ELECTRIC AND AIR, P. 8

Figure 50 Horn, Electric and Air

S08322


51

4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER)



A78A16LTGN

A7

8D

18

LT

GN

H

L

LEFTHEATEDMIRROR

10A16

RIGHTHEATEDMIRROR

10A15

A78-GB16WH

B C D FH J

18

OR

18

YL

18

BN

18

RD

18

LT

GN

18

BK

16

BL

A

A7

8E

18

LT

GN

A7

8F

18

LT

GN

A7

8B

16

LT

GN

A58DB18BN

PASS DOOR(3003)A

B C D E F G H

DRIVERDOOR

(3000)

DRIVER POWERMIRROR

MIRROR SWCONN

(254F)A2 A3 A4 B1 B2 B3 B4

20O

R

20

BL

WH

20

YL

18B

K

20

OR

20

WH

20

BN

20

BL

GN

16

BL

18

BK

18

DK

GN

18

RD

A6

2B

D18D

KB

L

A78-GA16WH

A58DA18BN

A78V18LTGN

J

BODY CONTROLLER#J1

(1603)

PASSENGERPOWER

MIRROR

L/R

AX

IS U/D

AX

IS

HE

AT

ER

LIG

HT

AT

N G

ND

BA C D EF G

A

L/R

AX

IS

DB C

U/D

AX

IS

F

AT

N G

ND

HE

AT

ER

E

LIG

HT

G

20

YL

6

5

1

A11-G10WH

GROUNDADAPTER(1008)

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A

A5

81

6B

N

D

C

BASE 1ADAPTER

(1623)

PARK MARKERCLEARANCEIDENTIFICATIONLAMP10A17

G

BODY CONTROLLER#J2

(1604)

G2

10A

H2(A12V)

FUSE F4-B (1013)

ACCESSORYRELAY#1

(1013 / 1011)CH3_04

CLUSTERCONNECTOR

(1500)

A

D

A62B18DKBL

DIMROUT2

PANELLT

PANEL LIGHTFEED

(1002)

5

*A78AB16LTGNWINDSHIELD

RELAY (LEFT)(1019-R2)

CH4_09B

*A7

8B

B1

6L

TG

N

WINDSHIELDRELAY (R)(1010-R1)

CH4_09B

NOTE:-* W/ DUAL HEATED MOTORIZED MIRRORS

A7

8F

20

LT

GN

A78

A2

0L

TG

N

A7

8C

20

LT

GN

A6

2D

20D

KB

L

A7

8L

20

RD

A7

8-G

20

WH

MIRROR SWITCH CONNECTOR(254M) CH4_09A

A7

8D

20

LT

GN

A7

8K

20

LT

GN

A1

Figure 51 Mirrors (Heated, Lighted and Power)

S08322


4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER) CONT

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056610 09ARAW6 04DEC07 INITIAL RELEASE A 61000T

RIGHT HEATEDMIRROR10A15


L


A78BA16LTGN

A78AA16LTGN

A78BC16LTGN


FORWARD CHASSIS / IP(1700-63)

M78-GA16LTGN

BODY CONTROLLER# J1(1603)

M78BC16LTGN

F

M78-GC16WH

FORWARD CHASSIS / IP(1700-64)

M11-G12WH

LEFT SIDE DASHMTD DUAL POST

GND PLATE

M78-GB16WH

B

B

M78AC16LTGN

A78AC16LTGN

A

RIGHT HEATED MIRRORFWD HOOD MTD

(8700)

A

RIGHT HEATED MIRRORFWD HOOD MTD

(8701)

LEFT HEATED MIRROR10A16

A AF

M11-GD12WH

F

H

A78F20LTGN

A78A20LTGN

DRIVER / PASSENGERPOWER MIRROR

(3000 / 3003) CH4_09

B3

A1

A78L20RD

A2

(254M)

B4

B1

A78C20LTGN

A78D20LTGN

A4

B2

A3A78K

20LTGNA78-G20WH

MIRROR SWITCH

A62D20DKBL

M78-GB16WH

W/ DUALHEATEDMIRROR W/ RIGHT SINGLE HEATED MIRROR

Figure 52 Mirrors (Heated, Lighted and Power)

S08322


53

4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


DUAL HEATED MOTORIZED MIRRORS W/ HEATEDWINDSHIELD

CHAPTER 4

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056610 09BRAW6 04DEC07 INITIAL RELEASE A 61000T

87A85

J3

G4

J4

86

87

30

G3

A7

8C

14

BK

A78A

C1

6L

TG

N

A7

8A

14

LT

GN

A7

8-G

C1

6W

H

30

8587A

86

87

A7

8-G

B1

6W

H

A78B

C1

6L

TG

N

A78

16

LT

GN

A7

8B

14

BK

C3 C4

D4 D3

A7

8-G

A1

2W

H

(1022B)

D4

15A

FUSE F2-H (1011)

A3 B3FUSE F6-B (1015)

RIGHT HTDMIRROR

10A15


H

L A78BA16LTGN

A78AA16LTGN

LEFT HTDMIRROR

10A16

63

64

A78BD16LTGN

A78AD16LTGN

A7

8-G

12B

K

A78BB16LTGN

A78AB16LTGN

WINDSHIELDRELAY (LEFT)

(1019-R2)F10-G3,H4,J4

WINDSHIELDRELAY (RIGHT)

(1010-R1)

DRIVER POWER MIRROR(3000) CH4_09

IP / FORWARD CHASSIS (1700)

PASSENGER POWER MIRROR(3003) CH4_09

BATTERY FEEDCH3_03

A14TA12RD

A14NB12RD

BATTERY FEEDCH3_01

*A78AC16LTGN

*A78BC16LTGN

RIGHT HEATEDMIRROR FWDHOOD MTD(8700/8701)CH4_09A

M78BC16LTGN

M78AC16LTGN

NOTE:-* W/ POWER MIRROR HEATED

WINDSHIELD

GR

OU

ND

LE

FT

RIG

HT

300130053004

C4

25A

Figure 53 Dual Heated Motorized Mirrors with Heated Windshield

S08322


4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10

Figure 54 Radio (Entertainment), Speakers with 12 Way Conn

S08322


55

4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11

Figure 55 Radio (Entertainment), Speakers with 16 Way Connector

S08322


4.14. 2–WAY RADIO, P. 12

Figure 56 2–Way Radio

S08322


57

4.15. WINDSHIELD WIPER, P. 13

Figure 57 Windshield Wiper

S08322


4.16. WASHER PUMP, P. 14

Figure 58 Washer Pump

S08322


59

4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15

Figure 59 Switch Pack Optional Gauge Pack

S08322


4.18. ROOF AUXILIARY LOAD, P. 16

Figure 60 Roof Auxiliary Load

S08322


61

4.19. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17

Figure 61 Satellite Communication — Qualcomm IMCT

S08322


4.20. SATELLITE COMMUNICATION — TRIPMASTER, P. 18

Figure 62 Satellite Communication — Tripmaster

S08322


63

4.21. COMPUTER PREWIRED — XATA SYSTEM, P. 19

Figure 63 Computer Prewired — XATA System

S08322


4.22. CADEC GPS SYSTEM, P. 20

Figure 64 Cadec GPS System

S08322


65

4.23. SATELLITE COMMUNICATION — MOBILEMAX, P. 21

Figure 65 Satellite Communication — MobileMax

S08322


4.24. SELF CONTAINED AIR SEAT, P. 22

Figure 66 Self Contained Air Seat

S08322


67

4.25. HEATED SEATS, P. 23

Figure 67 Heated Seats

S08322


4.26. TELEMATICS SYSTEM, P. 24

Figure 68 Telematics System

S08322


69

4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25

Figure 69 Eaton Vorad Collision Avoidance System

S08322


4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

21MAR07 AE08-56610 26

CHAPTER 4

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

COLLISION AVOIDANCE SYSTEM - EATON VORAD (CONT)

60782A

300357

SSD,SSGND

V BUS(+)

A73X16LTBL

EATON VORADANTENNA ASSY

(8900)

37

B

3A73N

16LTBL

A73V16LTBL

M67D16VT

M67A16VT

DC RTRN

C6

26

A73N18LTBL

H

4

11

A73V18LTBL

SSD,ROUT

A73L16LTBL

C14

24

B

RSS

J1939 SPLICE VORAD DRIVER DISPLAY

(1228)

2

A73X18LTBL

D

3

A73U18LTBL

F

VORAD RIGHTSIDE SENSOR

(1240F)

A73W16LTBL

C3

PC RTRN

A73M18LTBL

V BUS(+)

A67C16LTBL

4

F

1

K

A67B16LTBL

POWER

C

38

M67C16VT

A67D18LTBL

VORAD CPU CONN(1227M)

A67A18LTBL

E

A

N73AF16LTBL

A73L18LTBL

SSD,SSPWR

V BUS(-)

A73AF16LTBL

A67D16LTBL

M67B16VT

D5

A67A16LTBL

DA73U16LTBL

V BUS(-)

N73R16LTBL

VORAD SIDE DISPLAY (1229)

IP / FWDCHASSIS(1700)

C4

B

C

C16

A67C18LTBL

2

A73P16LTBL

EATON VORAD CONN#1(1230F)

A

C5

A73M16LTBL

D3

C12

D6

A7

3R

16L

TB

L

10N73M

16LTBL

POWER

D

C13

A73P18LTBL

D4

A

G

E

A73W18LTBL

C

A73T16LTBL

A73S16LTBL

A67B18LTBL

9

41

40

39

FWD CHASSIS /CENTER HARNESS

(9300)

M73R16LTGN

M73AF16LTGN

M73M16LTGN

FUSE F5-D (1014)

J

(A13FA)B70R18OR

10A

G4

D2

BRAKE PRESS SWITCH(1825)

C

BRAKE

H4IGNITION RELAY#3(1012 / 1014)

CH3_05

A70CD16LTBL

A70CD18OR

DB70CD16GY

IP / DCM(1800)

D1A70R18OR

C9

EATON VORAD CONN#2(1231)

Figure 70 Eaton Vorad Collision Avoidance System

S08322


71

4.29. DRIVER DISPLAY, P. 27

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 27

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

DRIVER DISPLAY

60782A

1

ENGINE DISPLAYCAT

(1556)

A3BC(+)18DKBL

6

A14SE18RD

A11-GSE18WH

2

A13SE18BK3

A62BB18DKBL

4

A3BC(-)18GY

5J1708 PUBLIC

DATA LINKCH3_10

A3BC(+)20DKBL

A11-GSE18WH

A

F

ENGINE DISPLAYCUMMINS(1557)

A14SE18RD

E

B

A13SE18PK

C

A62BB18DKBL

DA3BC(-)

20GY

CAT ENGINE

ISM ENGINE

A11-GAJ18WH

A

J

LOOP BACKCONNECTION

(1558)

J1708 PUBLICDATA LINK

CH3_10

1

A11-GE12WH


DUAL POST STUD

GND ADAPTER (1003)

2

E1 F1A14H8RD

FUSE F11-A (1020)

A14HD12RD

BATTERYFEED

CH3_01

A146RD

C2

(A13F

B)

D2

IGNITIONRELAY#2(1012 / 1014)CH3_05

10A

FUSE F5-F (1014)

GND ADAPTERCONNECTOR

(1003)

A11-GE12WH

2 1

A14H8RD

BATTERYFEED

CH3_01

A146RD

F1

5A

A14HD12RD

(A13F

B)


C2

10A

D2

5A

FUSE F11-A (1020)

G2

G2


DUAL POST STUD

FUSE F5-F (1014)

AB

PANEL LIGHT FEED(1002)

A62B18DKBL

CLUSTERCONNECTOR

(1500)

5

DIMROUT2PANELLT

A62B18DKBL 5

AB


DIMROUT2PANELLT

CLUSTERCONNECTOR

(1500)

Figure 71 Driver Display

S08322


4.30. BACK-UP CAMERA, P. 28


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4BACK-UP CAMERA

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056610 0281010

RAW6 04DEC07 ADDED REF FOR RELAY A 61000T

GB

12

RD

18

RD

GB

12

BK

18

LT

GN

GB

12

-G1

8B

KA

67

-GA

18

WH

A6

7H

18G

Y

A6

7F

18

GY

BBACK-UPMONITOR CONNECTION(6901)

65

C


10

1A11-GE

12WH


DUAL POST STUD

D2

(A13F

B)

C2

IGNITIONRELAY#2

(1012 / 1014)CH3_05

FU

SE

F5

-F (

10

14

)

10

A

J L

TURN SIGNALADAPTER

(400)

A71A16OR

K

A71A16OR

A

K7

1B

16O

R

K71

A16

OR

K71

16

OR

IP / ENGINE(1702)

B

K7

1D

16V

T

(SEE NOTE)

K7

1A

16O

R

A71

16

OR

W/ V8 ENGINEONLY

7

K7

1C

16

VT

BACK - UPLIGHT

SWITCH

6

A7

1A

16

OR

86

87

K9

2#

16

51

8T

NA

92

#1

65

18

TN 30

A71

16

OR

IP / E

NG

INE

(17

02-7

)

D2

A71C18OR

85

C1

BACK-UP LAMPRELAY

(1010)

C2

D1

B4

A4

10

A(A

13F

A)

FU

SE

F5

-M (

10

14)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

N/ ALLISON

W/ ALLISON

LEFT TAIL LIGHT (71)RIGHT TAIL LIGHT (72)CH9_01,02

NOTE :W/ I6 ENGINE :(7502M,7500M,7500MA)W/ ISM ENGINE :(7500,7500G,7500W)W/ C11,C13 ENGINE :(7500,7500A)

W/ CAT / ISMENGINES

G4

SIG

NA

L

1 3

GR

OU

ND

4

BACK-UP MONITORCONNECTION

(9999)

SU

PP

LY

A

I6 & V8 TCM W/ LCT(7151)

I6 & V8 TCM W/ WTECH(7150/7152(IN CAB))

ISM TCM(7150F/7150F2(IN CAB))

CAT TCM(7150/7151(IN CAB))

REVERSEWARNING

Figure 72 Back-Up Camera

S08322


73

4.31. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 29

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

SATELLITE COMMUNICATION - QUALCOMM MCT

60782A

C2

11-GQA16WH

BATTERYFEED

CH3_01

A62B18DKBL

14QB16OR

(A13F

B)

D3

A1

RIGHT BANKOPTIONAL

WARNINGLIGHTS(1510)

A

(A13F

C)

A1

4M

C1

2R

D

G4

F

D2

A1

3B

18P

K

A14AF18RD

A

QUALCOMMPOWER

(2700 / 1902)

A

E

MESSAGEWAIT

62QA16LTGN

A13FG18PK

A1

4W

6R

D

C3

D

11-GQB16WH

G2

D

A14

M8

RD

C

13QA16DKBL

F

10AF

US

E F

5-J

(10

14)

FU

SE

F2

-F (

10

11

)

QUALCOMMPOWER CONN

(2701)


RIGHT SIDEDASH MOUNTED

DUAL POSTGROUND PLATE

11GQ16WH

B1

COOMUNICATIONCONNECTOR UNIT

(2701G)

B D13F16PK

1

H

A11-GAA18WH

C

14QC16RD

D14AF16RD

IGNITIONRELAY#1

(1011 / 1013)CH3_05

D

10A

A11-GD10WH

C

A1

3F

C12

PK

10A

14QA16RD

E

FU

SE

F4-G

(1

01

3)

B

A1

3F

B12

PK

D11-GG16WH


D62B16DKBL

6

BATTERY(+)

BATTERY(+)

WARNINGLIGHT

IGNITIONPOWER

GROUND

GROUND

Figure 73 Satellite Communication — Qualcomm MCT

S08322


4.32. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD,P. 30

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 30

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

SATELLITE COMMUNICATION - QUALCOMMIMCT W/ MVPC KEYBOARD

60782A

A1

BATTERYFEED

CH3_01

A14FE12RD

B1A14MV16RD

MVPC FEED(1338)

A1

4W

6R

D

B

A1

4F

8R

D

E5

FUSE F7-E (1016)




1

A11-GMV16WH

BKE4

10A

A11-GD10WH

ARD

5

Figure 74 Satellite Communication — Qualcomm MCT with MVPC Keyboard

S08322


75

4.33. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 31

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

SATELLITE COMMUNICATION - QUALCOMM TMCT

60782A

(DU_5V)

P3

6

7

22 VT

22

DRAIN WIRES FROM END OF CABLEJACKET TO PIN 22 WITH HEATSHRINKSLEEVING

(DU_TX-/TX)

YL

22 ORBK

(PANIC)

22 WHRD

9

6

(TTRACS)

(DU_TX+)

(DU_TX)

P2

22 BLWH

(GPIN3)

1

22 GY

4

(AUX_TX)

(GPOUT3)

7

OR

3

(AUX_TX)

22 WHBK

17

(AXLE)

(DU_GND1)

ADHESIVE HEATSHRINKSLEEVE

(TTRACS)

(RPM)

(DU_RX)

(PCS)

RD

(GPIN2)

2

BK

5

TERRESTRIALCOMMUNICATION

UNIT(TCU)

(GPOUT2)

(DU_GND)

VT 9

(RPM)

22 WHYL

22 BKWH

18

(DU_GND2)

(GPS)

GN

(GPOUT2)

A1

22 GNWH

3

7

(GPIN3)

SHIELDED CABLES

(DU_GND)

(GPS)

2

(AUX_RX)

6

22 GNBK

5

(PANIC)

(DU_RX-/RX) BL

(GPIN1)

A3

22 OR

21

13

(GPIN2)

23

(BAT+)

(PCS)

5

(AXLE)

9

4

(AUX_GND)

SHIELDED CABLES

(CU_AWAKE)

GY

(AUX_GND)

22 BL

11

(GPIN1) 8

(BAT+)

(GPOUT3)

(AUX_RX)

(DU_RX+)

ANTENNA CABLECONNECTOR

VT(DU_5V) 8 8 (CU_AWAKE)

WH

WH

DISPLAY CABLECONNECTOR

ACCESSORY CABLECONNECTOR

Figure 75 Satellite Communication — Qualcomm TMCT

S08322


4.34. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 32

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

SATELLITE COMMUNICATION - QUALCOMM TMCT (CONT)

60782A

E

F

25

BK18 BK

(J1708+)

12

(J1708-)

WH22 WH

(BTRY+)

(BTRY-)

TERRESTRIALCOMMUNICATION

UNIT(TCU)

1

(BTRY-)

16

14

2

RD22 RD

BK18 BK

(BTRY+)

BR22 BR

(IGN)

YL18 YL

24

B

A

YL18 YL

D

QUALCOMM POWERCONNECTOR

(2701F)

12 GN22 GN

(MESSAGELIGHT)

C

H

A14

M8

RD

A1

3F

B12

PK

CF

US

E F

2-F

(1

01

1)

B1

6

A1

A11-GAA18WH

E

D2

C3

B

J1708PUBLICDATA LINKCH3_10

A1

3B

18

PK

A


IGNITIONRELAY#1

(1011 / 1013)CH3_05

A1

3F

C1

2P

K

A3AB(+)18DKBL

A3AB(-)18GY

A1

4M

C1

2R

D

A11-GD10WH


A14AF18RD

10A

D3

A62B18DKBL

MESSAGEWAIT

D

A1

4W

6R

D

G4

RIGHT BANKOPTIONAL

WARNINGLIGHTS(1510)

BATTERYFEED

CH3_01

G210A

F

10A

(A13F

B)

A13FG18PK

FU

SE

F5

-J (

10

14

)

FU

SE

F4

-G (

10

13

)

1

C2

A

QUALCOMMPOWER

(2700M / 1902)



(A13F

C)

D14QA16RD

D11-GQ16WH

D62QA16RD

D13QA16PK

D3EP(+)18DKBL

D3EN(-)18GY

SHIELDED CABLES

POWER CABLECONNECTOR

Figure 76 Satellite Communication — Qualcomm TMCT

S08322


77

4.35. AIR SHIELD LIGHT, P. 33

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 33

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

AIR SHIELD LIGHT

60782A

A5

8C

18

BN

IP / AUX ROOF(2021 / 2022)

A B

BK

18

BK

WH

18

WH

A58-GC18WH

CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC

HEAT SHRINK

1

12


F

A6

8A

16

BN

BODYCONTROLLER#J2

(1604)

TAILLIGHTS10A18



A11-GD10WH

A B

BK

18

BK

WH

18

WH

AIR SHIELDLIGHT CONNECTOR

(5117)

(LOCATED IN UPPERRIGHT REAR ROOF)

AIR SHIELD LIGHTCONNECTIONS

(LOCATED IN UPPERRIGHT REAR ROOF)

Figure 77 Air Shield Light

S08322


5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGI6 / V8 ENGINE W/ MANUAL TRANSMISSION


29AUG0659974G AE08056611 001RAW6 04DEC07 ADDED CONN 1100MA AND B 61000T

OPTIONAL CIRC A15

A1

7M

18

PK

K1

4H

4R

D

18

K17L18PK

THERMALOVERCRANK

(6304)

K17

K1

8P

K

A1

7C

16P

K

K17M

18

PK

LEFT SIDE FRAME GND(LOCATED AT LEFT FRAME

RAIL NEAR STARTER)

2/0

BK

16 15

K1

7C

16

PK

A1

7A

18P

K

A17H16PK

A1

7B

18P

K

K1

7E

18

PK



C11

B96

A1

8P

L

B1

7H

18

PK

B9VB18GY

B1

7J

18

PK

A9

V1

8G

Y

A4

E5

D8

A9

7A

18

PL

B4

A1

7H

B1

8P

KCLUTCHSWITCHINPUTAIN4

A9AA18GY ZVR

IP / DCM(1800)

B3

A4

A3

B4

CLUTCH SWITCH(1807)

NOTES:WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BLWITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RSWITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RSFOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

A1

51

6R

D

2/ORD

KEY SWITCH(1100 / 1100MA)

ROCKER START SW(1105) CH5_08

A17BA16PK

N/ ROCKER START

12

00

OH

M

12

00

OH

M

+

-

C

IGN

DA

BATT

S

B

ACCOFF

A DB C

FUSIBLELINKS

D7

65

ECM(6020)

7

*K17F16VT

IP /ENGINE(1702)

K2

-G4

WH

B

R

SEE NOTE

ALTERNATOR

GK2

4RD

D110A C1

A146RD

FUSE F3-A (1012)

A14PB12RD

A14P8RD

FUSE F5-E (1014)C1

10A

D1

W/ ROCKER START(I6 ONLY)

(A13FB)IGNITIONRELAY #2CH3_05

3087

A

86

87

85

A

M

BB

S

S

G

B

S

BATTERY FEEDCH3_01

STARTENABLE

RELAY

*K17L18VT

*K1

7B

18

PK

N/ THERMAL OVERCRANKPROTECTION

SEE NOTE

1/ORD+

- 1/OBK

1/ORD

BATTERIES

ENGINECRANK

INHIBIT

BATTERYFEED

CH3_01

LEFT SIDEDASH MTDDUAL POSTGND PLATE

1B9V

18GY

ZVR GROUNDADAPTER(1009)

2

2/0

BK

K10-GB14WH

LEFT SIDEENGINEBLOCKGROUND

* W/ V8 ENGINE

K1

1-G

L2

WH

W/ THERMALOVERCRANK

PROTECTION

A1

51

8R

D

START RELAY(1010)

COMMON IN CENTER PANEL

Figure 78 I6 / V8 Engines with Manual Transmission

S08322


79

5.2. CAT — CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGCAT - CUMMINS W/ MANUAL TRANSMISSION



NOTE:WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RSWITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS

A1

7-G

W18

WH

A4

A1

51

6R

D

2/0

BK

B1

7H

18

PK

B9

6A

18

PL

A4

A17H16PK

A

ALTERNATOR

B

C

A1

7C

16

PK

BA

LEFT SIDEFRAME GROUND

(LOCATED AT LEFT FRAMERAIL NEAR STARTER)

B3

E5

N/ ROCKER START

THERMALOVERCRANK

(6304)

12

00

OH

M

CLUTCHSWITCHINPUTAIN4IP / ENGINE

(1702-16)

SEE NOTE

B

ROCKER START SWITCH(1105) CH5_08

D

A1

7D

18P

K1

20

0 O

HM

A9AA18GY

C

D

A9

7A

18

PL

BODY CONTROLLER#J3

(1600)

R


K22RD

G

K1

7D

16P

K

ZVR

B1

7J

18P

K

C11

BODY CONTROLLER#J5

(1602)

1/ORD

A17H16PK

IGN

BATT

IP / DCM(1800)

A9

V1

8G

Y

BATTERIES

ACC

CLUTCH SWITCH(1807)

B4

A1

7A

18P

K

D7

B4

S

D8

K2

-G2W

H

A3SEE NOTE

OFF

K1

71

6P

K

K1

71

6P

K

GND ADAPTER(1003)

N/ THERMALOVERCRANK

2/0BK

FUSIBLELINKS

85

3087

A

87

86

1 5

A1

1-G

E1

2W

H


DUAL POST STUD

W/ ROCKER START

S

B

B

G

A

S

MS

B

W/ THERMALOVERCRANK

PROTECTION

A14PB12RD

10A

BATTERYFEED

CH3_01

FUSE F3-A (1012)

D1 C1

A14P8RD

A146RD

1/OBK

3/ORD

+

- -

+


2

1


B9VB18GY

B9V18GY

2BK

2W

H

K1

1-G

4W

H

ENGINELEFT SIDE

GROUND

K1

4H

2R

D

CABPOWERSTUD

200

AB

LO

CK

TY

PE

FU

SE

2/O

RD

JUMPSTARTSTUD

A1

51

8R

D

START RELAY(1010)


Figure 79 Cat — Cummins Engines with Manual Transmission

S08322


5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGI6 / V8 ENGINE W/ ALLISON TRANSMISSION


29JUL0659974G AE08056611 003RAW6 04DEC07 ADDED CONN 1100MA AND B 61000T

OPTIONAL CIRC A15

NOTE:WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BLWITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RSWITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RSFOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

K1

7C

16

PK

K1

7K

18

PK

K1

4H

4R

D

2/ORD

A

SEE NOTE

THERMALOVERCRANK

(6304)

18

-

D

ALTERNATOR

BATT

IP / ENGINE(1702)

OFF

B3

K1

7M

18

PK

S

K2

-G4W

H

A17M

18

PK

A1

7A

18P

K

+

K17L18PK

A4

R

A3

G

16


ACC

W/ THERMALOVERCRANK

PROTECTION

B4

B

IGN

A17BA16PK

2/0

BK

C

A1

7C

16

PK

K24RD

HOOD SWITCH(8805) CH10_14

A104CC18DKBL

A17QR18PK

W/ AUTO NEUTRAL

W/ REMOTESTART STOP

W/ ROCKER START

A1718PK

W/ AUTO NEUTRAL

FUSIBLELINKS

K1

7F

16

VT

7

ECM(6020M)

3087

A

86

87

85

SEE NOTE

M

G

BB

A

B

S

SS

A14PB12RD

10A

BATTERYFEED

CH3_01

FUSE F3-A (1012)

D1C1

A14P8RD

A146RD

W/ V8 ENGINE




K1

7M

18

PK

N/ THERMALOVERCRANKPROTECTION

W/ V8 ENGINE+

BATTERIES

- 1/OBK

1/ORD


RAIL NEAR STARTER)

STARTENABLERELAY


BATTERYFEED

CH3_01

2/0

BK

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

K10-GB14WH

K1

1-G

L2

WH

B

A17H16PK

A1

51

8R

D

A1

51

6R

D

START RELAY(1010)

COMMON INCENTER PANEL

N/ ROCKER START

Figure 80 I6 / V8 Engines with Allison Transmission

S08322


81

5.4. CAT — CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGCAT - CUMMINS W/ ALLISON TRANSMISSION


27JUL0659974G AE08056611 004RAW6 04DEC07 REVISED AND REDRAWN B 61000T


A1

7C

16

PK

IGN

BATT

K1

71

6P

K


THERMALOVERCRANK

(6304)

W/ THERMAL OVERCRANKPROTECTION

ACC

G

OFF

C

A1

51

6R

D

IP / ENGINE(1702)

BATTERIES

B

A4

K1

7D

16P

KN/ THERMALOVERCRANK

B4

+

A3

A17H16PK

- 2/OBK

D

B3

A B

A17H16PK

R

W/ ROCKER START

ALTERNATOR

S

N/ ROCKER START

A104CC18DKBL

W/ REMOTE START STOP

A17R18PK

AUTO NEUTRAL LIGHT RELAY(1019) CH11_17

W/ AUTO NEUTRAL

16 20

51

A17

-GW

18

WH

GND ADAPTER(1003)


DUAL POST STUD

A1

1-G

E12

WH

SEE NOTE

K2

-G2

WH

SEE NOTE

2X12BLFUSIBLE

LINKS

K22RD 8

6

87A

85

30

87

32K17B18PK

41K92#14118TN

ALLISON TCU CONNW/ISM ENGINE

(7150F/7150F2(IN CAB))W/CAT ENGINE

(7150/7151(IN CAB))

M

G

BB

A

B

S

SS

A14PB12RD

A146RD

FUSE F3-A (1012)

D1

A14P8RD

C110A

BATTERYFEED

CH3_01


HOOD SWITCH(8805) CH10_14

-

+

3/ORD

1/ORD

LEFT SIDEFRAME GROUND(LOCATED AT

LEFT FRAME RAILNEAR STARTER)

ENGINEBLOCK

GROUND

NEUTRALSTART

2W

H

LEFTSIDECABGND

2BK

1/OBK

K1

716

PK

CABPOWERSTUD

K1

4H

1R

D

20

0A

BLO

CK

TY

PE

FU

SE

K1

1-G

4W

H

A92#14118TN

3/ORD

2/O

RD

K92#16918TN

K92A17014RD



K92#11018PK

9

N92A12RD

10

B K92-G14WH

K92#17018PK

70A

BATTERY +

GROUND

N92-G12WH

K92#10918GY

BATTERY +

69

ALLISON XMSNECU CONN (7104F)

2/0BK

(9261-A)

(9260-A)

N14BB10RD

N14

AZ

10

RD

B

A

B

10

A

JUMPSTARTSTUD

STARTENABLERELAY +

A1

51

8R

D

START RELAY(1010)


GROUND

EATON GEN 3TCM CONNECTOR

(7105)

W/ EATON XMSN

Figure 81 Cat — Cummins Engines with Allison Transmission

S08322


5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,P. 5

STARTING & CRANKING I6 ENGINEW/AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID

CHAPTER 5INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



03AUG0659974G AE08056611 005RAW6 04DEC07 ADDED CONN 1100MA AND C 61000T

OPTIONAL CIRC A15

NOTE:W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BLW/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RSW/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RSFOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL

K1

7C

16

PK

N/ THERMALOVERCRANKPROTECTION

K17

K18

PK

A17H16PKK

14

H4

RD

2/ORD

A

THERMALOVERCRANK

(6304)

18

D

ALTERNATOR

BATT

IP / ENGINE(1702)

OFF

B3

K1

7M

18

PK

K1

7F

18

PK

S

A17M

18

PK

A1

7A

18P

K

K1

7L

18P

KA4

R

N/ ROCKER START,EATON HYBRID

A1

51

8R

DA3

G

16



ACC

B4

B

B

IGN

A17BA16PK

2/0

BK

15

C

A1

7C

16

PK

K24RD

30

G1

87

A

J2

87

J1

8685

G2

A1

7H

B1

6P

K

IGN RELAY #2(1012 / 1014)

CH3_05

19

K1

7K

18

PK

21 20

K1

7J

16

PK

K1

7L

18

PK

A17L18PK

A17J16PK

A17K18PK

A17B18PK

START ENABLE RELAY(1017)

W/ ROCKERSTART (W/ I6)

3087

A

86

87

85

K2

-G4

WH

SEE NOTE

EATON TCM(7909)

26

4

32

SEE NOTE

65

7

ECM(6020M)

10

AC

1D

1A

13

FB

12P

K

M

G

BB

A

B

SS

S

FUSIBLELINKS

A14PB12RD

A146RD

FUSE F3-A (1012)

D1

A14P8RD

C110A

BATTERYFEED

CH3_01

FU

SE

F5

-E (

10

14

)A

1

A2

G2

(A13F

B)

+1/ORD

BATTERIES

1/OBK

+

- -


RAIL NEAR STARTER)

STARTENABLERELAY

ENGINECRANKINHIBIT


BATTERYFEED

CH3_01

2/0

BK

K10-GB14WH


K1

1-G

L2

WH

K1

1-G

L2

WH

W/ THERMALOVERCRANK

PROTECTION

STARTENABLE RLY+

STARTENABLE RLY-

STARTENABLELATCH

CH3_01A17H16PK

A1

51

8R

D

START RELAY(1010)


W/ EATON HYBRID

N/ EATON HYBRID

A1

7E

B1

6P

K

CH11_20

W/H

YB

RID

Figure 82 I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission

S08322


83

5.6. CAT — CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION,P. 6


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGCAT - CUMMINS W/ AUTOSHIFT ULTRASHIFT




16

A1

7C

16

PK

IP / ENGINE(1702)

20

A1

7L

18

PK

K17B18PK

1921

K17C18PK

K17-GC18WH

A1

7J

16

PK

A17

K18

PK

ROCKER STARTSWITCHCH5_08

A

K1

71

6P

K

OFF

BATT

A1

51

6R

D

2/0

BK

B

3/ORD

A3

A4

THERMALOVERCRANK

(6304)

B4

ALTERNATOR

K1

71

6P

K

K1

7D

16

PK


A17H16PK

W/ THERMALOVERCRANKPROTECTION

A17H16PK

B

S

C

2/0BK

W/ ROCKER START

R

D

ACC

GK2

2RD

B3

N/ ROCKERSTART

IGN

N/ THERMALOVERCRANK

A146RD

SEE NOTE

D1 C110A

A14P8RD

A14PB12RD

K2

-G2

WH

FUSE F3-A (1012)

FUSIBLELINKS

86

87

30

85

87

A

4

26

32

EATON GEN3TCM CONNECTOR

(7105)

M

G

BB

A

B

SS

S

SEE NOTE

BATTERY FEEDCH3_01

+1/ORD

BATTERIES

1/OBK

+

- -

LEFT SIDEFRAME GROUND(LOCATED AT LEFT FRAMERAIL NEAR STARTER)


STARTENABLERELAY -

STARTENABLELATCH

STARTENABLERELAY +

3/ORD

2BK

K1

1-G

4W

H

2W

H20

0A

BLO

CK

TY

PE

FU

SE

K1

4H

2R

D

ENGINELEFT SIDE

GROUND

CABPOWERSTUD

2/O

RD

JUMPSTARTSTUD

C

FREEDOMLINE XMSNMAIN CONN

(7104)

K17-GC16WH

A1

51

8R

D

START RELAY(1010)


Figure 83 Cat — Cummins Engines with Autoshift and Ultrashift Transmission

S08322


5.7. I6 POWER PACK, P. 7

Figure 84 I6 Power Pack

S08322


85

5.8. ROCKER START, P. 8

Figure 85 Rocker Start

S08322


6. FANS AND ENGINE ACCESSORIES (CHAPTER 6)6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1

Figure 86 Fan Wiring, I6 / V8 2007 Engines

S08322


87

6.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2

CHAPTER 6

FAN WIRING - ISM, C11 - C13 2007 ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056612 002RAW6 04DEC07 CONN 6010 WAS 6013 & B 61000T

CONN 6400 WAS 6409

K2316TN

K23-G16WH

W/ ISM 2007 ENGINE

W/ C11-13 2007 ENGINE

(6400)

B

A

FAN SOLENOID

ECM CONNECTOR(6000)

38

29

FAN CONTROLOUTPUT

K2316TN

K23-G16WH

(6400)

B

A21

ECM CONNECTOR(6010)

FAN SOLENOID

K10-GA12WH

C

ENGINE LEFT SIDEGND STUD

A

GND ADAPTER(6701)

ECM RETURN

Figure 87 Fan Wiring, ISM, C11–C13 2007 Engines

S08322


6.3. STARTING AID — ETHER START, P. 3

CHAPTER 6STARTING AID - ETHER START


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056612 003RAW6 04DEC07 CONN 6010 WAS 6013 B 61000T

W/ ISM 2007 ENGINE

W/ C11-13 2007 ENGINE

K10-GA12WH

E

A


K21A16TN

A

GND ADAPTER(6701)

ETHER START(6550)

B

ETHER BOTTLECONTROL VALVE

40 K2116TN

ECM CONNECTOR(6000)

ETHERINJECTION

SOLENOID

K2116TN10

ECM CONNECTOR(6010)

D

A

GND ADAPTER(6701)


K10-GA12WH

K21A16TN

A

ETHER START(6550)

B

ETHER BOTTLECONTROL VALVE

Figure 88 Starting Aid — Ether Start

S08322


89

6.4. SNOW VALVE, P. 4

Figure 89 Snow Valve

S08322


7. ELECTRONIC ENGINES (CHAPTER 7)7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (CAT ENGINES)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




A

AK41-G16TN

K4716GY

1

B

K41A16TN

2

K92A12518TN

K47A16GY

K92#12518TN

TCU CONNECTOR(7150/7151(IN CAB))

B

(7600)

AMBIENT AIRTEMPERATURE

(6714)

25

K97F18VT

MEIIRCONTACT

IGN RELAY #1(1011 / 1013)CH3_05G4

27A92H18TN

N/ ULTRASHIFT

A3

ENGINE ECMFUSE (6712)

K3BA(-)18GY

8

K92H18WH

H4

FUSE F4-D (1013)37

22

C4

K92E18LTBL

J1708 PUBLICDATA LINKCH3_09

A92F18TN

86

CRANKINHIBITRELAY(1019)

K3BA(+)18DKBL

A4

A97UA16PL

10A

K3BB(+)18DKBL

25

A97AA16PL

MEIIR +

26

A92E16TN

K92F18LTGN

87A21 87

ECM CONNECTOR(6010)

70

MEIIR -

(A13FC)

C3

K3BB(-)18GY

W/ ULTRASHIFT

9

A97UA16PL

30

B4

85

W/ ALLISON GEN4 XMSN

20


(7105)

K97DA14VT

K97DB14VT

K97DC14VT

52

48

53

K97DF10VT

A97D10PL

20A

FUSE F8-H (1017)

B4 A4A14P8RD

A146RD

BATTERYCH3_01

A14PD10RD

1

K10-G10WH

K10B-G14WH

K10C-G14WH


K10A-G14WH

63

65

67

18

17

32

33

W/ MANUAL XMSN

W/ AUTOSHIFT, ULTRASHIFT &FREEDOMLINE XMSN

J1708 (+)

J1708 (-)

GROUND

GROUND

GROUND

BATTERY

IGNITION

BATTERY

BATTERY



SPEEDOMETER

W/ ULTRASHIFT

SPEEDSENSOR

55BATTERY K97DD14RD

K10D-G14WH

69GROUND

A

ENGINE / IP(1702)

40AB

K97D18VT

ECM BATTERYFEED

Figure 90 Electronic Engine Controls, Cat Engines

S08322


91

7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2

CHAPTER 7ELECTRONIC ENGINE CONTROLS (CAT ENGINES)(CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




B

ENGINE BODY BUILDERENGINE SPEEDO SIGNAL(LOCATED BEHIND CENTER PANEL)36

54

C

ECM(6010)

K34B16TN

4

HEAT SHRINK

K34C16TN

K34-GA16WH

BB4

B97Y18PL

LOW COOLANT SENDER(6403)

38

A97B18PL

2

C

K34D16TN

D

5

A

49

K97C18VT

A47T18GY

23

B99V18PL

K97B18VT

22

C4

ENGINE / IP(1702)

C5B97P18PL

IP / DCM(1800)

K99B18VT

28

A97C18PL A

66A99B18PL

K97BA18VT

K47T18GY

ENGINE BLOCKGROUND ADAPTER

(6701)

A

D

C

10

A

B

ETHER START(6550)

K2316TN

21

B

K21A16TN

AK10-GA

12WH

K2116TN


FANSOLENOID

(6400)

ACCELERATORPOSITION

RETURN

ACCELERATORPOSITIONSIGNAL 1

ACCELERATORPOSITIONSUPPLY 1

FAN CONTOUTPUT

ETHERINJECTION

SOLENOID

ACCELERATORPEDAL MODULE

(1827)

RETURN

SIGNAL

SUPPLY

IP / ENGINE(1702)

EK9AD18GY

ZVR

21

B

18

A9E20GY

2

VARIABLE SPEEDFAN DRIVE

(6402)

K23-G16WH

D

ZERO VOLTREFRENCE

(6702)

K23A16TN

A

A

C

BODY CONTROLLER #J5(1602)

A9AA18GY

K9AA16GY

E5

K23-G16WH

W/ VARIABLESPEED FAN

FAN CONTOUTPUT

K2316TN

W/ VARIABLE SPEED FAN

Figure 91 Electronic Engine Controls, Cat Engines (Cont.)

S08322


7.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3

CHAPTER 7ENGINE BODY BUILDER - REMOTE ENGINE CONTROL(CAT / IBBE ENGINE)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056613 003RAW6 04DEC07 CONN 6010 WAS 6013 B 61000T

5

C3

A4

6D

18G

Y

K4

6D

18

GY


A4

6C

18G

Y

PARK BRAKERELAY - R2(1015)

A4418GY

D3

38

D4

ENGINE / IP(1702)

C4

A44-G18WH

K4

6C

18

GY

3 56 58 60 A B C D56

K46A18GY

K46B18GY

K46E18GY

ECM CONNECTOR(6010) REAR THROTTLE CONTROL

(1069)

(FEMALE)

(MALE)

F1PARK BRAKERELAYRD21 (HSD)

85

30

87

86

7

A11-GD10WH

RIGHT SIDE DASHMOUNTED DUAL POST

GROUND PLATE

1

GND ADAPTER(1006)

Figure 92 Engine Body Builder — Remote Engine Control (Cat/IBBE Engine)

S08322


93

7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (ISM ENGINE)

RAW6 04DEC07 REVISED & REDRAWN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

28JUL0659974G AE08056613 004

COOLANT MODULE(1378) CH7_06

K9

7F

B1

8V

T

K3BA(-)18GY

K3BB(-)18GY

K3BB(+)18DKBL

K3BA(-)18GY

10

20

ECM CONNECTOR(6000)

A97UA16PL

K97FA18VT

K97F18VT

39IGNITIONH4 G4

(A13FC)10A

FUSE F4-D (1013)IGN RELAY#1(1011 / 1013)CH3_05

A97UA16PL

N/ ULTRASHIFT

37

47

J1939 (+)K5B(+)

18YL

K5B(-)18GN

46

K5S(+)18YL

J1939 (-)

K5S(-)18GN

K5D12818YL

MEIIRCONTACT

A3

20

K92F18LTGN

86

87AMEIIR -

26

C4

27

85

MEIIR +

K92E18LTBL

22

C3

A92H18TN B4

A92E16TN

25

CRANKINHIBITRELAY(1019)

21

30

K92H18WH

ENGINE / IP(1702)

87

A97AA16PL

A92F18TN

A4


(7105)

W/ ULTRASHIFT


J1708 (+)

J1708 (-)

ECM POWER CONNECTION(6001)

K97DB12VT

3

K10-G12WH

4

K97DA12VT

J1708 DATA LINKCH3_09

1

K1410RD

J1939DATA LINKCH3_15

GROUND

BATTERY

BATTERY

W/ MANUAL XMSN

W/ ALLISON XMSN

W/ AUTOSHIFT &ULTRASHIFT XMSN




W/ AUTOSHIFT ANDULTRASHIFT XMSN

W/ MANUAL &ALLISON XMSN

W/ ULTRASHIFT

K5D10818GN

K3BB(+)18DKBL

K3BB(-)18GY


K3BA(+)18DKBL

K3BA(-)18GY

BATTERYFEED STUD

W/ FREEDOMLINE XMSN

K3BA(+)18DKBL

K3BA(+)18DKBL

A

ECM FUSE(6712)30A

K14AF10RD

B

Figure 93 Electronic Engine Controls, ISM Engines

S08322



Figure 94 Electronic Engine Controls, ISM Engines (Cont.)

S08322


95



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (ISM ENGINE) (CONT)


02AUG0659974G AE08056613 006

38

28

42

29

36

40

K3416TN

K34A216TN

K34E16TN

B

D

C

COOLANT MODULE(1378)

AK97FB18VT

B AK3416TN

K34A16TN

27

K23-G16WHK23

16TN

K2116TN

K92#12518TN

K47D18GYK47R16GY

K47E18GY

K47S16GY


MANUAL SPEEDSENSOR

(7601M)

W/ MERITOR G

W/ MANUAL XMSN

ECM CONNECTOR(6000)

LOW COOLANT SENSOR(6403)

B

A

A

B

COOLANTLEVEL SIGNAL

ECM RETURN

ETHER INJECTIONSOLENOID

MAGNETICPICKUP VSS(+)

MAGNETICPICKUP VSS(-)

MERITOR GSPEED SENSOR

ETHER START(6550)

SPEEDOMETER

TCU(7150F/

7150F2(IN CAB))


(7602)

A B

K10

-GA

12

WH

A

K2

1A

16

TN

GNDADAPTER(6701)

E


FAN SOLENOID(6400)

AB

GROUND

POWER

PROBE

OUTPUT

ECM RETURN(GENERAL)

25

K9AA16GY

A9AA18GY

18C

2VR

K23A16TN

ENGINE/IP(1702)

A

K94D18GY

2

VARIABLE SPEEDFAN DRIVE

(6402)

B

D

K2316TN

ZERO VOLTREFRENCE

(6702)

E5

K23-G16WH


A9E20GY

38

29

A

E

FAN CONT OUTPUT

Figure 95 Electronic Engine Controls, ISM Engines (Cont.)

S08322


7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7

Figure 96 Electronic Engine Controls, I6 Engines

S08322


97


Figure 97 Electronic Engine Controls, I6 Engines (Cont.)

S08322



CHAPTER 7ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056613 009RAW6 04DEC07 ADDED CIRC K46A AND B 61000T

K99F

ECM(6020M)

42K34A18TN

K34A18TN

K34-G18WH

K34-G18WH

B

ACOOLANT LEVEL

SENSOR

K17B18PK

CLUTCH SWITCH(1807) CH5_01

START ENABLERELAY

RIGHT SS SURGE TANK(6403)

LEFT MD SURGE TANK(6400)

MAG

MAG

CENGINE LEFTSIDE GROUNDSTUD

K10-GB14WH

GND ADAPTER(6704M)

E

W/ RIGHT SIDESURGE TANK

W/ LEFT SIDE SURGE TANK

B

A

65

K92#14118TN 41

K92#14118TN

K17F18PK

K17E18PK

CLUTCH SWITCH (1807)CH5_01

START ENABLE RELAY (1017)(1017) CH5_05

41

XMSNCONTROL MODULE

(7151)

W/ AUTO NEUTRAL XMSN

K17B18PK

AUTO NEUTRALLIGHT RELAY(1019) CH11_17

W/ MANUAL XMSN

W/ AUTOSHIFT & ULTRASHIFT XMSN

N/ AUTO NEUTRAL XMSN

NEUTRALSTART

NEUTRALSTART

XMSN MODULE(7150)


49K46A18GY

50K99F18PL

RESUME ACCELSWITCH

REMOTE PEDALSENSOR

ENGINE ECM BODY BUILDER(4110)

BODY BUILDERCONNECTION


S08322


99




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056613 0107208M.

CNA1 30MAR09 ADDED: CONN R/D 7207M, D 61612M

66

D3

K97SA16VT

29K23B18TN

C4

37

HORTON FAN / BORGWARNER FAN

(4111M / 6406)

A

B

A

FUSE F11-B(1020)CH3_08

ECM(6020)

IP / ENGINE(1702)

K97S18PL

A

D4

24

30

SIGNALGND 2

FUSE F10-A(1019)CH7_07

86

87

A

A23B18TN

85

A23A18TN87

INTAKE AIRTEMP

A2

3C

18

TN

VEHICLE SPEEDOUTPUT

K23A18TN

FAN RELAY(1015)

FAN AIRSOLENOID

K97E16PL

A2318TN

B

B

INTAKE AIR TEMP(6703)

QK47T18GY

K97ZD18PL

C3

ENGINEFANCONTROL

58

PRESET PTOENABLE

72

VARIABLE PTOENABLE

KQ46B18GY

SET PTOSPEED

KQ97CC18PL

KQ97CB18PL

60

71

16

68

CLEAN TACHOUTPUT

VEHICLE SPEEDOUTPUT

KQ97AR18PL BODY

BUILDER(7207M)KQ47B

18GY

27

21

35

KQ97FV18PL

KQ97EW18PL

KQ97SE18PL

KQ97WA18PL

11

22

KQ97XC18PL

KQ99F18PL

50

BODY BUILDER CONNECTIONPRIOR TO NOV2008:BLUNT CUT WIRES LOCATEDBY 42-WAY IP/ENGINE (1702)

AFTER NOV 2008:12-WAY (7207) & 2-WAY (7208)LOCATED BY CAB GROUND STUD

VOLTAGE5V REF

STOP ENGINELAMP

SIGNAL RETURN

TRANSFER CASESTATUS

REMACCELERATOR


C K10-GB14WH

GROUND ADAPTER(6704M)

FK23-G18WH

72

ECM(6020M)

ZERO VOLTREFERENCE

(6747)

A97DF18PL

WARN ENGINELAMP

FUSE F11-B(1020)

(1014)ENGINE / IP(1702-38)

A4A13FS12PK

A13FR12PK

5A

E2A97DF18PL

(1014)

KQ97DF18PL

E3

A1

3F

A12

PK

IGNITIONRELAY #3CH3_05

(A13FA)F2

3

4

5

6

8

10

11

12

1

9

2

1 BODY BUILDER(7208M)

ENGINE / IP(1702-38)

2KQ46A18GY

RESUME PTOSPEED

49


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056613 011RAW6 04DEC07 CONN 7609M WAS 7609 B 61000T

ECM(6020M)

8

DOCT SENSOR BLACK(6260)

2K95K18TN

1K95F418TN

K95J18TN 2

DPFT1 SENSORLIGHT GREY

(6261)

1

17

19

67

3

2

EXHAUST DELTA PDPFDP SENSOR

(6263)

1

2

DPFTI SENSORDARK GREY

(6262)

1

K95F318TN

K95F118TN

K9518TN

K95A118TN

K95H18TN

K95F218TNK95L18TN

K47#12518TN54

K47#12518TN

K47B12518TN

53K47A18GY

K4718GY

SPEED SENSOR(7601;7601M;7611;7609M)

MAGNETICPICKUPVSS(+)

DPFT1

DPFDP

DPFT2

VSS+

51VREF2

A

B

A9AA18GY

C

J

D

ZERO VOLTREFERENCE

ADAPTER(6747)

IP / ENGINE(1702-2)

K9E18GY

A9

E20

GY

E5

BODYCONTROLLER#J5

(1602)

ZVR

XMSN CONTROL MODULE(7151)

25

25

XMSN MODULE(7150)


D

ALLISON 1/2/3/4000BULKHEAD(7205M)

W/ LCT XMSNN/ BODY BUILDER

VSS-

SPEEDOMETER

SPEEDOMETER

K47C12518TN

W/ WTEC XMSN

7601 : W/ MERITOR G XMSN7601M: W/ MANUAL XMSN7611 : W/ AUX XMSN7609M: W/ EATON GEN3

DPFT2

DPFDP

VREF2

DPFT1

ZVR

ZVR

ZVR

ZVR

MAGNETICPICKUPVSS(+)

SPEEDOMETER

K47A12518TN

W/ LCT XMSNW/ BODY BUILDER


S08322


101

7.12. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12

Figure 101 Electronic Engine Controls — V8 Engines

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)


08SEP0659974G AE08056613 013PIN DESCRIPTIONS.

CNA1 30MAR09 REVISED BODY BUILDER C 61612M

ENGINE ECM(6020M)

EGT2

INTAKE AIR TEMPERATURE(6703M)

EGT3

EGT1 K95K18VT

8

K95L18VT67

K95J18VT17

K95H18VT19

K95-B18VT51

K95R-E18VT37

5

6

4

3

1

2K95R-A18VT

K97R18VT 1

K97S18VT

2

K34G18VT

K34A18VT

66

42

K97WEL18VT

22

K97RPS18VT

50

K46A18VT

49

AFTERTREATMENT SYSTEM(6259)

21 K97OWL18VT

K97XCS18VT

K97RPRE18VT

16

11

K97RVAR18VT

60

K46B18VT

68

SIG GND

5V REF

EXHAUSTDELTA P

DOCT

DPFT_OUT (T2)

DPFT_OUT (T1)

DPFDP

VREF

GND2

INTAKEAIR TEMP 1

LOW COOLANTSENSOR

TRANSFER CASESTATUS

PRESET PTOENABLE

STOP ENGINE LAMP

WARN ENGINE LAMP

REMACCELERATOR

RESUME PTOSPEED

VARIABLEPTO ENABLE

SET PTO SPEED

BODY BUILDER BLUNTCUT WIRESLOCATED NEAR ENGINE ECM

KVREF318VT

K97CTO18VT

KVREF3-RTN18VT

K47B18VT

72

71

32

38

CLEAN TACHOUTPUT

VEHICLE SPEEDOUTPUT

SIGNAL RETURN

VOLTAGE 5V REF

GND2

INTAKEAIR TEMP 1

LEFT MD SURGE TANK(6400)

BMAG

A


S08322


103



S08322


7.15. CRUISE CONTROL, P. 15

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 7

AE08-56613 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS300357

CRUISE CONTROL

21MAR0760782A

12

10

OH

M

CR

UIS

E O

FF

61

90

OH

M

23

70

OH

M

CR

UIS

E O

N SE

T

RE

SU

ME

AB

STEERING WHEEL SWITCHES

B A

B12

CLOCK SPRING(1809)

A4

B16 E5

ZVRCRUISESWITCHINPUTAIN17

DCM(1800)

BODY CONTROLLER#J3

(1600)

BODY CONTROLLER#J5

(1602)

A9

V1

8G

Y

A9

72

0G

YB

96

18

PL

A9

AA

20G

Y


B9V18GY

1

3B9R

18GY

Figure 104 Cruise Control

S08322


105

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER8)

8.1. IP/GAUGES, P. 1

Figure 105 IP/Gauges

S08322


8.2. WARNING LIGHT LIST, P. 2

Figure 106 Warning Light List

S08322


107

8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

Figure 107 Warning Lights Controlled by Engine, Transmission, ABS Controller

S08322


8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

Figure 108 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water TempGauge Circuits

S08322


109

8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER


07AUG0659974G AE08056614 005RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 8601

2

4

5

7

8

9

4

A2816TN

1

A62B18DKBL

A28A18TN

A6218DKBL

A28-G16WH

A72CA18OR

A110C18GY

A110AD18GY

10

10


A72D18OR

E11HEAD LIGHTENABLEHLE


A4118GY

A52C20YL

9


A28B18TN

GROUND

BATTERY

DIMR OUT1PANEL LT

DIMR OUT2PANEL LT

IGNITION

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(DIN2)

ZVR

AUX TRLRSOCKET SW

(ZVR)

OUTSIDETEMP

(AIN3)

HEADLIGHTENABLE

A11-GS10WH

LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

FUSE F2-G (1011)

A14P8RD

C3D3

15A

A14PA12RD

A14 6RD

BATTERYFEED

CH3_01

A4

(A13F

C)

FUSE F4-L (1013)

A28A18TN

B3

A1

3F

C1

2P

K

IGNITION RELAY#1

(1011 / 1013)CH3_05

A3

10A

AUX TRAILERSOCKET SWITCHCONNECTOR(1110)CH10_15

BM110AD18GY

1

TEMP SENSOR(8601)

M4118GY

16 A

2

25

IP / FWD CHASSIS(1700)

W/ HYDRAULIC BRAKES

N/ HYDRAULIC BRAKES

PANEL LIGHT FEED(1002) CH9_15

REAR TURNSPANEL ADAPTER(1625) CH9_15

Figure 109 IP/Gauges and Warning Lights — Gauge Cluster

S08322


8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

Figure 110 Air Pressure Input Circuit

S08322


111

8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AXLE TEMPERATURE, GAUGE INPUT CIRCUIT


23AUG0659974G AE08056614 007RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 9811 AND 9812

A3218TN

N9

H18

GY

A32A18TN B10

B11 REAR AXLE OIL TEMPAIN12

FRONT AXLE OIL TEMPAIN11

BODYCONTROLLER#J3

(1600)CENTER CHASSIS

/ IP(1701)

44

43

5

N3

21

8T

N

611

N32

A1

8T

N

R918GY

R9C18GY

R9A18GY

REAR RR AXLETEMP SENSOR

(9812)

2

1

FORWARD REAR AXLETEMP SENSOR

(9811)

N9

F1

8G

Y

R32A18TN

R9B

18

GY

R3218TN

CENTER / REAR CHASSIS(9800)

W/ REAR AXLE TEMP

1

2

N916GY

A

F

ISOLATED GROUNDADAPTER(8802)

A918GY

CENTER CHASSIS / IP(1701-13)

A9B18GY

E7 ZVR


Figure 111 Axle Temperature, Gauge Input Circuit

S08322


8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8FUEL GAUGE CIRCUITRY (SINGLE TANK)

RAW6 04DEC07 REVISED & REDRAWN C 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056614 008

A36B18TN


FUEL SNSRSIGNAL 1

DRAW TANKB8

B9

A36A18TN

29 27

N36A18TN

RIGHT FUELLEVEL SENSOR

DRAW TANK(9101)

RH - HDD RIGHTFUEL LEVEL SENSOR

DRAW TANK(9103)

IP / CENTERCHASSIS(1701)

N9B18GY

N36A18TN

N9R18GY

R3618TN

N9A18GY

N36B18TN

R9D18GY

LEFT FUELLEVEL SENSORSTORAGE TANK

(9100)

AF MOUNTEDLEFT FUEL

LEVEL SENSORSTORAGE TANK

(9100)

REAR / CENTERCHASSIS(9800)

5

10

N36A18TN

FUEL SNSRSIGNAL 2

STORAGE TANK

N9G18GY

B

A

B

A

B

B

A

A

ISOLATED GROUNDADAPTER(8802)

AB

N9

16

GY

C


A918GY

CENTER CHASSIS / IP(1701 - 13)

A9B18GY

E7 ZVR

SENSOR RESISTANCEFULL - 29 TO 37 OHMS

EMPTY - 234 TO 246 OHMS

N9R18GY

Figure 112 Fuel Gauge Circuitry (Single Tank)

S08322


113

8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

Figure 113 Differential Lock Warning Lamps

S08322


8.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AIR PARK BRAKE & MANUAL TRANSMISSIONOIL TEMP GAUGE

RAW6 04DEC07 ADDED CONN 7700L B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

08SEP0659974G AE08056614 010


MANUALXMSN OILTEMPSENSORAIN8

A9AA18GY B7E5

A3118TNZVR


2IP / ENGINE

(1702) 13EATON XMSN OIL TEMP

(7700K)

K9AA16GY

K9AB18GY

K31

18

TN

K3

1H

18

TN

K3

1B

18

TN

K31E18TN

K3

1F

18

TN

K9T18GY

K9T18GY

K9AC18GY

K9T18GY

A9E20GY

K9AC18GY

K9AB18TN

XMSN OIL TEMP SENSOR(7700)

TRANS OIL TEMP SENSOR(7703)

XMSN OIL TEMPSENSOR

(7700L)

XMSN OIL TEMP SENSOR(7702)

MERITOR-G XMSN OIL TEMP

(7700C)

MANUAL TRANSMISSION OIL TEMP GAUGE

K31B18TN

K9AC18TN

W/ MERITOR-G& W/ I6 ENGINE

K9E

18

GY

1

2

1

2

1

2

1

2

K31G18VT

K9_A18VT

W/ CAT ENGINE

2

1

2

1

MZERO VOLTREFERENCE

(6747)

J

W/ MANUALXMSN

W/ 16 ANDV8 ENGINE

A

C

K9AAD18GY

ZVR(6702)

W/ V8 ENGINEONLY

A9V18GY

A12

A4

B44BB18GY


AIR PARKBRAKESWITCHDIN13

A9AA18GY

B9

VD

18

GY

B9V18GY

A44A16GY

IP / DCM(1800)

D

ZVR

AIR PARK BRAKE


B7

C

E5

PARK BRAKE(1813)

1ZVR GROUND

ADAPTER(1009)

10

W/ MERITOR-G XMSN &ISM 2007 ENGINE

A

B

#B44BB18GY

#BLK118BK

#WHITE18WH

PARKBRAKE

(1815)

11# W/ HYD FULL POWER BRAKE & LEVER PARK

#BLK218WH

1

2

K9AA16GY

F

K3

1E

16

TN

XMSN OIL TEMP SENSOR(7700M)

W/ FREEDOMLINEXMSN & W/ ISM

Figure 114 Air Park Brake and Manual Transmission Oil Temp Gauge

S08322


115

8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


GAUGES & WARNING LIGHTS - AMMETER

CHAPTER 8


31JUL0659974G AE08056614 011RAW6 04DEC07 REVISED & REDRAWN C 61000T

A26D18TN

7

PAM(4087 / 4087B)

8

10

A5P(-)18GN

A5P(+)18YL

11

32

IP / ENGINE(1702)

33

AMMETER CONN

BATTERYAMMETER

SENSE

STARTERGROUND

BATTERYNEGATIVE

POST

ENGINE HARNESSAMMETER

SENSEA26B18TN

A26A18TN

K26A18TN

K26B18TN

N26B14TN

N26B10TN

K26A10TN

K92B18TN

W/ CAT ENGINE

12A11-GPP

18WH

K26B18VT

K26A18VT

A14TA12RD

10A

D4

FUSE F2-H (1011)

C4 A14T8RD

A146RD

BATTERYFEED

CH3_01

A11-GD10WH

GROUNDADAPTER(1006)

4

1

RIGHT SIDE DASH MOUNTEDDUAL POST GROUND PLATE


(7105)

17


A5D(-)18GN

J1939+

11

A5D(+)18YL

12

J1939-

W/ I6 ENGINE ONLY

W/ V8 ENGINEONLY

SHIFTCONTROLCOMMONNEUTRAL

6

AIR RESTRICTIONGAUGE(6703)

5

A ZVRK9AA16GY

A

A9AA18GY

ZERO VOLTREFRENCE

(6702)

B

A9E20GY

K9AAB18GY

E5

D


ENGINE /IP(1702)

K2818TN

2

Figure 115 Gauges and Warning Lights — Ammeter

S08322


8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 116 Engine Oil Temperature Gauge With Caterpillar

S08322


117

8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 117 Front Axle Engagement Lamp

S08322


8.14. WARNING LIGHTS — OPTIONAL, P. 14

CHAPTER 8WARNING LIGHTS - OPTIONAL


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



23AUG0659974G AE08056614 014 A92-GB

CNA1 19JUN08 ADDED CIRC A92AA AND C 61395E

A13B18PK

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)

H

A

A95PF18TN

G

B

EA95-GT

18WH

A95ET18TN

D

C

A92-GB18WH

F A92APA18TN

A92RK18TN

A62B18DKBL

A92-GS18WH

A62B18DKBL

A95-GF18WH

A95-GK18WH

MOBILE MAXDISCRETE(1243-B)


F12

E16

EXHAUST SYSTEMHIGH TEMPINDICATORRD31 (HSD)

PARTICULATETRAP INDICATORRD32 (HSD)

A4A13FC12PK (A13FC)


(1013)A3

A13BH18PK

10A

D3 C3

RETARDER RELAY(1019)CH11_15

IMCTCONNECTOR

QUALCOMM(1902 - F)

18GND98F18TN

QUALCOMM CONN POWER(2703 - F)

LEFT SIDE DASH MOUNTED

DUAL POST STUD

9

14

GROUNDADAPTER(1003)

11

A1

1-G

E1

2W

H

6TH GEAR

DISABLE

FUSE F4-G (1013)

6TH GEAR DISABLE/

AUTO NEUTAL

EXHAUSTHIGH TEMP

BRAKEPRESSURE /

RETARD ON /MESSAGE WAIT

DPFCLOGGED

W/ RT RH

W/ BOTH RH

N/ AUTONEUTRALW/ RETARDER

W/ MOBILEMAX SATELLITE

N/ AUTONTRL W/ RETARDER

LIGHTS/ RPM

G

D62B16DKBL

QUALCOMM CONN POWER(2701 - A)

62QA16LTGN F LIGHT

MCTCONNECTOR

12 MESSAGELIGHT

D62QA16RD

QUALCOMM CONN POWER(2701F - C)

22GN

TMCTCONNECTOR

W/ QUALCOMM SATELLITECOMMUNICATION SYSTEM

1

F16

BODY CONTROLLER # J4(1601)

A92AA18TN

AUTONEUTRALLIGHT RELAY(1019)CH11_17A92-GR

18WH

A13B18PK

Figure 118 Warning Lights — Optional

S08322


119

8.15. WARNING LIGHTS — OPTIONAL, P. 15

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 8

AE08-56614 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

WARNING LIGHTS - OPTIONAL (CONT)

60782A

H

AA23M18TN

A23F18TN

LEFT BANK OPTIONALWARNING LIGHTS

(1511)

G

F

C

A13BD18PK

A4216GY

A13BE18PK

B

SNOWVALVE(1107)CH6_04

E

DA13BG18PK

A49A18GY

A4918GY

FUSE F4-G (1013)

A1

3F

C1

2P

K

10A

D3

(A13F

C)

C3A13B18PK

A4

DIFFERENTIALLOCK WARNING

CH8_09

IGNITIONRELAY#1

(1011 / 1013)CH3_05

A

IP / CENTERCHASSIS

(1701-65)

B

A

A

FRONT AXLEENGAGEMENT

SENSOR(9754)

N42-G18WH

N11-GA12WH

D

C



B

A


N11-GC12WH

N4216GY

A3

SNOWVALVE

FR AXLEDIFF LOCK

FR AXLEENGAGED

RR AXLEDIFF LOCK

Figure 119 Warning Lights — Optional (Cont.)

S08322


8.16. LOAD MONITORING, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8LOAD MONITORING

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056614 016RAW6 04DEC07 REVISED DESCRIPTION A 61000T

OF CONN 8601

AIN

1 (

PR

ES

SU

RE

SE

NS

OR

#1

)-

RE

AR

7 1 2 88A

10

61

8G

Y

A6

1B

18

GY A61

18G

Y

A1

10

B18

GY

A1

10

AD

18

GY

56 5755 19 20 25

CLUSTER CONN(1501)


CLUSTER CONN(1500)


N6

1B

18

GY

N1

06

B1

8G

Y

N1

09

B1

8G

Y

M61

18

GY

M1

06

A1

8G

Y

M1

10

AD

18G

Y

B AC

CENTER /REAR CHASSIS

(9775)

R6

1D

18

GY

R6

1C

18

GY

R6

H1

8G

Y

C

A

B

REAR LOADINDICATOR (4X2)

(9830)

B

C

A

FRONT LOADINDICATOR

(8750)

M1

10

AB

18

GY

A1

06

B1

8G

Y

A10

6A

18G

Y

M110AB18GY

ZE

RO

VO

LT

RE

FE

RE

NC

E

5 V

OL

T O

UT

AIN

2 (

PR

ES

SU

RE

SE

NS

OR

#2

)-

FR

ON

T

ZE

RO

VO

LT

RE

FE

RE

NC

E

A1

06

B1

8G

Y

W/ REAR AND FRONTAXLE LOAD INDICATING

W/ REAR AXLELOAD INDICATING

TEMP SENSOR(8601)CH4_04

REAR LOADINDICATOR (6X4)

(9832)

C

B

A

OR

R6J

18G

Y

R9

N1

8G

Y

R9

M1

8G

Y

Figure 120 Load Monitoring

S08322


121

9. LIGHTS (CHAPTER 9)9.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - N/ ALLISON TRANSMISSION


29AUG0659974G AE08056615 001RAW6 04DEC07 ADDED CIRC A71P B 61000T

N71

A14

OR

A7

1A

16O

R

N10

-GA

12

WH

R7

1A

14O

R

R1

0-G

A1

2W

H

IP / CENTERCHASSIS

(1701-1)

A71A16OR

121


A E

STOP,TAIL& TURN(9303)

A71

16O

R

S71C14LTBL

RIGHT TAILLIGHT(72)

A

S10-GC14WH

E

A

E

LEFT TAILLIGHT(71)

6 7

BABACK-UP

LIGHTSWITCH

IP / ENGINE(1702)

K71

16

OR

K7

1A

16

OR

NOTE :W/ I6 ENGINE :(7502M,7500M,7500MA)W/ ISM ENGINE :(7500,7500G,7500W)W/ C11,C13 ENGINE :(7500,7500A)

(SEE NOTE)

K7

1C

16

VT

K7

1D

16

VT

W/ V8 ENGINEONLY

K71

A16

OR

K7

1B

16

OR

W/ CAT / ISMENGINES

B4FUSE F5-M (1014)

(A13F

A)

10A

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A4

GROUND ADAPTERREAR HARNESS

(8803)

A

B

A

B

N11-GA12WH

N10-G14WHCHASSIS GND

ADAPTER(8807)

K

L

J

TURN SIGNALADAPTER

(400)

IGNITIONRELAY#2

(1012 / 1014)CH3_05

1

4


(9999)

A67-GA18WH

D2

3

A11-GE12WH

1

B10A

(A13FB)

CGB12-G

18BK

A67F18GY

FUSE F5-F (1014)

GB12BK18LTGN

C2 AGB12RD

18RD

10


A67H18GY

BACK-UPMONITOR CONNECTION

(6901)

SUPPLY

SIGNAL

GROUND



LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

BACK-UP LIGHT

W/ I6 ENGINE

EA

16BK

16RD

BACK-UPALARM

(1808)

BACK-UPALARM

(102 dBA)

LIFT AXLEREVERSE RELAY

(1019)CH10_34,40,41,42

A71P180R

W/ LIFT AXLE

Figure 121 BackUp Lights N/ Allison Transmission

S08322


9.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - W/ ALLISON TRANSMISSION

FOR CIRC K92-165, CIRC A71P

RAW6 04DEC07 ADDED CONN REFERENCE B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

16AUG0659974G AE08056615 002

A7116OR

IP / ENGINE(1702-7)

A92#16518TN

IP / CENTERCHASSIS

(1701-1)

R10-GA12WH

N71A14OR

R71A14OR

A71A16OR

A71C18OR

1

12

CENTER CHASSIS /REAR CHASSIS

(9800)

N1

0-G

A1

2W

H

C1

A7

1A

16

OR

D1D2

C2

S10-GC14WH

S71C14LTBL

RIGHT TAILLIGHT

A

E

A

LEFT TAILLIGHT

STOP TAIL& TURN(9303)

E

A

E

BACK-UP LAMPRELAY(1010)

86

87

85

30

(71) (72)

FUSE F5-F (1014)

GROUND

A67-GA18WH

SIGNAL

A67H18GY

(A13FB)


(9999)

AIGNITIONRELAY#2

(1012 / 1014)CH3_05

GROUNDADAPTER(1003)

A67F18GY

10A

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

J

C2

3

SUPPLY

GB12-G18BK

D2

10

B

4

GB12BK18LTGN

L

BACK-UPMONITOR

CONNECTION(6901)

GB12RD18RD

1

1A11-GE

12WH

K

C

TURN SIGNALADAPTER

(400)

GROUND ADAPTERREAR HARNESS

(8803)

B

A N10-G14WH


A

B

N11-GA12WH


B4

10A

(A13FA)


A4

FUSE F5-M (1014)

BACK-UPLIGHT

65K92#165

18TN

I6 & V8 TCM W/ LCT(7151)

I6 & V8 TCM W/ WTEC(7150/7152(IN CAB))



REVERSEWARNING

87A

BACK-UPALARM

(102 dBA)

BACK-UPALARM

(1808)

16RD

16BK

A E

LIFT AXLEREVERSE RELAY(1019)CH10_34,40,41,42

A71P180R

W/ LIFTAXLE

Figure 122 BackUp Lights W/ Allison Transmission

S08322


123

9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS, P. 3

Figure 123 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights

S08322


9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS (CONT.), P. 4

Figure 124 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

S08322


125



S08322




S08322


127

9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7

Figure 127 Light Systems — Turn Signal and Stop Switches

S08322


9.8. DOME LIGHT, MAP LIGHT, P. 8

Figure 128 Dome Light, Map Light

S08322


129

9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9

Figure 129 Dome Light, Map Light (Cont.)

S08322


9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10

Figure 130 Dome Light, Map Light (Cont.)

S08322


131

9.11. FOG LIGHT AND WORK LIGHT, P. 11

Figure 131 Fog Light and Work Light

S08322


9.12. HEADLIGHTS, P. 12

Figure 132 Headlights

S08322


133

9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

Figure 133 Aux. Headlights, Snow Plow Lights

S08322


9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

Figure 134 Aux. Headlights, Snow Plow Lights (Cont)

S08322


135

9.15. PANEL LIGHTS, P. 15

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 9

AE08-56615 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

PANEL LIGHTS

60782A

A62BB18DKBL

A62B18DKBL

ENGINE DISPLAYCAT (1556) / ENGINE DISPLAYCUMMINS (1557)CH4_27

A62P18DKBL

A

C

D

E

K

J

H

B


SNOWVALVE SWITCH(1107)CH6_04

A62A18LTBL

A62BE18GY

A62BD18DKBL

A62R18DKBL

A62T18DKBL

A62U18DKBL

A62SC18DKBL

A62A18GY

CLUSTER CONNECTOR(1500)CH8_05

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(7905)CH11_12

TELEMATICS ALERT SWITCH(9994)CH4_24

SHIFT SELECTOR(1852)CH11_05

MIRROR SWITCH(3000)CH4_09

ROCKER START SWITCH(1105)CH5_08

IP MTD ROOF AUXLOAD SWITCH(1106)CH4_16

AUX TRAILER SOCKETSWITCH CONNECTOR(1110)CH10_15

HORN SWITCH(1029)CH4_08

A62DA18DKBL

A62E18DKBL

A6218DKBL

RADIO(1300)CH4_11

LSWTCH PACK(1101)CH4_15

HVAC CONTROL(1200)CH12_01

K

BODY BUILDER(4450M)CH10_13

A62DB18DKBL

M

A56BB16YL

A57BB16LTGN

{

G

REAR TURNSPANEL ADAPTER

(1625)

C

CLUSTER CONNECTOR(1500)CH8_05

J

Figure 135 Panel Lights

S08322


10. CHASSIS ACCESSORIES (CHAPTER 10)10.1. ABS — BENDIX AIR, P. 1

Figure 136 ABS — Bendix Air

S08322


137

10.2. ABS — BENDIX AIR, P. 2

Figure 137 ABS — Bendix Air (Cont.)

S08322


10.3. ABS — BENDIX AIR, P. 3

Figure 138 ABS — Bendix Air (Cont.)

S08322


139

10.4. ABS — WABCO AIR, P. 4

Figure 139 ABS — Wabco Air

S08322


10.5. ABS — WABCO AIR, P. 5

Figure 140 ABS — Wabco Air (Cont.)

S08322


141

10.6. WABCO FULL POWER BRAKES, P. 6

Figure 141 Wabco Full Power Brakes

S08322



DRAWN

PART NO.

DATE


REVCHK NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 10WABCO FULL POWER BRAKES (CONT)


07AUG0659974G AE08056616 007HYD PUMP

CNA1 15SEP07 ADDED BTRY FEED FOR B 59826E

9

N10-GV18WH

L FR WHLSPEED

SENSOR

A

B

CENTER CHASSIS / IP(1701)

M94R(+)18BK

N90A-G12WH

PUMP MOTOR#1(9510)

N90E-G18WH

1

N3C(+)18DKBL

N94L(+)18GY

HYD PUMPBATTERY FEED

A

W/ AIR ACTUATED POWERPARK BRAKE

(8502)

MAXI-FUSEHYD PUMP#1

(9311)

LEFT FRONTHYD ABS

WHEEL SENSOR

A94L(+)18GY

J1708(-)

A3C(-)18GY

17

L FR WHLSPEED

SENSOR

40A

(8503)

N9

0A

-G1

2W

H

31

N90H18GY

32

1

HYD PUMP MOTOR FEED(LOCATED AT ALTPOSITIVE STUD)

31

N94L(-)18GY

A

A10-GV18WH

N90A10RD

30

N10-GV18WH

25

LOWBRAKEFLUID

B

N9

0A

-G12

WH

FULL POWERCONNECTOR

(9511)


2

A94R(-)18GY

J1708(+)

N14KB10RD

N94R(-)18GY

A94R(+)18GY

16

N90B12GY

N10-GV18WH

2

N44B18GY

25

14

MAXI-FUSE(9280)

30A

M94L(+)18BK

GROUND(LOCATED AT LEFT UPPER

EXTERIOR CAB GROUND STUD)

R FR WHLSPEED

SENSOR

SUPPLYVALVE

(9506)

18

N94R(+)18GY

29

N90KA10RD

38

M90H16GY

4

15

23

A3C(+)18DKBL

A90H18GY

B

N90A-GA12WH

N9

0A

-GA

12

WH

2

24

WABCO HYD ABSN/ PWR PARK BRK

W/ HYD ACTUATED POWERPARK BRAKE

N14KA10RD


R FR WHLSPEED

SENSOR

M94L(-)18BN

M10-GV16WH

30

N9

0A

-GA

12

WH

N14H8RD

HYD PUMPBATTERY FEED

2

RIGHT FRONTHYD ABS

WHEEL SENSOR

N3C(-)18DKBL

M94R(-)18BN

36

PARKBRAKEVALVE

N90A12GY

WABCO HYD ABSW/ CLEAN PWR

19

BATTERYPOSITIVE

1

35

HYD BRAKEFLUID SENSOR

(4038)

A94L(-)18GY

1

N/ POWER PARK BRAKES

GROUND(LOCATED AT LEFT UPPER

EXTERIOR CAB GROUND STUD)

26

Figure 142 Wabco Full Power Brakes

S08322


143


CHAPTER 10

WABCO FULL POWER BRAKES (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00MEF2

07AUG0659974G AE08056616 008FROM IGN

CNA1 30SEP08 SUPPLY TO SAAR WAS C 61454Z

18

5

FULL POWER CONNECTOR(9511)

7

28

1 N90E18GY

IGNITION

PARK BRAKETRAVELSENSOR

L RR WHLSPEED

SENSOR

23

L RR WHLSPEED

SENSOR

PARK BRAKEVALVE 2

CENTER CHASSIS / IP(1701)

PUMP MOTOR2 GND

REFERENCEGROUND

22R RR WHL

SPEEDSENSOR

27R RR WHL

SPEEDSENSOR

N94N(+)18GY

N94M(+)18GY

N94N(-)18GY

N94M(-)18GY

N90C18GY

A

SAAR(9777)

C

B

N44C18GY

N90D-G16WH

N90-G12WH

13


14

15

16

R94M(+)18GY

R94M(-)18GY

R94N(+)18GY

R94N(-)18GY

GROUND(LOCATED ATLEFT LOWER

EXTERIOR CABGROUND STUD)

A44Z16GY

RIGHT REARWHEEL SPEEDSENSOR

LEFT REARWHEEL SPEEDSENSOR

41

FUSE F1-C(1010)

1

2

1

2

(8502)

(8502)

N44D18GY

A

N94-GB12WH

SAAR SOLENOID(9777A)

N/ POWER BRAKEOR W/ AIR ACTUATED POWER PARK BRAKE

N90E18GY

N94-GB12WH

N94-GE18WH

N44N18GY

N90-GA12WH

W/ HYD ACTUATEDPOWER PARK BRAKE

B

W/ HYD ACTUATEDPOWER PARK BRAKE

A1

2V

A12D12LTBL

F3 E3

10A

TRAILER ABSECU RELAY

(1017 - G3)

A13FF18PK

N/ POWERPARK BRAKE

19

E

A

GROUNDADAPTER(8807)

N44-GB18WH

N11-GA18WH

LEFT SIDE DASH MTD DUAL POST

GND PLATE

A44D18GY

IP / CENTERCHASSIS

(1701-58)

N44M18GYF16

W/ AIR ACTUATED POWER PARK BRAKE

SAAR INPUTDIN17

A90E18GY

IGN

ITIO

NR

ELA

Y#3

(101

2 /

101

4)

CH

3_

05

N90D18GY


W/ AIR ACTUATEDPOWER PARK BRAKE

24

B3

5A

A3E2

A13FH18PK

AC

CE

SS

OR

YR

ELA

Y#

1(1

01

3 /

10

11

)C

H3_04

FUSE (F11-E) (1020)

Figure 143 Wabco Full Power Brakes (Cont.)

S08322


10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9

Figure 144 Body Builder and Trailer — Turn, Markers and Stop

S08322


145

10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10

Figure 145 Body Builder and Trailer — Turn, Markers and Stop (Cont.)

S08322


10.11. TRAILER SOCKET — SOC AND EOF, P. 11

Figure 146 Trailer Socket — SOC and EOF

S08322


147

10.12. BODY BUILDER AND TRAILER SOCKET — SOC AND EOF, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER & TRAILER SOCKET - BOC & EOF

POWER CONN 9783

RAW6 04DEC07 ADDED TRAILER AUX B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056616 012

7

6

11

N56T10YLN56T10YL

N57T10LTGN

N57T10LTGN

N54T10BNN54T10BN

N56C10YL

N54C10BN

B

A

C

BLACK AUX TRAILER#2(9782F)

GREEN ABS TRAILER

SOCKET#2(9779F)

IP / CENTER CHASSIS(1701)

TRAILER SOCKET#2(9716)

5

N54B10BN

N57B10LTGN

N56B10YL

C

A

B

B

C

A

EOF BODYCIRCUIT(9724)

C

D

B

R5610YL

R5710LTGN

R5810BN

C

C10

BLACK AUXTRAILER#1

(9781M)

R9410GY

N70B10RD

N70T10RD

N70C10RD

B

9E

TRAILER SOCKET#1(9715)

N70T10RD

N68C10BN

F

G

N57C10LTGN

N94T10GY

N68B10BN

A

B

A

R7010RD

B

8

N68T10BN

R6810BN

N94T10GY

A

GREEN ABS TRAILER SOCKET#1

(9780M)

N68T10BN

R72EB10LTGN

R54H12BN

R70H12OR

BLACKOUTTRUCK

TRAILERLIGHTING

(9719M)CH10_11

AR108WH

R10

A8

WH

N1

0E

8W

H

N10D8WH

N10F8WH

N7210OR

TRAILER AUX(9772-A)

A7212OR

A56T12YL

A54T12BN

A57T12LTGN

A68T12BN

A70T10RD

A94T10GY


(1017)CH10_10

TRAILER LEFTTURN RELAY

(1011) CH10_09

TRAILER MARKERLIGHT RELAY

(1012) CH10_09

TRAILER RIGHTTURN RELAY

(1011) CH10_09

TRAILER TAILLIGHT RELAY

(1012) CH10_09

TRAILER STOPRELAY (1016)

CH10_10


(1017) CH10_10

*TRAILERSOCKET GND

*TRAILER GND

GREEN ABS*TRAILER

SOCKET GND

NOTE* LOCATED AT LEFT UPPER EXTERIOR CAB GROUND STUD

AUX TRAILER W/ ETB

A94T10DKBL

ETBCONTROLLER

(1923)CH10_24

AUX TRAILER N/ ETB

R7210LTGN

TRAILERAUX POWER

(9783)

Figure 147 Body Builder and Trailer Socket — SOC and EOF

S08322


10.13. BODY BUILDER CONNECTIONS, P. 13

Figure 148 Body Builder Connections

S08322


149

10.14. REMOTE START / STOP, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE START / STOP


22AUG0659974G AE08056616 014CNA1 16JUN08 REVISED CIRC 104C, C 59826Y

104B,A13F

B+A

A1

04

JB18D

KB

L

A104C16DKBL

30

A2

START RELAYCH5_04 (1010)

A59RE18GY

C4

A1

PUMPMOTOR

A104AA18DKBL

J1

M104CC18DKBL

BODY BUILDER

A1

04

N18D

KB

L

B

J4

A104JD18DKBL

A13F18PK

J3

E16

REMOTE STARTRELAY

(1018)

B

M

B2

REMOTE - STOP RELAY(1018)

A104CC18DKBL

A1

04

B18D

KB

L

A1

04

JC18D

KB

L

86

IP / FORWARDCHASSIS(1700)

B

A1

04

CB

18D

KB

L

A5

9C

D1

8G

Y

J2

GROUND

H4


A104D18DKBL

A1

REMOTESTART /

STOPSWITCH

G

S

C1

A104CC18DKBL

A104JA18DKBL

43

G4

HOODSWITCH(8805)

44

KEY SWITCH(1100)

ENGINE STARTRELAY

RD13 (HSD)

A104E18DKBL

N5

9C

A1

6G

Y

B2

PUMPINHIBIT

RELAY(1018)

C2

START RELAY(1010)CH5_03

C3

M104CB18DKBL

F15

A59RA18GY

A59CA16GY

E1

87A

PUMPMOTOR

SOLENOID

A

2

A2

N1

04

CA

16D

KB

L

G1

44

A104J18DKBL

A59RC18GY

A1518RD

A3

A1

04C

A16D

KB

L

43


B1

A104L18DKBL

SWITCH RELAY(1018)

PUMP INHIBITRELAY

RD7 (LSD)

85

AUX DASH CONNECTOR(4305)

REMOTESTART / STOP

(9778)

DIODEASSY

(9915) A1

04

F18D

KB

L

H1

B4

A1

04

H16D

KB

L

PUMP RELAY(1020)

G3

AUX POWER RELAY(1873) CH3_05

87

REMOTE START/STOP SWITCHINPUT RELAY

DIN18

A104J16DKBL

IP / FORWARDCHASSIS(1701)

A5

9R

D1

6G

Y

1

85

86 30

87A87

N/ THEFT DETERRENT W/ THEFT DETERRENT

ENGINE STOPRELAY

RD4 (LSD)E2

W/ I6 OR V8 ENGINE

B

BATT

S

A C

IGN ACC

D

OFF

W/ CAT ORCUMMINS ENGINE

5A

F1

A97AA16PL

FUSE F1-A(1010)

E1 A97UA16PL

CRANKINHIBITRELAY(1019)CH11_18

K97H18VT

V8 ENGINE ECM(6020M)

IGN KEYPWR

(1702 - 37)

31

A1

46

RD

C1

10A

BATTERY FEEDCH3_01

D1A14PB12RD

FUSE F3-A (1012)

A1

4P

8R

D

W/ ENGINE ECMI6 / V8

ENGINE ECMW/ I6 & W/ULTRASHIFT

DM3

A59CE18GY

85

8787

A

30

86

85

8787A

3086

85

8787A

3086

G2

Figure 149 Remote Start / Stop

S08322


10.15. AUX TRAILER CIRCUIT, P. 15

Figure 150 Aux Trailer Circuit

S08322


151

10.16. TWO SPEED AXLE SWITCH, P. 16

Figure 151 Two Speed Axle Switch

S08322


10.17. AIR SOLENOID, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR SOLENOID


07AUG0659974G AE08056616 017RAW6 04DEC07 REVISED CONN SYMBOL B 61000T

9736, 9740 AND 9740C

A59C18GY

A59D18GY

F10

E12

E13

F4

E9

F5

A59G18GY

A59H18GY

A59J18GY

A59K18GY

32

33

34

36

37

38

39

A59B18GY

AIRSOLENOID#8RD22 (HSD)






N59B18GY

N59C18GY

N59D18GY

N59G18GY

N59H18GY

N59J18GY

N59K18GY

E12AIR HORN SOLENOID AIR SOLENOID#11A2

N59A-G14WH


N59F-G14WH

B

C

D

E

AIR SOLENOID 4PACK(9736)

C

E

B

AIR SOLENOID 4PACK(9740)

D

A

CENTER / IP CHASSIS(1701)


D

N59G18GY

C

N59X-G14WH

N59H18GY

E

N59J18GY

AIR SOLENOID 4PACK(9740C)

N59K18GY

B

A

A

AIR SOLENOIDGROUND ADAPTER(8805)

C

F

B

N11-GC12WH

A

CHASSISGROUND

ADAPTER(8806)

CN59-G12WH


N11-GA12WH

A


C

N59E18GY

A59E18GY


F835

A

Figure 152 Air Solenoid

S08322


153

10.18. AIR SOLENOID, P. 18


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR SOLENOID (CONT)


07AUG0659974G AE08056616 018RAW6 04DEC07 REVISED CONN SYMBOL B 61000T

9740A AND 9740B

F6

F7

F2

F3

E10

E15

F14

F13

A59M18GY

A59N18GY

A59P18GY

A59Q18GY

A59S18GY

A59T18GY

A59V18GY

A59W18GY

CENTER / IP CHASSIS(1701)

46

47

48

49

54

55

56

57 AIR SOLENOID#16RD29 (HSD)

AIR SOLENOID#15RD27 (HSD)







*N59R-G14WH


N59P18GY

AIR SOLENOID4PACK

(9740B)

C

**N59T18GY

N59M18GY

N59Q18GY

**N59V18GY

A

A

**N59W18GY

D

C

N59N18GY

D

**N59S18GY

E

AIR SOLENOID4PACK

(9740A)

N59L-G14WH

E

B

B

*N59M18GY

*N59N18GY

*N59P18GY

*N59Q18GY

**N59R-G18WH

* SOLENOID AIR , 12 PACK** SOLENOID AIR , 16 PACK

D

E

AIR SOLENOIDGROUND ADAPTER(8805)

AN59-G12WH

N11-GA12WH

A

CHASSISGROUND

ADAPTER(8807)

N11-GC12WH

A C

C


CHASSISGROUND

ADAPTER(8806)

Figure 153 Air Solenoid (Cont.)

S08322


10.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 19

Figure 154 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S08322


155

10.20. BLANK PAGE, P. 20

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 20

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06

U00K640

INTENTIONALLY

LEFT BLANK

Figure 155 Blank page

S08322


10.21. AUX AND POWER SOURCE, P. 21

Figure 156 Aux and Power Source

S08322


157

10.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR DRYER & HEATED DRAIN VALVE

RAW6 04DEC07 ADDED CONN 9900E B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056616 022

A3

9A

16G

Y

31

CENTER CHASSIS /FORWARD CHASSIS

(9300)A

39

16G

Y

N39

A18

GY

N3

9B

16

GY

N3

9-G

F1

8W

H

N3

9-G

B1

6W

H


B

AIR DRYER(9900*)

AHEATED DRAIN

VALVE(9001**)

40

AIR DRYER W/ STANDARDDRAIN VALVE

E4

FUSE F1-D(1010)

F4

A7

0B

D1

4R

D

5A

BODY STOP RELAY(1020)

CH10_10

AIR DRYERW/ STANDARDDRAIN VALVE

A3

9B

16G

Y

A B

FUSE F5-K (1014)

20A


(A13FB)B2 A2

A

D

N10-G14WH

C


(8803)



B

N11-GA12WH

A

AIR DRYERW/ HALDEX

DRAIN VALVE

A39A16GY

M39-GB16WH

A39B16GY

24

23

B

A

AIR DRYER(9900E)

N39B16GY

IP / CENTERCHASSIS

(1701-31)

M39B16GY

N39-GB16WH

AIR DRYER RIGHTSIDE MTD GORWARDFRONT WHEEL

*NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH

RIGHT - 9900 N39B/16GY N39-GB/16WH

LEFT REAR - 9900C N39B/18GY N39-GB/16WH

RIGHT REAR - 9900D N39B/18GY N39-GB/16WH

LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH

**NOTE CAV A CAV B

LEFT - 9001 N39A/18GY N39-GF/18WH

RIGHT - 9002 N39A/18GY N39-GF/18WH

LEFT BOC - 9003 N39A/18GY N39-GF/18WH

LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH

LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH

Figure 157 Air Dryer and Heated Drain Valve

S08322


10.23. FUEL / WATER SEPARATOR, P. 23

Figure 158 Fuel / Water Separator

S08322


159

10.24. ELECTRIC TRAILER BRAKE, P. 24

Figure 159 Electric Trailer Brake

S08322


10.25. LECTRASHIFT ACCOMMODATION, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LECTRASHIFT ACCOMODATION


22AUG0659974G AE08056616 025RAW6 04DEC07 REVISED CIRC K13A B 61000T

A14LP10RD

M1

4L

10

RD

M1

4L

P1

0R

D

M1

4W

B1

2R

D

A12LC18PK

A11-GX18WH

A11-GC14GY

A14BC14PL

A14LS

C12

WH

K14LSB18RD

K14LSA18BK

BODY BUILDER

LECTRASHIFTPTO

PULL IN COIL

PTO SWITCH

HOLD IN COIL

PTOENGAGEMENTRELAYRD9 (HSD)

E11

BODYCONTROLLER#J4

(1601)

K13A14PK

BATTERY FEED(4007A)

B

40A

MAXI FUSEHOLDER(4004)

FWD CHASSIS / IP(1700-12)

1 5

4 21

2

IP / ENGINE(1702-42)

K14LS

C1

2W

H

A CB

HOLDINDIACTOR

(9724)

LECTRASHIFTPTO(9913B)

DIODE ASSY(9915)

AUX POWERRELAY

(1873)

A

87A

30

87

85

86

HEAT SHRINK

HEAT SHRINK

W/ CATENGINE


(7105)

35


1

10

A11-G 10WH


W/ I6 ENGINE

2


1A11-G10WH



IGNITION

Figure 160 Lectrashift Accommodation

S08322


161

10.26. HOUR METER — PTO, P. 26


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10HOUR METER - PTO

7800 WITH CONN 7801

RAW6 04DEC07 REPLACED PTO CONN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056616 026

A88B16LTGN

K8

81

4L

TG

N

K8

8B

14

LT

GN

PTO(7801)

PTO HOUR

METER(7950)

BODYCONTROLLER#J3

(1600)

B7

W/ CAT &CUMMINSENGINES W/ I6

ENGINE

IP / ENGINE(1702-14)

PTOSTATEINPUT

AIN8

HEAT SHRINK

Figure 161 Hour Meter — PTO

S08322


10.27. AUX INPUTS AND DRIVERS, P. 27

Figure 162 Aux Inputs and Drivers

S08322


163

10.28. FUEL TRANSFER PUMP, P. 28

Figure 163 Fuel Transfer Pump

S08322


10.29. BLANK PAGE, P. 29

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

59974G 07AUG06 AE08-56616

U00K640

29

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

INTENTIONALLY

LEFT BLANK

Figure 164 Blank Page

S08322


165

10.30. TELEMATICS AWARE — BODY BUILDER, P. 30

Figure 165 Telematics Aware — Body Builder

S08322


10.31. PRESSURE SWITCH, P. 31

Figure 166 Pressure Switch

S08322


167

10.32. LIFT GATE, P. 32

Figure 167 Lift Gate

S08322


10.33. WHEELCHAIR LIFT INTERLOCK, P. 33

Figure 168 Wheelchair Lift Interlock

S08322


169

10.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




A59T18GY

C1

A59

A1

8G

Y

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1

AXLEUP / DOWNSWITCH #1

(1023A)1

8

10

A59H18GY

1

AXLE ENABLESWITCH(1108)

AXLE UP / DOWNSWITCH #3 (1023C)CH10_41

A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

B1

8W

H

A5

9R

18

GY

A71M18OR

A1

A5

9J

18

GY

10

A59K18GY

C2

A59S18GY

A59KA18GY

N5

9E

F18

GY

A59L18GY

FIRST PUSHER LIFTAXLE SOLENOID

(9762) CH10_37

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)

FUSE F11-C (1020)E3 A13FB

12PK5A G2

IGNITION RELAY#2(1012 / 1014)

CH3_05

F3

1

A1

1-G

D10

WH

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A59-GF18WH

AXLE UP / DOWNSWITCH #2 (1023B)CH10_40

A59-GE18WH

AXLE UP / DOWNSWITCH #4 (1023D)CH10_42

A59-GD18WH

A1

A59U18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)

TURN SIGNALADAPTER(400)CH9_01,02

A71P180R




A5

9M

B18

GY

IP / CENTER CHASSIS(1701-30)

Figure 169 Lift Axle with Controls for One Lift Axle

S08322


10.35. LIFT AXLE (NON-STEERABLE), P. 35


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LIFT AXLE (NON - STEERABLE)


07AUG0659974G AE08056616 035CIRC T59MA

RAW6 04DEC07 ADDED REF 37A FOR B 61000T

5

8

10

T5

9M

A18

BK

2B

8

T59H18BK

10

T59-GB18WH


A59-G16WH

1

AXLEUP / DOWN

SWITCH(1022)

A59J18GY

T59R18BK

T59-G18WH

CHASSISCONNECTOR(1027-A)

A5

9H

18G

Y

T59K18BK

T59J18BK

C

LIFT AXLERELAY

(1021)

T59L18BK

B

T5

9-G

C18

WH

A

T5

9S

18B

K

T59T18BK

T5

9-G

A18

WH

1

T59M

18

BK

2B

1

T59

A1

8B

K

LIFT AXLECONTROL(1227)

CHASSIS CONNECTOR(9761)

CH10_37, 37A

87A

86 85

30

87

2

4

E3

5A

(A13F

B)

A1A13FB12PK


CH3_05

FUSE F11-C (1020)

A13FL12PK

F3

1

A1

1-G

D1

0W

H

12



G2

Figure 170 Lift Axle (Non-Steerable)

S08322


171

10.36. LIFT AXLE (STEERABLE), P. 36


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLES (STEERABLE)


07AUG0659974G AE08056616 036RAW6 04DEC07 ADDED REF OF SHEET B 61000T

37A

REVERSE CONN

T5

9U

18

BK

T5

9N

B1

8B

K

T59-GB18WH

A

LIFT AXLERELAY

(1021)

T5

9C

18B

K

LIFT AXLECONTROL(1227)

T59K18BK

T5

9S

18B

K

T59KA18BK

C

T59T18BK

3

T5

9-G

E18

WH

T5

9J

18

BK

T59PB18BK

4

A B

T5

9B

18

BK

T5

9-G

18

WH

C

5T59L18BK

T59-GM18WH

10

T71N18BK

A59J18GY

T5

9P

B18

BK

T5

9V

18

BK

8

CHASSISCONN

(1027)

T59MB18BK

LIFT AXLEREVERSE

RELAY(1916)

1

T59H18BK

A59H18GY

T5

9-G

A1

8W

H

2B

B

T59R18BK

T5

9M

B18

BK

T7

1P

18

BK

UP / DOWNSWITCH # 2(1024)

T5

9N

B1

8B

K

AXLEENABLESWITCH(1020)

A59-G16WH

T5

9A

18B

K

T5

9-G

D18

WH

T59-GC18WH

UP / DOWNSWITCH # 1

(1022)

UP / DOWNSWITCH # 3(1025)

W/ 2,3 LIFTAXLE

10

8

2B

8 1

10 2B

18

2B 1

1

10

4

2

5

1

2


CH10_37, 37A

86

87A

87

85

30

87

8586

87A30


CH3_05

F3A1

5A

FUSE F11-C (1020)

(A13FB) A13FB12PK

E3A13FL12PK

G2

A11-GD10WH



12

1

W/ ALL (1,2,3)LIFT AXLE

W/ 3 LIFTAXLE


CH10_37

Figure 171 Lift Axle (Steerable)

S08322


10.37. LIFT AXLES, P. 37


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LIFT AXLE


08SEP0659974G AE08056616 037RAW6 04DEC07 REVISED & REDRAWN B 61000T

%N

59

ED

18

GY

#N

59

-GC

18

WH

%N

59

-GD

18

WH

N59-GA18WH

##

N5

9E

F1

8G

Y

@5

9-G

A1

8W

H

#N

59

ED

18G

Y

*59

-GC

18

WH

@@

N5

9E

F1

8G

Y

@N

59

ED

18G

Y

A

NOTE: * W/ STEERABLE TAG & 2 PUSH # W/ STEERABLE TAG & 1 PUSH @ W/ TAG % W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS ** W/ STEERABLE PUSHER ## W/ 1 PUSHER @@ W/ LIFT AXLES IN CAB CONTROLS %% W/ 2 STEERABLE PUSHERS

A B

#N

59

-GD

18

WH

B

T5

9N

B1

8B

K

T59MB18BK

T5

9M

A18

BK

UP / DOWNSWITCH#1,2,3

(10122 / 1024 / 1025)CH10_36

AXLE UP / DOWNSWITCH

(1022 / 1023)CH10_35

N11-GC12WH

A

F

CHASSISGROUND

ADAPTER(8806)

#N

59

-GA

18

WH

A

E

N1

1-G

B1

2W

H

N5

9-G

A18

WH

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

C

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH

W/ 14 RAR &NON STEERABLELIFT AXLE

%%

N5

9-G

C1

8W

H

F

N59

-GA

18

WH

FIRST PUSHERLIFT AXLESOLENOID(9762)

AX

LE

UP

/ D

OW

NS

WIT

CH

# 1

(10

23A

)C

H1

0_

34

B

T59PB18BK

CACHASSIS

CONN(9761)

**N

59

EF

18

GY

GND ADAPTERCTR HARNESS

(8809)

*N5

9E

D18

GY

LIF

T A

XLE

UP

/D

OW

N

SW

ITC

H (

10

23

C)

CH

10

_41

D

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

*N5

9-G

D1

8W

H

LIFT AXLESOLENOID(9820)

IP /

CE

NT

ER

CH

AS

SIS

(17

01

-70

)

TURN SIGNALADAPTER

(400)CH9_03

T7

1N

18

BK

E

A7

1N

16

OR

LIFT AXLE REVERSE

RELAY(1019)

CH10_36

N7

1N

16

OR

Figure 172 Lift Axles

S08322


173

10.38. LIFT AXLES, P. 37A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLE (CONT)

RAW6 04DEC07 INITIAL RELEASE A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 37A

@N59-GB18WH

@N

59

ED

18

GY

%N

59

-GB

18

WH

A

D

B

T59MB18BK

CHASSISCONN

(9761)

T59

MA

18

BK

UP / DOWNSWITCH#1,2,3

(1022 / 1024 / 1025)CH10_36

AXLE UP / DOWNSWITCH(1022)

CH10_35

N11-GC12WH

A

F

CHASSISGROUND

ADAPTER(8806)

N11-GB12WH

A

LIF

T A

XL

E U

P /

DO

WN

S

WIT

CH

# 4

(10

23D

)C

H1

0_

42

LEFT SIDEDASH MTD

DUAL POSTGND PLATE


C

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH


(8809)

W/ 14 RAR &NON STEERABLELIFT AXLE

* W/ STEERABLE PUSHERS@ W/ LIFT AXLES IN CAB CONTROLS% W/ STEERABLE TAG & 2 PUSH# W/ 2 STEERABLE PUSHERS** W/ 3 STEERABLE PUSHERS

THIRD PUSHERAXLE (9764)

N59-GA18WH

EN59-GA

18WH

#N

59

-GB

18

WH

GND ADAPTERCHASSIS HARNESS

(8807)

*N5

9E

C1

8G

Y LEFT SIDEDASH MTD

DUAL POSTGND PLATE

A B

@N

59E

C18

GY

A

AX

LE

UP

/ D

OW

N

SW

ITC

H#

2 (

10

23

B)

CH

10

_4

0

N11

-GA

12

WH

N5

9-G

E1

8W

H

D EN

59

-GD

18

GY

SECOND PUSHERLIFT AXLESOLENOID(9763)

B A

FOURTH PUSHERAXLE (9765)

A

N5

9E

B1

8G

Y

**N

59

-ED

18G

Y

LIF

T A

XL

E U

P /

DO

WN

S

WIT

CH

# 3

(1

02

3C

)C

H1

0_41

Figure 173 Lift Axles

S08322


10.39. ABS — BENDIX AIR 6S/6M, P. 38

Figure 174 ABS — Bendix Air 6S/6M

S08322


175

10.40. ABS — BENDIX AIR 6S/6M, P. 39

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 39

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

60782A

ABS - BENDIX AIR 6S / 6M (CONT)

13

PMV DALEFT REL

R94W16LTGN

N94BB16GY

19N94BC16GY

23

20

PMV DALEFT CMN

AR94S16BK

R94U16BN

PMV DARIGHT CMN

24

CENTER / REARCHASSIS(9800)

N94BL16GY

PMV DALEFT HLD

R94X16LTBL

10

16

LEFT MODULATORFRONT REAR AXLE

21

21

PMV DARIGHT REL

22

18

17

20


A94BC16GY

PMV DARIGHT HLD

B

B

(9520)

17

12

N94BJ16GY

R94T16RD

C

N94BA16GY

A94BA16GY

ABS#2(1401)

A94BK16GY

9

(9522)

RIGHT MODULATORFRONT REAR AXLE

N94BK16GY

A94BJ16GY

A94BL16GY

25

22

A

A94BB16GY

C

R94V16PL

C

A

B

C

A

B

Figure 175 ABS — Bendix Air 6S/6M

S08322


10.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 INITIAL RELEASE A 61000T

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 040

A59T18GY

C1

A5

9B

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023B)

1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

D18

WH

A5

9R

18G

Y

A71M18OR

A1

A5

9J

18G

Y

10

A59K18GY

C2

A59U18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)


12PK5A G2


CH3_05

F3

1

A1

1-G

D1

0W

H

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A59-GF18WH

A59-GE18WH

A59-GB18WH

A1

A59S18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)


AXLE UP / DOWNSWITCH #1 (1023A)CH10_34

A5

9N

B1

8G

Y

SECOND PUSHER LIFTAXLE SOLENOID

(9763) CH10_37A

N5

9E

C1

8G

Y






A71P180R


Figure 176 Lift Axle with Controls for Two Lift Axles

S08322


177

10.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 041

A59T18GY

C1

A5

9C

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023C)1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

E1

8W

H

A59

R1

8G

Y

A71M18OR

A1

A5

9J

18

GY

10

A59K18GY

C2

A59V18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)


12PK5A G2


CH3_05

F3

1

A1

1-G

D1

0W

H

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A1

LIFT AXLEREVERSE

RELAY(1019)



A59-GF18WH



A59-GB18WH

A59-GD18WH

A5

9P

B1

8G

Y

A59U18GY

N5

9E

D1

8G

Y


A59W18GY



LIFT AXLE SOLENOID(9820) CH10_37, 37A

A59S18GY

A71P180R


Figure 177 Lift Axle with Controls for Three Lift Axles

S08322


10.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 042

A59T18GY

C1

A5

9D

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023D)1

8

10

A59H18GY

1


A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

F1

8W

H

A5

9R

18

GY

A71M18OR

A1

A5

9J

18

GY

10

A59K18GY

C2

A59W18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)


12PK5A G2


CH3_05

F3

1

A1

1-G

F18

WH

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A1

LIFT AXLEREVERSE

RELAY(1019)

A59-GE18WH



A59-GB18WH



A59V18GY

A59S18GY

A59-GD18WH

A59U18GY



N5

9E

C18

GY

A5

9R

B1

8G

Y


FOURTH PUSHER AXLE(9765) CH10_37A

A71P180R


Figure 178 Lift Axle with Controls for Four Lift Axles

S08322


179

10.44. ABS ESP / RSP, P. 43

CHAPTER 10ABS ESP / RSP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 043

BENDIX YAW SENSOR(9514)

A94SCB18GY

N945M16GY

A94SVC16GY

A94SDB18GY

A94SZC16GY

RSP TRANSDUCER(9510B)

4

11

7

60

M94SJ16GY

A94SK16GY

M94SAB16GY

1

N945J16GY

BENDIX TTC(9512)

A94SJ16GY

1

CENTER CHASSIS/ FORWARD CHASSIS

(ESP / RSPCONNECTOR)

(9524)

A

C

@R945VC16GY

5

N945L16GY

42M94SBB

16GY

74

A

N945AB18GY

N945K16GY

69

RR CHASSIS /CENTER CHASSIS

(9510F)

75B

M94SCB16GY

12

N945N16GY

8

A945AB18GY

501

4

2

M94SN16GY

M94SH16GY

M94SDB16GY

C

@R945H16GY

N945BB18GY

3

A94SM16GY

M94SM16GY

71

M94SVC16GN

A94SN16GY

10

N945DB18GY

A94SL16GY

M94SL146GY

NOTE* - W/ 4X2@ - W/ 6X4

72B

9

N945CB18YL

76

FORWARDCHASSIS / IP

(1700)

A94SBB18GY

M94S2C16GY

9

3

*R945ZC16GY

51

5

6

2

ABS#3(1402)

703M94SK

16GY

ABS#4(1403)CH10_43

A94SH16GY

2

B

A

C

TRAILER MODULER(9513)

N945VC16GY

N945H16GY

N945ZC16GY

B

A

C

RSP TRANSDUCER(9510A)

*R945VC16GY

*R945H16GY

@R945ZC16GY

ABS ESP / RSPADAPTER (1410)CH10_44

ABS#4(1403)

73

14

3

6

Figure 179 ABS ESP / RSP

S08322


10.45. ABS ESP / RSP, P. 44

CHAPTER 10

ABS ESP / RSP (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300299

31OCT0761000T AE08056616 044RAW6 04DEC07 INITIAL RELEASE A 61000T

A94SZC16GY

4

2

B94SB20GY

A94SA20GY

B94SZ18GY

1

ABS PRIMARY AIRTRANSDUCER (1826)

B94SD20GY

C

STEERING WHEELPOSITION SENSOR

(1921)

A94SZD16GY

A

D6

A94SDA18GY

B94SA20GY

D5

5

A94SB20GY

7

ABS ESP / RSPADAPTER(1410)

C

A94SVD16GY

B

A94SZ18GY

A

10

D

74

A94SD20GY

A94SE16GY

ABS SECONDARY AIRTRANSDUCER (1828)

B94SV18GY

A94SC20GY

A

A

B94SVA18GY

F

75

B94SZA18GY

B94SF18GY

C

CAB HARNESS STEERINGWHEEL SENSOR

(1820)

A94SVC16GY

A94SF16GY


11

ABS# 4(1403)

B94SE18GY

B

8

B94SVB18GY

3

B

A94SAA18GY

A94SV18GY

G

D

B94SC20GY

A94SBA18GY

M

K

1

C3

C

4

B94SZB18GY

J

A94SCA18GY

C10

2

IP / DCM(1800)

M94SVC16GY

M94SZC16GY

RSP TRANSDUCER(9510A / 9510B)CH10_43

E

50

60

42 H

A94SDB18GY

L

A94SAB18GY

A94SBB18GY

B

A94SCB18GY

FWD CHASSIS / IP(1700)

51BENDIX YAW

SENSOR(9514)

CH10_43

M94SBB16GY

M94SDB16GY

M94SCB16GY

M94SAB16GY

Figure 180 ABS ESP / RSP

S08322


181

11. TRANSMISSIONS (CHAPTER 11)11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



26AUG0659974G AE08056617 001CNA1 19JUN08 ADDED CIRC TO CAVITY B 61395E

61 R/D 7151.

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 ANDW/ V8 ENGINE

K92C10318YL


B

*W/ V8 ENGINE ONLY

69

XMSN CONTROL MODULE(7151)

H

I6 ECM(6020) CH7_11

A92#16316TN

K92#16118TN

J1939 (+)

K92#10918GY

V8 ECM (6020M)CH7_14

G3

N92-G10WH

25

ENGINE / IP(1702)CH11_03,05

W/ LCT BODYBUILDER

D

50

3

*K101_B18VT

K92#15018PK


GND

A

*K5C-_D18VT

ECMPOSITIVE(9261-B)

ECM NEGATIVE(9260-B)

10

I6 ECM(6020M) CH7_11

K92#10318YL

K92#14518OR45

*K125_B18VT

G

T HANDLE SHIFTER (422F)CH11_03

J1939 (-)

K92-G10GY

FUSE F4-C (1013)

N14AZ10RD

*K5C+_D18VT

K92A11018PK

VPWR

1

63

K92#12318LTGN

COLUMN SHIFTER RLY(1017) CH11_03

G4

I6 ECM (6020M)CH7_09

GND

AK92#110

10PKB

K92#10118LTBL

23

K92#14318LTBL

8

INPUTSIGNALRETURN

IGNITION RLY#1(1011 / 1013)CH3_05

K92B10318YL

*K14118VT

BACK-UP LAMP RELAY (1010)CH9_02

SPEEDOMETER

INPUT 1

VPWR

V8 ECM(6020M)CH7_14

A13FC12PK

+

43

5

K92#14218WH

K47#12518TN

K47B12518TN

REVERSEWARN

TRANS ECU FEED FUSE(9255)

*K101_C18VT

N14BB10RD

K47C12518TN

N14-GA10WH

K92#16318YL

41

K92#10518OR

A

42

C

CLEANBATT FEED

(7104)

N/ BODY BUILDER

10A

N92A10RD

IGNITION

65 K92#16518TN

K5#10818GN

28

NEUTRALSTART

-


H3

*K125_C18VT

10A

ALLISON 3 / 4000VIW A ALLISON

1 / 2000 VIW C(7205M)

K92#14118TN

F

K5#12818YL

B

70

K92#16918GY

W/ BODY BUILDER

BATTERIES

9

(A13FC)A92#16316TN

INPUT 5

K92#10318YL

K92#17018PK

EINPUT 6

OUTPUT 5

ENGINE / IP(1702 - 8)

ALLISON1 / 2000 LCT

W/ T-HANDLESHIFTER ALLISON LCT

W/ COLUMN SHIFTER

INPUT 3

OUTPUT 7

OUTPUT 3

INPUT SIGNALRETURN

INPUT 3

OUTPUT 7

OUTPUT 5

INPUT 6

INPUT 1

OUTPUT 3

SPEEDOMETER

BODY CONTROLLER#J4 (1601)

6TH GEARDISABLE

RD5 (LSD)E4A92#161

18TN

K47#12518TN

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905) CH11_12

61INPUT 7

Figure 181 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine

S08322


11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2

Figure 182 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine (Cont.)

S08322


183

11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSIONW/ I6, W/ CAT AND W/ ISM ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



29AUG0659974G AE08056617 003RAW6 04DEC07 REVISED AND REDRAWN B 61000T

A92A16316TN

A92#14218TN

C

A92D18TN

T HANDLE SHIFTER(422F)

A

D A92#10318TN

B

A92A10318TN

A9

2#

10

31

8T

N

A92B10318TN

A92#14218TN

CAT TCU (7151)ISM TCM

(7150F2/7150F)CH11_08A, 24

J2A92RD16TN

E

B

LCT SHIFTERPB POSITIONUNLOCKSOLENOIDRD6 (LSD)

86

A92-GG18WH

K92#14218WH

A92FN16TN G2

87

A92A10318TN

G1

21

H1

40

C

F

BODYCONTROLLER#J4

(1601)

A92#16316TN

30

A92A16318TN

IP / ENGINE(1702)CH11_01

D

E3

A9

2B

10

31

8T

N

A92#10318TN

COLUMN MOUNTEDSHIFTER(1828)

87A

E8

A92FBA16TN

J1

A92D18TN

85

19

IP / ENGINE(1702)

A92#10118TN

WHEELCHAIRINTERLOCK

(4906) CH10_33

K92#10318YL

K92B10318YL

A92#10318TN

W/ WHEELCHAIRLIFT INTERLOCK

LCT COLUMNSHIFTERIGNITIONRELAYRD3 (LSD)

WHEELCHAIRINTERLOCK(4906) CH10_33

10A

(A13F

C)

G3

FUSE F4-C(1013)

H3

1

LEFT SIDEDASH MTD

DUAL POSTGND STUD

A11-GE12WH

GROUNDADAPTER(1003)

8

E1F1 A14N8RD

10A

FUSE F8-A (1017)

A14NE12RD

A14W6RD

IGNITIONRELAY#1

(1011 / 1013)CH3_05

BATTERYFEEDCH3_01

G4

I6 XMSN CONTMDL W/ BODYBUILDER

I6 XMSN CONT MDL

XMSNCONTROLMODULE(7151)CH11_01

G

H

A

B

FELSTEDSHIFTER

PARKBRAKE(425)

M44K18GY

A92AG18TN

A92-GG18WH

61


62C

M44L18GY

A

BDUMP SOLENOID

(4071)

PRESSURESWITCH(4070)

D

M44J18GY

A44Y16GY

C

A92AG18TN

A44L18GY

1

LEFT SIDEDASH MTDDUAL POSTGND STUD

A11-GE12WH

GNDADAPTER(1003)

8

A92FB16TN

47IGN RLY#2

(1012 / 1014)CH3_05

10A

(A13FB)

FUSE F5-A (1014)G1 H1

N/ WHEELCHAIRLIFT INTERLOCK

A44L18GY

A13FB12PK

G2

A1

A1

3F

C1

2P

K

A92#14518TN

COLUMNSHIFTER RELAY

(1017)

Figure 183 Allison GEN 4 1/2000 Transmission W/ I6, CAT, ISM Engines

S08322


11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4

Figure 184 Transmission, Allison MD with I6 and with V8 Engine

S08322


185

11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD 3 / 4000W/ I6 AND W/ V8 ENGINE



65

34

63

K92#16518TN


ENGINE / IP(1702)

TRANSMISSION MODULE(7150)

TRANSMISSION MODULE IN CAB(7152)

K92#13418YL

19

8K92#16318YL

8

15

3

13

12

5

11

A5FA(-)18GN

A5FA(+)18YL

A62BE18GY

A92#13418TN

A92#16316TN

A92A16318TN

A92BT18TN

BACK-UPLAMP RELAY(1010)CH9_02

J1939DATA LINK

CH3_13

21A92#103

18TN*K92#103

18YL

K92B10318YL

WHEELCHAIRLIFT INTERLOCK(4906)CH10_33

W/ I6 ENGINE

*K5C+_D18VT

K5A10818GN


*K5C-_D18VT

8


28 K5A12818YL


8

A11-GE12WH

LEFT SIDE DASH MTDDUAL POST GND STUD

1

A92-GG18WH

10A

G4H3

FUSE F4-C(1013)(A13F

C)

A13FC12PK


CH3_05

G3

B2

FUSE F8-F (1017)

A2A14P8RD 10A

A14PE12RD

A146RD

BATTERYFEED

CH3_01

REVERSEWARNING

DIRECTIONSIGNAL

IGNITION

J1939 (-)

J1939 (+)

ALLISON3000 /4000 WTW/ WHEELCHAIR

INTERLOCK

W/ AUTONEUTRALW/ RETARDER

WTEC GEN4

XMSN CONTROLMODULE(7151)

CH11_01

K92#14118TN

ECM(6020M)

STARTENABLERELAY

65

AUTONEUTRAL / AUTONEUTRALLIGHT / CRANK INHIBIT RELAY(1017 / 1019)CH11_17

*K14118VT 65

DRIVELINEDISENGAGED

ECM(6020)

**K92A14118TN

41NEUTRAL

START

**K92A14118WH

W/ XMSN MODULE IN CAB

STANDARDW/ GEN4

* W/ V8 ENGINE ONLY**W/ AUTONEUTRAL

J1939 (+)

J1939 (-)

DIMMER INPUT

BATTERY

IGNITION

DIRECTION SIGNAL

GROUND

A C


5

DIMROUT2PANELLT


A62B18DKBL

Figure 185 Transmission, Allison MD 3/4000 with I6 and with V8 Engine

S08322


11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6

Figure 186 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine

S08322


187

11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE(CONT.), P. 7

Figure 187 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine (Cont.)

S08322


11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)


20APR0659974G AE08056617 008

TCU CONNECTOR(7250F/7150F2 (IN CAB))

2

1

4

3

6

8

5

9

10

11

12

13

14

15

16

18

19

20

11K92#111

18OR

55

K92#15518WH

77K92#17718LTGN

36K92#136

18OR

52K92#15218LTGN

71

**K92#17118YL

74 *K92#17418TN

33K92#133

18YL

51K92#151

18WHK92#131

18YLK92A131

18YL

37

**K92#13718WH

K92#18018TN

K92#12018LTBL

16K92#11618LTBL

31

K92B11218TN

54K92#154

18TNK92#15818LTGN

K92#17618YL76

TCU CONN(7150F/7150F2)

CH11_09

K92A15818LTGN{


CH11_10


CH11_09

HSD 1

PRESSURE CONTSOLENOID 4

PRESSURESWITCH 1

HSD 2

MAIN MOD


SHIFTSOLENOID 1

TORQUECONVERTER

CLUTCH

SIGNAL RETURN

SENSOR POWER

SUMP TEMP

TRANS ID



HSD 1

PCS 4

PRESSURESWITCH 1

PCS 1

PRESSURESWITCH 1

PCS 2

HSD 2

MAIN MOD

PCS 3

SS 1

HSD 3

TCC

TURBINESPEED LOW

TURBINESPEED HIGH

SIGNALRETURNSENSORPOWER

SUMP TEMP

NOTE* - N/ IN CAB XMSN** - W/ IN CAB XMSN@ - W/ RETARDER

TRANS ID

**K92#17418LTBL

K92#15518TN

*K92#17118TN

*K92#13718TN

K92#11218TN

@K92#11218TN

RESISTANCEMODULE OUT(422)CH11_15

ENGINE / IP(1702)

TCM BULKHEADCONNECTOR

(7250F)

ANALOGRETURN

ISM ECM(6000)CH7_06

25 K92#12518TN

56 A92#15618TN

12

41A92#112

18TN

**K92#15618PK

*K92#15618TN

Figure 188 Transmission, Allison MD (WTEC)

S08322


189

11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371


1 K92#10118LTBL

VIW C(7206F)

TCU CONNECTOR(7150F / 7150F2(IN CAB))

A

AUTONEUTRAL RELAY ORLCT COLUMN SHIFTERIGNITION RELAY RD3

17

D

@K92#11718LTBL

30 K92#13018WH

G

42

*K92#14218TN

E

43 K92#14318LTBL

D

45 K92#14518OR

F

C

A92#16118TN

61

F

VIW A(7205M)

G

A

C

39

57K92#157

18WH

24

@K92#12418WH

5

@K92#10518OR

64 K92#16418LTBL

62 K92#16218YL

K92A10318YL

K92B10318YL

3

K92#10318YL

K92C10318YL

RETARD REQUESTSWITCH(423)CH11_15

INPUT 6

INPUT 10

INPUT SIGNALRETURN

INPUT 5

INPUT 7

INPUT 12

OUTPUT 5

INPUT 9

OUTPUT 3

INPUT 3

OUTPUT 4

OUTPUT 6

OUTPUT 1

INPUTSIGNALRETURN

INPUT 3

INPUT 6

OUTPUT 1

INPUT 5

INPUT 10

OUTPUT 3

INPUTSIGNALRETURN

OUTPUT 6

INPUT 7

OUTPUT 5

INPUT 12

OUTPUT 4

NOTE* - N/ IN CAB@ - W/ IN CAB

*K92#11718TN


A92#11718TN

@K92#11718LTBL

B

E3

BODY CONTROLLER# J4(1601)

A92#14518TN

ENGINE / IP(1702-6) COLUMN SHIFTER RLY

(1017) CH11_03AUTO NEUTRAL RLY(1017) CH11_17

ENGINE / IP(1702)

*K92A11718TN

*K92A11718TN

K92#14218WH

*K92#11718TN

W/ AUTO NEUTRAL(13WUA)

N/ AUTO NEUTRAL

N/ AUTO NEUTRAL(13AAZ)

K92#14518OR

W/ RETARDER

K92B10318YL

K92A10318YL

K92#10318YL

W/ RETARDER

W/ AUTONEUTRAL

*K92#10518TN

@K92#16118OR

*K92#16118TN

H INPUT 9

@K92#16118OR

A92#12418TN

*K92#12418TN

@K92#12418WH

27*K92#12418TN

RETARD REQUEST SWITCH(423) CH11_15


*K92#16118TN

W/ RETARDER

W/ AUTONEUTRAL

B

Figure 189 Transmission, Allison MD (WTEC)

S08322


11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)

RAW6 04DEC07 ADDED CIRC K92-169 B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056617 009AND K92C158

8K5A108

18GN

TCU CONNECTOR(7150F / 7150F2(IN CAB))

69

BATTERY

AK92#11018PK

N14AZ10RD(10A)

B

N92-G10WH

AK92A17018TN

ECMPOSITIVE(9261-B)

N14-G10WH

K92#17018TN

ECMNEGATIVE(9260-B)

@K92#16918GY

XMSN ECUFEED FUSE

(9255)

K92#10918GY

B

N9210RD

N14BB10RD

CLEANBATTERY FEED

(7104)

K92-G14TN

70

9

10

31

K92B13118YL

**K92#13118YL

RETARDERSOLENOID(7213)


K92C13118YL

15

18 K92#11918LTBL

K92#11518WH

58*K92#158

18LTGN

K92C15818LTGN

**K92#15818LTGN

RETARDERSOLENOID(7211)K92#175

18OR75

K92B15818LTGN

28 K5A12818YL

39ALLISON ENGINESPEED SENSOR

K48#13918OR

K48#15918TN59

40 K47#14018LTGN ALLISON OUTPUT

SPEED SENSOR

60 K47#16018YL

65 K92#16518TN

BACK-UP LAMPRELAY(1010)CH9_02,CH4_28

*K92A13118YL

TCM BULKHEADCONNECTOR(7250F)CH11_08


B

A

B

A

B

A

B

A

B

A

+-

(7603M)

(7605M)

RESISTANCEMODULE OUT(422) CH11_15

GND

BATTERY FEED

BATTERY FEED

GND

RETARDLAMP

RETARDSOLENOID

HSD 3

RETARDERACCUM

OUTPUT SPEEDLOW

OUTPUT SPEEDHIGH

ENGINE SPEEDLOW

ENGINE SPEEDHIGH

J1939(+)

J1939(-)

REVERSEWARNING

* W/ AUTO NEUTRAL** W/ RETARDER@ W/ IN CAB XMSN

ANALOGRETURN

K92#16918TN

K92#13118YL

K92A15818LTGN


Figure 190 Transmission, Allison MD (WTEC) (ISM Engine)

S08322


191

11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)

RAW6 04DEC07 ADDED CONN 7150F2, B 61000T

1852A & CIRC A92-141


29APR0659974G AE08056617 010

TCU CONNECTOR(7150F/7150F2(IN CAB))

63

41

34

K92#16318TN

A92#14118TN

K92#13418TN

K92#12018LTBL

@K92#12018LTBL

20

K92#18018OR80

ALLISONTURBINESPEEDSENSOR

8

20

A92#16316TN

B

A

ENGINE / IP (1702)

(7615M)

19A92#134

18TN


H3 A13FC12PK

10A

FUSE F4-C (1013)

(A13FC)G3


15

A14P8RD

10A12

10A

A146RD

FUSE F4-C(1013)G3 IGNITION RELAY#1

(1011 / 1013)CH3_05

FUSE F8-F (1017)

1

3

G4

5

BATTERY FEEDCH3_01

11

(A13FC)

PANEL LIGHT FEED(1002 - C)CH9_15

A5FA(+)18YL

A92A16318TN

A11-GE12WH

8J1939 DATA LINKCH3_13

A2

A92-GG18WH


13 A14PE12RD

H3 A13FC12PK

A92BT18TN

A62BE18GY

A5FA(-)18GN

B2


8


G4

TURBINESPEED

HIGH

TURBINESPEED

LOW

DIRECTIONSIGNAL

IGNITION

NEUTRALSTART

DIRECTIONSIGNAL

J1939 (+)

J1939 (-)

DIMMERINPUT

BATTERY

IGNITION

GROUND

K92#12018DKBL

K92#18018TN

K92#14118TN


@- W/ GEN4 XMSN IN CAB

TCM BULKHEAD CONNECTOR(7250F) CH11_08

Figure 191 Transmission, Allison MD (WTEC) (ISM Engine) (Cont.)

S08322


11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE


20APR0659974G AE08056617 011RAW6 04DEC07 REVISED CIRC A14A AND B 61000T

K92YB

36

389

35

32

31

28

27

26

25

11

10

4

K11-GAM12WH

ENGINE BLOCKLEFT SIDE GROUND

K14AW12RD

K13D14PK

K17L18PK

K92YB18TN

K92(+)18YL

K92(-)18GN

K17J16PK

K92AE16TN

K3AC(-)18GY

K3AC(+)18DKBL

K17K18PK

A14A12RD

EATON GEN3 TCMCONN

(7105)



8A13D14PK

START ENABLERELAY(1017)CH5_05

25

K92F18LTGN

20

22

IGNITION

K92H18WH

26

27

K92E18LTBL

21

A92H16TN

A92E16TN

A92F16TN

CRANK INHIBITRELAY(1019)CH11_18

H3

A14PE12RD

A13FC12K

B2 A14P8RD

A146RD

(A13FC)G3 G4

BATTERYFEEDCH3_01

10A

A2

30A


FUSE F8-F (1017)

FUSE F4-C (1013)

ENGINE / IP(1702)

MEIIRCONTACT

MEIIR -

BATTERY +

SHIFTCONTROLPOWER -

J1939 +

J1939 -

MEIIR +

J1708 +

SHIFTCONTROLPOWER +

STARTENABLE

LATCH

J1708 -

STARTENABLE

RELAY -

GROUND

STARTENABLE

RELAY +

K3AA(-)18GY

K3AA(+)18DKBL

Figure 192 Eaton Autoshift Transmission W/ I6 Engine

S08322


193

11.13. EATON AUTOSHIFT TRANSMISSION, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTOSHIFT


20APR0659974G AE08056617 012RAW6 04DEC07 REVISED AND REDRAWN B 61000T

F1

K9

2Y

B1

8T

N

31

W/ CATENGINE

K92

A1

8T

N

J3

*K1

01

_C

18

VT

41

F2

K9

2(-

)1

8G

N

IGNITION

K92

A1

8T

N


(7105) CH11_16 EATON GEN3 TCM(7105)CH11_11,16

39

K9

2(+

)1

8Y

L

K9

2A

E1

8T

N

*K1

01

_B

18

VT

40

EATON GEN3 TCM(7105)

CH11_11,16

B3

A9

2(-

)1

8G

N

W/ V

8 E

NG

INE

A9

2(+

)1

8Y

LW/ I6, ISM

ENGINE

A6

2P

18D

KB

L

K1

01

_A

18V

T

IP / ENGINE(1702)

A9

2A

E1

6T

N

A9

2Y

B1

6T

N

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905)

GND1 J1939 - J1939 + VDASH

C1

W/ I6, ISM ENGINE

* W/ V8 ENGINE ONLY

XMSN MODULE(7150) / ALLISON 3 / 4000, 1 / 2000 (7206)XMSN CONTROL MODULE (7151) / ALLISON 3 / 4000 VIW A, 1 / 2000 VIW C (7205M)

CH11_01,04

5

C


A62B18DKBL

A

DIMROUT2PANELLT

CLUSTERCONNECTOR

(1500)


(7105) CH11_16

Figure 193 Eaton Autoshift Transmission

S08322


11.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE



15

N14-G10WH

BATTERY

1

TRANS ECUFEED FUSE

(9255)

F

30

A

C

VIW C(7206 / 7206F)

A

TCUCONNECTOR

(7150)CH11_14

10A

8

K92#16918TN

B

K5A12818YL

C

K92#12418TN

K92#10518OR

D

K92#16318TN

14

B

K92#10118LTBL

K92C10318YL

K92-G14WH

A13A16PK

61

D

H3

TCM BULKHEAD CONNECTOR(7250)

12

25

J1939DATALINKCH3_17

G

J1939 -

B

24

INPUT 10

FUSE F4-C (1013)

K92#13118YL

K92#11118OR

N14BB10RD


9

G3A92#16316TN

A13FC12PK

K92B10318YL

16

K5A10818GN

E

11

K92A10318YL

K92#15718WH

K92#16418LTBL


CH3_05

11

K92#11218TN

-69

TCU CONNECTOR(7150 / 7151(IN CAB))

B

(A13FC)

MERITOR G XMSN

K92#18018TN

1

G

K92#14518OR

57

17

N92-G12WH

ENGINE / IP(1702 - 8)

K92#11618LTBL

K92#12518TN

70

F

43

K92#10318YL

K92#14318LTBL

13

K92#16218YL

+

K92#12018LTBL

N14AZ10RD

ECMCONNECTOR(6013)CH7_01

G

H

A

45

3

K92#11018PK

K92#11718TN

G4

N9210RD

K92A17014RD


K92#17018PK

TRANSMISSIONCLEAN POWER

(7104F)

5

62

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C(7205 / 7205M)

64

K92#13018WH

10A

ECMPOSITIVE(9261-A)

K92#14218WH

A

42

10

63IGNITION

OUTPUT 1

INPUT 5

INPUT 3

OUPUT 3

INPUTSIGNALRETURN

OUTPUT 4

OUTPUT 5

INPUT 12

INPUT 9

INPUT 6

OUTPUT 6

SPEEDOMETER

GROUND

GROUND

BATTERY +

INPUT 7

ACTUATORSUPPLY

VOLTAGE 1

OIL LEVELSENSORRETURN

OIL LEVELSENSOR PWR

28J1939 +

BATTERY +

OUPUT 3

INPUT 5

INPUTSIGNALRETURN

INPUT 3

INPUT 10

OUTPUT 1

INPUT 6

INPUTSIGNALRETURN

OUTPUT 6

INPUT 9

OUTPUT 5

INPUT 7

INPUT 12

OUTPUT 4

OIL LEVELSENSOR PWR

ACTUATOR SUPPLYVOLTAGE 1

OIL LEVELSENSOR RETURN

TURBINE SPEEDHIGH

TURBINE SPEEDLOW

HSD 3

K92#16118TN ENGINE / IP

(1702-39)K92#161

18TNA92#161

18TNW/ RETARDER

Figure 194 Transmission Allison MD (WTEC) W/ Cat Engine

S08322


195

11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD W/ CAT ENGINE (CONT)


29AUG0659974G AE08056617 014RAW6 04DEC07 ADDED CONN 7151 B 61000T

A

K92#16518TN

K92B15818LTGN

K92#17718TN

58

4

18

52

K92#13618OR

K92#15418TN

71

K92#17618YL

77

**K92#13118YL

15

19

41

K48#13918OR


K47#14018LTGN

K92#13318YL

TCU CONNECTOR(7150 / 7151(IN CAB))

B(7605)

A

74

19

9

51

2

K92#15218LTGN

K9

2C

131

18

YL

6


K47#16018YL

A

20

11

K92#11518WH

RETARDERACCUM

SOLENOID(7212)

12

K92#17518OR B

65

39

BACK-UP LAMP RELAY(1010)CH9_02

A

B

B

K9

2D13

11

8Y

L

*K92#15818LTGN

10

TCC

55

K92#15118WH

K92#17118TN

8

76

3

K92A13118YL

K92#11918LTBL

RETARDERTEMPSENSOR(7211)

60


K92A15818LTGN

**K92#15818LTGN

PCS3

ALLISONOUTPUTSPEEDSENSOR

36

K92#13718TN

K92#15518TN

K92#17418TN

31

*K92#13118YL

75

K92#14118TN

40

ALLISONENGINESPEEDSENSOR

5

54

B

(7603)

TCM BULKHEAD CONNECTOR(7250)CH11_13

**K92#12018DKBL

TCM BULKHEAD CONNECTOR(7250)CH11_13

BALLISONTURBINESPEEDSENSOR

A

*K92#18018TN

K92#15918TN

(7615)

20

*K92#12018LTBL

59

A80 **K92#180

18TN

33

PCS1

SS1

PCS2

SUMP TEMP

PCS4

HSD2

MAIN MOD

TRANS ID

REVERSEWARNING

37

SIGNALRETURN

RETARDTEMP

PS1

NEUTRALSTART

RETARDERACCUM

OUTPUTSPEED

HIGH

HSD3

RETARDSOLENOID

ENGINESPEED LOW

ENGINESPEED

HIGH

TURBINESPEED

HIGH

OUTPUTSPEED LOW

TURBINESPEED LOW

* - W/ ALLISON GEN4 3000 / 3500 XMSN** - W/ ALLISON GEN4 4000 W/ RETARDER

PRESS CONTSOLENOID 3PRESS CONTSOLENOID 1

PRESS CONTSOLENOID 2

PRESS CONTSOLENOID 4

TORQUE CLUTCHCONVERTERSHIFTSOLENOID 1

SUMP TEMP

HSD2

MAIN MOD

HSD2

TRANS ID

PRESSURESWITCH 1

SIGNALRETURN

HSD3

Figure 195 Transmission Allison MD (WTEC) W/ Cat Engine

S08322


11.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSIONHARD WIRED EFFECTS, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION RETARDER CONTROLS WIRINGW/ MD XMSN HARD WIRED EFFECTS



RMR INPUT

27

26A92#15818TN

B

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)CH8_14

RESISTANCE MODULE OUT

(422)

K92A11218PK 12

A9

2#

15

61

8T

N

A92RB18TN

D

2

30

FUSE F5-D (1014)

A92

#161

18

TN

A9

2R

E1

8T

N

6

85

K92#16118OR

A92RA18TN

J1

B

56

A92

RJ

18

TN

C

16

A9

2R

H1

8T

N

1

A92#10318TN

5

87A

A92RK18TN

J2

C

RESISTANCEMODULE IN

(421)

4

K92#12418WH

39

A

RETARDERRELAY

(1019)

K92C10318YL

2

G1

A9

2R

F1

8T

N

H2

CAT / ISMTCU CONNECTOR(7150/7151)/

(7150F/7150F2)CH11_08A, 13

87

21

41

A

K92C11218PK

A9

2#

11

21

8T

N

RESISTANCEMODULE

1

RETARDREQUESTSWITCH(423)

86

K92C15818LTGN

K92#15618PK

31

IP / ENGINE(1702)

I6 / V8XMSN MODULE(7150 / 7152)CH11_07

XMSN BULKHEAD 3000(7250M)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

3

A9

2#

12

41

8T

N

RETARDEROUTPUTSWITCH

(424)

H4(A13FA)

10A

G4

OIL LEVELSENSOR PWR

XMSN MODULE(7150)


SENSORPOWER

A92#12418TN

K92D10318YL

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

A92#16118TN

K92B11218PK

CAT / ISM TCU CONNECTOR(7150 / 7151)/(7150F/7150F2)CH11_08A, 13

CAT / ISMTCU CONNECTOR(7150/7151)/(7150F/7150F2)CH11_08A, 24

CAT / ISMTCU CONNECTOR(7150/7151)/(7150F/7150F2)CH11_09, 24

CAT / ISMTCU CONNECTOR(7150/7151)/

(7150F/7150F2)CH11_08, 24

K92D15818LTGN

K9

2B

11

21

8T

N

A9

2#

15

61

8T

N CAT / ISMTCU CONNECTOR(7150/7151)/

(7150F/7150F2)CH11_08, 24

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

Figure 196 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects

S08322


197

11.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISMENGINE, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSIONW/ CAT AND W/ ISM ENGINE



K11-GE12WH

8

K14D12RD

START RELAY(1010),CH5_06

25


A13FC12PK

K92E18TN

XMSN FUSE(8103)

K13A14PK

26

10A

AUX POWER RELAY(1873)CH10_25

ENGINE / IP(1702)

K92H18TN

K17B18PK

K13A14PK

G4

A92H16TN

K5V(+)18YL

ENGINE LEFT SIDE GROUND

27

H3

K92F18TN


W/ LECTRASHIFTACCOMODATION

K92(+)18YL

A13D14PK

4

27

A92E16TN

22

(A13FC)

BATTERY +

K3BC(-)18GY

K92(-)18GN

K92A18TN

G3

2

16

32

25

K92YB18TN

36

26

10

K5V(-)18GN

38

11

K17-GC18WH

3

PAM / EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(4087 / 7905)CH8_11, CH11_12



31

20


(7105)

21 A92F16TN

FUSE F4-C (1013)

K17C18PK

17

28

K3BC(+)18DKBL

K92AE18TN

K92B18TN

35

MEIIR +

IGNITION

MEIIR -

SHIFT CONTROLPOWER +

MEIIRCONTACT

J1708 +

J1708 -

J1939 -

J1939 +

START ENABLERELAY -

J1939 -

J1939 +

SHIFT CONTROLMANUAL NEUTRAL

SHIFT CONTROLCOMMON NEUTRAL

START ENABLERELAY +

SHIFT CONTROLPOWER -

BATTERY -(GROUND)

START ENABLELATCH

START RELAY(1010),CH5_04,06

J1939 RESISTOR(7110)CH3_15, 17

K3BA(+)18DKBL

K3BA(-)18GY

30A

K14A12RD

BATTERYFEED STUD

K14AB12RD

K14AA12RD

B

K14A12RDFREEDOMLINE XMSN

MAIN CONNECTION(7104)

A


Figure 197 Eaton Auto and Ultrashift Gen 3 Transmission W/ Cat and W/ ISM Engine

S08322


11.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11ALLISON TRANSMISSION 3 / 4000 GEN 4 W/ AUTONEUTRAL

K92-145 FOR CONN 1702 CAV 6

RAW6 04DEC07 ADDED OPTIONAL CIRC B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

29AUG0659974G AE08056617 017

A4

25K92#117

18TN

AUTONEUTRALLIGHT RELAY

(1019)

A17

QR

18

PK

K92A11718TN

G3

CRANK INHIBIT RELAY

(1019)

A17B18PK

A92-GR18WH

6

TCM (7150 / 7152)

C4

A92#14118TN

A92#14518TN

K92#14218TN

ALLISON WTECW/ AUTONEUTRAL

J2

A17R18PK


E3

A17S18PK

K92#11718TN

A92-GJ18WH

42

A3

A9

2J

18

TN

20A92BC18TN

J1

J3 H4

K92#14118TN

15

A92JA18TN

G2

J4

H241

A92#11718TN

K92#14518OR

K17B18PK

A1718PK

AUTONEUTRALRELAY

RD3 (LSD)

17

ENGINE / IP(1702)

G1

C3

AUTONEUTRALRELAY(1017)

A17T18PK A92APA

18TN

A17R18PK

W/ CAT ENGINE

W/ I6 OR V8ENGINE

86

30

85

87

87A

86

30

85

87

87A

30

87

87A

8586

G210A

FUSE F5-J (1014)

(A13F

B)

A1A13FB12PK

B1

IGNITIONRELAY#2

(1012 / 1014)CH3_05

A11-GE12WH

A92-GN18WH

%- FOR ISM ENGINE

5

GROUNDADAPTER(1003)

9

A17-GRI18WH

1



STARTRELAY

(1010)CH5_04

65START

ENABLERELAY

ECM(6020)

INPUT 10

INPUT 5

NEUTRALSTART

45OUTPUT 3

W/ XMSN SHIFTCONTROLLER

F

C

RIGHT BANKOPTIONAL

WARNING LIGHTS(1510)

AUTONEUTRAL

W/ I6 OR V8ENGINE

W/ IBB ENGINE

XMSN MODULE(7150)

CH11_05

K92A14118TN

K92#14518OR


CH11_08A

K92A14118WH

XMSN MODULEIN CAB(7152)

CH11_05

%K92#14518OR

TCU CONN(7150 / 7152)

CH11_04


Figure 198 Allison Transmission 3/4000 Gen 4 With Auto Neutral

S08322


199

11.19. EATON ULTRASHIFT GEN 3 / MERITOR — G — MANUAL TRANSMISSION, P. 18

Figure 199 Eaton Ultrashift Gen 3 / Meritor — G — Manual Transmission

S08322


11.20. EATON HYBRID TRANSMISSION, P. 19

CHAPTER 11EATON HYBRID TRANSMISSION


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 REVISED AND REDRAWN A 61000T

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

16MAY0760728N AE08056617 019

27

20

36

GND

ECM POSITIVE(9520-A)

B

K17J16PK

25

N92-G10WH

B

K92AE16TN

41SHIFTER PWR

K17K16WH

ECM NEGATIVE(9260)

START ENABLE -

11

HYBRID POWER & GND(7104A)

SHIFTER GND

J1587-

A

SHIFTER CAN-

30A

A92(+)18YL

K3AA(+)18DKBL

K92YB16TN

A

K3AC(+)18DKBL

B

+

+12V BATT

32

N92A10RD

K3AC(-)18GY

A92(-)18GN

K92(+)18YL

N14BB10RD

K3AA(-)18GY

A3AA(+)18DKBL

4

K11-GAM12WH

N14AZ10RD

TRANSMISSION ECU(9255)

40

31

A92AE16TN

N14-GA10WH

K92E14PK

MEIIR CONTACT

BATTERY

35

28

K92(-)18GN

39

A92YB16TN

K14AW12RD

A3AA(-)18GY

J1587+

K17L18PK

26

EATON GEN3 TCM CONN(7909)

SHIFTER CAN+

-

10

31

38

A13D14PK

25

START ENABLE +

START ENABLELATCH

36

CH5_05

DIAGNOSTICCONN(1650)J1708DATALINK(1660/1661)CH3_09

}

}C1

F1

F2

J3

B3A62P

18DKBL

PANEL LIGHTBUSS BAR (1002-B)

AUTOSHIFTSELECTOR

(7905)

K92H18WH

K92F18LTGNMEIIR-

MEIIR+

21

22 } CH11_20

10

25

ECM(6020M)

ENGINE / IP(1702)

A92E16TN

35 K13D12TN

IGNITION8

K3AB(+)18DKBL

K3AB(-)18GY

K3AG(+)18DKBL

K3AG(-)18GY

K3G(-)18GY

K3G(+)18DKBL HCM (7910)

CH11_20}K5E(-)

18GNK5E(+)

18YL3

2J1939-

J1939+CH3_16}


FUSE F4-C (1013)CH3_06

Figure 200 Eaton Hybrid Transmission

S08322


201



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

RAW6 04DEC07 REVISED AND REDRAWN A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

17MAY0760728N AE08056617 020

HYBRID POWER & GND(7108B)

IGNITION

A98(+)18YL

ECA

J1587+

(7910)

EATON CAN-

-

GND

EATON CAN+

87A

K17A16WH

}

1B

36

14

J1939-

(9756)

J1939+

35

GND

30

28

K3G(-)18GY

42

B

A

HCM NEGATIVE(9269-A)

(9755)

EATON CAN+

CRANKINGRELAY R2

(1019)

K1718PK

85

K5BE(-)18GN

ENGINE / IP(1702)

86

K3G(+)18DKBL

K13B12PK

A13B12PK

N92B10RD

K92B12RD

EATON CAN-

+12V

K98D(+)18YL

CRANK LATCHA17F16PK

K98C(+)18YL

A

87

A17B16PK

+

38

K17FA16PK

27

K98(+)18YL

SPEED -

9

2H

23

A98B(-)18GNJ1587-

A17D16RD

HCM

DIAGNOSTICCONN

(1650)

K98C(-)18GN

2G

2F

5

K98D(-)18GN

SER-LIGHT

K92YA18TN

B

J3

CRANK RELAY +

A17A16WH

H

27

K98D18BK

26

A98A(+)18YL

IGNITION

CRANK RELAY -

A98A(-)18GN

K98(-)18GN

CH11_21

A98B(+)18YL

N14AW10RD

K92-GD12WH

1C

2A

CH11_21

TRANSMISSION ECUFEED FUSE (9256)

G3

G4

K14AX12RD

10

N92-GB10WH

CRANK REQUEST

3

2

4

25

K92-GC12WH

}

26

11

30A

K92-GB10WH

A14AX12RD

12V BATTERIES

+12V BATT

32

20

K5BE(+)18YL

CH11_19

N14-GB10WH

N14BE10RD

JA98(-)18GN

2B

CH11_19

ECM POSITIVE(9266)

SPEED +

K17B18PK

24

A1718PK

J4

C

} CH11_23

K47(+)16WH

K47(-)16BK

N14AX10RD

AB N14BF10RD

N14AX10RD

30A

B

A

KEY SWITCH(1100)

IGN

B C

BATT

A

OFF

EATON ENGINESPEED SENSOR

(7606M)

D

ACCS

2

1

CH3_07

CH3_08

A17E16PK

TO STARTRELAY(1010)CH5_05

CH3_28

18DKBLM104CB

44

43A

DASH CONN(1700)

M104CC

HOOD SWITCH(8805)

18DKBL

A104CB18DKBL

BODYCONTROLLER(1602-F12)

B A9/10418GY

K92H18WH

CH11_19

K92F18LTGNCH11_19


S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION (CONT)

RAW6 04DEC07 REVISED CIRC A14H A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

18MAY0760728N AE08056617 021

85

87A

N98G18BK

COOLANT PUMPRELAY

(1019-R1)

46

H2

PEC FAN

B

87A

26

A14F12RD

R10-3

HEAT-FAN-RETN

13

25

87A

A92HA18TN

41

B2

32

C

5

A14G12RD

N92YA18TN

2

G1

ECA-IGN

31

HEAT EXCHANGER FAN RELAY(1019-R3)

30

86

A92HG14TN

PEC FAN RELAY(1873)

A1

COOL PMP RETN

86

N98D

18B

K

A92HE18TN

30

A92HH14TN

N92HB18TN

65

C1

A

17

30

N92HE18TN

TRANSMISSION / CHASSIS(9920)

85

86

A

70

N92HA18TN

SER-IGN

J2

35

SER-BAT-PLUS

CH11_20

85

N98E18BK

M2-D1

37

D

87

HCM DIAG(9921)

A92HF18TN

N92HD12TN

47

A92HB18TN

4

G2

4

{

87

A92HC12TN

N98F18BK

A2

HEAT-EX-FAN

B(7911)

A92HD12TN

87

A92HJ12TN

SER-BAT-MINUS

N92HC12TN

IP/CTR CHASSIS(1701)

A14H16PK

1

J1

COOLANT PUMP

K98D18BK

K92YA18TN

HCM

CH11-23

CH11-23

CH3_03

CH11-23

CH3_01

CH3_03


S08322


203


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 11EATON HYBRID TRANSMISSIONCONTINUED

CIRCUIT DIAGRAM, 42/43/44/73/74/75/85/8600U00JWA1

17MAY0760728N AE08-56617 022

2

N92PB18TN

(9753)

GROUND STRAP

14

PEC

6

4

VB_V

N98HV(+)18YL

31

2

1

MAIN_PLUS_PLUS

1

REZ_S1

N92RD18TN

N92PG18TN

55

43

9

6

GND_BC

REZ_S3

3 PHASE HV CABLE

N92RA18TN

N92PD18TN

28

2

29

MAIN_MINUS_PLUS

REZ_S2

5

N92RG18TN

N92TB18TN

N98HV(-)18GN

(9753A)

35

HV INVERTER

HV_BAT_CAN_LOW

5

34

51

7

HV_BAT_CAN_HIGH

TM

ELE

CT

RIC

DR

IVE

MO

TO

R

N92PF18TN

38

56

MAIN_MINUS_MINUS

N92PC18TN

37

50

RELAY_OFF

REZ_MINUS

3

48

N92PA18TN

(9761)

N92RC18TN

30

DC HV CABLE

REZ_S4

1

PRECHG_PLUS

19

N92RE18TN

16

REZ_PLUS

53

15

MAIN_PLUS_MINUS

17

N92RB18TN

N92PE18TN

52

11

PRECHG_MINUS

N92RF18TN

TM_GND

N92TA18TN

N92PJ18TN

13

49(9751)

54

36

N92PH18TN


S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

18MAY0760728N AE08056617 023N92HS

RAW6 04DEC07 ADDED CIRC N92HT AND A 61000T

2

N98(+)18YL

A

N92DC18TN

N92DF18TN

N98A(-)18GN

(9751)

ENABLE

N11-GHC18WH

-

12

5

N10-GHH2WH

48

4

13

2

B

N98B(+)18YL

INV ENABLE

EATON_CAN_PLUS

47

N92DA18TN

+

(9752)

1

15

N11-GHE12WH

2

N92HG14TN

BATTERIES

N98A(+)18YL

DC-DC CONV

N11-GHK14WH

N98B(-)18GN

49

N11-GHF18WH

3

N11-GHJ14WH

HCU

N92DB18TN

PO

WE

R E

LE

CT

RO

NIC

CA

RR

IER

(P

EC

)

4

N98(-)18GN

W/ PTOVERSION

ONLY

N14HA2RD

43

N92DE18TN

N92HH14TN

3

N11-GHB18WH

N11-GHA18WH

G2

EATON_CAN_MINUS

HEATEXCHANGER

(9760)

12V-

N11-GHG12WH

DC-DC FDBK 19

DC

HV

CA

BLE

14

HV RELAY +

11

33

N92HJ12TN

COOLANTPUMP

(9758)

HV INVERTER

G11

3

DC-DC THERM

44

RELAY_OFF_GND

4

12V+

(7911)

27

N11-GHD14WH

HV RELAY - CHASSIS/IPCONNECTOR

(1701)

66

N11-GHH12WH

A98B(+)18YL

A98B(-)18GN

A92HH14TN

A92HJ12TN

A92HG14TN

N92HT12TN

N92HS12TN

(9761)

CH11_21

}

}

C

A

BUS TERMINATORRESISTOR

(9759)

12

0O

HM

S

DASH GND STUD

CH11_20


S08322


205

11.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE


31OCT0761000T AE08056617 024

RESISTANCE MODULE OUT(422) CH11_15

BATTERY

OUTPUT 4F

A A

10A

K92#16918TN

K92#10518TN

B

K92-G14WH


12

B

N14BB10RD

9

*K92#11218TN

-69

TCU CONNECTORXMSN IN CAB (7151)

*K92B11218TN

70

+

N14AZ10RD

K92#11018PK

N9210RD

K92A17014RD

K92#17018TN

TRANSMISSIONCLEAN POWER

(7104F)

5

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C (7205)

ECMPOSITIVE(9261-A)

10

OUTPUT 4

GROUND

GROUND

BATTERY +

ACTUATORSUPPLY

VOLTAGE 1

BATTERY +

ACTUATOR SUPPLYVOLTAGE 1

N92-G12WH

N14-G10WH

*K92A11218TN

TRANS ECUFEED FUSE

(9255)

*K92A15818LTGN58

*K92B15818LTGN

19

75B

RETARDTEMP

*K92C15818LTGN

*K92#15818LTGN

*K92#17518OR


RETARDERTEMP

SENSOR(7211)

*K92#15818LTGN

SIGNALRETURN SIGNAL RETURN

A

25K92#117

18TN

* W/ RETARDER

27

24 *K92#12418TN

*A92#12418TN

17 A92#11718TN


56

10A

E3

K92#15618TN

K92#14518OR

G4

31

AUTO NEUTRALRELAYRD3

H3

6

A92#16318TN

8

45

(A13FC)G3

A92#15618TN

A13FC12PK

COLUMN SHIFTER RELAY(1017) CH11_03

63

FUSE F4-C (1013) IGN RELAY#1(1011 / 1013)CH3_05

K92#16318TN

ENGINE / IP(1702)


A92#14518TN


A92#16518TN

7K92#165

18TN65

25 K92#12518TN

K92A12518TN



Figure 205 Transmission Allison MD (WTEC) with Cat Engine

S08322


11.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11FREEDOMLINE XMSN W/ CAT AND W/ ISM ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056617 025RAW6 04DEC07 INITIAL RELEASE A 61000T

ENGINE BLOCK GROUND

A71160R

A17K18PK

A K13A16PK

10A

TRANMISSION FUSE(8103) CH11_16

K14AA12RD

K3BA(-)18GY

ENGINE BLOCK GROUND

FUSE F4-C(1013)

E

K17-GC16WH

J

(A13FA)

K14AB12RD

8

K3BA(+)18DKBL

B4

C

K71-G16WH

K10-GHB12WH

FREEDOMLINE XMSNMAIN CONNECTION

(7104)

A13A16PK

19

IGNITION RELAY# 3(1012/1014) CH3_05

DIAGNOSTIC CONN(1650)J1708 DATALINK(1660/1661) CH3_09

H3

START RELAY(1010) CH5_06

F

G

K3BC(-)16GY

ENGINE/IP(1702)

FUSE F5-M(1014)

H

K10-GHA12WH

6

10A

B

D

K3BC(+)16DKBL

G3

A4

A13FC12PK

IGN RELAY#1(1011 / 1013)CH3_05

G4(A13FC)

Figure 206 Freedomline Transmission with Cat and ISM Engine

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207

12. AIR CONDITIONING (CHAPTER 12)12.1. AIR CONDITIONING, P. 1

Figure 207 Air Conditioning

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12.2. AIR CONDITIONING, P. 2

Figure 208 Air Conditioning (Cont.)

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209

12.3. HVAC SYSTEM, P. 3

Figure 209 HVAC System

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DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12HVAC SYSTEM (CONT)


13SEP0659974G AE08056618 004RAW6 04DEC07 REVISED OPTIONAL B 61000T

DESCRIPTION FOR K77-G

A/C ACCUMULATORTHERMISTOR OUTLET

(4019)

A/C ACCUMULATORTHERMISTOR INLET

(4018)

B13

A9AC20GY

A9AB20GY

A/C ACCUMULATOROUTLET SENSORAIN14


FREONCOMPRESSOR

(6200)

A77D20LTGN

A77E20LTGN

B

A

B

A

B5A/C ACCUMULATORINLET SENSORAIN6

A

B

CAT ENGINE W/ AC

K77-G16WH

A

ENGINE LEFT SIDEGROUND STUD

B

K10-GA12WH

GND ADAPTER(6701)

K77-G18WH


C

GND ADAPTER(6704M)

B

K10-GB14WH

C

W/ ISM ENGINE W/ I6 ENGINE

K77A16LTGN

K7716LTGN

A/CCOMPRESSOR10A1

C

W/ I6 ENGINE

A77A16LTGN



E3

D

ZVRA9Z

18GY


ZERO VOLTREFERENCE

(1620)

A

A9F20GY

K77-G16WH

Figure 210 HVAC System (Cont.)

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211


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 12

AE08-56618 05

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

HVAC SYSTEM (CONT)

60782A

A77B20LTGN

K77G_A16VT

K77G_B16VT

K9_A18VT

B CA77A16LTGN

A/CCOMPRESSOR10A1

E6

B12

K77A_A16VT


A

K7720VT


(8602)

A6A20GY


ZVR

4

A/C CLUTCH 2(6407M)

K11-GCA10VT

+5VOUTPUTSSOUT

K9_B18VT

C

K620VT

A

W/ V8 ENGINE

A9AA18GY

ENGINE / IP(1702)


E5B 3

K77A_C16VT

A/C PRESSURETRANSDUCERSIGNALAIN13

B

A

A/C (FREON)PRESSURE

TRANSDUCER


A/C CLUTCH 1(6406M)

K77A_B16VT

A9E20GY

2

Figure 211 HVAC System (Cont.)

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12.6. AUTOTHERM SYSTEM, P. 6

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 12AUTOTHERM SYSTEM

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-56618 06

300357

21MAR0760782A

87

86

30

85

87A

BATTERY

REFERENCE AUTOTHERM WIRING

HVAC(1210)

HVAC CONTROL HEAD(1200)

10 9

A7

3A

18

LT

GN

A75B18LTGN

A73A18LTGN A1

H

1

P4

P6

K1

A3G4

B3

A13FC12PK

(A13FC)

FU

SE

F4-L

(1

01

3)

IGN RELAY#1(1011/1013)

CH3_0510

A

Figure 212 Autotherm System

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213

13. CONNECTOR COMPOSITES (CHAPTER 13)13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1

Figure 213 Connector Composites (1J), (2J), (71)

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13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2

CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 002RAW6 04DEC07 ADDED CONN 254M, 254F B 61000T

AND CIRC A71P TO CONN 400

A

B

M

F

E

D

C

B

G

H

J

A

K

L

CONNECTOR 3543733C1BODY LOCK 3543732C1

TURN SIGNAL ADAPTER (400)(LOCATED ON MODULE BRACKET)

MIRROR SWITCH CONN (254F)(LOCATED IN INSTRUMENT

PANEL LEFT SIDE)

CONNECTOR 3510243C1

* MUTUALLY EXCLUSIVE# W/ LIFT AXLE

C

D

E

CONNECTOR 3662108C1

B

RIGHT TAIL LIGHT (72)(LOCATED AT REAR END OF RIGHT FRAME RAIL)

A

B4

A1

A4

B1


A4B4

A1B1

CONNECT TO ROOF HARNESS (345)(LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)


MIRROR SWITCH CONN (254M)(LOCATED IN INSTRUMENT PANEL

BEHIND CENTER PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL

A1 A62D 20 DKBL 3662109C1

A2 A78L 20 RD 3662109C1

A3 A78K 20 LTGN 3662109C1

A4 A78-GD 20 WH 3662109C1

B1 A78A 20 LTGN 3662109C1

B2 A78D 20 LTGN 3662109C1

B3 A78C 20 LTGN 3662109C1

B4 A78F 20 LTGN 3662109C1


A1 A62D 20 DKBL 3535805C1

A2 A78L 20 RD 3535805C1

A3 A78K 20 LTGN 3535805C1

A4 A78-GD 20 WH 3535805C1

B1 A78A 20 LTGN 3535805C1

B2 A78D 20 LTGN 3535805C1

B3 A78C 20 LTGN 3535805C1

B4 A78F 20 LTGN 3535805C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A* A57AB 16 OR 3535303C1 3535424C1

A* A57A 16 OR 3535303C1 3535424C1

B A57D 16 OR 3535303C1 3535424C1

C A57BC 16 LTGN 3535303C1 3535424C1

D A57K 16 OR 3535303C1 3535424C1

E A56A 16 OR 3535303C1 3535424C1

F A56D 16 OR 3535303C1 3535424C1

G A56BC 16 YL 3535303C1 3535424C1

H A56K 16 OR 3535303C1 3535424C1

J A71A 16 OR 3535303C1 3535424C1

K* A71BA 16 OR 3535303C1 3535424C1

K* A71A 16 OR 3535303C1 3535424C1

L* A67H 18 GY 3535303C1 3535424C1

L* A71N 16 OR 3535303C1 3535424C1

L# A71P 18 OR 3535303C1 3535424C1

M PLUG - - 3535425C1 -


A S71C 14 LTBL 2033816C1 0589391C1

B S68C 14 BN 2033816C1 0589391C1

C S57B 14 LTGN 2033816C1 0589391C1

D PLUG - - 0587579C1 -

E S10-GC 14 WH 2033816C1 0589391C1


A D58A 18 BK 1661262C1

B D58-GA 18 WH 1661262C1

Figure 214 Connector Composites (72), (254F), (254M), (345), (400)

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215

13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3

Figure 215 Connector Composites (421), (422), (422F), (423), (424), (425)

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13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4

Figure 216 Connector Composites (520), (521), (522), (523), (524), (827)

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217

13.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5

Figure 217 Connector Composites (830), (1002), (1003), (1006)

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13.6. CONNECTOR COMPOSITES (1008), (1009), P. 6

Figure 218 Connector Composites (1008), (1009)

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219

13.7. CONNECTOR COMPOSITE (1010), P. 7

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




2

4

3

1

14 3 2

D

B

F

C

A

E

FUSE BLOCK 1 (1010)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


* MUTUALLY EXCLUSIVE% CRIMPED TOGETHER


A1 - - - -

A2 - - - -

A3* A92#141 18 TN 3534164C1

A3* A17R 18 PK 3573312C1

A3* A92#141 18 TN 3573312C1

A3* A104CC 18 DKBL 3573312C1

A3* A17QR 18 PK 3534164C1

A3* A17QR 18 PK 3573312C1

A3* A17D 18 PK 3534164C1

A3* A17L 18 PK 3534164C1

A3* A17A 16 PK 3573312C1

A3* A17A 18 PK 3534164C1

A3* A17EB 16 PK 3573312C1

A3* A17A 18 PK 3515517C1

A4* A17H 16 PK 3573312C1

A4* A17 18 PK 3573312C1

A4* A17A 16 PK 3573311C1

A4* A17H 16 PK 3573311C1

A4* A17BA 16 PK 3573312C1

A4* A104CC 18 DKBL 3573312C1

A4* A17A 18 PK 3573312C1


B1 - - - -

B2 - - - -

B3* A17C 16 PK 3573311C1

B3* A17J 16 PK 3573311C1

B3* A17C 16 PK 3573312C1

B4* A17K 18 PK 3534164C1

B4* A17M 18 PK 3534164C1

B4* A17-GW 18 WH 3534164C1

C1 A71C 18 OR 3534164C1

C2%A71 16 OR 3573312C1

A71C 18 OR 3573312C1

C3* A12-GC 16 WH 3573312C1

C3* A78BC 16 LTGN 3573312C1

C4* A12Z 16 LTBL 3573312C1

C4* A78 16 LTGN 3573312C1

D1 A71A 16 OR 3573312C1

D2 A92#165 18 TN 3534164C1

D3* A12U 16 LTBL 3573312C1

D3* A78B 14 BK 3573312C1

D4* A12Y 18 LTBL 3534164C1

D4* A78-GB 16 WH 3573312C1

E1* A13F 16 PK 3573312C1

E1* A13FN 18 PK 3573312C1

E1* A13F 18 PK 3573312C1

E2 A14JA 12 RD 3573311C1

E3%A13FH 18 PK 3573312C1

A13FK 18 PK 3573312C1

E4* A70BD 14 RD 3573312C1

E4* A17N 16 OR 3573312C1

F1* A97UA 16 PL 3573312C1

F1* A97AA 16 PL 3573312C1

F2 A75D 18 LTGN 3534164C1

F3* A90E 18 GY 3573312C1

F3* A94 18 GY 3573312C1

F3* A94V 14 GY 3573312C1

F3* A94V 18 GY 3534164C1

F4 A39A 16 GY 3573312C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER

F1-A E1, F1 5 3534208C1 - ENGINE CONTROL UNIT

F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL

F1-C E3, F3 5 3534208C1 - AIR ABS / HYD FPB-HBCU

F1-D E4, F4 5 3534208C1 - DRAIN VALVE (HALDEX) AUTOMATIC

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY

A3, A4, B3, B4 3600330C1 START RELAY

C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY

C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY / WINDSHIELD RELAY

Figure 219 Connector Composite (1010)

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DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 008RAW6 04DEC07 REVISED OPTIONS FOR B 61000T

CAVITY D2

2

F

C

H

1

D B

AJ EG

3

4 CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1




A1 A14MD 12 RD 3573311C1

A2 A12-G 18 WH 3534164C1

A3 A14JB 12 RD 3573311C1

A4% A13-GF 18 WH 3573312C1

A4% A13-GFD 18 WH 3573312C1

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1 A14JF 12 RD 3573311C1

C2 A14MC 12 RD 3536299C1

C3 A14PA 12 RD 3573311C1

C4 A14TA 12 RD 3536299C1

D1 A86A 18 LTGN 3534164C1

D2* A14SD 18 RD 3534164C1

D2* A14AF 18 RD 3534164C1

D2%*A14AF 18 RD 3573312C1

A14AH 18 RD 3573312C1

D2* A14CE 16 RD 3573312C1

D2%*A14EB 18 RD 3573312C1

A12EA 16 RD 3573312C1

D3 A28 16 TN 3573312C1

D4* A26D 18 TN 3534164C1

D4* A78 16 LTGN 3573312C1


E1 (A56J) - - 3536301C1

E2 (A14MC) - - 3536299C1

E3 (A57J) - - 3536301C1

E4 (A14TA) - - 3536299C1

F1 A14JC 12 RD 3573311C1

F2 A84 16 LTGN 3573312C1

F3 A14JD 12 RD 3573311C1

F4 A63 18 DKBL 3534164C1

G1 (A56J) - - 3536301C1

G2 - - - -

G3 (A57J) - - 3536301C1

G4 - - - -

H1* A56C 18 OR 3534164C1

H1* A56K 16 OR 3573312C1

H2 A56T 12 YL 3573311C1

H3* A57C 18 OR 3534164C1

H3* A57K 16 OR 3573312C1

H4 A57T 12 LTGN 3573311C1

J1 (A56J) - - 3536301C1

J2 A56-GC 18 WH 3534164C1

J3 (A57J) - - 3536301C1

J4%A57-GC 18 WH 3573312C1

A54-GC 18 WH 3573312C1


FUSE BREAKER

F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN

F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER

F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN

F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS

F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY

F2-F C2, D2 10 3534209C1 3536178C1 SATELLITE COMMUNICATION / COMPUTERPREWIRE

F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER

F2-H C4, D4 10 3534209C1 3536178C1 AMMETER MODULE


A1, A2 3600329C1 ACCESSORY RELAY #1

A3, A4 3600329C1 IGNITION RELAY #1 *

H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY

H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY

* ALSO SEE CONNECTOR 1013


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221




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 009RAW6 04DEC07 REVISED CAV C1 B 61000T

4H

E

D

G

F

J

B

A

1

3

2

C

CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1




A1 A14NA 12 RD 3573311C1

A2%A13-GFD 18 WH 3573312C1

A13-GFE 18 WH 3573312C1

A3 A14NC 12 RD 3573311C1

A4%A13-GFE 18 WH 3573312C1

A13-GFF 18 WH 3573312C1

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1%*A15 18 RD 3573312C1

A98H 18 BK 3573312C1

C1%*A15 16 RD 3573312C1

A98H 18 BK 3573312C1

C2 (A68J) - - 3536299C1

C3* A86PA 16 LTGN 3573312C1

C3* A86N 14 LTGN 3573312C1

C3* A86R 14 LTGN 3573312C1

C4 (A54J) - - 3536299C1

D1 A14PB 12 RD 3573311C1

D2 A14HB 12 RD 3573311C1

D3 A14ME 12 RD 3573311C1

D4 A14HA 12 RD 3573311C1

E1 A68C 18 BN 3534164C1

E2 (A68J) - - 3536299C1

E3 A54C 18 BN 3534164C1

E4 (A54J) - - 3536299C1


F1* A68A 12 BN 3573311C1

F1* A68T 12 BN 3573311C1

F1* A68BB 14 BN 3573312C1

F2%A68-GC 18 WH 3573312C1

A70-GT 18 WH 3573312C1

F3* A54 12 BN 3573311C1

F3* A54T 12 BN 3573311C1

F3* A54BB 16 BN 3573312C1

F4%A54-GC 18 WH 3573312C1

A68-GC 18 WH 3573312C1

G1 A82M 16 GY 3573312C1

G2 A82E 16 GY 3573312C1

G3 A82N 16 GY 3573312C1

G4 A82K 16 GY 3573312C1

H1 - - - -

H2 A82V 16 GY 3573312C1

H3 - - - -

H4 A82L 16 GY 3573312C1

J1 A82P 16 GY 3573312C1

J2 A82F 18 GY 3534164C1

J3 A82P 16 GY 3573312C1

J4 A82H 18 GY 3534164C1


FUSE BREAKER

F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC

F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT

F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES

F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT


A1, A2 3600329C1 IGNITION RELAY # 2 *

A3, A4 3600329C1 IGNITION RELAY # 3 *

E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY

E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY

G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY

G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY



S08322




S08322


223




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 011RAW6 04DEC07 ADDED CIRC A17D IN B 61000T

B3 & CIRC A13B IN CAV H2

E G JA

4

CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1

1

3

2

C

DB H


F



A1 A13FB 12 PK 3536304C1

A2 A13FB 12 PK 3536306C1

A3 A13FA 12 PK 3536301C1

A4 A13FA 12 PK 3536306C1

B1* A13SD 18 PK 3573312C1

B1* A13FG 18 PK 3515517C1

B1* A13FG 18 PK 3534164C1

B1* A13CE 16 PK 3573312C1

B1* A70DA 18 GY 3573312C1

B1* A92J 18 TN 3534164C1

B2* A39 16 GY 3573311C1

B2* A39A 16 GY 3573311C1

B2* A39B 16 GY 3573312C1

B3* A97V 18 PL 3534164C1

B3* A17D 16 RD 3573312C1

B4 A71 16 OR 3573312C1

C1 (A13FB) - - 3536304C1

C2 (A13FB) - - 3536306C1

C3 (A13FA) - - 3536301C1

C4 (A13FA) - - 3536306C1

D1* A17HB 18 PK 3534164C1

D1* A17HB 16 PK 3573312C1


D2* A13SE 18 PK 3534164C1

D2* A67E 16 LTBL 3573312C1

D2* A67F 18 GY 3534164C1

D2* A13SE 18 BK 3534164C1

D2* A13SE 18 PK 3534164C1

D3 A13B 16 PK 3573312C1

D4 A28V 16 TN 3573312C1

E1 (A13FB) - - 3536304C1

E2 (A13FB) - - 3536306C1

E3* (A13FA) 3536301C1

E3* A13FR 12 PK 3536301C1

E4 (A13FA) - - 3536306C1

F1 - - - -

F2 - - - -

F3 - - - -

F4 A13FL 12 PK 3536304C1

G1%(A13FB) - - 3536304C1

A13FL 12 PK 3536304C1

G2 (A13FB) - - 3536306C1

G3 A97ZA 10 VT 3573311C1

G4 (A13FA) - - 3536306C1

H1* A44Y 16 GY 3573312C1

H1* A44N 18 GY 3573312C1

H2* A13X 16 PK 3573312C1

H2* A13Z 18 PK 3534164C1

H2* A13B 12 PK 3573311C1

H3 A99E 18 PL 3534164C1

H4* A70R 18 OR 3534164C1

H4* A13AA 16 PK 3573312C1

H4* A13DA 18 PK 3534164C1

H4* A92RA 18 TN 3534164C1

J1%A13FD 18 PK 3573312C1

A13FE 18 PK 3573312C1

J2 (A13FB) - - 3536306C1

J3%A13FE 18 PK 3573312C1

A13FF 18 PK 3573312C1

J4 (A13FA) - - 3536306C1


FUSE BREAKER

F5-A G1, H1 10 3534209C1 3536178C1 AIR PARK BRAKE

F5-B G2, H2 10 3534209C1 3536178C1 INVERTER / AUX POWER SOURCE

F5-C G3, H3 5 3534208C1 - ACCELERATOR

F5-D G4, H4 10 3534209C1 3536178C1 SNOW VALVE / RETARDER / COLLISION WARN

F5-E C1, D1 10 3534209C1 3536178C1 CLUTCH / START ENABLE

F5-F C2, D2 10 3534209C1 3536178C1 DISPLAY SYSTEMS / BACK-UP CAMERA

F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR

F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE

F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION / AUTO NEUTRAL

F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER / HEATED DRAIN VALVE

F5-L A3, B3 10 3534209C1 3536178C1 IBBE EIM

F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS


J1, J2 3600329C1 IGNITION RELAY # 2 *

J3, J4 3600329C1 IGNITION RELAY # 3 *



S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




4

4

2

3

1

B

A

1 2

D C

3




NOTE :- PARK BRAKE RELAY ECM POWER RELAY


A1 A19V 12 GY 3573311C1

A2 A37V 18 TN 3534164C1

A3* A12Z 16 LTBL 3573312C1

A3* A78A 14 LTGN 3573312C1

A4 A75 12 LTGN 3573311C1

B1 A14FA 12 RD 3573311C1

B2 A14KB 12 RD 3573311C1

B3 A14NB 12 RD 3573311C1

B4 A14JE 12 RD 3573311C1

C1 A37 18 TN 3534164C1

C2 A37D 16 TN 3573312C1

C3* A97R 18 PL 3534164C1

C3* A44 18 GY 3515517C1

C3* A23B 18 TN 3534164C1

C4* A46C 18 GY 3515517C1

C4%*A23 18 TN 3573312C1

A23C 18 TN 3573312C1

D1 A37V 18 TN 3534164C1

D2 A37-GA 18 WH 3534164C1

D3* A97K 14 PL 3573312C1

D3* A46D 18 GY 3515517C1

D3* A23A 18 TN 3534164C1

D4* A97PA 14 PL 3573312C1

D4* A23C 18 TN 3534164C1

D4* A44-G 18 WH 3515517C1


FUSE BREAKER

F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR

F6-B A3, B3 20 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP

F6-D A1, B1 20 / 30 3534211C1 /3534213C1

3536180C1 / 3536182C1 FUEL HEATER


C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY

C3, C4, D3, D4 3600330C1 RELAY SEE NOTE


S08322


225



S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE







D4

BFH

3

A

1

2

G EJ C

NOTE 2: 10A - ALLISION TRANSMISSION 30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSIONNOTE 1: AUTO NEUTRAL

START ENABLE RELAY COLUMN SHIFTER NOTE 3: 20A - CAT ENGINE

30A - CUMMINS ENGINE 25A - INTERNATIONAL BIG BORE (IBBE)


A1 A14NE 12 RD 3536301C1

A2 A14PE 10 RD 3573311C1

A3 A14KC 12 RD 3573311C1

A4 A14PD 10 RD 3573311C1

B1* A97FZ 14 VT 3573312C1

B1* A97SZ 14 PL 3573312C1

B1* A14F 12 RD 3573311C1

B2* A92BT 18 TN 3534164C1

B2* A14A 12 RD 3573311C1

B2* A14H 16 PK 3573312C1

B3 A14NS 12 BK 3573311C1

B4* A97D 10 PL 3573311C1

B4* A14G 12 RD 3573311C1

C1 (A14NE) - - 3536301C1

C2 - - - -

C3 - - - -

C4 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1 (A14NE) - - 3536301C1

E2* A94AY 14 GY 3573312C1

E2* A94AY 12 RD 3573311C1

E3 A20 16 LTGN 3573312C1

E4* A94UA 12 GY 3573311C1

E4* A72J 12 OR 3573311C1

F1* A92FB 16 TN 3573312C1

F1* A17H 16 PK 3573312C1

F2 A14HE 12 RD 3573311C1

F3 A14MB 12 RD 3573311C1

F4 A14PC 12 RD 3573311C1

G1* A92#145 18 TN 3534164C1

G1* A92RD 16 TN 3573312C1

G1* A17L 18 PK 3534164C1


G2* A92JA 18 TN 3534164C1

G2* A92#163 16 TN 3573312C1

G2* A17B 18 PK 3573312C1

G2* A17J 16 PK 3573312C1

G3%A13FF 18 PK 3573312C1

A13FH 18 PK 3573312C1

G4* A94T 10 GY 3573311C1

G4* A72 12 OR 3573311C1

H1 A92FN 16 TN 3573312C1

H2 A17S 18 PK 3534164C1

H3 - - - -

H4 - - - -

J1* A92FB 16 TN 3573311C1

J1* A17HB 16 PK 3573312C1

J1* A92FBA 16 TN 3573311C1

J1* A92BC 18 TN 3534164C1

J2* A92J 18 TN 3573312C1

J2* A92JA 18 TN 3573312C1

J2* A92FBA 16 TN 3573312C1

J2* A17K 18 PK 3534164C1

J3* A94UA 12 GY 3573311C1

J3* A72J 12 OR 3573311C1

J4%A13-GFF 18 WH 3573312C1

A13-GFK 18 WH 3573312C1


FUSE BREAKER

F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER

F8-B E2, F2 30 / 153534213C1/3534210C1

3536182C1/3536179C1

BENDIX AIR ABS / WABCO AIR ABS

F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT

F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX

F8-E A1, B1 20 3534210C1 3536179C1 INTERNATIONAL BIG BORE ENGINE

F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES

F8-H A4, B4 NOTE 33534211C1 /

3534213C13536180C1 /

3536182C1 ENGINE CONTROL UNIT


G1, G2, J1, J2, H2 3519350C1 OPTIONAL RELAY SEE NOTE 1

G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY


S08322


227




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 015 G2, G4, H1 AND H4.

CNA1 16JUN08 REVISED CIRCUITS AT B 59826Y

2

H

J E A

B


D


1

3

F

G C

4



E3 - - - -

E4 - - - -

F1 A86P 16 LTGN 3573312C1

F2* A12X 18 LTBL 3534164C1

F2* A89CA 18 PL 3534164C1

F3 A19V 12 GY 3573311C1

F4 A19-GB 18 WH 3534164C1

G1* A96RA 18 YL 3534164C1

G1* A104JC 18 DKBL 3573312C1

G1* A104JB 18 DKBL 3573312C1

G2* A53F 14 YL 3573312C1

G3* A96LB 18 YL 3534164C1

G3* A104C 16 DKBL 3573312C1

G3* A104B 18 DKBL 3573312C1

G4* A13F 18 PK 3534164C1

G4* A53E 14 YL 3573312C1

H2 A53B 14 YL 3573312C1

H1 A104C 16 DKBL 3573312C1

H3 - - - -

H4* A53 14 YL 3573312C1

H4* A104B 18 DKBL 3534164C1

J1* A104JB 18 DKBL 3573312C1

J1* A53PA 14 YL 3573312C1

J1* A104JA 18 DKBL 3573312C1

J2* A96-GD 18 YL 3534164C1

J2* A104H 16 DKBL 3573312C1

J3* A104J 16 DKBL 3573312C1

J3* A104JA 18 DKBL 3573312C1

J3* A53PB 14 YL 3573312C1

J4* A96-GA 18 YL 3534164C1

J4* A104AA 18 DKBL 3534164C1


A1* A96RB 18 YL 3534164C1

A1* A104FL 14 DKBL 3573312C1

A2* A104NC 14 DKBL 3573312C1

A2* A52E 14 YL 3573312C1

A3* A96LA 18 YL 3534164C1

A3* A59RA 18 GY 3534164C1

A4 A52B 14 YL 3573312C1

B1 - - - -

B2* A52D 14 YL 3573312C1

B2* A59RC 18 GY 3534164C1

B3 - - -

B4* A52 14 YL 3573312C1

B4* A59CA 16 GY 3573312C1

C1* A52PD 14 YL 3573312C1

C1* A104JC 18 DKBL 3573312C1

C1* A104JD 18 DKBL 3573312C1

C2* A96-GC 18 YL 3534164C1

C2* A104E 18 DKBL 3534164C1

C3* A52PC 14 YL 3573312C1

C3* A59RD 16 GY 3573312C1

C4* A96-GB 18 YL 3534164C1

C4* A104JD 18 DKBL 3534164C1

D1 - - - -

D2 - - - -

D3%A13FK 18 PK 3573312C1

A13FP 18 PK 3573312C1

D4* A19 16 GY 3573311C1

D4* A19A 16 GY 3573311C1

D4* A19 12 GY 3573311C1

E1 A13FM 12 PK 3573311C1

E2 A12V 12 LTBL 3573311C1


FUSE BREAKER

F9-A E1, F1 5 3534208C1 - 2 WAY RADIO

F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD / WHEEL CHAIR LIFT


G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY

G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY

A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY

A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY

D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




H F D B4

3

J G

2

1

ACE

FUSE BLOCK 10 (1019)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)



NOTE :- HYDRAULIC BRAKE WARN RELAY TRIP HEADLIGHT INPUT RELAY LIFT AXLE REVERSE RELAY


A1* A53AB 18 YL 3573312C1

A1* A59-GM 18 WH 3534164C1

A1* A53ABA 18 YL 3573312C1

A1* A94 18 GY 3534164C1

A1* A92HD 12 TN 3573311C1

A2%*A52AB 18 YL 3573312C1

A53ABA 18 YL 3573312C1

A2* A14G 12 RD 3573311C1

A3* A92H 16 TN 3573312C1

A3* A17-GRI 18 WH 3534164C1

A4* A17QR 18 PK 3534164C1

A4* A92E 16 TN 3573312C1

B1 - - - -

B2* A59KA 18 GY 3534164C1

B2* A94-GB 18 WH 3534164C1

B3 - - - -

B4 A97UA 16 PL 3573312C1

C1* A50S 18 YL 3534164C1

C1* A94D 18 GY 3534164C1

C1* A59K 18 GY 3534164C1

C1* A92HH 14 TN 3573312C1

C2* A53-G 18 GY 3534164C1

C2* A71M 18 OR 3534164C1

C2* A94A 18 GY 3534164C1

C2* A92HC 12 TN 3573311C1

C2* A71P 18 OR 3534164C1

C3* A97AA 16 PL 3573312C1

C3* A17 18 PK 3534164C1

C4* A17T 18 PK 3534164C1

C4* A92F 16 TN 3573312C1

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1* A97ZB 10 VT 3573311C1

E1* A97KA 14 PL 3573312C1

E2 A70E 10 RD 3573311C1

E3 A14KD 12 RD 3573311C1

E4 A14TB 12 RD 3573311C1

F1* A95 18 TN 3534164C1

F1* A23 18 TN 3534164C1


F2 A70NS 16 RD 3573312C1

F3 A70BF 14 RD 3573312C1

F4* A97P 14 PL 3573312C1

F4* A97E 14 PL 3573312C1

G1%A92RA 18 TN 3573312C1

A92RB 18 TN 3573312C1

G1* A89CB 18 PL 3534164C1

G1* A59-GC 18 WH 3534164C1

G1%*A92HB 18 TN 3573312C1

A92HF 18 TN 3573312C1

G2* A9W 18 GY 3534164C1

G2* A59K 18 GY 3573312C1

G2* A59L 18 GY 3573312C1

G2* A14F 12 RD 3573311C1

G3* A92-GJ 18 WH 3534164C1

G3* A17A 16 WH 3573312C1

G3* A78-GC 16 WH 3573312C1

G4%A17EB 16 PK 3573311C1

A17F 16 PK 3573311C1

G4* A78BC 14 BK 3573312C1

H1 - - - -

H2 A92RK 18 TN 3534164C1

H3 - - - -

H4* A92BC 18 TN 3573312C1

H4* A92BC 18 TN 3534164C1

H4* A17B 18 PK 3573312C1

J1* A92RB 18 TN 3534164C1

J1* A89CC 18 PL 3534164C1

J1* A59J 18 GY 3534164C1

J1* A92HG 14 TN 3573312C1

J2* A89CA 18 PL 3534164C1

J2%*A59L 18 GY 3573312C1

A59R 18 GY 3573312C1

J2* A92#124 18 TN 3534164C1

J2* A92HA 18 TN 3534164C1

J3* A92APA 18 TN 3534164C1

J3* A17D 16 RD 3573312C1

J3* A78A 14 LTGN 3573312C1

J4* A17R 18 PK 3534164C1

J4* A17B 16 PK 3573312C1

J4* A78AC 16 LTGN 3573312C1


FUSE BREAKER

F10-A E1, F1 5 / 103534208C1 /

3534209C1 3536178C1 FAN SOLENOID / IBBE / HCI

F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES

F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP

F10-D E4, F4 20 3534211C1 3536180C1 ENGINE CONTROL UNIT ( CAT, IBBE )

RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 OPTIONAL RELAY SEE NOTE

A3, A4, B4, C3, C4 3519350C1 CRANK-I OR IGN INTERRUPT RELAY

G1, G2, J1, J2, H2 3519350C1 RETARDER / WHEEL CHAIR LIFT / LIFT AXLE RELAY

G3, G4, J3, J4, H4 3519350C1 AUTO NEUTRAL LIGHT RELAY / WINDSHIELD RELAY


S08322


229

13.17. CONNECTOR COMPOSITES (1020), P. 17

Figure 229 Connector Composites (1020)

S08322


13.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 018RAW6 04DEC07 ADDED CONN 1023A & B 61000T

1023B; MOVED CONN 1024 & 1025

1

5

2

LIFT AXLE RELAY(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

(1021)

34

10

7

8

5B

4

2B

1

6

9

3

AXLE UP / DOWN SWITCH #1

(LOCATED BEHIND LIFT CONSOLE BOX PANEL)(1022)

LIFT AXLE UP / DOWN SWITCH #1 (1023A)(LOCATED IN INSTRUMENT PANEL CENTER)


*W/ STEERABLE

% CRIMPED TOGETHER

CONNECTOR 3520850C1

CONNECTOR 3520850C1

LIFT AXLE UP / DOWN SWITCH #2 (1023B)(LOCATED IN INSTRUMENT PANEL CENTER)

1

10

6

8

9

3

4

7

2B 5B

810

1

6

5B2B

7

4

3

9

CONNECTOR 3520850C1

% CRIMPED TOGETHER


1%A59A 18 GY 3541250C1

A59MB 18 GY 3541250C1

2B A59S 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59A 18 GY 1661224C1

9 - - - -

10 A59-GB 18 WH 1661224C1


1 T59J 18 BK 1659673C1

2 T59-GC 18 WH 1659673C1

4 T59K 18 BK 1661709C1

4 T59L 18 BK 1661709C1

5 T59L 18 BK 1661709C1

5 T59R 18 BK 1661709C1


1 T59M 18 BK 3541250C1

1* T59MB 18 BK 3541250C1

1 T59A 18 BK 3541250C1

2B T59S 18 BK 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 T59A 18 BK 1661224C1

9 - - - -

10 T59-GB 18 WH 1661224C1


1%A59B 18 GY 3541250C1

A59NB 18 GY 3541250C1

2B A59U 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59B 18 GY 1661224C1

9 - - - -

10 A59-GD 18 WH 1661224C1

Figure 230 Connector Composites (1021), (1022), (1023A), (1023B)

S08322


231

13.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371


10

7

8

5B

4

2B

1

6

9

3

LIFT AXLE UP / DOWN SWITCH #4 (1023D)(LOCATED IN INSTRUMENT PANEL CENTER)

10

6

8

5B2B

3

9 7

1 4

AXLE UP / DOWN SWITCH #2(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

(1024)

CONNECTOR 3520850C1

CONNECTOR 3520850C1

6

8

5B2B

3

10

9 7

1 4

CONNECTOR 3520850C1

AXLE UP / DOWN SWITCH #3(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

(1025)

1

9

5B

7

3

10 8

6

4

2B

LIFT AXLE UP / DOWN SWITCH #3 (1023C)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3520850C1

% CRIMPED TOGETHER% CRIMPED TOGETHER


1% A59C 18 GY 3541250C1

1% A59PB 18 GY 3541250C1

2B A59V 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59C 18 GY 1661224C1

9 - - - -

10 A59-GE 18 WH 1661224C1


1% A59D 18 GY 3541250C1

1% A59RB 18 GY 3541250C1

2B A59W 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59D 18 GY 1661224C1

9 - - - -

10 A59-GF 18 WH 1661224C1


1 T59B 18 BK 3541250C1

1 T59NB 18 BK 3541250C1

2B T59U 18 BK 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 T59B 18 BK 1661224C1

9 - - - -

10 T59-GD 18 WH 1661224C1


1 T59PB 18 BK 3541250C1

1 T59C 18 BK 3541250C1

2B T59V 18 BK 1661224C1

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 T59C 18 BK 1661224C1

9 - - - -

10 T59-GE 18 BK 1661224C1

Figure 231 Connector Composites (1023C), (1023D), (1024), (1025)

S08322


13.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 019RAW6 04DEC07 ADDED CONN 1029 B 61000T

J

LM

B

G

D

A

K

E

C

FH

D

LM

B

G

A

K

E

CJ

FH



J1939 ADAPTER (1025)(LOCATED IN INSTRUMENT PANEL CENTER)

J1939 ADAPTER (1026)(LOCATED IN INSTRUMENT PANEL CENTER)

* MUTUALLY EXCLUSIVE


1

9

10 8

HORN SWITCH (1029)(LOCATED IN INSTRUMENT PANEL CENTER)

2B

CONNECTOR 3520850C1

4

6

5B

7

3


A A5RF(-) 18 GN 3534164C1

B A5FA(-) 18 GN 3534164C1

C* A5RH(-) 18 GN 3534164C1

C* A5RH(-) 18 LTGN 3534164C1

D* A5RH(-) 18 GN 3534164C1

D* A5RH(-) 18 LTGN 3534164C1

E* A5AK(-) 18 GN 3534164C1

E* A5H(-) 18 GN 3534164C1

F A5RJ(-) 18 GN 3534164C1

G A5RJ(+) 18 YL 3534164C1

H* A5AK(+) 18 YL 3534164C1

H* A5H(+) 18 YL 3534164C1

J A5RH(+) 18 YL 3534164C1

K A5RH(+) 18 YL 3534164C1

L A5FA(+) 18 YL 3534164C1

M A5RF(+) 18 YL 3534164C1


A* A5RD(-) 18 GN 3534164C1

A* A5R(-) 18 GN 3534164C1

B A5C(-) 18 GN 3534164C1

C* A5RE(-) 18 GN 3534164C1

C* A5RE(-) 18 LTGN 3534164C1

D* A5RE(-) 18 GN 3534164C1

D* A5RE(-) 18 LTGN 3534164C1

E A5CA(-) 18 GN 3534164C1

F A5RF(-) 18 GN 3534164C1

G A5RF(+) 18 YL 3534164C1

H A5CA(+) 18 YL 3534164C1

J A5RE(+) 18 YL 3534164C1

K A5RE(+) 18 YL 3534164C1

L A5C(+) 18 YL 3534164C1

M* A5RD(+) 18 YL 3534164C1

M* A5R(+) 18 YL 3534164C1


1 - - - -

2B A85L 18 GY 1661224C1

3 A9M 18 GY 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A62R 18 DKBL 1661224C1

9 - - - -

10 A62-GF 18 WH 1661224C1

Figure 232 Connector Composites (1025), (1026), (1029)

S08322


233

13.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 ADDED CONN 1100MA B 61000T


15SEP0659974G AE08056619 020


KEY SWITCH CONN (1100MA)(LOCATED IN INSTRUMENT PANEL CENTER)

SWITCH PACK (1101)(LOCATED IN INSTRUMENT PANEL CENTER)

KEY SWITCH (1100)(LOCATED IN INSTRUMENT PANEL CENTER)



SWITCH PACK (1101A)(LOCATED IN INSTRUMENT PANEL CENTER)

* MUTUALLY EXCLUSIVE# INTL I6 & EATON HYBRID


DA

C

B

D

AE BF

C

C

F

ED

BA


B

D

C

A


A A15 16 RD 1661208C1

B A17H 16 PK 1661208C1

C A12 18 LTBL 1661208C1

D A13F 18 PK 1661208C1


A A15 18 RD 1661208C1

B A17H 16 PK 1661208C1

B# A17 18 PK 1661208C1

C A12 18 LTBL 1661208C1

D* A13DB 18 PK 1661208C1

D* A13F 18 PK 1661208C1

D* A104J 18 DKBL 1661208C1


A A11-GKD 18 LTWH 1661261C1

B A12F 18 LTBL 1661261C1

C A62DB 18 DKBL 1661261C1

D* A3C(+) 18 DKBL 1661261C1

D* A3A(+) 18 DKBL 1661261C1

E* A3C(-) 18 GY 1661261C1

E* A3A(-) 18 GY 1661261C1

F - - - -


A A11-GJ 18 WH 1661261C1

B A12F 18 LTBL 1661261C1

C A62DB 18 DKBL 1661261C1

D - - - -

E - - - -

F - - - -

Figure 233 Connector Composites (1100), (1100MA), (1101), (1101A)

S08322




S08322


235



S08322


13.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 023RAW6 04DEC07 REMOVED CONN 1222M B 61000T

D EFGHA

BC

D

A

C

B


HVAC UNIT (1210)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J1939 SPLICE VORAD DRIVER DISPLAY (1228)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


ABC

LIFT AXLE CONTROL (1227)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


C1D1

D16 C16

VORAD CPU CONN (1227M)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CONNECTOR 3545189C1BODY LOCK1 1618846C1BODY LOCK2 1618847C1


A A59H 18 GY 1661261C1

B A59J 18 GY 1661261C1

C A59-G 16 WH 1661261C1


A A74 18 LTGN 1661208C1

B A74A 18 LTGN 1661208C1

C A74B 18 LTGN 1661208C1

D A74C 18 LTGN 1661208C1

E A75 12 LTGN 3566715C1

F A75A 18 LTGN 1661208C1

G A75-G 12 WH 3566715C1

H A75B 18 LTGN 1661208C1 CAV CIRCUIT GAUGE COLOR TERMINAL

C1 T73A 16 LTBL 3539904C1

C2 T73GA 16 WH 3539904C1

C3 T73B 16 LTBL 3539904C1

C4 T73C 16 LTBL 3539904C1

C5 T73D 16 LTBL 3539904C1

C6 T73E 16 LTBL 3539904C1

C7 T98EV(+) 16 BK 3539904C1

C8 T98EV(-) 16 BK 3539904C1

C9 T73H 16 LTBL 3539904C1

C10 - - - -

C11 - - - -

C12 T73L 16 LTBL 3539904C1

C13 T73M 16 LTBL 3539904C1

C14 T73N 16 LTBL 3539904C1

C15 T73J 16 LTBL 3539904C1

C16 T73P 16 LTBL 3539904C1

D1 - - - -

D2 - - - -

D3 T73U 18 LTBL 3539904C1

D4 T73V 18 LTBL 3539904C1

D5 T73W 18 LTBL 3539904C1

D6 T73X 18 LTBL 3539904C1

D7 T98YL9(+) 20 YL 3539905C1

D8 T98GN9(-) 20 GN 3539905C1

D9 T98SHD9 20 NONE 3539905C1

D10 - - - -

D11 - - - -

D12 - - - -

D13 - - - -

D14 - - - -

D15 - - - -

D16 - - - -CAV CIRCUIT GAUGE COLOR TERMINAL

A A73X 16 LTBL 2036586C1

B A73W 16 LTBL 2036586C1

C A73V 16 LTBL 2036586C1

D A73U 16 LTBL 2036586C1

Figure 236 Connector Composites (1210), (1227), (1227M), (1228)

S08322


237

13.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24

Figure 237 Connector Composites (1229), (1230F), (1231), (1240F)

S08322


13.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25

Figure 238 Connector Composites (1242), (1243), (1300), (1301), (1338)

S08322


239




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 026RAW6 04DEC07 ADDED CONN 1402; B 61000T

MOVED CONN 1420

A

D

B

C

E

18 17 16

3 2 1

18 17 16

3 2 1



COOLANT MODULE (1378)(LOCATED AT UPPER LEFT SIDE OF ENGINE)

ABS#1 (1400)(LOCATED ON RIGHT SIDEKICK PANEL ABS MODULE)

ABS#2 (1401)(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

CONNECTOR 3596929C1

ABS#3 (1402)(LOCATED ON RIGHT SIDEKICK PANEL ABS MODULE)

CONNECTOR 3596928C1

15 14 13

3 2 1


A K97FB 18 VT 2033819C1 1652325C1

B K34 16 TN 2033819C1 1652325C1

C K34E 16 TN 2033819C1 1652325C1

D K34A2 16 TN 2033819C1 1652325C1

E PLUG - - 0587579C1 -


1 A94-GA 12 WH 3597157C1

2 - - - -

3 A94V 18 GY 3598072C1

4 A94BN 16 GY 3598073C1

5 A94BM 16 GY 3598073C1

6 - - - -

7 A5N(-) 18 GN 3598072C1

8 A5N(+) 18 YL 3598072C1

9 - - - -

10 A94BH 16 GY 3598073C1

11 A94BF 16 GY 3598073C1

12 - - - -

13 A3BA(-) 18 GY 3598072C1

14 A3BA(+) 18 DKBL 3598072C1

15 - - - -

16 A94AY 12 RD 3597157C1

17 - - - -

18 A94W 18 GY 3598072C1


1 A94B 16 TN 3598073C1

2 A94 16 GY 3598073C1

3 A94A 16 GY 3598073C1

4 A94K 16 GY 3598073C1

5 A94C 16 GY 3598073C1

6 A94J 16 GY 3598073C1

7 A94H 16 GY 3598073C1

8 A94D 16 GY 3598073C1

9 A94BK 16 GY 3598073C1

10 A94BL 16 GY 3598073C1

11 A94E 16 GY 3598073C1

12 A94BB 16 GY 3598073C1

13 A94BJ 16 GY 3598073C1

14 A94F 16 GY 3598073C1

15 A94BE 16 GY 3598073C1

16 A94BC 16 GY 3598073C1

17 A94BA 16 GY 3598073C1

18 A94BD 16 GY 3598073C1


1 - - - -

2 - - - -

3 A94SK 16 GY 3598073C1

4 - - - -

5 A94SJ 16 GY 3598073C1

6 - - - -

7 - - - -

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 - - - -


S08322


13.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371


ABS ESP / RSP ADAPTER(1410)

(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3601838C1

ABS # 4 (1403)(LOCATED AT RIGHT SIDEKICK PANEL ABS MODULE)

CONNECTOR 3596927C1

12 11 10

3 2 1

F

C K

G

D

LA

HE

MB

J


A A94SAA 18 GY 3534164C1

B A94SAB 18 GY 3534164C1

C A94SA 20 GY 3535484C1

D A94SCA 18 GY 3534164C1

E A94SCB 18 GY 3534164C1

F A94SC 20 GY 3535484C1

G A94SBA 18 GY 3534164C1

H A94SBB 18 GY 3534164C1

J A94SB 20 GY 3535484C1

K A94SDA 18 GY 3534164C1

L A94SDB 18 GY 3534164C1

M A94SD 20 GY 3535484C1


1 A94SZD 16 GY 3598073C1

2 A94SE 16 GY 3598073C1

3 A94SH 16 GY 3598073C1

4 A94SVD 16 GY 3598073C1

5 A94SF 16 GY 3598073C1

6 A94SL 16 GY 3598073C1

7 A94SDA 18 GY 3598072C1

8 A94SBA 18 GY 3598072C1

9 A94SM 16 GY 3598073C1

10 A94SCA 18 GY 3598072C1

11 A94SAA 18 GY 3598072C1

12 A94SN 16 GY 3598073C1


S08322


241




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




3 2 1

18 17 16


WABCO ABS (1421)(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

13

1

12

289

10

14

4

CONNECTOR 3548792C1

6

11

7

5

CLUSTER CONNECTOR (1500)(LOCATED IN INSTRUMENT PANEL CENTER)

3

CONNECTOR 3557922C1BODY LOCK 3549120C1CONNECTOR 3557922C1BODY LOCK 3549120C1

3 2 1

WABCO ABS (1420)(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

3 2 1

15 14 1315 14 13



1 A94AK 18 GY 3548971C1

2 A94WR 18 GY 3548971C1

3 A94AB 18 GY 3548971C1

4 A94AH 18 GY 3548971C1

5 A94WN 18 GY 3548971C1

6 A94AL 18 GY 3548971C1

7 A94WZ 18 GY 3548971C1

8 A94WW 18 GY 3548971C1

9 A94WU 18 GY 3548971C1

10 A94AE 18 GY 3548971C1

11 A94WL 18 GY 3548971C1

12 A94AC 18 GY 3548971C1

13 A94AF 18 GY 3548971C1

14 A94WM 18 GY 3548971C1

15 A94AD 18 GY 3548971C1

16 A94WX 18 GY 3548971C1

17 A94WS 18 GY 3548971C1

18 A94WT 18 GY 3548971C1


1 A28-G 16 WH 2018639C1

2 A28 16 TN 2018639C1

3 - - - -

4 A62 18 DKBL 2018639C1

5 A62B 18 DKBL 2018639C1

6 - - - -

7* A28A 18 TN 2018639C1

7* A28B 18 TN 2018639C1

8 A110AD 18 GY 2018639C1

9 A72CA 18 OR 2018639C1

10 A72D 18 OR 2018639C1

11 - - - -

12 - - - -

13 - - - -

14 - - - -


1 A5N(-) 18 GN 3548971C1

2 - - - -

3 A5N(+) 18 YL 3548971C1

4 A94A-G1 18 WH 3548971C1

5 - - - -

6 - - - -

7 A94V 14 GY 3548972C1

8 A94AY 14 GY 3548972C1

9 A94A-G2 16 WH 3548970C1

10 A3BA(-) 18 GY 3548971C1

11 A3BA(+) 18 DKBL 3548971C1

12 - - - -

13 - - - -

14 - - - -

15 - - - -


S08322




S08322


243



S08322




S08322


245



S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 032RAW6 04DEC07 REVISED CONN 1603 AND B 61000T

1620

G

A

M

F

K

AE

F

A

DE

C

G

B

F

D

GF

C

A

E

B


ZERO VOLT REFERENCE (1620)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3598711C1

BASE 1 ADAPTER (1623)(LOCATED IN INSTRUMENT PANEL CENTER)

BODY CONTROLLER#J1 (1603)(LOCATED ON LEFT SIDE KICK

PANEL - BODY CONTROLLER)


BODY CONTROLLER#J2 (1604)(LOCATED ON LEFT SIDE KICK

PANEL - BODY CONTROLLER)

CONNECTOR 3598710C1

* MUTUALLY EXCLUSIVE* MUTUALLY EXCLUSIVE


A A57A 16 OR 3544876C1

B A56A 16 OR 3544876C1

C A77A 16 LTGN 3544876C1

D A56C 16 OR 3544876C1

E A85E 16 GY 3544876C1

F A64A 16 YL 3544876C1

G A65 16 OR 3544876C1

H* A78A 16 LTGN 3544876C1

H* A78AA 16 LTGN 3544876C1

J A65 16 GY 3544876C1

K A64B 16 YL 3544876C1

L* A78B 16 LTGN 3544876C1

L* A78BA 16 LTGN 3544876C1

M A57C 16 OR 3544876C1


A A82 16 GY 3544876C1

B* A53AA 14 YL 3544877C1

B* A53PB 14 YL 3544877C1

B* A53 14 YL 3544877C1

C* A52AA 14 YL 3544877C1

C* A52PC 14 YL 3544877C1

C* A52 14 YL 3544877C1

D - - - -

E A11-GB 12 WH 3544877C1

F* A68A 18 BN 3544876C1

F* A68 16 BN 3544876C1

G A58 16 BN 3544876C1

H* A53B 14 YL 3544877C1

H* A53PA 14 YL 3544877C1

J A63A 18 DKBL 3544876C1

K* A52D 14 YL 3544877C1

K* A52PD 14 YL 3544877C1


A A9Z 18 GY 1661208C1

B A9A 18 GY 1661208C1

C A9W 18 GY 1661208C1

D A9F 20 GY 1661208C1

E A9M 18 GY 1661208C1

F A9ZVR 18 GY 1661208C1

G A9/104 18 GY 1661208C1


A A58 16 BN 1661208C1

B A54D 18 BN 1661208C1

C A58DA 18 BN 1661208C1

D A58DB 18 BN 1661208C1

E A58T 18 BN 1661208C1

F A54B 16 BN 1661208C1

G - - - -


S08322


247




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 033RAW6 04DEC07 ADDED CIRC IN CAV H B 61000T

& J TO CONN 1650

H

A

E C

F

J

D

G

B

ABC


J1939 PRIVATE TERMINATING RESISTOR (1626)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3544066C1

DIAGNOSTIC CONNECTOR (1650)(LOCATED UNDER INSTRUMENT PANEL

LEFT OF STEERING COLUMN)

REAR TURNS PANEL ADAPTER (1625)(LOCATED IN INSTRUMENT PANEL CENTER)


M G EJ C AH DFK BL

C

AB

J1939 TERMINATING RESISTOR (1657)(LOCATED IN INSTRUMENT PANEL CENTER)



A A57C 16 OR 3543733C1 3535424C1

B A57 16 OR 3543733C1 3535424C1

C A57BB 16 LTGN 3543733C1 3535424C1

D A57K 16 OR 3543733C1 3535424C1

E A56C 16 OR 3543733C1 3535424C1

F A56 14 OR 3543733C1 3535424C1

G A56BB 16 YL 3543733C1 3535424C1

H A56K 16 OR 3543733C1 3535424C1

J A62 18 DKBL 3543733C1 3535424C1

K A62DA 18 DKBL 3543733C1 3535424C1

L A62DB 18 DKBL 3543733C1 3535424C1

M A62E 18 DKBL 3543733C1 3535424C1


A A5ET(+) 18 YL 1661875C1 3568570C1

B PLUG - - 3568570C1 -

C A5ET(-) 18 GN 1661875C1 3568570C1


A A5LI(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C A5LI(-) 18 GN 1661875C1 3568570C1


A A98-G 18 WH 1651968C1

B A98H 18 BK 1651968C1

C A5B(+) 18 YL 1651968C1

D A5B(-) 18 GN 1651968C1

E PLUG - - 2025431C1

F A3CC(+) 18 DKBL 1651968C1

G A3CC(-) 18 GY 1651968C1

H A98A(+) 18 YL 1651968C1

J A98A(-) 18 GN 1651968C1


S08322




S08322


249




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




3850

12

26

6476

51 39

65 27 1

13

CONNECTOR 3595624C1

FORWARD CHASSIS (1700)/ DASH CONNECTOR

(LOCATED ON DASH PANEL LEFT SIDE UPPER)

* W/ BENDIX AIR ABS** W/ WABCO AIR ABS# W/ WABCO HYD ABS@ MUTUALLY EXCLUSIVE## W/ AUTO APPLY PARK BRAKES& W/ COMPRESSOR / TANK FOR HYD CHASSIS% W/ WHEELCHAIR LIFT INTERLOCK OR W/ PARK BRAKE INTERLOCK


1 M52 14 YL 3549416C1

2 M53 14 YL 3549416C1

3 M52D 14 YL 3549416C1

4 M53B 14 YL 3549416C1

5 M54B 14 BN 3549416C1

6 M19A 16 GY 3549416C1

7 M19B 16 GY 3549416C1

8 M53E 14 YL 3549416C1

9 M53F 14 YL 3549416C1

10 M52B 14 YL 3549416C1

11 M52E 14 YL 3549416C1

12@ M103C 12 LTGN 3549415C1

12@ M14LP 10 RD 3549415C1

12@ M14WB 12 RD 3549415C1

13@ M12BD 12 LTBL 3549415C1

13@ M103D 12 LTGN 3549415C1

14 M56B 16 OR 3549417C1

15 M57B 16 OR 3549417C1

16 M41 18 GY 3549418C1

17 M87C 18 GY 3549418C1

18 M9BB 18 GY 3549418C1

19@ M87KA 16 GY 3549417C1

19*@ M61 18 GY 3549418C1

20@ M87BA 18 GY 3549418C1

20*@ M106A 18 GY 3549418C1

21 M85E 16 GY 3549417C1

22 M64A 16 YL 3549417C1

23 M64B 16 YL 3549417C1

24 M67C 16 VT 3549417C1

25 M110AD 18 GY 3549418C1

26 M67D 16 VT 3549416C1

27& M9A 18 GY 3549418C1

27* M94 18 GY 3549418C1

27** M94AB 14 BN 3549417C1

28* M94A 18 GY 3549418C1

28** M94AA 14 GN 3549417C1

28& M6A 18 GY 3549418C1

29* M94B 18 GY 3549418C1

29** M94AL 14 BL 3549417C1

29& M40 18 GY 3549418C1

30# M94L+ 18 BK 3549418C1

30* M94C 18 GY 3549418C1

30** M94AC 18 BN 3549418C1

31* M94D 18 GY 3549418C1

31** M94AD 18 BK 3549418C1

31# M94L- 18 BN 3549418C1

32* M94E 18 GY 3549418C1

32** M94AE 18 BN 3549418C1

32# M90H 16 GY 3549417C1

33** M94AF 18 BK 3549418C1


33# M90B 18 GY 3549418C1

34** M94AK 14 BN 3549417C1

34* M94H 18 GY 3549418C1

34# M94BF 18 GY 3549418C1

35** M94AJ 14 GN 3549417C1

35* M94J 18 GY 3549418C1

35# M94R+ 18 BK 3549418C1

36** M94AH 14 BL 3549417C1

36* M94K 18 GY 3549418C1

36# M94R- 18 BN 3549418C1

37 M67A 16 VT 3549417C1

38# M10-GV 16 WH 3549417C1

38& M67B 16 VT 3549417C1

39 M73R 16 LTGN 3549417C1

40 M73M 16 LTGN 3549417C1

41 M73AF 16 LTGN 3549417C1

42 M94SBB 16 GY 3549417C1

43 M104CC 18 DKBL 3549418C1

44 M104CB 18 DKBL 3549418C1

45 M89CE 18 PL 3549418C1

46 M89AR 18 PK 3549418C1

47% M44Y 16 GY 3549416C1

47## M44J 18 GY 3549418C1

48 M92#103 18 TN 3549418C1

49 M92#101 18 TN 3549418C1

50 M94SAB 16 GY 3549417C1

51 M94SDB 16 GY 3549416C1

52 M6VDC 18 GY 3549418C1

53 M9VA 18 GY 3549418C1

54 MA1 18 GY 3549418C1

55 MA2 18 GY 3549418C1

56 MA3 18 GY 3549418C1

57 MA4 18 GY 3549418C1

58 MA5 18 GY 3549418C1

59 M11-GM 18 GY 3549418C1

60 M94SCB 16 GY 3549417C1

61 M44L 18 GY 3549418C1

62 PLUG - - 3598921C1

63&% M78BC 16 LTGN 3549417C1

63% M78BC 16 LTGN 3549416C1

64 M78AC 16 LTGN 3549416C1

65 PLUG - - 3598921C1

66 PLUG - - 3598921C1

67 PLUG - - 3598921C1

68 PLUG - - 3598921C1

69 M94SJ 16 GY 3549416C1

70 M94SK 16 GY 3549416C1

71 M94SM 16 GY 3549416C1

72 M94SN 16 GY 3549416C1

73 M94SL 16 GY 3549416C1

74 M94SZC 16 GY 3549416C1

75 M94SVC 16 GY 3549416C1

76 M94SH 16 GY 3549416C1


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




26

12

13

1

38

76

64

50

27

65

39

51

FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

CONNECTOR 3595625C1


1 A52 14 YL 3574288C1

2 A53 14 YL 3574288C1

3 A52D 14 YL 3574288C1

4 A53B 14 YL 3574288C1

5 A54B 16 BN 3574285C1

6 A19A 16 GY 3574285C1

7 A19B 16 GY 3574285C1

8 A53E 14 YL 3574288C1

9 A53F 14 YL 3574288C1

10 A52B 14 YL 3574288C1

11 A52E 14 YL 3574288C1

12@ A103C 10 LTGN 3574287C1

12@ A14LP 10 RD 3574287C1

12@ A14WB 12 RD 3574287C1

13@ A103D 12 LTGN 3574287C1

13@ A12BD 12 LTBL 3574287C1

14 A56B 16 OR 3574285C1

15 A57B 16 OR 3574285C1

16 A41 18 GY 2003343C1

17 A87C 18 GY 2003343C1

18 A9BB 18 GY 2003343C1

19@ A87KA 18 GY 2003343C1

19@ A61 18 GY 2003343C1

20@ A87BA 18 GY 2003343C1

20@ A106A 18 GY 2003343C1

21 A85E 16 GY 3574285C1

22 A64A 16 YL 3574285C1


23 A64B 16 YL 3574285C1

24 A67C 16 LTBL 3574285C1

25 A110AD 18 GY 2003343C1

26 A67D 16 LTBL 3574288C1

27@ A9A 18 GY 2003343C1

27@ A94AB 18 GY 2003343C1

27@ A94 16 GY 3574285C1

28@ A6A 18 GY 2003343C1

28@ A94AA 16 GY 3574285C1

28@ A94A 16 GY 3574285C1

29@ A40 18 GY 2003343C1

29@ A94AL 18 GY 2003343C1

29@ A94B 16 TN 3574285C1

30* A94L(+) 18 GY 2003343C1

30** A94AC 18 GY 2003343C1

30# A94C 16 GY 3574285C1

31* A94L(-) 18 GY 2003343C1

31** A94AD 18 GY 2003343C1

31# A94D 16 GY 3574285C1

32* A90H 18 GY 2003343C1

32** A94AE 18 GY 2003343C1

32# A94E 16 GY 3574285C1

33* A90B 18 GY 2003343C1

33** A94AF 18 GY 2003343C1

33# A94F 16 GY 3574285C1

34* A94BF 18 GY 2003343C1

34** A94AK 18 GY 2003343C1

34# A94H 16 GY 3574285C1

35* A94R(+) 18 GY 2003343C1

35** A94AJ 16 GY 3574285C1

35# A94J 16 GY 3574285C1


S08322


251




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




26

12

13

1

38

76

64

50

27

65

39

51

FORWARD CHASSIS (1700)(CONT)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

CONNECTOR 3595625C1

** W/ WABCO FULL POWER AIR# W/ BENDIX AIR* W/ EATON HYBRID XMSN& W/ VORAD COLLISION AVOIDANCE SYSTEM% W/ WABCO AIR ABS## W/ ALLISON XMSN@ MUTUALLY EXCLUSIVE


36** A94R(-) 18 GY 2003343C1

36# A94K 16 GY 3574285C1

36% A94AH 18 GY 2003343C1

37 A67A 16 LTBL 3574285C1

38& A67B 16 LTBL 3574285C1

38** A10-GV 18 WH 2003343C1

39 A73R 16 LTBL 3574285C1

40 A73M 16 LTBL 3574285C1

41 A73AF 16 LTBL 3574285C1

42 A94SBB 18 GY 2003343C1

43## A104CC 18 DKBL 2003343C1

43* A9/104 18 GY 2003343C1

44 A104CB 18 DKBL 2003343C1

45 A89CE 18 PL 2003343C1

46 A89AR 18 PL 2003343C1

47 A44Y 16 GY 2003343C1

48 A92B103 18 TN 2003343C1

49 A92#101 18 TN 2003343C1

50 A94SAB 18 GY 2003343C1

51 A94SDB 18 GY 3574289C1

52 A6VDC 18 GY 2003343C1

53 A9VA 18 GY 2003343C1

54 AA1 18 GY 2003343C1

55 AA2 18 GY 2003343C1


56 AA3 18 GY 2003343C1

57 AA4 18 GY 2003343C1

58 AA5 18 GY 2003343C1

59 A11-GM 18 WH 2003343C1

60 A94SCB 18 GY 2003343C1

61 A44L 18 GY 2003343C1

62 A44J 18 GY 2003343C1

63@ A78BC 16 LTGN 3574285C1

63@ A78BD 16 LTGN 3574285C1

64@ A78AC 16 LTGN 3574288C1

64@ A78AD 16 LTGN 3574285C1

65 - - - -

66 - - - -

67 - - - -

68 - - - -

69 A94SJ 16 GY 3574288C1

70 A94SK 16 GY 3574288C1

71 A94SM 16 GY 3574288C1

72 A94SN 16 GY 3574288C1

73 A94SL 16 GY 3574288C1

74 A94SZC 16 GY 3574288C1

75 A94SVC 16 GY 3574288C1

76 A94SH 16 GY 3574288C1


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




1

13

27

39

51

6576

64

50

38

26

12

IP / CENTER CHASSIS (1701)(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

CONNECTOR 3595623C1


19* A94BF 16 GY 3574285C1

20# A90F 18 GY 2003343C1

20** A94WX 18 GY 2003343C1

20* A94BL 16 GY 3574285C1

21# A44A 18 GY 2003343C1

21** A94WZ 18 GY 2003343C1

21* A94BJ 16 GY 3574285C1

22** A94WS 18 GY 2003343C1

22# A90B 18 GY 2003343C1

22* A94BK 16 GY 3574285C1

23** A94WT 18 GY 2003343C1

23# A90H 18 GY 2003343C1

23* A94BA 16 GY 3574285C1

24# A90E 18 GY 2003343C1

24** A94-G7 16 WH 3574285C1

24* A94BB 16 GY 3574285C1

25# A10-GV 18 WH 2003343C1

25* A94BC 16 GY 3574285C1

25** A94-G6 16 WH 3574285C1

26# A94L 12 GY 3574287C1

27 A36A 18 TN 2003343C1

28@ A57J 16 OR 3574285C1

28&@ A59RB 18 GY 2003343C1

29 A36B 18 TN 2003343C1

30@ A56J 16 OR 3574285C1

30@ A59MB 18 GY 2003343C1

31@ A39 16 GY 3574285C1

31@ A39B 16 GY 3574285C1

32 A59B 18 GY 2003343C1

33 A59C 18 GY 2003343C1

34 A59D 18 GY 2003343C1

35 A59E 18 GY 2003343C1

36 A59G 18 GY 2003343C1

37 A59H 18 GY 2003343C1

38 A59J 18 GY 2003343C1

39 A59K 18 GY 2003343C1

40 A39A 16 GY 3574285C1


1 A71A 16 OR 3574288C1

2 A56 16 OR 3574288C1

3 A57 16 OR 3574288C1

4 A68 16 BN 3574288C1

5 A56T 12 YL 3574287C1

6 A57T 12 LTGN 3574287C1

7 A54T 12 BN 3574287C1

8 A68T 12 BN 3574287C1

9 A70T 10 RD 3574287C1

10@ A94T 10 GY 3574287C1

10@ A94T 10 DKBL 3574287C1

11 A72 12 OR 3574287C1

12 A56BB 16 YL 3574288C1

13 A9 18 GY 3574289C1

14# A94L(+) 18 GY 2003343C1

14** A94WL 18 GY 2003343C1

14* A94BM 16 GY 3574285C1

15# A94L(-) 18 GY 2003343C1

15** A94WM 18 GY 2003343C1

15* A94BN 16 GY 3574285C1

16** A94WW 18 GY 2003343C1

16# A94R(+) 18 GY 2003343C1

16* A94BE 16 GY 3574285C1

17** A94WU 18 GY 2003343C1

17# A94R(-) 18 GY 2003343C1

17* A94BD 16 GY 3574285C1

18# A3C(-) 18 GY 2003343C1

18** A94WN 18 GY 2003343C1

18* A94BH 16 GY 3574285C1

19# A3C(+) 18 DKBL 2003343C1

19** A94WR 18 GY 2003343C1


S08322


253




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




1

13

27

39

51

6576

64

50

38

26

12

CONNECTOR 3595623C1

* W/ BENDIX ABS** W/ WABCO AIR ABS# W/ WABCO FULL POWER ABS## W/ 3 LIFT AXLE CONTROLS % W/ EATON HYBRID XMSN%% W/ 2 LIFT AXLE CONTROLS& W/ 4 LIFT AXLE CONTROLS@ MUTUALLY EXCLUSIVE

IP \ CENTER CHASSIS (1701)(CONT)(LOCATED ON FRONT LEFT DASH PANEL (LOWER))


41@ A87EA 18 GY 2003343C1

41%@ A92HA 18 TN 2003343C1

42 A56BC 16 YL 3574285C1

43@ A104CA 16 DKBL 3574285C1

43@ A32A 18 TN 2003343C1

43%@ A98B(+) 18 YL 2003343C1

44@ A59CA 16 GY 3574285C1

44@ A32 18 TN 2003343C1

44%@ A98B(-) 18 GN 2003343C1

45 A49A 18 GY 2003343C1

46@ A59M 18 GY 2003343C1

46%@ A92HB 18 TN 2003343C1

47@ A59N 18 GY 2003343C1

47%@ A92HE 18 TN 2003343C1

48@ A59P 18 GY 2003343C1

48%@ A92HG 14 TN 3574285C1

49@ A59Q 18 GY 2003343C1

49%@ A92HH 14 TN 3574285C1

50 A49 18 GY 2003343C1

51 A20 16 LTGN 3574288C1

52 A5E(+) 18 YL 2003343C1

53 A5E(-) 18 GN 2003343C1

54 A59S 18 GY 2003343C1

55@ A59T 18 GY 2003343C1

55@ A61B 18 GY 2003343C1

56##@ A106B 18 GY 2003343C1

56@ A59V 18 GY 2003343C1

57##@ A110B 18 GY 2003343C1


57@ A59W 18 GY 2003343C1

58@ A87DB 18 GY 2003343C1

58@ A44D 18 GY 2003343C1

59@ A87MB 18 GY 2003343C1

59@ A44N 18 GY 2003343C1

60@ A90-K 18 GY 2003343C1

60@ A90-D 16 GY 3574285C1

61@ A5A(-) 18 GN 2003343C1

61&@ A59NB 18 GY 2003343C1

62@ A5A(+) 18 YL 2003343C1

62##@ A59PB 18 GY 2003343C1

63 A57BB 16 LTGN 3574285C1

64 A57BC 16 LTGN 3574288C1

65@ A42 16 GY 3574288C1

65%@ A92HD 12 TN 3574287C1

66 A92HJ 12 TN 3574287C1

67 A19 16 GY 3574288C1

68@ A65 16 OR 3574288C1

68@ A65 16 GY 3574288C1

69 A44 16 GY 3574288C1

70#@ A94A 18 GY 3574288C1

70@ A71N 16 OR 3574288C1

70%@ A92HC 12 TN 3574287C1

71 A68BB 14 BN 3574288C1

72 A70BB 14 RD 3574288C1

73 A71BB 16 LTBL 3574288C1

74 A54BB 16 BN 3574288C1

75 A12BB 16 LTBL 3574288C1

76 A37D 16 TN 3574288C1


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




3850

12

26

64

76

51 39

65

27

1

13

CONNECTOR 3595622C1

IP / CENTER CHASSIS (1701)(CONT)

(LOCATED ON FRONTLEFT DASH PANEL

(LOWER))

** W/ WABCO AIR ABS# W/ WABCO HYD ABS FULL POWER * W/ BENDIX AIR ABS% W/ AIR ACTUATED POWER PARK BRAKE& W/ EATON HYBRID XMSN@ MUTUALLY EXCLUSIVE

CAV CIRC GA COLOR TERMINAL

1 N71A 14 OR 3549416C1

2 N56 14 OR 3549416C1

3 N57 14 OR 3549416C1

4 N68 14 BN 3549416C1

5 N56T 10 YL 3549415C1

6 N57T 10 LTGN 3549415C1

7 N54T 10 BN 3549415C1

8 N68T 10 BN 3549415C1

9 N70T 10 RD 3549415C1

10 N94T 10 GY 3549415C1

11@ N72 12 OR 3549415C1

11@ N72 10 OR 3549415C1

12 N56BB 16 YL 3549416C1

13 N9 16 GY 3549416C1

14# N94L(+) 18 GY 3549418C1

14* N94BM 16 GY 3549417C1

14** N94WL 16 GY 3549417C1

15# N94L(-) 18 GY 3549418C1

15* N94BN 16 GY 3549417C1

15** N94WM 16 GY 3549417C1

16* N94BE 16 GY 3549417C1

16# N94R(+) 18 GY 3549418C1

16** N94WW 16 GY 3549417C1

17* N94BD 16 GY 3549417C1

17# N94R(-) 18 GY 3549418C1

17** N94WU 16 GY 3549417C1

18* N94BH 16 GY 3549417C1

18# N3C(-) 18 GY 3549418C1

18** N94WN 16 GY 3549417C1

19* N94BF 16 GY 3549417C1

19# N3C(+) 18 DKBL 3549418C1

19** N94WR 16 GY 3549417C1

20* N94BL 16 GY 3549417C1

20# N90F 18 GY 3549418C1

20** N94WX 18 GY 3549418C1

21* N94BJ 16 GY 3549417C1

21# N44A 18 GY 3549418C1

21** N94WZ 18 GY 3549418C1

22* N94BK 16 GY 3549417C1

22# N90B 18 GY 3549418C1

22** N94WS 16 GY 3549417C1

23* N94BA 16 GY 3549417C1

23# N90H 18 GY 3549418C1

23** N94WT 16 GY 3549417C1

24* N94BB 16 GY 3549417C1

24% N90E 18 GY 3549418C1

24# N90E 18 GY 3549418C1

24** N94-G7 16 WH 3549417C1

25* N94BC 16 GY 3549417C1

25% N10-GV 18 WH 3549418C1

25# N10-GV 16 WH 3549418C1

25** N94-G6 16 WH 3549417C1

26 N94L 12 GY 3549415C1

27 N36A 18 TN 3549418C1

28@ N57J 16 OR 3549417C1

28@ N59EB 18 GY 3549418C1

29 N36B 18 TN 3549418C1

30@ N56J 16 OR 3549417C1


70#@ N94A 16 GY 3549416C1

70@ N71N 16 OR 3549416C1

70&@ N92HC 12 TN 3549415C1

71 N68BB 14 BN 3549416C1

72 N70BB 14 RD 3549416C1

73 N71BB 16 LTBL 3549416C1

74 N54BB 14 BN 3549416C1

75 N12BB 14 LTBL 3549416C1

76 N37D 16 TN 3549416C1


30@ N59EF 18 GY 3549418C1

31@ N39B 16 GY 3549417C1

31@ N39B 18 GY 3549418C1

32 N59B 18 GY 3549418C1

33 N59C 18 GY 3549418C1

34 N59D 18 GY 3549418C1

35 N59E 18 GY 3549418C1

36 N59G 18 GY 3549418C1

37 N59H 18 GY 3549418C1

38 N59J 18 GY 3549418C1

39 N59K 18 GY 3549418C1

40 N39A 18 GY 3549418C1

41@ N87EA 18 GY 3549418C1

41&@ N92HA 18 TN 3549418C1

42 N56BC 16 YL 3549417C1

43@ N32A 18 TN 3549418C1

43@ N104CA 16 DKBL 3549417C1

43&@ N98B(+) 18 YL 3549418C1

44@ N32 18 TN 3549418C1

44@ N59CA 16 GY 3549417C1

44&@ N98B(-) 18 GN 3549418C1

45 N49A 18 GY 3549418C1

46@ N59M 18 GY 3549418C1

46&@ N92HB 18 TN 3549418C1

47@ N59N 18 GY 3549418C1

47&@ N92HE 18 TN 3549418C1

48@ N59P 18 GY 3549418C1

48&@ N92HG 14 TN 3549417C1

49@ N59Q 18 GY 3549418C1

49&@ N92HH 14 TN 3549417C1

50 N49 18 GY 3549418C1

51 N20 16 LTGN 3549416C1

52 N5E(+) 18 YL 3549418C1

53 N5E(-) 18 GN 3549418C1

54 N59S 18 GY 3549418C1

55@ N61B 18 GY 3549418C1

55@ N59T 18 GY 3549418C1

56@ N106B 18 GY 3549418C1

56@ N59V 18 GY 3549418C1

57@ N110B 18 GY 3549418C1

57@ N59W 18 GY 3549418C1

58@ N87DB 18 GY 3549418C1

58%@ N44M 18 GY 3549418C1

59@ N87MB 16 GY 3549417C1

59@ N87MB 18 GY 3549418C1

60 N90K 18 GY 3549418C1

61#@ N5A(-) 18 GN 3549418C1

61@ N59EC 18 GY 3549418C1

62#@ N5A(+) 18 YL 3549418C1

62@ N59ED 18 GY 3549418C1

63 N57BB 16 LTGN 3549417C1

64 N57BC 16 LTGN 3549416C1

65@ N42 16 GY 3549416C1

65&@ N92HD 12 TN 3549415C1

66& N92HJ 12 TN 3549415C1

67 N19 16 GY 3549416C1

68 N65 16 OR 3549416C1

69 N44 16 GY 3549416C1


S08322


255




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91

IP / ENGINE INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)

CONNECTOR 3595620C1BODY LOCK 3598916C1BODY LOCK 3598917C1

@ W/ MANUAL XMSN* W/ ALLISON XMSN# W/ AUTOSHIFT AND ULTRASHIFT GEN 3 XMSN& W/ ZFM-FREEDOMLINE XMSN% W/ MUTUALLY EXCLUSIVE


1 PLUG - - 3508928C1

2% K9AA 16 GY 3549417C1

2% K30B 18 TN 3549418C1

2% K9AA 18 GY 3549418C1

3 K6DB 18 GY 3549418C1

4 K77B 18 LTGN 3549418C1

5 K28 18 TN 3549418C1

6% K71A 16 OR 3549417C1

6% K92#145 18 OR 3549418C1

6&% K71-G 16 WH 3549417C1

7% K71B 16 OR 3549417C1

7% K92#165 18 TN 3549418C1

8%& K13A 16 PK 3549417C1

8*% K92#163 18 TN 3549418C1

8#% K13A 14 PK 3549417C1

9 PLUG - - 3508928C1

10 K77 16 LTGN 3549417C1

11% K5R(+) 18 YL 3549418C1

11*% K5E128 18 YL 3549418C1

12 PLUG - - 3508928C1

13% K31 18 TN 3549418C1

13&% K31H 18 TN 3549418C1

14 K88 16 LTGN 3549417C1

15 PLUG - - 3508928C1

16 K17 16 PK 3549417C1

17% K5R(-) 18 GN 3549418C1

17*% K5E108 18 GN 3549418C1

18 K23A 16 TN 3549417C1

19* K92#134 18 GY 3549418C1

19# K17-GC 18 WH 3549418C1

19& K17-GC 16 WH 3549417C1

20# K17B 18 PK 3549418C1

20* K92#141 18 TN 3549418C1


21# K17C 18 PK 3549418C1

21* K92C103 18 YL 3549418C1

22 K97C 18 VT 3549418C1

23 K97B 18 VT 3549418C1

24 K30A 18 TN 3549418C1

25% K92E 18 TN 3549418C1

25*% K92#117 18 TN 3549418C1

26% K92F 18 TN 3549418C1

26*% K92C158 18 LTGN 3549418C1

27% K92H 18 TN 3549418C1

27*% K92#124 18 TN 3549418C1

28 K99B 18 VT 3549418C1

29 PLUG - - 3508928C1

30 PLUG - - 3508928C1

31# K92YB 18 TN 3549418C1

31* K92#156 18 TN 3549418C1

32 K92B 18 TN 3549418C1

33 PLUG - - 3508928C1

34 PLUG - - 3508928C1

35% K3BA(+) 18 DKBL 3549418C1

35&% K3BA(+) 18 YL 3549418C1

36% K3BA(-) 18 GY 3549418C1

36&% K3BA(-) 18 GN 3549418C1

37 K97F 18 VT 3549418C1

38 K47T 18 GY 3549418C1

39*% K92#161 18 TN 3549418C1

39#% K92AE 18 TN 3549418C1

39#% K92A 18 TN 3549418C1

40#% K92(-) 18 GN 3549418C1

40#% K92B 18 TN 3549418C1

41*% K92B112 18 YL 3549418C1

41% K88A 18 TN 3549418C1

41#% K92(+) 18 YL 3549418C1

42 K97FZ 14 RD 3549416C1


S08322




S08322


257




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91

W/ ISM ENGINEIP / ENGINE INTERCONNECT (1702)

(LOCATED ON FRONT CENTER DASH PANEL)


@ W/ ALLISON XMSN# W/ MANUAL XMSN** W/ MERITOR-G XMSN## W/ EATON XMSN& W/ FREEDOMELINE XMSN* W/ AUTOSHIFT & ULTRASHIFT GEN 3% MUTUALLY EXCLUSIVE


1 PLUG - - 3508928C1

2% K9AA 16 GY 3549417C1

2% K9AC 18 GY 3549418C1

2% K9AA 18 GY 3549418C1

2**% K9AB 18 GY 3549418C1

3 K6DB 18 GY 3549418C1

4 K77B 18 LTGN 3549418C1

5 K28 18 TN 3549418C1

6* K71A 16 OR 3549417C1

6# K71C 16 OR 3549417C1

6** K71D 16 OR 3549417C1

6@ K92#145 18 OR 3549418C1

6& K71-G 16 WH 3549417C1

7% K71B 16 OR 3549417C1

7**% K71E 16 OR 3549417C1

7@% K92#165 18 TN 3549418C1

8&@ K13A 16 PK 3549417C1

8* K13A 14 PK 3549417C1

8@ K92#163 18 TN 3549418C1

8@ K92#163 18 YL 3549418C1

9 PLUG - - 3508928C1

10 K77 16 LTGN 3549417C1

11#** K5A+ 18 YL 3549418C1

11*& K5R(+) 18 YL 3549418C1

11@ K5E128 18 YL 3549418C1

12 PLUG - - 3508928C1

13## K31B 18 TN 3549418C1

13** K31E 18 TN 3549418C1

13& K31H 18 TN 3549418C1

14 K88 14 LTGN 3549417C1

15 PLUG - - 3508928C1

16 K17 16 PK 3549417C1

17#** K5A- 18 GN 3549418C1

17*& K5R(-) 18 GN 3549418C1


17@ K5E108 18 GN 3549418C1

18 K23A 16 TN 3549417C1

19* K17-GC 18 WH 3549418C1

19@ K92#134 18 GY 3549418C1

19@ K92#134 18 YL 3549418C1

19& K17-GC 16 WH 3549417C1

20* K17B 18 PK 3549418C1

20@ K92#141 18 TN 3549418C1

21* K17C 18 PK 3549418C1

21@ K92C103 18 YL 3549418C1

22 K97C 18 VT 3549418C1

23 K97B 18 VT 3549418C1

24 K99D 18 VT 3549418C1

25% K92E 18 TN 3549418C1

25@% K92#117 18 LTBL 3549418C1

25@% K92#117 18 TN 3549418C1

26% K92F 18 TN 3549418C1

26@% K92C158 18 LTGN 3549418C1

27% K92H 18 TN 3549418C1

27@% K92#124 18 TN 3549418C1

27@% K92#124 18 WH 3549418C1

28 K99B 18 VT 3549418C1

29 K97N 18 VT 3549418C1

30 K97M 18 VT 3549418C1

31@% K92#156 18 PK 3549418C1

31*% K92YB 18 TN 3549418C1

31@% K92#156 18 TN 3549418C1

32 K97S 18 VT 3549418C1

33 K97J 18 VT 3549418C1

34 PLUG - - 3508928C1

35 K3BA(+) 18 DKBL 3549418C1

36 K3BA(-) 18 GY 3549418C1

37 K97F 18 VT 3549418C1

38 PLUG - - 3508928C1

39@% K92#161 18 TN 3549418C1

39@% K92#161 18 OR 3549418C1

39% K92AE 18 TN 3549418C1

39*% K92A 18 TN 3549418C1

40% K92(-) 18 GN 3549418C1

40*% K92B 18 TN 3549418C1

41@% K92B112 18 TN 3549418C1

41% K88A 14 LTGN 3549418C1

41% K92(+) 18 YL 3549418C1

42 PLUG - - 3508928C1


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




IP / ENGINE INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)

@ MUTUALLY EXCLUSIVE* W/ EATON HYBRID, I6 ENGINE& W/ ALLISON XMSN&& W/ EATON AUTO / ULTRASHIFT 3 XMSN# W/ EATON HYBRID XMSN


10

30

22

33219

12

3113

15

16

42

25

1

1824

38

27

5

3428

19


1@ A97D 10 PL 3574285C1

1@ A97Z 10 VT 3574285C1

2 A9E 20 GY 2003343C1

3 A6A 20 GY 2003343C1

4 A77B 20 LTGN 2003343C1

5@ A46C 18 GY 2003343C1

5@ A13Z 18 PK 2003343C1

5* A17 18 PK 2003343C1

6@ A71 16 OR 3574285C1

6@ A92#145 18 TN 2003343C1

7@ A71A 16 OR 3574285C1

7@ A92#165 18 TN 2003343C1

8@ A13A 16 PK 3574285C1

8@ A13D 14 PK 3574285C1

8@ A92#163 16 TN 3574285C1

8& A92#163 18 TN 2003343C1

9&& A14A 12 RD 3574287C1

9# A13B 12 PK 3574287C1

10 A77A 16 LTGN 3574285C1

11 A5R(+) 18 YL 2003343C1

12 PLUG - - 3508928C1

13 A31 18 TN 2003343C1

14@ A88B 16 LTGN 3574285C1

14*@ A17F 16 PK 3574285C1

15@ A17B 18 PK 2003343C1

15@ A95 18 TN 2003343C1

16 A17C 16 PK 3574285C1

17 A5R(-) 18 GN 2003343C1

18@ A97R 18 PL 2003343C1

18@ A17M 18 PK 2003343C1

18@ A97FZ 14 VT 3574285C1

19@ A92#142 18 TN 2003343C1

19@ A17K 18 PK 2003343C1

19@ A92#134 18 TN 2003343C1

20@ A92#141 18 TN 2003343C1

20@ A17L 18 PK 2003343C1

21@ A92#103 18 TN 2003343C1

21@ A17J 16 PK 3574285C1

22 A97C 18 PL 2003343C1

23 A97B 18 PL 2003343C1


24@ A97V 18 PL 2003343C1

24@ A23A 18 TN 3574285C1

24@ A99D 18 PL 2003343C1

24@ A30A 18 TN 2003343C1

25@ A92E 16 TN 3574285C1

25@ A92#117 18 TN 2003343C1

25# A98(+) 18 YL 2003343C1

26@ A92#158 18 TN 2003343C1

26@ A92F 16 TN 3574285C1

26# A98(-) 18 GN 2003343C1

27@ A92#124 18 TN 2003343C1

27@ A92H 16 TN 3574285C1

27@ A59 18 GY 2003343C1

27# A17B 16 PK 3574285C1

28 A99B 18 PL 2003343C1

29@ A97N 18 PL 2003343C1

29@ A23B 18 TN 2003343C1

30 A97M 18 PL 2003343C1

31@ A92YB 16 TN 3574285C1

31@ A92#156 18 TN 2003343C1

32 A26A 18 TN 2003343C1

33 A26B 18 TN 2003343C1

34@ A19 12 GY 3574287C1

34@ A97E 14 PL 3574288C1

34@ A97KB 14 PL 3574288C1

35 A3AA(+) 18 DKBL 2003343C1

36 A3AA(-) 18 GY 2003343C1

37 A97UA 16 PL 3574285C1

38@ A97DF 18 PL 2003343C1

38@ A47T 18 GY 2003343C1

38@ A46D 18 GY 2003343C1

39@ A92AE 16 TN 3574285C1

39@ A92#161 18 TN 2003343C1

39@ A93 18 TN 2003343C1

40@ A92(-) 18 GN 2003343C1

40@ A92#101 18 TN 2003343C1

41@ A92(+) 18 YL 2003343C1

41@ A92#112 18 TN 2003343C1

42@ A14LSC 12 WH 3574287C1

42@ A17A 16 WH 3574288C1

42@ A97S 14 PL 3574288C1


S08322


259




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 045RAW6 04DEC07 ADDED CIRC IN CAV C3, B 61000T

C10,D5 & D6

C 3 6 10

11

2 3

7 10

1 2

8

4

72 4

9

7

1

3

8

2 5

6 A

B

3

5

7

1

8

12

D

5 9

D

1

4

54

8 11

A

6

6

12

C

B

DCM CONNECTION (1800)(LOCATED IN INSTRUMENT PANEL TOTHE RIGHT OF STEERING COLUMN)


** W/ CUMMINS ENGINE# W/ CAT & CUMMINS ENGINES* W/ I6 & V8 ENGINES%% W/ AIR BRAKES% W/ HYD BRAKES@ MUTUALLY EXCLUSIVE& W/ IBB ENGINE

5

4 1

6

7

A

12 8B

8

189C

CONNECTOR 3612512C1BODY LOCK1 3553652C1BODY LOCK2 3612513C1

4

6

3

2

34

A

CAB HARNESS CONNECTOR (1800)(LOCATED IN INSTRUMENT PANEL TO THE

RIGHT SIDE OF STEERING COLUMN)

1211

2

B

4

3

D 3

11

7

10

7

7

26

5

8 D

1

C

6 5

5

9

12

10CAV CIRCUIT GAUGE COLOR TERMINAL

A1 A56L 20 OR 3544883C1

A2 A57R 20 OR 3544883C1

A3 A11-GA 18 WH 3544884C1

A4 A9V 18 GY 3544884C1

A5@ A87A 18 GY 3544884C1

A5@ A87A 20 GY 3544883C1

A6 A70A 20 RD 3544883C1

A7 A52A 20 YL 3544883C1

A8 A102A 20 YL 3544883C1

B1 A82C 20 GY 3544883C1

B2 A40A 18 GY 3544884C1

B3@ A6 18 GY 3544884C1

B3@ A6H 18 GY 3544884C1

B4 A97B 18 PL 3544884C1

B5 A97M 18 PL 3544884C1

B6** A97N 18 TN 3544884C1

B6@ A97M 18 PL 3544884C1

B7 A44A 16 GY 3544884C1

B8 - - - -

B9 A70 20 RD 3544883C1

B10 A85B 20 GY 3544883C1

B11@ A85K 18 GY 3544884C1

B11@ A85C 18 GY 3544884C1

B12 A97 20 GY 3544883C1

C1 A82B 20 GY 3544883C1

C2 A40B 18 GY 3544884C1

C3 A94SV 18 GY 3544884C1

C4 A99B 18 PL 3544884C1

C5@ A97C 18 PL 3544884C1

C5@ A97P 18 PL 3544884C1

C6*& A99E 18 PL 3544884C1

C6** A99D 18 PL 3544884C1

C7 - - - -

C8 - - - -

C9 A82A 20 GY 3544883C1

C10 A94SZ 18 GY 3544884C1

C11 A97A 18 PL 3544884C1

C12 A40 18 GY 3544884C1

D1@ A70EA 18 OR 3544884C1

D1@ A14EB 18 RD 3544884C1

D1@ A70R 18 OR 3544884C1

D2@ A70DA 18 GY 3544884C1

D2@ A14EBA 18 RD 3544884C1

D2@ A70CD 16 LTBL 3544884C1

D3 - - - -

D4 - - - -

D5 A94SE 16 GY 3544876C1

D6 A94SF 16 GY 3544876C1

D7# A17A 18 PK 3544884C1

D7* A17B 18 PK 3544884C1

D8* A17HB 18 PK 3544884C1

D8# A17D 18 PK 3544884C1


A1 B56A 18 OR 3544886C1

A2 B57A 18 OR 3544886C1

A3 B11-GAA 18 WH 3544880C1

A4 B9V 18 GY 3544880C1

A5 B87A 18 GY 3544880C1

A6 B70A 18 OR 3544880C1

A7 B52A 18 YL 3544886C1

A8 B102A 18 YL 3544886C1

B1 B82B 18 GY 3544886C1

B2 B40A 18 GY 3544886C1

B3 B6H 18 GY 3544886C1

B4 B97Y 18 PL 3544886C1

B5 B99U 18 PL 3544886C1

B6% B40G 18 BK 3544886C1

B6%% B99W 18 PL 3544886C1

B7 B44BB 18 GY 3544886C1

B8 - - - -

B9 B70 18 OR 3544886C1

B10 B85B 18 GY 3544886C1

B11 B85C 18 GY 3544886C1

B12 B96 18 PL 3544886C1

C1 B82A 18 GY 3544886C1

C2 B40F 18 GY 3544886C1

C3 B94SV 18 GY 3544886C1

C4 B99V 18 PL 3544886C1

C5 B97P 18 PL 3544886C1

C6 B99E 18 PL 3544886C1

C7 - - - -

C8 - - - -

C9 B82 18 GY 3544886C1

C10 B94SZ 18 GY 3544886C1

C11 B96A 18 PL 3544886C1

C12% B40G 18 BK 3544886C1

C12%% B40 18 GY 3544886C1

D1 B70R 18 OR 3544886C1

D2 B70CD 18 GY 3544886C1

D3 - - - -

D4 - - - -

D5 B94SE 18 GY 3544880C1

D6 B94SF 18 GY 3544880C1

D7 B17J 18 PK 3544886C1

D8 B17H 18 PK 3544886C1


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261

13.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822),P. 47

Figure 261 Connector Composites (1809), (1810), (1811), (1812), (1813), (1815), (1822)

S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371


CONNECTOR 1667305C1BODY LOCK 1661263C1 - 2 REQD

RSP / ESP SWITCHCAB HARNESS STEERING WHEEL SENSOR

(1820)(LOCATED IN INSTRUMENT PANEL TO THE

RIGHT OF STEERING COLUMN)

CONNECTOR 3601800C1

STEERING WHEELPOSITION SENSOR

(1821)

D

A

C

B

123

4567

D C

BA

CONNECTOR 1667529C1


A A94SA 20 GY 3544254C1

B A94SB 20 GY 3544254C1

C A94SC 20 GY 3544254C1

D A94SD 20 GY 3544254C1


1 A94SC 20 GY 3601801C1

2 A94SA 20 GY 3601801C1

3 A94SB 20 GY 3601801C1

4 A94SD 20 GY 3601801C1

5 - - - -

6 - - - -

7 - - - -


A A94SA 20 GY 3634481C1

B A94SB 20 GY 3634481C1

C A94SC 20 GY 3634481C1

D A94SD 20 GY 3634481C1


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263




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




BD

AC

D

CAB


D

CAB


STOP LIGHT # 1 (1823)(LOCATED AT BASE OF STEERING COLUMN)

STOP LIGHT # 2 (1824)(LOCATED AT BASE OF STEERING COLUMN)

BRAKE PRESSURE SWITCH (1825)(LOCATED AT BASE OF STEERING COLUMN)


D

CAB

D

CAB

B

C

A

ACCELERATOR PEDAL MODULE (1827)(LOCATED ABOVE ACCELERATOR PEDAL)

CONNECTOR 3601919C1

ABS PRIMARY AIR TRANSDUCER(1826)

CONNECTOR 1678137C1

BC

A


A A94SZA 18 GY 1651943C1

B A94SVA 18 GY 1651943C1

C A94SE 18 GY 1651943C1


A - - - - -

B - - - - -

C B70A 18 OR 1661875C1 1661872C1

D B9VG 18 GY 1661875C1 1661872C1


A - - - - -

B - - - - -

C B70 18 OR 1661875C1 1661872C1

D B9VH 18 GY 1661875C1 1661872C1


A - - - - -

B - - - - -

C B70R 18 OR 1661875C1 1661872C1

D B70CD 18 GY 1661875C1 1661872C1


A B97P 18 PL 1680205C1

B B97Y 18 PL 1680205C1

C B99V 18 PL 1680205C1


S08322


13.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31OCT0761000T AE08056619 48a

8

1

16

9

LCT COLUMN SHIFTER (1828)(LOCATED ON THE BACK OF

LCT SHIFT SELECTOR)

SHIFT SELECTOR (1852)(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)


EF

GH

D

CB

A

* W/ WHEELCHAIR LIFT INTERLOCK@ W/ LCT COLUMN SHIFTER

CONNECTOR 3605446C91

CIGAR LIGHTER POWER SOURCE (1860)(LOCATED IN INSTRUMENT PANEL CENTER)

BCA

CONNECTOR 3613000C1

CONNECTOR 1678137C1

ABS SECONDARY AIR TRANSDUCER(1828)

CA

B


1 PLUG - - 3518314C1

2 PLUG - - 3518314C1

3 A62BE 18 GY 3517243C1

4 PLUG - - 3518314C1

5 A92-GG 18 WH 3517243C1

6 PLUG - - 3518314C1

7 PLUG - - 3518314C1

8 A5FA(+) 18 YL 3517243C1

9 PLUG - - 3518314C1

10 PLUG - - 3518314C1

11 A92#134 18 TN 3517243C1

12 A92A163 18 TN 3517243C1

13 A92BT 18 TN 3517243C1

14 PLUG - - 3518314C1

15 A5FA(-) 18 GN 3517243C1

16 PLUG - - 3518314C1


A PLUG - - 2025431C1

B A92-GG 18 WH 1661875C1

C A92A163 18 TN 1661875C1

D A92D 18 TN 1661875C1

E A92#142 18 TN 1661875C1

F@ A92#103 18 TN 1661875C1

F* A92A103 18 TN 1661875C1

G A44L 18 GY 1661875C1

H A92AG 18 TN 1661875C1


A A86-GA 14 WH 3534165C1

B A86M 14 LTGN 3534165C1

C - - - -


A B94SZB 18 GY 1651943C1

B B94SVB 18 GY 1651943C1

C B94SF 18 GY 1651943C1


S08322


265




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 049RAW6 04DEC07 ADDED CIRC A92HJ,A14H B 61000T

,A92HF & A92HE TO CONN 1873

5 2

4

3

1


AUX-POWER RELAY (1873)(LOCATED AT INSTRUMENT PANEL CENTER)

* MUTUALLY EXCLUSIVE% CRIMPED TOGETHER@ W/ EATON HYBRID XMSN


AUX-POWER CONNECTOR (1872)(LOCATED AT INSTRUMENT PANEL CENTER)

B

A

BA

* W/ CIGAR@ N/ CIGAR

TWO POST POWER SOURCE (1861)(LOCATED IN INSTRUMENT PANEL CENTER)

(JUMPER HARNESS)

CONNECTOR 3517473C1

AUX POWER (1874)(LOCATED AT INSTRUMENT PANEL CENTER)

AUX POWER (1875)(LOCATED AT INSTRUMENT PANEL CENTER)



B

A

A

B

CONNECTOR 0872291R1

DIODE ASSLY (1900)(LOCATED IN INSTRUMENT PANEL

NEAR DCM BREAKOUT)

A

B


A* A86S 14 LTGN 3517476C1

A@ A86N 14 LTGN 3517476C1

B* A86-GS 14 WH 3517476C1

B@ A86-GB 14 WH 3517476C1


A A72A 12 OR 1673747C1

B A72-GY 12 WH 1673747C1


A D72A 12 OR 1673748C1 0589390C1

B D72-G 12 WH 1673748C1 0589390C1


1*%A103B 16 LTGN 1661228C1

A103C 10 LTGN 1661228C1

1*%A14LC 16 RD 1661228C1

A14LP 10 RD 1661228C1

1*%A14WB 12 RD 1661228C1

A14WC 14 RD 1661228C1

1*%A13F 16 PK 2018946C1

A104J 16 DKBL 2018946C1

1* A72C 12 OR 2022374C1

1@* A92HJ 12 TN 1661710C1

2* A12LC 18 PK 1659673C1

2* A104A 18 DKBL 1659673C1

2* A13-GX 18 WH 1659673C1

2* A12BC 18 LTBL 1659673C1

2* A103AA 18 LTGN 1659673C1

2@* A92HF 18 TN 1659673C1

3* A13XA 16 PK 2018946C1

4* A72A 12 OR 2022374C1

4* A103D 12 LTGN 1661710C1

4*%A14BC 14 PL 1661710C1

A14LSC 12 WH 1661710C1

4* A12BD 12 LTBL 1661710C1

4@* A14H 16 PK 1661709C1

5* A13X 16 PK 2018946C1

5* A14LC 16 RD 2018946C1

5* A13XA 16 PK 1661709C1

5* A13DB 18 PK 1661709C1

5* A11-GX 18 WH 1661709C1

5@* A92HE 18 TN 1659673C1


A D72A 12 OR 1673748C1 0589390C1

B D72-G 12 WH 1673748C1 0589390C1


A A89CB 18 PL 0879630R1 2644000R1

B A89CE 18 PL 0879630R1 2644000R1


S08322




S08322


267



S08322




S08322


269

13.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M),(2117), (2117M), P. 53

Figure 269 Connector Composites (2020), (2021), (2022), (2115), (2116), (2116M), (2117), (2117M)

S08322




S08322


271



S08322


13.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56

Figure 272 Connector Composites (2700), (2700M)

S08322


273

13.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57

Figure 273 Connector Composites (2701), (2701F), (2701G), (2702)

S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 058RAW6 04DEC07 REVISED CONN 3000 AND B 61000T

3003

FGHC

AB J

K

DE


DRIVER DOOR CONNECTOR (3000)(LOCATED IN INSTRUMENT PANEL

BY DRIVER DOOR)

IMCT SYSTEM QUALCOMM CONNECTOR POWER (2703)(LOCATED IN LEFT SIDE 'B' PILLAR)


CBAF

ED

FGHC

AB J

K

DE

# MUTUALLY EXCLUSIVE

PASSENGER DOOR (3003)(LOCATED IN INSTRUMENT PANEL

BY PASSENGER DOOR)

WINDOW MOTOR (3002)(LOCATED IN REAR DOOR)

B


A

B

A

D

E

F


C


& W/ POWER MIRROR - HEATED* W/ DUAL HOOD MTD MIRROR - HEATED


A D3AB(+) 18 DKBL 1661208C1

B D3AB(-) 18 GY 1661208C1

C D14AF 16 RD 1661209C1

D D11-GG 16 WH 1661209C1

E D13F 16 PK 1661209C1

F D62B 16 DKBL 1661209C1


A BN 18 BN 1667742C1

B RD 18 RD 1667742C1

C YL 16 YL 1667742C1

D BK 16 BK 1667742C1

E WH 18 WH 1667742C1

F GN 18 GN 1667742C1


A A78D 18 LTGN 1661261C1

B A78E 18 LTGN 1661261C1

C A78F 18 LTGN 1661261C1

D& A78A 16 LTGN 1661261C1

D* A78AB 16 LTGN 1661261C1

E A62BD 18 DKBL 1661261C1

F A58DA 18 BN 1661261C1

G A78V 18 LTGN 1661261C1

H A78-GA 16 WH 1661261C1

J - - - -

K - - - -


A T83C 12 LTGN 2039344C1 0589390C1

B T83F 12 LTGN 2039344C1 0589390C1


A A78D 18 LTGN 1661261C1

B A78E 18 LTGN 1661261C1

C A78F 18 LTGN 1661261C1

D# A78B 16 LTGN 1661261C1

D# A78BB 16 LTGN 1661261C1

E - - - -

F A58DB 18 BN 1661261C1

G - - - -

H A78-GB 16 WH 1661261C1

J - - - -

K - - - -


S08322


275



S08322




S08322


277



S08322


13.66. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038),(4070), (4071), P. 62

Figure 278 Connector Composites (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070), (4071)

S08322


279

13.67. CONNECTOR COMPOSITES (4087), (4087A), (4111M), (4120), (4320), P. 63



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0759974G AE08056619 063RAW6 04DEC07 ADDED CONN 4087A C 61000T

1

6

D

E

H

B

7

CONNECTOR 3554089C1

12

E


A

6

PAM MODULE (4087 / 4087A)(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)

A

C


12 G

3 1

F

2

CTI ECU (4320)(LOCATED ON TRANSMISSION

TCM CONNECTION)

KJ

DC

A

1

B

SNOWVALVE MODULE (4120)(LOCATED ON AIR CLEANER)

FAN AIR SOLENOID (4111M)(LOCATED NEAR ENGINE FAN DRIVE)

* W/ V8 ENGINE& W/ I6 ENGINE

B

7



1 PLUG - - 3527276C1

2 PLUG - - 3527276C1

3 PLUG - - 3527276C1

4 PLUG - - 3527276C1

5 PLUG - - 3527276C1

6 A26D 18 TN 3518963C1

7 A5P(+) 18 YL 3518963C1

8 A5P(-) 18 GN 3518963C1

9 PLUG - - 3527276C1

10 A26A 18 TN 3518963C1

11 A26B 18 TN 3518963C1

12 A11-GPP 18 WH 3518963C1


A* K23 18 VT 1661875C1 1661872C1

A& K23A 18 TN 1661875C1 1661872C1

B* K23-G 18 VT 1661875C1 1661872C1

B& K23-G 18 WH 1661875C1 1661872C1


A A23F 18 TN 1661875C1 3568570C1

B A23H 18 TN 1661875C1 3568570C1

C A23J 18 TN 1661875C1 3568570C1

D A23K 18 TN 1661875C1 3568570C1

E A23L 18 TN 1661875C1 3568570C1


A1 PLUG - - 3554386C1

A2 PLUG - - 3554386C1

A3 PLUG - - 3554386C1

B1 N22H 18 TN 3565443C1

B2 N22F 18 TN 3565443C1

B3 N22J 18 TN 3565443C1

C1 N3C(+) 18 DKBL 3565443C1

C2 N3C(-) 18 GY 3565443C1

C3 PLUG - - 3554386C1

D1 N22L 18 TN 3565443C1

D2 N22K 18 TN 3565443C1

D3 PLUG - - 3554386C1

E1 N22M 18 TN 3565443C1

E2 PLUG - - 3554386C1

E3 PLUG - - 3554386C1

F1 PLUG - - 3554386C1

F2 PLUG - - 3554386C1

F3 PLUG - - 3554386C1

G1 PLUG - - 3554386C1

G2 PLUG - - 3554386C1

G3 N22S 18 TN 3565443C1

H1 N22R 18 TN 3565443C1

H2 N22P 18 TN 3565443C1

H3 N22N 18 TN 3565443C1

J1 N22A 18 TN 3565443C1

J2 PLUG - - 3554386C1

J3 N98(-) 18 BK 3565443C1

K1 N22B 18 TN 3565443C1

K2 N22-GE 18 WH 3565443C1

K3 N98(+) 18 BK 3565443C1

Figure 279 Connector Composites (4087), (4087A), (4111M), (4120), (4320)

S08322


13.68. CONNECTOR COMPOSITES (4321), (4322), (4323), (4410D), (4410E), (4410F),P. 64

Figure 280 Connector Composites (4321), (4322), (4323), (4410D), (4410E), (4410F)

S08322


281

13.69. CONNECTOR COMPOSITES (4410H), (4410K), (4410L), (4410M), P. 65

Figure 281 Connector Composites (4410H), (4410K), (4410L), (4410M)

S08322


13.70. CONNECTOR COMPOSITES (4450AM), (4450M), (4460AM), (4460BF), P. 66

Figure 282 Connector Composites (4450AM), (4450M), (4460AM), (4460BF)

S08322


283

13.71. CONNECTOR COMPOSITES (4460BM), (4460M), (4500), (4905), P. 67

Figure 283 Connector Composites (4460BM), (4460M), (4500), (4905)

S08322




S08322


285



S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0759974G AE08056619 070RAW6 04DEC07 CONN RD 6010 WAS 6013 B 61000T

16

715

8

9 1

210

58

70

1

13

ECM CONNECTOR (6010)(LOCATED ON THE

LEFT SIDE OF ENGINE)

ENGINE / MELROSE (6011)(LOCATED ON THE

LEFT SIDE OF ENGINE)

CONNECTOR 3613899C1

CONNECTOR 3526965C1

* W/ ZFM-FREEDOMLINE XMSN@ W/ ALLISON# W/ MANUAL XMSN& W/ GEN IV


1 K97AZ 14 VT 3592386C1 3578677C1

2 K97UC 16 VT 3592016C1 -

3 K97AY 16 PL 3592016C1 -

4 PLUG - - 1234567C1 -

5 K97S 16 VT 3592016C1 -

6 PLUG - - 1234567C1 -

7 PLUG - - 1234567C1 -

8 K19-G 14 GY 3592386C1 3578677C1

9 K19BA 14 GY 3592386C1 3578677C1

10 PLUG - - 1234567C1 -

11 PLUG - - 1234567C1 -

12 PLUG - - 1234567C1 -

13 PLUG - - 1234567C1 -

14 PLUG - - 1234567C1 -

15 K97-GA 16 WH 3592016C1 -

16 K97-GB 14 WH 3592386C1 3578677C1


1 PLUG - - 2023143C1

2 K34B 16 TN 3526966C1

3 PLUG - - 2023143C1

4 K97C 18 VT 3526966C1

5 K97BA 18 VT 3526966C1

6 PLUG - - 2023143C1

7 PLUG - - 2023143C1

8* K3BB(+) 18 DKBL 3526966C1

8@ K3BA(+) 18 DKBL 3526966C1

9* K3BB(-) 18 GY 3526966C1

9@ K3BA(-) 18 GY 3526966C1

10 K21 16 TN 3526966C1

11 PLUG - - 2023143C1

12 PLUG - - 2023143C1

13 PLUG - - 2023143C1

14 PLUG - - 2023143C1

15 PLUG - - 2023143C1

16 PLUG - - 2023143C1

17 K41A 16 TN 3526966C1

18 K41-G 16 TN 3526966C1

19 PLUG - - 2023143C1

20 PLUG - - 2023143C1

21 K23 16 TN 3526966C1

22 PLUG - - 2023143C1

23 PLUG - - 2023143C1

24 PLUG - - 2023143C1

25 PLUG - - 2023143C1

26 PLUG - - 2023143C1

27 PLUG - - 2023143C1

28 PLUG - - 2023143C1

29 PLUG - - 2023143C1

30 PLUG - - 2023143C1

31 PLUG - - 2023143C1

32& K92A125 18 TN 3526966C1

32# K47 16 GY 3526966C1

33 K47A 16 GY 3526966C1

34# K5S(-) 20 GN 3547816C1

34& K5D108 20 GN 3547816C1


35 PLUG - - 2023143C1

36 K47T 18 GY 3526966C1

37 PLUG - - 2023143C1

38 PLUG - - 2023143C1

39 PLUG - - 2023143C1

40 PLUG - - 2023143C1

41 PLUG - - 2023143C1

42 PLUG - - 2023143C1

43 PLUG - - 2023143C1

44 PLUG - - 2023143C1

45 PLUG - - 2023143C1

46 PLUG - - 2023143C1

47 PLUG - - 2023143C1

48 K97DA 14 VT 3526966C1

49 K34C 16 TN 3526966C1

50# K5S(+) 20 YL 3547816C1

50& K5D128 20 YL 3547816C1

51 PLUG - - 2023143C1

52 K97DB 14 VT 3526966C1

53 K97DC 14 VT 3526966C1

54 K34D 16 TN 3526966C1

55 K97DD 14 RD 3526966C1

56 PLUG - - 2023143C1

57 PLUG - - 2023143C1

58 PLUG - - 2023143C1

59 PLUG - - 2023143C1

60 PLUG - - 2023143C1

61 PLUG - - 2023143C1

62 PLUG - - 2023143C1

63 K10A-G 14 WH 3526966C1

64 PLUG - - 2023143C1

65 K10B-G 14 WH 3526966C1

66 K99B 18 VT 3526966C1

67 K10C-G 14 WH 3526966C1

68 PLUG - - 2023143C1

69 K10D-G 14 WH 3526966C1

70 K97F 18 VT 3526966C1


S08322


287

13.75. CONNECTOR COMPOSITES (6020M), P. 71

Figure 287 Connector Composites (6020M)

S08322




S08322


289



S08322




S08322


291




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 CONN RD 6304 WAS 6316 B 61000T


15SEP0659974G AE08056619 075

1

CEC CLEAN POWER AND GROUND (6323)(LOCATED BY STARTER)

B

A

CONNECTOR 3626438C1

CONNECTOR 3626437C1CONNECTOR 3626436C1

DPF TEMP1 SENSOR DARK GREY (6262)(LOCATED BY RIGHT FRAME RAIL

NEAR TRANSMISSION AREA)

1

CONNECTOR 2036583C1

2

DPF TEMP1 SENSOR LIGHT GREY (6261)(LOCATED BY RIGHT FRAME RAIL

NEAR TRANSMISSION AREA)

EXHAUST DPF DELTA P SENSOR (6263)(LOCATED BY RIGHT FRAME

RAIL NEAR TRANSMISSION AREA)

1

B

A

THERMAL OVERCRANK (6304)(LOCATED BY STARTER)

C

2

3



C

B

A

GROUND TO ECM / TC / HPPM (6323)

ONLY FOR V8 ENGINE


1 K95F3 18 TN 3573077C1

2 K95J 18 TN 3573077C1


1 K95F2 18 TN 3573077C1

2 K95L 18 TN 3573077C1


1 K95F1 18 TN 3573077C1

2 K95H 18 TN 3573077C1

3 K95 18 TN 3573077C1


A K17D 16 PK 2036586C1

B K17 16 PK 2036586C1


A K97X 10 VT 1667737C1 1667735C1

B K97-G 10 WH 1667737C1 1667735C1

C K97H 10 RD 1667737C1 1671603C1


A K97AA 10 VT 1667737C1 1667735C1

B K97G 10 VT 1667737C1 1667735C1

C PLUG - - 1675451C1 -


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




A

AA

B

A A

BB

B

A

B

B

FAN SOLENOID (6400)(LOCATED NEAR FAN DRIVE)


RIGHT SS SURGE TANK (6401)(LOCATED BY RIGHT MOUNTED SURGE TANK)


ECM GROUND CONNECTOR (6334)(LOCATED BY STARTER)

CONNECTOR 2036583C1

LEFT MD SURGE TANK (6400)(LOCATED BY LEFT MOUNTED SURGE TANK)

CONNECTOR 2036583C1


2-WAY RADIO IP / ENGINE CONNECTION (6334)(LOCATED IN ENGINE AREA NEAR IP / ENGINE INTERCONNECT)

LOW COOLANT SENSOR (6401)(LOCATED ON COOLANT RESERVOIR)



* W/ LOW COOLANT SENSOR


A* A14HC 16 RD 2033819C1 2644000R1

A* A14HF 16 RD 2033819C1 1652325C1

B* A11-GAP 16 WH 2033819C1 2644000R1

B* A11-GAP 16 WH 2033819C1 1652325C1


A K23 16 TN 2033819C1 1652325C1

B K23-G 16 WH 2033819C1 1652325C1


A - - - -

B K97-GG 10 WH 1661233C1


A K34 16 TN 2033819C1 1652325C1

B K34 16 TN 2033819C1 1652325C1


A K34A 18 TN 2036586C1

A* K34A 18 VT 2036586C1

B K34-G 18 WH 2036586C1

B* K34-G 18 VT 2036586C1


A K34A 18 TN 2036586C1

B K34-G 18 WH 2036586C1


S08322


293

13.81. CONNECTOR COMPOSITES (6402), (6403), (6406M), P. 77



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




A

B


AC CLUTCH 1 (6406M)(LOCATED NEAR TOP RIGHT

FORWARD CORNER OF ENGINE)

LOW COOLANT SOLENOID (6402)


B A

VARIABLE SPEED FAN DRIVE (6402)(ISM ENGINE)

A

B

C

D


BD

C


A

LOW COOLANT SENDER (6403)(LOCATED ON COOLANT RESERVOIR)

B


D

VARIABLE SPEED FAN DRIVE (6402)(CAT ENGINE)

(LOCATED ON FRONT RIGHT SIDE OF ENGINE)

A

C


A K59 18 VT 1667742C1 1661872C1

B K34S 18 VT 1667742C1 1661872C1


A K23 16 TN 1667742C1 1661872C1

B K9AD 18 GY 1667742C1 1661872C1

C K23A 16 TN 1667742C1 1661872C1

D K23-G 16 WH 1667742C1 1661872C1


A K77G_B 16 VT 2033819C1 1652325C1

B K77A_A 16 VT 2033819C1 1652325C1


A K34D 16 TN 1661875C1 1661872C1

B K34-GA 16 WH 1661875C1 1661872C1

C K34B 16 TN 1661875C1 1661872C1

D K34C 16 TN 1661875C1 1661872C1


A K23 16 TN 1661875C1 1661872C1

B K9AD 18 GY 1661875C1 1661872C1

C K23A 16 TN 1661875C1 1661872C1

D K23-G 16 WH 1661875C1 1661872C1

Figure 293 Connector Composites (6402), (6403), (6406M)

S08322


13.82. CONNECTOR COMPOSITES (6407M), (6550), (6650), (6701), P. 77A



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 77a

A

B

F

B

D

A

C

E

CONNECTOR 3536864C1

CONNRCTOR 3551896C1BODY LOCK 3551897C1

ETHER BOTTLE CONTROL VALVE (6550)(LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL)

* W/ CAT ENGINE# W/ ISM ENGINE

GROUND ADAPTER (6701)(LOCATED NEAR ECM)

1 2


ENGINE OIL TEMP (6650)(W/ CAT ENGINE)

AC CLUTCH 2 (6407M)(LOCATED NEAR LOWER LEFT

FORWARD CORNER OF ENGINE)


A

B


A K10-GA 12 WH 2033816C1 0589390C1

B K77-G 16 WH 2033819C1 1652325C1

C# K77-G 16 WH 2033819C1 1652325C1

C* K23-G 16 WH 2033819C1 1652325C1

D K21A 16 TN 2033819C1 1652325C1

E# K21A 16 TN 2033819C1 1652325C1

E* K10E-G 14 WH 2033816C1 0589391C1

F PLUG - - 0587579C1 -


1 K30A 18 TN 3561584C1 3536868C1

2 K30B 18 TN 3561584C1 3536868C1


A K21 16 TN 2033911C1 1652325C1

B K21A 16 TN 2033911C1 1652325C1


A K77G_A 16 VT 2033819C1 1652325C1

B K77A_C 16 VT 2033819C1 1652325C1

Figure 294 Connector Composites (6407M), (6550), (6650), (6701)

S08322


295

13.83. CONNECTOR COMPOSITES (6702), (6703), (6703M), (6704), P. 78



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




A

C

D

F

B

E


ZERO VOLT REFERENCE (6702)(LOCATED AT UPPER REAR SIDE OF ENGINE)

B A


INTAKE AIR TEMP (6703M)(LOCATED ON AIR FILTER HOUSING)

* W/ CAT ENGINE** W/ ISM ENGINE@ W/ FREEDOMLINE XMSN% W/ TRANS OIL TEMP GAUGE AND AC

* W/ I6 ENGINE# W/ V8 ENGINE

FLEETGUARD AFTERTREATMENT (6704)(LOCATED AT UNDER SIDE OF TRANSMISSION)

8

CONNECT0R 3539139C1BODY LOCK 3539144C1

1

45

A

B

AIR RESTRICTION GAUGE (6703)




A K9AA 16 GY 3535303C1 3535424C1

B* K9AB 16 GY 3535303C1 3535424C1

B** K9AAA 16 GY 3535303C1 3535424C1

C%* K9AC 18 GY 3535303C1 3535424C1

C** K9AB 18 TN 3535303C1 3535424C1

C*@ K9AAD 18 GY 3535303C1 3535424C1

D** K9AAB 18 GY 3535303C1 3535424C1

D* K30B 18 TN 3535303C1 3535424C1

E K9AD 18 GY 3535303C1 3535424C1

F** K9AAD 18 GY 3535303C1 3535424C1

F* K9AAB 18 GY 3535303C1 3535424C1


A K9AAB 18 GY 1661875C1 1661872C1

B K28 18 TN 1661875C1 1661872C1


A* K97E 16 PL 1689464C1

A# K97R 18 VT 1689464C1

B* K97S 16 VT 1689464C1

B# K97S 18 VT 1689464C1


1 K95A 18 TN 3555249C1

2 K95B 18 TN 3555249C1

3 K95C 18 TN 3555249C1

4 K95-GA 18 WH 3555249C1

5 K95D 18 TN 3555249C1

6 K95E 18 TN 3555249C1

7 K95-GB 18 WH 3555249C1

8 PLUG - - 3527276C1

Figure 295 Connector Composites (6702), (6703), (6703M), (6704)

S08322


13.84. CONNECTOR COMPOSITES (6704M), (6712), (6714), (6747), P. 79



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 079RAW6 04DEC07 ADDED CIRC K97DF & B 61000T

K97D TO CONN 6712

F

E

D

C

B

G

H

J

A

K

L

M


ZERO VOLT REFERENCE (6747)(LOCATED NEAR THE ENGINE ECM CONNECTION)


F

E

D

C

B

A

GROUND ADAPTER (6704M)(LOCATED NEAR THE ENGINE ECM CONNECTION)

A

B

ECM FUSE (6712)

* W/ CUMMINS ENGINE# W/ CAT ENGINE

AMBIENT AIR TEMPERATURE (6714)(LOCATED BETWEEN STARTER AND RADIATOR NEAR LEFT RAIL)

1


2



A PLUG - - 0587579C1 -

B K77-G 16 WH 2033819C1 1652325C1

C K10-GB 14 WH 2033816C1 0589391C1

D PLUG - - 0587579C1 -

E K34-G 18 WH 2033819C1 1652325C1

F K23-G 18 WH 2033819C1 1652325C1


A* K14AF 10 RD 1661708C1

A# K97DF 10 VT 1661708C1

B* K14 10 RD 1661708C1

B# K97D 10 VT 1661708C1


A K97ZR 18 VT 3535303C1 3535424C1

B K97E 16 PL 3535303C1 3535424C1

C K95A1 18 TN 3535303C1 3535424C1

D K95F4 18 TN 3535303C1 3535424C1

E K97VR 18 VT 3535303C1 3535424C1

F PLUG - - 3535425C1 -

G K95 18 TN 3535303C1 3535424C1

H PLUG - - 3535425C1 -

J K9E 18 GY 3535303C1 3535424C1

K K9TS 18 GY 3535303C1 3535424C1

L K9A 18 GY 3535303C1 3535424C1

M K9T 18 GY 3535303C1 3535424C1


1 K41-G 16 TN 3518961C1

2 K41A 16 TN 3518961C1

Figure 296 Connector Composites (6704M), (6712), (6714), (6747)

S08322


297

13.85. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




A

B

B

TWO SPEED AXLE CONNECTOR (7103M)(LOCATED NEAR TRANSMISSION SHIFT TOWER)

BACK-UP MONITOR CONNECTION (6901)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

C

A

CONNECTOR 1661198C1

C

C

A

CONNECTOR 1661199C1

B

OVERHEAD MTD 2 WAY RADIO CONNECTION (6900)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

# W/ I6 ENGINE* W/ V8 ENGINE

A

C

B

FREEDOMLINE XMSN MAIN CONNECTION (7104)

CONNECTOR 1661198C1

CONNECTOR 3573145C1

FREEDOMLINE XMSN J1939 CONNECTION (7103)


H

A

S

J

BV

T

WK

C

X

L

D

R

ME

N

FU

P

G


A K13A 16 PK 1680205C1

B K14AA 12 RD 3557534C1

C K17-GC 16 WH 1680205C1

D K10-GHA 12 WH 3557534C1

E K10-GHB 12 WH 3557534C1

F K71-G 16 WH 1680205C1

G K14AB 12 RD 3557534C1

H K3BC(+) 16 DKBL 1680205C1

J K3BC(-) 16 GY 1680205C1

K PLUG - - 0453133C1

L PLUG - - 0453133C1

M PLUG - - 0453133C1

N PLUG - - 0453133C1

P PLUG - - 0453133C1

R PLUG - - 0453133C1

S PLUG - - 0453133C1

T PLUG - - 0453133C1

U PLUG - - 0453133C1

V PLUG - - 0453133C1

W PLUG - - 0453133C1

X PLUG - - 0453133C1


A A67F 18 GY 1661212C1

B A67H 18 GY 1661212C1

C A67-GA 18 WH 1661212C1


A K93 18 TN 1661208C1

B - - - -

C# K9TS 18 GY 1661208C1

C* K93 18 GY 1661208C1


A A14HF 16 RD 1661208C1

B A11-GAP 16 WH 1661208C1

C A86P 16 LTGN 1661208C1


A K5V(+) 18 YL 1680206C1

B K5V(-) 18 GN 1680206C1

C PLUG - - 0453133C1

Figure 297 Connector Composites (6900), (6901), (7103), (7103M), (7104)

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





37

35

36

38

3 4109

25

31

26

32

13 2217 18

17

28

23

34

29

126

CONNECTOR 3599542C1

EATON GEN 3 TCM CONNECTOR (7105)(LOCATED ON LEFT SIDE OF TRANSMISSION)

B

AB

A

* W/ CAT ENGINE** W/ ISM ENGINE


FOR XMSN ALLISON MD (WTEC)(LOCATED BY STARTER)

TRANSMISSION CLEAN POWER (7104)


CONNECT0R 3512967C1

A

CLEAN BATTERY FEED (7104)FOR I6 & V8 ENGINE

B

* W/ ALLISON GEN4 1000/2000 XMSN** W/ XMSN ALLISON MD


1 PLUG - - 3527276C1

2 K5V(-) 18 GN 3555249C1

3 K5V(+) 18 YL 3555249C1

4 K17-GC 18 WH 3555249C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10 K3BC(+) 18 DKBL 3555249C1

11 K3BC(-) 18 GY 3555249C1

12 PLUG - - 3527276C1

13 PLUG - - 3527276C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 K92A 18 TN 3555249C1

17 K92B 18 TN 3555249C1

18 PLUG - - 3527276C1

19 PLUG - - 3527276C1


20 K92E 18 LTBL 3555249C1

21 K92F 18 LTGN 3555249C1

22 K92H 18 WH 3555249C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 K92AE 18 TN 3555249C1

26 K17C 18 PK 3555249C1

27 K92(-) 18 GN 3555249C1

28 K92(+) 18 YL 3555249C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31 K92YB 18 TN 3555249C1

32 K17B 18 PK 3555249C1

33 PLUG - - 3527276C1

34 PLUG - - 3527276C1

35 K13A 14 PK 3557534C1

36 K11-GE 12 WH 3557534C1

37 PLUG - - 3527276C1

38 K14A 12 RD 3557534C1


A* K92#110 10 PK 1661708C1

A** K92D170 10 PK 1661708C1

B* K92-G 10 GY 1661708C1

B** K92-G 18 GY 1661708C1


A N92 10 RD 2033816C1 0589390C1

B N92-G 12 WH 2033816C1 0589390C1


A* K92A170 14 RD 2033912C1 0589391C1

A** K92A170 18 TN 2033911C1 3517771C1

B* K92-G 14 WH 2033912C1 0589391C1

B** K92-G 14 TN 2033912C1 0589391C1


S08322


299




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 082RAW6 04DEC07 REVISED CONN 7110 & B 61000T

7111

BA

C


J1939 RESISTOR (7110)(LOCATED ON LEFT SIDE OF TRANSMISSION)

A

B

MERITOR G POWER (7111)(LOCATED ON LEFT SIDE OF TRANSMISSION)


* W/ MANUAL XMSN# W/ AUTOSHIFT, ULTRASHIFT XMSN** W/ ZFM FREEDOMLINE XMSN& W/ ALLISON GEN4 XMSN


A* K5C+ 18 YL 1661875C1 3568570C1

A& K5C128 18 YL 1661875C1 3568570C1

A#** K5TB(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C* K5C- 18 GN 1661875C1 3568570C1

C& K5C108 18 GN 1661875C1 3568570C1

C#** K5TB(-) 18 GN 1661875C1 3568570C1


A K13A 16 PK 2033819C1 1652325C1

B K11-GX 16 WH 2033819C1 1652325C1


S08322




S08322


301

13.89. CONNECTOR COMPOSITES (7150F), P. 84



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




20

60


41

61

21

1

80

ISM TCU CONNECTOR (7150F / 7150F2(IN CAB))CAT TCU CONNECTOR (7150 / 7151(IN CAB))

(LOCATED AT TRANSMISSION TCM CONNECTION)

40

* MUTUALLY EXCLUSIVE# W/ ISM IN CAB& W/ CAT ENGINE@ W/ ISM & N/ IN CAB


1 K92#101 18 LTBL 3606047C1

2 - - - -

3 K92#103 18 YL 3606047C1

4 - - - -

5* K92#105 18 TN 3606047C1

5*# K92#1O5 18 OR 3606047C1

6 - - - -

7 - - - -

8 K5A108 18 GN 3606047C1

9 K92#109 18 GY 3606047C1

10 K92#110 18 PK 3606047C1

11 K92#111 18 OR 3606047C1

12* K92#112 18 TN 3606047C1

12*# K92#112 18 PK 3606047C1

13 - - - -

14 - - - -

15 K92#115 18 WH 3606047C1

16 K92#116 18 LTBL 3606047C1

17* K92#117 18 TN 3606047C1

17*@ K92A117 18 TN 3606047C1

17*# K92#117 18 LTBL 3606047C1

18 - - - -

19 K92#119 18 LTBL 3606047C1

20* K92#120 18 DKBL 3606047C1

20* K92#120 18 LTBL 3606047C1

21 - - - -

22 - - - -

23 - - - -

24* K92#124 18 TN 3606047C1

24*# K92#124 18 WH 3606047C1

25 K92#125 18 TN 3606047C1

26 - - - -

27 - - - -

28 K5A128 18 YL 3606047C1

29 - - - -

30 K92#130 18 WH 3606047C1

31 K92#131 18 YL 3606047C1

32 - - - -

33 K92#133 18 YL 3606047C1

34* K92#134 18 TN 3606047C1

34*# K92#134 18 YL 3606047C1

35 - - - -

36 K92#136 18 OR 3606047C1

37* K92#137 18 TN 3606047C1

37#* K92#137 18 WH 3606047C1

38 - - - -

39 K48#139 18 OR 3606047C1

40 K47#140 18 LTGN 3606047C1


41 K92#141 18 TN 3606047C1

42* K92#142 18 WH 3606047C1

42*# K92#142 18 TN 3606047C1

43 K92#143 18 LTBL 3606047C1

44 - - - -

45 K92#145 18 OR 3606047C1

46 - - - -

47 - - - -

48 - - -

49 - - - -

50 - - - -

51 K92#151 18 WH 3606047C1

52 K92#152 18 LTGN 3606047C1

53 - - - -

54 K92#154 18 TN 3606047C1

55* K92#155 18 TN 3606047C1

55#* K92#155 18 WH 3606047C1

56*# K92#155 18 PK 3606047C1

56* K92#156 18 TN 3606047C1

57 K92#157 18 WH 3606047C1

58 K92#158 18 LTGN 3606047C1

59 K48#159 18 TN 3606047C1

60 K47#160 18 YL 3606047C1

61* K92#161 18 TN 3606047C1

61#* K92#161 18 OR 3606047C1

62 K92#162 18 YL 3606047C1

63* K92#163 18 TN 3606047C1

63#* K92#163 18 YL 3606047C1

64 K92#164 18 LTBL 3606047C1

65 K92#165 18 TN 3606047C1

66 - - - -

67 - - - -

68 - - - -

69* K92#169 18 TN 3606047C1

69*# K92#169 18 GY 3606047C1

70* K92#170 18 TN 3606047C1

70*# K92#170 18 PK 3606047C1

71* K92#171 18 TN 3606047C1

71*# K92#171 18 YL 3606047C1

72 - - - -

73 - - - -

74* K92#174 18 TN 3606047C1

74*# K92#174 18 LTBL 3606047C1

75 K92#175 18 OR 3606047C1

76 K92#176 18 YL 3606047C1

77 K92#177 18 LTGN 3606047C1

78 - - - -

79 - - - -

80* K92#180 18 OR 3606047C1

80* K92#180 18 TN 3606047C1

Figure 301 Connector Composites (7150F)

S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




80

CONTROL MODULE (7151)(LOCATED AT TRANSMISSION TCM CONNECTION)

40

1

20

60

% MUTUALLY EXCLUSIVE

61

21 41



1 K92#101 18 LTBL 3606047C1

2 - - - -

3 K92#103 18 YL 3606047C1

4 - - - -

5 K92#105 18 TN 3606047C1

6 - - - -

7 - - - -

8 K5A108 18 GN 3606047C1

9 K92#109 18 GY 3606047C1

10 K92#110 18 PK 3606047C1

11 K92#111 18 OR 3606047C1

12 K92#112 18 TN 3606347C1

13 - - - -

14 - - - -

15 K92#115 18 WH 3606047C1

16 K92#116 18 LTBL 3606047C1

17 K92#117 18 TN 3606047C1

18 - - - -

19 K92#119 18 LTBL 3606047C1

20% K92#120 18 DKBL 3606047C1

20% K92#120 18 LTBL 3606047C1

21 - - - -

22 - - - -

23 - - - -

24 K92#124 18 TN 3606047C1

25 K92#125 18 TN 3606047C1

26 - - - -

27 - - - -

28 K5A128 18 YL 3606047C1

29 - - - -

30 K92#130 18 WH 3606047C1

31 K92#131 18 YL 3606047C1

32 - - - -

33 K92#133 18 YL 3606047C1

34 K92#134 18 GY 3606047C1

35 - - - -

36 K92#136 18 OR 3606047C1

37 K92#137 18 TN 3606047C1

38 - - - -

39 K48#139 18 OR 3606047C1


40 K47#140 18 LTGN 3606047C1

41 K92#141 18 TN 3606047C1

42 K92#142 18 WH 3606047C1

43 K92#143 18 LTBL 3606047C1

44 - - - -

45 K92#145 18 OR 3606047C1

46 - - - -

47 - - - -

48 - - - -

49 - - - -

50 - - - -

51 K92#151 18 WH 3606047C1

52 K92#152 18 LTGN 3606047C1

53 - - - -

54 K31#154 18 TN 3606047C1

55 K92#155 18 TN 3606047C1

56 K92#156 18 TN 3606047C1

57 K92#157 18 WH 3606047C1

58 K92#158 18 LTGN 3606047C1

59 K48#159 18 TN 3606047C1

60 K47#160 18 YL 3606047C1

61 K92#161 18 TN 3606047C1

62 K92#162 18 YL 3606047C1

63 K92#163 18 TN 3606047C1

64 K92#164 18 LTBL 3606047C1

65 K92#165 18 TN 3606047C1

66 - - - -

67 - - - -

68 - - - -

69 K92#169 18 TN 3606047C1

70 K92#170 18 TN 3606047C1

71 K92#171 18 TN 3606047C1

72 - - - -

73 - - - -

74 K92#174 18 TN 3606047C1

75 K92#175 18 OR 3606047C1

76 K92#176 18 YL 3606047C1

77 K92#177 18 LTGN 3606047C1

78 - - - -

79 - - - -

80% K92#180 18 OR 3606047C1

80% K92#180 18 TN 3606047C1


S08322


303

13.91. CONNECTOR COMPOSITES (7205M), (7206F), P. 86



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




EF

GH

D

CB

A

A

BC

D

HG

FE

A

BC

D

HG

FE

EF

GH

D

CB

A


ALLISON 3 / 4000 (7206F)ALLISON 1 / 2000

VIW C (7206F)(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)



VIW A (7205M)VIW C

(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)

W/ CAT ENGINE

ALLISON 3 / 4000 VIW A (7205M)ALLISON 1 / 2000 VIW C

* W/ ISM@ W/ I6# W/ V8 ENGINE& MUTUALLY EXCLUSIVE

* W/ V8 ENGINE% W/ ISM ENGINE# W/ I6 ENGINE

(W/ CAT ENGINE)



A K92B103 18 YL 1661875C1 3568570C1

B K92#161 18 TN 1661875C1 3568570C1

C K92#157 18 WH 1661875C1 3568570C1

D K92#124 18 TN 1661875C1 3568570C1

E PLUG - - 2025431C1 -

F K92#105 18 TN 1661875C1 3568570C1

G K92#164 18 LTBL 1661875C1 3568570C1

H K92#162 18 YL 1661875C1 3568570C1


A@& K92C103 18 YL 1661875C1 3568570C1

A& K92B103 18 YL 1661875C1 3568570C1

B@& K92#143 18 LTBL 1661875C1 3568570C1

B& K92#161 18 OR 1661875C1 3568570C1

B&* K92#161 18 TN 1661875C1 3568570C1

C@& K92#150 18 PK 1661875C1 3568570C1

C& K92#157 18 WH 1661875C1 3568570C1

D@& K47C125 18 TN 1661875C1 3568570C1

D& K92#124 18 WH 1661875C1 3568570C1

D&* K92#124 18 WH 1661875C1 3568570C1

E&@ K92#101 18 LTBL 1661875C1 3568570C1

E&@ K92B101 18 LTBL 1661875C1 3568570C1

E#& K101_B 18 VT 1661875C1 3568570C1

E&@ K92#122 18 YL 1661875C1 3568570C1

F&@ K92#123 18 LTGN 1661875C1 3568570C1

F& K92#105 18 OR 1661875C1 3568570C1

F&* K92#105 18 OR 1661875C1 3568570C1

G&@ K92#145 18 OR 1661875C1 3568570C1

G& K92#164 18 LTBL 1661875C1 3568570C1

H@& K92#105 18 OR 1661875C1 3568570C1

H& K92#162 18 YL 1661875C1 3568570C1CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K92#101 18 LTBL 1667742C1 3568570C1

B K92#117 18 TN 1667742C1 3568570C1

C K92A103 18 YL 1667742C1 3568570C1

D K92#143 18 LTBL 1667742C1 3568570C1

E K92#142 18 WH 1667742C1 3568570C1

F K92#145 18 OR 1667742C1 3568570C1

G K92#130 18 WH 1667742C1 3568570C1

H PLUG - - 2025431C1 - CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A%# K92#101 18 LTBL 1667742C1 3568570C1

A* K101_B 18 VT 1667742C1 3568570C1

A# K92B101 18 LTBL 1667742C1 3568570C1

B# K92#117 18 LTBL 1667742C1 3568570C1

B% K92#117 18 TN 1667742C1 3568570C1

C# K92C103 18 YL 1667742C1 3568570C1

C% K92A103 18 YL 1667742C1 3568570C1

D K92#143 18 LTBL 1667742C1 3568570C1

E K92#142 18 WH 1667742C1 3568570C1

F K92#145 18 OR 1667742C1 3568570C1

G K92#130 18 WH 1667742C1 3568570C1

H# K92#123 18 LTBL 1667742C1 3568570C1

Figure 303 Connector Composites (7205M), (7206F)

S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




4

5

1

2

6

A

B

B

A

CONNECTOR 1661256C1

ABS-6 BLINK CODE SWITCH (7210)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

RETARDER TEMP SENSOR (7211)(LOCATED AT TRANSMISSION)

CONNECTOR 3524377C1* MUTUALLY EXCLUSIVE

* W/ ISM ENGINE# W/ I6 & V8 ENGINE

B

* W/ ISM ENGINE# W/ I6 & V8 ENGINE

RETARDER SOLENOID (7213)(LOCATED AT TRANSMISSION)

CONNECTOR 2036583C1

CONNECTOR 2036584C1 (ISM ENGINE)

A

STARTER SOLENOID (7212)(LOCATED ON REAR OF TRANSMISSION)

B

CONNECTOR 3524378C1

A


1 - - - -

2 - - - -

4 - - - -

5 A94W 18 GY 1661224C1

6 A94-GB 18 WH 1661224C1


A K92#119 18 LTBL 2036586C1

B K92C131 18 YL 2036586C1


A K92#115 18 WH 2036586C1

B* K92B131 18 YL 2036586C1

B# K92D131 18 YL 2036586C1


A K92#175 18 OR 2036586C1

B* K92B158 18 LTGN 2036586C1

B* K92#136 18 OR 2036586C1


S08322


305



S08322


13.94. CONNECTOR COMPOSITES (7500), (7502M), (7600), (7601), (7601M), P. 89

Figure 306 Connector Composites (7500), (7502M), (7600), (7601), (7601M)

S08322


307

13.95. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609),(7611), P. 90

Figure 307 Connector Composites (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611)

S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




BA


CONNECTOR 3536864C1

XMSN OIL TEMP SENSOR (7702)(LOCATED ON UNDERSIDE OF TRANSMISSION)




CONNECTOR 3536864C1

ALLISON TURBINE SPEED SENSOR (7615)(LOCATED ON RIGHT OF TRANSMISSION)


TERMINATING RESISTOR (7801)(LOCATED NEAR THE ENGINE ECM CONNECTION)

CONNECTOR 3536864C1

* W/ I6 ENGINE# W/ CAT ENGINE

21

21

21

21 C

A

B

* W/ MUTUALLY EXCLUSIVE

* W/ V8 ENGINE

* W/ I6, V8 & ISM ENGINE# W/ I6 & V8 ENGINE@ W/ ISM ENGINE

CONNECTOR 3536864C1


A* K92#180 18 OR 3554322C1 3554318C1

B# K92C120 18 LTBL 3554322C1 3554318C1

B@ K92#120 18 LTBL 3554322C1 3554318C1

B# K92#120 18 DKBL 3554322C1 3554318C1


1* K31B 18 TN 3561584C1 3536868C1

1* K31E 18 TN 3561584C1 3536868C1

1* K31 18 TN 3561584C1 3536868C1

1* K31H 18 TN 3536865C1 3536868C1

2* K9AB 18 TN 3561584C1 3536868C1

2* K9AB 18 GY 3561584C1 3536868C1

2* K9AC 18 GY 3561584C1 3536868C1

2* K9AA 16 GY 3561584C1 3536868C1

2* K9AC 18 TN 3561584C1 3536868C1

2* K9AC 18 GY 3561584C1 3536868C1

2* K9AAD 18 GY 3536865C1 3536868C1

2* K9T 18 GY 3536865C1 3536868C1


1* K31B 18 TN 3536865C1 3536868C1

1# K31H 18 TN 3561584C1 3536868C1

2* K9T 18 GY 3536865C1 3536868C1

2# K9AAD 18 GY 3561584C1 3536868C1


1 K31F 18 TN 3536865C1 3536868C1

2 K9T 18 GY 3536865C1 3536868C1

2* K31G 18 VT 3536865C1 3536868C1


1 K31E 16 TN 3536865C1 3536868C1

2 K9T 18 GY 3536865C1 3536868C1


A K5E(+) 18 YL 1667742C1 3568570C1

B PLUG - - 2025431C1 -

C K5E(-) 18 GN 1667742C1 3568570C1


S08322


309

13.97. CONNECTOR COMPOSITES (7801M), (7802), P. 92



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




J1939 RESISTOR (7801M)LOCATED NEAR THE ENGINE ECM CONNECTION


C

A

* W/ ALLISON LCT GEN IV # W/ ALLISON WTEC GEN IV & BACK BONE

B

B

A


NEUTRAL SWITCH (7802)


A# K5C(+) 18 YL 1661875C1 3568570C1

A* K5D(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C# K5C(-) 18 GN 1661875C1 3568570C1

C* K5D(-) 18 GN 1661875C1 3568570C1


A K97J 18 VT 0587578C1 1652325C1

B K97S 18 VT 0587578C1 1652325C1

Figure 309 Connector Composites (7801M), (7802)

S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 093RAW6 04DEC07 REVISED CONN 7909 B 61000T

J

G

3 1

F

2

K

H

DC

A

E

B

37

3536

38

34

10 9

25

31

26

32

1322 1718

1

7

28

23

34

29

12

6

EATON AUTOSHIFT 3 (7905)ULTRASHIFT 3 SELECTOR

(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)EATON GEN 3 TCM (7909)

(LOCATED ON LEFT SIDE OF TRANSMISSION)

CONNECTOR 3554089C1

CONNECTOR 3599542C1

* J1939 EATON GEN3** J1939 EATON HYBRID GEN3


A1 PLUG - - 3554386C1

A2 PLUG - - 3554386C1

A3 PLUG - - 3554386C1

B1 PLUG - - 3554386C1

B2 PLUG - - 3554386C1

B3 A62P 18 DKBL 3565443C1

C1 A92YB 16 TN 3565443C1

C2 PLUG - - 3554386C1

C3 PLUG - - 3554386C1

D1 PLUG - - 3554386C1

D2 PLUG - - 3554386C1

D3 PLUG - - 3554386C1

E1 PLUG - - 3554386C1

E2 PLUG - - 3554386C1

E3 PLUG - - 3554386C1

F1 A92(+) 18 YL 3565443C1

F2 A92(-) 18 GN 3565443C1

F3 PLUG - - 3554386C1

G1 PLUG - - 3554386C1

G2 PLUG - - 3554386C1

G3 PLUG - - 3554386C1

H1 PLUG - - 3554386C1

H2 PLUG - - 3554386C1

H3 PLUG - - 3554386C1

J1 PLUG - - 3554386C1

J2 PLUG - - 3554386C1

J3 A92AE 16 TN 3565443C1

K1 PLUG - - 3554386C1

K2 PLUG - - 3554386C1

K3 PLUG - - 3554386C1


1 PLUG - - 3527276C1

2* K5E(-) 18 GN 3555249C1

2** K5E(-) 18 GN 3518963C1

3* K5E(+) 18 YL 3555249C1

3** K5E(+) 18 YL 3518963C1

4 K17K 18 PK 3555249C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10* K3AC(+) 18 DKBL 3555249C1

10** K3AC(+) 18 DKBL 3518963C1

11* K3AC(-) 18 GY 3555249C1

11** K3AC(-) 18 GY 3518963C1

12 PLUG - - 3527276C1

13 PLUG - - 3527276C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 PLUG - - 3527276C1

17 PLUG - - 3527276C1

18 PLUG - - 3527276C1

19 PLUG - - 3527276C1

20 K92E 18 LTBL 3555249C1

21 K92F 18 LTGN 3555249C1

22 K92H 18 WH 3555249C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 K92AE 16 TN 3555249C1

26 K17J 16 PK 3555249C1

27 K92(-) 18 GN 3555249C1

28 K92(+) 18 YL 3555249C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31 K92YB 16 TN 3555249C1

32 K17L 18 PK 3555249C1

33 PLUG - - 3527276C1

34 PLUG - - 3527276C1

35 K13D 14 PK 3557534C1

36 K11-GAM 12 WH 3557534C1

37 PLUG - - 3527276C1

38 K14AW 12 RD 3557534C1


S08322


311




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 93a

37

3536

38

34

10 9

25

31

26

32

1322 1718

1

7

29

23

34

28

12

6

EATON HCM HYBRID (7911)HCM (7910)

CONNECTOR 3665411C1CONNECTOR 3599542C1

13

37

35

22 1718

34

28

12

3

10

32

436

38

9

25

31

6

26

1

7

23

29

* W/ EATON GEN3** W/ EATON HYBRID GEN3


1 PLUG - - 3527276C1

2* K5E(-) 18 GN 3555249C1

2** K5E(-) 18 GN 3557534C1

3* K5E(+) 18 YL 3555249C1

3** K5E(+) 18 YL 3557534C1

4 K17K 18 PK 3555249C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10* K3AC(+) 18 DKBL 3555249C1

10** K3AC(+) 18 DKBL 3557534C1

11* K3AC(-) 18 GY 3555249C1

11** K3AC(-) 18 GY 3557534C1

12 PLUG - - 3527276C1

13 PLUG - - 3527276C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 PLUG - - 3527276C1

17 PLUG - - 3527276C1

18 PLUG - - 3527276C1

19 PLUG - - 3527276C1

20 K92E 18 LTBL 3555249C1

21 K92F 18 LTGN 3555249C1

22 K92H 18 WH 3555249C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 K92AE 16 TN 3555249C1

26 K17J 16 GN 3555249C1

27 K92(-) 18 GN 3555249C1

28 K92(+) 18 YL 3555249C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31 K92YB 16 TN 3555249C1

32 K17L 18 PK 3555249C1

33 PLUG - - 3527276C1

34 PLUG - - 3527276C1

35 N13D 14 PK 3557534C1

36 K11-GAM 12 WH 3557534C1

37 PLUG - - 3527276C1

38 K14AW 12 RD 3557534C1


1 PLUG - - 3527276C1

2 N92DF 18 TN 3555249C1

3 PLUG - - 3527276C1

4 N92HB 18 TN 3555249C1

5 N92DC 18 TN 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10 PLUG - - 3527276C1

11 N92DA 18 TN 3555249C1

12 PLUG - - 3527276C1

13 N92YA 18 TN 3555249C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 PLUG - - 3527276C1

17 N98E 18 BK 3555249C1

18 PLUG - - 3527276C1

19 N92DB 18 TN 3555249C1

20 PLUG - - 3527276C1

21 PLUG - - 3527276C1

22 PLUG - - 3527276C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 N98G 18 BK 3555249C1

26 N92HE 18 TN 3555249C1

27 PLUG - - 3527276C1

28 PLUG - - 3527276C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31 N98F 18 BK 3555249C1

32 N92HA 18 TN 3555249C1

33 N92DE 18 TN 3555249C1

34 PLUG - - 3527276C1

35 N92HC 12 TN 3555249C1

36 PLUG - - 3527276C1

37 N92HD 12 TN 3555249C1

38 PLUG - - 3527276C1


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 094RAW6 04DEC07 ADDED CIRC K14A & K14B B 61000T

TO CONN 8103

B

C

D

E

A

D

GEF

C

AB

B

AB

A

E

A

C

D

BCONNECTOR 1661375C2BODY LOCK 1661376C1


RIGHT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8000)

(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - RIGHT SIDE)

LEFT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8001)

(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - LEFT SIDE)

TRANSMISSION FUSE (8103)

* W/ CUMMINS ENGINE# W/ CAT ENGINE



LEFT GUIDE POST LIGHT (8150)(LOCATED ON HOOD LEFT SIDE)

RIGHT GUIDE POST LIGHT (8151)(LOCATED ON HOOD RIGHT SIDE)


A

B

A

B

SNOWPLOW HARNESS CONNECTOR (8102)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)




A M52D 14 YL 2033816C1 0589391C1

B M11-GA 14 WH 2033816C1 0589391C1

C M53B 14 YL 2033816C1 0589391C1

D* M57C 16 OR 2033819C1 1652325C1

D* M57B 16 OR 2033819C1 1652325C1

E M54D 14 BN 2033816C1 0589391C1


A* M52 14 YL 2033816C1 0589391C1

B* M11-GF 14 WH 2033816C1 0589391C1

B* M11-GB 14 WH 2033816C1 0589391C1

C M53 14 YL 2033816C1 0589391C1

D* M56C 16 OR 2033819C1 1652325C1

D* M56B 16 OR 2033819C1 1652325C1

E M54C 14 BN 2033816C1 0589391C1


A M64HI 14 YL 3535486C1 0589391C1

B M11-GE 14 WH 3535486C1 0589391C1

C M64LO 14 YL 3535486C1 0589391C1

D M56D 16 YL 2039343C1 1652325C1

E M54F 14 BN 3535486C1 0589391C1

F M57D 16 LTGN 2039343C1 1652325C1

G PLUG - - 0587579C1 -


A M54H 16 BN 1661875C1 1661872C1

B M54-GA 16 WH 1661875C1 1661872C1


A M54J 16 BN 1661875C1 1661872C1

B M54-GB 16 WH 1661875C1 1661872C1


A* K14A 12 RD 1661708C1

A# K14AF 12 RD 1661708C1

B* K14D 12 RD 1661708C1

B# K14A 12 RD 1661708C1


S08322


313

13.101. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310),(8311), P. 95


S08322


13.102. CONNECTOR COMPOSITES (8312), (8500), (8501), (8502), (8502A), (8503),(8503A), P. 96

Figure 314 Connector Composites (8312), (8500), (8501), (8502), (8502A), (8503), (8503A)

S08322


315

13.103. CONNECTOR COMPOSITES (8505), (8506), (8507), (8508), (8509), (8601),(8602), P. 97



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 097RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 8601

CB

A

1

2

1

2

1

2

3

2

31

A

B

CB

A

CONNECTOR 3519666C1

WABCO LEFT AIR ABS SPEED SENSOR (8506)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

AC PRESSURE TRANSDUCER (8602)(LOCATED ON AC LINE ATFRONT RIGHT OF ENGINE)

CONNECTOR 1678137C1

CONNECTOR 3554540C1

WABCO LEFT AIR ABS MODULATOR (8508)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)


TEMP SENSOR (8601)(LOCATED AT FRONT OF LEFT FRAME RAIL)

CONNECTOR 3554539C1

WABCO RIGHT AIR ABS MODULATOR (8509)(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

AIR COMPRESSOR HYD BRAKES (8505)(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 3519878C1

WABCO RIGHT AIR ABS SPEED SENSOR (8507)(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CONNECTOR 1678137C1



A M9A 18 GY 1651943C1

B M6A 18 GY 1651943C1

C M40 18 GY 1651943C1


1 M94AC 18 BN ASSY

2 M94AD 18 BK ASSY


1 M94AE 18 BN ASSY

2 M94AF 18 BK ASSY


1 M94AL 14 BL ASSY

2 M94AB 14 GN ASSY

3 M94AA 14 BN ASSY


1 M94AH 14 BL ASSY

2 M94AJ 14 GN ASSY

3 M94AK 14 BN ASSY


A M41 18 GY 1661875C1 1661872C1

B* M110AD 18 GY 1661875C1 1661872C1

B* M110AA 18 GY 1661875C1 1661872C1


A K9A 18 GN 1651943C1

B K6A 18 GY 1651943C1

C K77B 18 LTGN 1651943C1


S08322


13.104. CONNECTOR COMPOSITES (8700), (8701), (8750), P. 97A



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 97a

CB

A

RIGHT HEATED MIRRORFORWARD HOOD MTD (8700)

(LOCATED ON HOOD LEFT SIDE)


A

B

B

A

FRONT LOAD INDICATOR (8750)(LOCATED AT FRONT LEFT SUSPENSION AIR BAG)

RIGHT HEATED MIRRORFORWARD HOOD MTD (8701)

(LOCATED ON HOOD RIGHT SIDE)

CONNECTOR 1678137C1



A M78BC 16 LTGN 0587577C1 1652325C1

B M78-GB 16 WH 0587577C1 1652325C1


A M110AB 18 GY 1651943C1

B M106A 18 GY 1651943C1

C M61 18 GY 1651943C1


A M78AC 16 LTGN 0587577C1 1652325C1

B M78-GA 16 LTGN 0587577C1 1652325C1


S08322


317




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 098RAW6 04DEC07 ADDED CIRC IN CAV F B 61000T

TO CONN 8801

B

A

E

F

C

D

B

A

D

C

E

F

B

A

D

C

E

F

B

A

D

C

E

F


GROUND ADAPTER (8803)(LOCATED BY LEFT FRAME RAIL

NEAR FIRST CROSSMEMBER)

GROUND ADAPTER #02 (8801)(LOCATED BY RIGHT FRAME

RAIL BEHIND MEGA BRACKET)

ISOLATED GROUND ADAPTER (8802)(LOCATED NEAR LEFT FRAME RAIL

BY THE TRANSMISSION)



GROUND ADAPTER #01 (8800)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)


* MUTUALLY EXCLUSIVE** W/ DUAL HEATED MIRROR@ W/ RIGHT SINGLE HEATED MIRROR



A M11-G 12 WH 2033816C1 0589391C1

B M11-GB 14 WH 2033816C1 0589391C1

C M54-GA 16 WH 2033819C1 1652325C1

D M11-GC 12 WH 2033816C1 0589390C1

E M64-GA 16 WH 2033819C1 1652325C1

F M11-GD 12 WH 2033816C1 0589390C1


A M11-GD 12 WH 2033816C1 0589390C1

B M11-GA 14 WH 2033816C1 0589391C1

C M54-GB 16 WH 2033819C1 1652325C1

D* M85-GB 16 WH 2033819C1 1652325C1

D* M85-GC 14 WH 2033816C1 0589391C1

D* M85-GA 16 WH 2033819C1 1652325C1

E M64-GB 16 WH 2033819C1 1652325C1

F* M11-GW 16 WH 2033819C1 1652325C1

F* M44-GW 16 WH 2033819C1 1652325C1

F** M78-GB 16 WH 2033819C1 1652325C1

F@ M78-GC 16 WH 2033819C1 1652325C1


A N9 16 GY 2033819C1 1652325C1

B* N9R 18 GY 2033819C1 1652325C1

B* N9A 18 GY 2033819C1 1652325C1

B* N9G 18 GY 2033819C1 1652325C1

C* N9B 18 GY 2033819C1 1652325C1

C* N9R 18 GY 2033819C1 1652325C1

D* N87HA 18 GY 2033819C1 3517771C1

D* N87H 18 GY 2033819C1 3517771C1

E PLUG - - 0587579C1 -

F* N9F 18 GY 2033819C1 1652325C1

F* N9H 18 GY 2033819C1 1652325C1


A M11-GD 12 WH 2033816C1 0589390C1

B M64-GA 16 WH 2033819C1 1652325C1

C M64-GB 16 WH 2033819C1 1652325C1

D M54-GA 16 WH 2033819C1 1652325C1

E M54-GB 16 WH 2033819C1 1652325C1

F* M85-GF 16 WH 2033819C1 1652325C1

F* M85-GH 16 WH 2033819C1 1652325C1


S08322





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 099RAW6 04DEC07 ADDED CIRC N59-GB TO B 61000T

CONN 8806

B

A

D

C

E

F

E

C

D

A

B

F

E

C

D

A

B

F

A

B



CHASSIS GROUND ADAPTER (8806)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

CONNECTOR 3551896C1BODY LOCK 3551897C1 CONNECTOR 3551896C1

BODY LOCK 3551897C1

GROUND ADAPTER REAR (8803)HARNESS

(LOCATED NEAR LEFT FRAMERAIL BY THE TRANSMISSION)

HOOD SWITCH (8805)(LOCATED ON HOOD LEFT SIDE)

AIR SOLENOID GROUND ADAPTER (8805)





A N10-G 14 WH 2033816C1 0589391C1

B N10-GA 12 WH 2033816C1 0589391C1

C* N39-GF 18 WH 2033819C1 1652325C1

C* N39-GF 14 WH 2033819C1 1652325C1

D N39-GB 16 WH 2033819C1 1652325C1

E N49-G 18 WH 2033819C1 1652325C1

F* N10-GB 14 WH 2033816C1 0589391C1

F* N37-G 18 WH 2033819C1 1652325C1


A M104CC 18 DKBL 0587576C1 1652325C1

B M104CB 18 DKBL 0587576C1 1652325C1


A N11-GC 12 WH 2033816C1 0589390C1

B N11-GBB 12 WH 2033816C1 0589390C1

C N59-G 12 WH 2033816C1 0589390C1

D N42-G 18 WH 2033819C1 1652325C1

E N19-G 16 WH 2033819C1 1652325C1

F* N59-GA 18 WH 2033819C1 1652325C1

F* N59-GB 18 WH 2033819C1 1652325C1


A N59-G 12 WH 2033816C1 0589390C1

B N59A-G 14 WH 2033816C1 0589391C1

C N59F-G 14 WH 2033816C1 0589391C1

D N59L-G 14 WH 2033816C1 0589391C1

E* N59R-G 14 WH 2033816C1 0589391C1

E* N59R-G 18 WH 2033819C1 1652325C1

F* N59X-G 14 WH 2033816C1 0589391C1

F* N59-GB 18 WH 2033819C1 1652325C1


S08322


319



S08322


13.108. CONNECTOR COMPOSITES (9100), (9101), (9102), (9103), (9108), (9255),(9260), (9261), (9280), P. 101


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




07AUG0659974G AE08056619 101RAW6 04DEC07 REVISED DESCRIPTION C 61000T

FOR CONN 9100,9101 & 9103

FUEL HEATER (9108)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

HYD PUMPPOSITIVE FEED (9280)

B

A


A



A

B

TRANS ECU FEED FUSE (9255)

ECM POSITIVE (9261)

B

A

BCONNECTOR 1661778C1BODY LOCK 1661874C1

A

A


A

B

A

CONNECTOR 3525613C1

B

B

RH-HDD RIGHT FUEL LEVEL SENSOR (9103)DRAW TANK

(LOCATED AT RIGHT SIDE FUEL TANK)


CONNECTOR 1667639C1

RIGHT FUEL LEVEL SENSOR (9101)DRAW TANK

(LOCATED ON RIGHT SIDE FUEL TANK)


LEFT FUEL LEVEL SENSORSTORAGE TANK

(9100)(LOCATED ON LEFTSIDE FUEL TANK)


A

FUEL TRANSFER PUMP (9102)(XMSN MOUNTED)

(LOCATED ON FUEL PUMP - TOP OF BELL HOUSING)

LEFT FUEL LEVEL SENSOR (9100)STORAGE TANK

(LOCATED ON LEFTSIDE FUEL TANK)

B

B

ECM NEGATIVE (9260)

A

B


A N14-G 10 WH 2025423C1 2025426C1

B N14BB 10 WH 2025423C1 2025426C1


A N19 16 GY 0587577C1 1652325C1

B N19-G 16 WH 0587577C1 1652325C1


A N37-G 18 WH 1661875C1 1661872C1

B N37D 16 TN 1661875C1 1661872C1


A N36A 18 TN 1661875C1 1661872C1

B N9B 18 GY 1661875C1 1661872C1


A R36 18 TN 1661875C1 1661872C1

B R9D 18 GY 1661875C1 1661872C1


A N14KA 10 RD 3515522C1

B N14KB 10 RD 3515522C1


A N14BB 10 RD 2031531C1 2025427C1

B PLUG - - 2025432C1 -


A N14AZ 10 RD 1661708C1

B N14BB 10 RD 1661708C1


A N36A 18 TN 1661875C1 1661872C1

B N9R 18 GY 1661875C1 1661872C1


A N36B 18 TN 1661875C1 1661872C1

B N9A 18 GY 1661875C1 1661872C1


S08322


321



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




15SEP0659974G AE08056619 102RAW6 04DEC07 ADDED CIRC IN CAV 23 B 61000T

& 24 TO CONN 9300



FORWARD CHASSIS / CENTER CHASSIS(9300)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

STOP TAIL AND TURN (9303)(LOCATED AT REAR END OF LEFT FRAME RAIL)

13

24

1

12

A

B

C

D

E

1

12

13

24



1 M6VDC 18 GY 3559036C1 3509903C1

2 M9VA 18 GY 3559036C1 3509903C1

3 MA2 18 GY 3559036C1 3509903C1

4 MA4 18 GY 3559036C1 3509903C1

5 MA5 18 GY 3559036C1 3509903C1

6 MA3 18 GY 3559036C1 3509903C1

7 MA1 18 GY 3559036C1 3509903C1

8 M11-GM 18 GY 3559036C1 3509903C1

9 N73R 16 LTGN 3559036C1 3509903C1

10 N73M 16 LTGN 3559036C1 3509903C1

11 N73AF 16 LTGN 3559036C1 3509903C1

12 PLUG - - 3532129C1 -

13 PLUG - - 3532129C1 -

14 PLUG - - 3532129C1 -

15 PLUG - - 3532129C1 -

16 PLUG - - 3532129C1 -

17 PLUG - - 3532129C1 -

18 PLUG - - 3532129C1 -

19 PLUG - - 3532129C1 -

20 PLUG - - 3532129C1 -

21 PLUG - - 3532129C1 -

22 PLUG - - 3532129C1 -

23 M39B 16 GY 3559037C1 3509903C1

24 M39-GB 16 WH 3559037C1 3509903C1


1 N6VDC 18 GY 3509874C1 3509903C1

2 N9VA 18 GY 3509874C1 3509903C1

3 NA2 18 GY 3509874C1 3509903C1

4 NA4 18 GY 3509874C1 3509903C1

5 NA5 18 GY 3509874C1 3509903C1

6 NA3 18 GY 3509874C1 3509903C1

7 NA1 18 GY 3509874C1 3509903C1

8 N11-GM 18 GY 3509874C1 3509903C1

9 N73R 16 LTBL 3559035C1 3509903C1

10 N73M 16 LTBL 3559035C1 3509903C1

11 N73AF 16 LTBL 3559035C1 3509903C1

12 PLUG - - 3532129C1 -

13 PLUG - - 3532129C1 -

14 N22B 18 TN 3509874C1 3509903C1

15 N22A 18 TN 3509874C1 3509903C1

16 N98(+) 18 BK 3509874C1 3532128C1

17 N98(-) 18 BK 3509874C1 3532128C1

18 N3C(+) 18 DKBL 3509874C1 3532128C1

19 N3C(-) 18 GY 3509874C1 3532128C1

20 PLUG - - 3532129C1 -

21 PLUG - - 3532129C1 -

22 PLUG - - 3532129C1 -

23 N39B 16 GY 3559035C1 3509903C1

24 N39-GB 16 GY 3559035C1 3509903C1


A R71A 14 OR 2033816C1 0589391C1

B R56 14 OR 2033816C1 0589391C1

C R57 14 OR 2033816C1 0589391C1

D R68 14 BN 2033816C1 0589391C1

E R10-GA 12 WH 2033816C1 0589391C1


S08322


13.110. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502),(9503), (9504), P. 103

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 13

U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

103


AE08-5661915SEP06

A 60782A

59974G

REVISED & REDRAWNCNA 9MAY07

LEFT MODESTY TURN LAMP (9315)(LOCATED BEHIND LEFT

MODESTY TURN LAMP)

B

C

A

B

C

ACONNECTOR 0587570C91


RIGHT MODESTY TURN LAMP (9316)(LOCATED BEHIND RIGHT

MODESTY TURN LAMP)

A

B

C

2 1

A

B

C

LEFT REAR WHEEL SPEED SENSOR (9501)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)


LEFT MODULATOR (9502)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)


RIGHT REAR WHEEL SPEED SENSOR (9503)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

RIGHT MODULATOR (9504)(LOCATED ON RIGHT FRAME

RAIL BY REAR AXLE)



A

B

CONNECTOR 3525613C1

MAXI-FUSE HYD PUMP#1 (9311)(LOCATED NEAR EXTERIOR DASH NEAR DCM)

MAXI FUSE (9310)(LOCATED NEAR EXTERIOR DASH NEAR DCM)

CONNECTOR 3525613C1

A

B

% W/ BENDIX AIR ABS 6S/6M




2 1


A PLUG - - 0587579C1 -

B N56J 16 OR 0587575C1 0589391C1

C N10-GC 16 WH 0587575C1 1652325C1


A PLUG - - 0587579C1 -

B N57J 16 OR 0587575C1 1661872C1

C N10-GD 16 WH 0587575C1 1652325C1


A R94J 16 PL 2033819C1 1652325C1

A% R94C 16 PL 2033819C1 1652325C1

B R94K 16 LTGN 2033819C1 1652325C1

B% R94A 16 LTGN 2033819C1 1652325C1

C R94L 16 LTBL 2033819C1 1652325C1

C% R94B 16 LTBL 2033819C1 1652325C1


A N90J 10 RD 3515526C1 3515525C1

B N90 12 GY 3614762C1 2644000R1

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

A N14H 8 RD 3525614C1 3515525C1

B N90A 12 GY 3614762C1 2644000R1


1 R94A 16 GY 1680205C1

1% R94G 16 GY 1680205C1

2 R94B 16 OR 1680205C1

2% R94H 16 OR 1680205C1


1 R94C 16 DKBL 1680205C1

1% R94J 16 DKBL 1680205C1

2 R94D 16 YL 1680205C1

2% R94K 16 YL 1680205C1


A R94E 16 BK 2033819C1 1652325C1

A% R94F 16 BK 2033819C1 1652325C1

B R94F 16 RD 2033819C1 1652325C1

B% R94E 16 RD 2033819C1 1652325C1

C R94H 16 BN 2033819C1 1652325C1

C% R94D 16 BN 2033819C1 1652325C1

Figure 322 Connector Composites (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504)

S08322


323

13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M),P. 104


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





RSP TRANSDUCER (9510F)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CONNECTOR 3578644C1

PUMP MOTOR#1 (9510)(LOCATED NEAR LEFT

FRAME RAIL BEHIND THE CAB)

CONNECTOR 3573656C1

1

2

2

1

CA

B

SUPPLY VALVE (9506)(LOCATED NEAR LEFT FRAME

RAIL IN FRONT OF REAR AXLE)


BC

A

CONNECTOR 1678137C1

REAR RSP TRANSDUCER (9510B)(LOCATED ON REAR SUSPENSION

AIR BAG-LEFT SIDE)

B

A

C

RSP TRANSDUCER (9510A)(LOCATED ON REAR SUSPENSION

AIR BAG-RIGHT SIDE)

CONNECTOR 1678137C1

CBA


RSP TRANSDUCER (9510M)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)


1 N44B 18 GY 3509874C1 3532128C1

2 N90E-G 18 WH 3509874C1 3509903C1


1 N90A-G 12 WH 3573654C1 3573655C1

2 N90A 12 GY 3573654C1 3615148C1


A R94SZC 16 GY 1951943C1

B R94SVC 16 GY 1951943C1

C R94SH 16 GY 1951943C1


A R94SZC 16 GY 1951943C1

B R94SVC 16 GY 1951943C1

C R94SH 16 GY 1951943C1


A R94SZC 16 GY 1951943C1

B R94SVC 16 GY 1951943C1

C R94SH 16 GY 1951943C1


A N94SZC 16 GY 1667742C1 1661872C1

B N94SVC 16 GY 1667742C1 1661872C1

C N94SH 16 GY 1667742C1 1661872C1


A R94SZC 16 GY 1661875C1 1661872C1

B R94SVC 16 GY 1661875C1 1661872C1

C R94SH 16 GY 1661875C1 1661872C1


A R94SZC 16 GY 1951943C1

B R94SVC 16 GY 1951943C1

C R94SH 16 GY 1951943C1

Figure 323 Connector Composites (9506), (9510), (9510A), (9510B), (9510F), (9510M)

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



RAW6 04DEC07 REVISED AND REDRAWN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

15SEP0659974G AE08056619 105

CONNECTOR 3573648C2BODY LOCK 1 3573650C1BODY LOCK 2 3573651C1

FULL POWER CONNECTOR (9511)(LOCATED NEAR LEFT FRAME RAIL BEHIND THE CAB)

31

26

15

116



1* N90C 18 GY 3573652C1 3573653C1

1* N90E 18 GY 3573652C1 3573653C1

2 PLUG - - 3577744C1 -

3 N90F 18 GY 3573652C1 3573653C1

4 N44B 18 GY 3573652C1 3573653C1

5 N44C 18 GY 3573652C1 3573653C1

6 N90K 18 GY 3573652C1 3573653C1

7 N44D 18 GY 3573652C1 3573653C1

8 PLUG - - 3577744C1 -

9 N90H 18 GY 3573652C1 3573653C1

10 N90B 18 GY 3573652C1 3573653C1

11 N44A 18 GY 3573652C1 3573653C1

12 PLUG - - 3577744C1 -

13 PLUG - - 3577744C1 -

14 N5C(+) 18 YL 3573652C1 3573653C1

15 N5C(-) 18 GN 3573652C1 3573653C1

16 N90 12 GY 3573654C1 3615148C1

17 N94L 12 GY 3573654C1 3573655C1

18 N90-G 12 WH 3573654C1 3573655C1

19 N94-GB 12 WH 3573654C1 3573655C1

20 N94AA 18 GY 3573652C1 3573653C1

21 PLUG - - 3577744C1 -

22 N94N(+) 18 GY 3573652C1 3573653C1

23 N94M(-) 18 GY 3573652C1 3573653C1

24 N94L(-) 18 GY 3573652C1 3573653C1

25 N94R(-) 18 GY 3573652C1 3573653C1

26 N3C(-) 18 GY 3573652C1 3573653C1

27 N94N(-) 18 GY 3573652C1 3573653C1

28 N94M(+) 18 GY 3573652C1 3573653C1

29 N94L(+) 18 GY 3573652C1 3573653C1

30 N94R(+) 18 GY 3573652C1 3573653C1

31 N3C(+) 18 DKBL 3573652C1 3573653C1


S08322


325



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





CONNECTOR 3601685C1

BENDIX YAW SENSOR (9514)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

21

A

B

C

BENDIX TTC (9512)


1

3

4

2


TRAILER MODULATOR (9513)


A N94SM 16 GY 2033819C1 1652325C1

B N94SN 16 GY 2033819C1 1652325C1

C N94SL 16 GY 2033819C1 1652325C1


1 N94SAB 18 GY 3601686C1 3601687C1

2 N94SCB 18 GY 3601686C1 3601687C1

3 N94SBB 18 GY 3601686C1 3601687C1

4 N94SDB 18 GY 3601686C1 3601687C1


1 N94SJ 16 GY 3518961C1

2 N94SK 16 GY 3518961C1


S08322


13.114. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521),(9522), (9523), (9524), P. 107


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





22 CONNECTOR 3519665C1CONNECTOR 3519878C1

WABCO LEFT REAR WHEEL SPEED SENSOR (9516)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

1 1

WABCO RIGHT REAR WHEEL SPEED SENSOR (9517)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

3 2

1

CONNECTOR 3554538C1

WABCO RIGHT REAR AIR ABS MODULATOR (9519)(LOCATED ON

RIGHT FRAMERAIL BY REAR AXLE)

WABCO LEFT REAR AIR ABS MODULATOR (9518)(LOCATED ON LEFT FRAMERAIL BY REAR AXLE)

CONNECTOR 3554538C1

B

C

A

B

C

A CONNECTOR 1686834C1BODY LOCK 1664408C1

LEFT WHEEL SS FRONT REAR AXLE (9521)(LOCATED ON LEFT FRAME

RAIL BY REAR AXLE)

2 1

LEFT MODULATOR FRONT REAR AXLE(9520)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

B

CC

AA

B

RIGHT MODULATOR FRONT REAR AXLE(9522)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

12

RIGHT WHEEL SS FRONT REAR AXLE(9523)

(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)


9

4

1011

12

3

1

2

CONNECTOR 3576268C1 BODY LOCK 3576263C1

ABS 6S / 6M (9524)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)



23

1


1 R94WS 18 BK ASSY

2 R94WT 18 BN ASSY


1 R94WL 18 BK ASSY

2 R94WM 18 BN ASSY


1 R94WN 18 BL ASSY

2 R94G7 18 GN ASSY

3 R94WR 18 BN ASSY


1 R94WU 18 BL ASSY

2 R94G6 18 GN ASSY

3 R94WW 18 BN ASSY


A R94S 16 BK 2033819C1 1652325C1

B R94T 16 RD 2033819C1 1652325C1

C R94U 16 BN 2033819C1 1652325C1


1 R94M 16 GY 1680205C1

2 R94N 16 OR 1680205C1


A R94V 16 PL 2033819C1 1652325C1

B R94W 16 LTGN 2033819C1 1652325C1

C R94X 16 LTBL 2033819C1 1652325C1


1 R94P 16 DKBL 1680205C1

2 R94R 16 YL 1680205C1


1 R94G 16 GY 3574288C1

2 R94F 16 BK 3574285C1

3 R94C 16 PL 3574285C1

4 R94J 16 DKBL 3574288C1

5 R94E 16 RD 3574285C1

6 R94A 16 LTGN 3574285C1

7 R94D 16 BN 3574285C1

8 R94B 16 LTBL 3574285C1

9 R94H 16 OR 3574288C1

10 PLUG - - 0453133C1

11 PLUG - - 0453133C1

12 R94K 16 YL 3574288C1


S08322


327



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE






J1939 TERMINATING RESISTOR (9530)(LOCATED ON LEFT FRAME RAIL UNDER CAB)

BA

C

9

4

1011

12

3

1

2


1 4

129

2 3

1110

ABS / RSP CONN(9524)

(CENTRE CHASSIS / FORWARD CHASSIS)(LOCATED ON DASH PANEL LEFT SIDE UPPER)



1 M94SAB 16 GY 3549416C1

2 M94SCB 16 GY 3549417C1

3 M94SBB 16 GY 3549417C1

4 M94SDB 16 GY 3549416C1

5 M94SJ 16 GY 3549417C1

6 M94SK 16 GY 3549417C1

7 M94SM 16 GY 3549417C1

8 M94SN 16 GY 3549417C1

9 M94SL 16 GY 3549416C1

10 M94SZC 16 GY 3549417C1

11 M94SVC 16 GY 3549417C1

12 M94SH 16 GY 3549416C1


A N5B(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C N5B(-) 18 GN 1661875C1 3568570C1


1 N94SAB 18 GY 3574289C1

2 N94SCB 18 GY 2003343C1

3 N94SBB 18 GY 2003343C1

4 N94SDB 18 GY 3574289C1

5 N94SJ 16 GY 3574285C1

6 N94SK 16 GY 3574285C1

7 N94SM 16 GY 3574285C1

8 N94SN 16 GY 3574285C1

9 N94SL 16 GY 3574288C1

10 N94SZC 16 GY 3574285C1

11 N94SVC 16 GY 3574285C1

12 N94SH 16 GY 3574288C1


S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE






TRAILER SOCKET#2 (9716)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

TRAILER SOCKET#1 (9715)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)


C

B

A

B

A

C

* W/ TRAILER SOCKET# W/ BODY BUILDER & TRAILER SOCKET



B

A

C


C

B

A




A* N70F 10 RD 1667737C1 1667735C1

A# N70T 10 RD 1667737C1 3509903C1

B* N68F 10 BN 1667737C1 1667735C1

B# N68T 10 BN 1667737C1 N/A

C* N94F 10 GY 1667737C1 1667735C1

C# N94T 10 GY 1667737C1 3573653C1


A# R70A 10 RD 2025425C1 1667735C1

A* R70 10 RD 2025425C1 1667735C1

B# R68A 10 BN 2025425C1 1667735C1

B* R68 10 BN 2025425C1 1667735C1

C# R94A 10 DKBL 2025425C1 1667735C1

C* R94 10 GY 2025425C1 1667735C1


A* R58A 10 BK 1667737C1 1667735C1

A# R58 10 BN 1667737C1 1667735C1

B* R56A 10 YL 1667737C1 1667735C1

B# R56 10 YL 1667737C1 1667735C1

C* R57A 10 LTGN 1667737C1 1667735C1

C# R57 10 LTGN 1667737C1 1667735C1


A* N54F 10 BN 2025425C1 1667735C1

A# N54T 10 BN 2025425C1 3575783C1

B* N56F 10 YL 2025425C1 1667735C1

B# N56T 10 YL 2025425C1 3536868C1

C* N57F 10 LTGN 2025425C1 1667735C1

C# N57T 10 LTGN 2025425C1 N/A


S08322


329

13.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



RAW6 04DEC07 REVISED AND REDRAWN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

15SEP0659974G AE08056619 110


WORK LIGHT - BOC (9718)(LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)

B

A

DAB

E C

BLACKOUT LIGHTING (9720)(LOCATED AT REAR END OF LEFT FRAME RAIL)


B

C

D

E

A

AIR SOLENOID 4 PACK (9736)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)


A

B

AIR HORN (9737)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)


A

B

C

CONNECTOR 1673751C1

BLACKOUT TRUCK TRAILER LIGHTING (9719M)(LOCATED AT MAIN CHASSIS TO REAR CHASSIS INTERCONNECT)


A N65 16 OR 1661875C1 1661872C1

B N65-G 16 WH 1661875C1 1661872C1


A R54H 12 BN 1673748C1 0589390C1

B R54L 12 TN 1673748C1 0589390C1

C R70L 12 RD 1673748C1 0589390C1

D R70H 12 OR 1673748C1 0589390C1

E PLUG - - 0587579C1 -


A R70 18 OR 2033819C1 1652325C1

B R68 18 BN 2033819C1 1652325C1

C PLUG - - 0587579C1 -


A N59A-G 14 WH 2033816C1 0589391C1

B N59B 18 GY 2033819C1 1652325C1

C N59C 18 GY 2033819C1 1652325C1

D N59D 18 GY 2033819C1 1652325C1

E N59E 18 GY 2033819C1 1652325C1


A N59B 18 GY 1661875C1 1661872C1

B N59A-G 16 WH 1661875C1 1661872C1

Figure 329 Connector Composites (9718), (9719M), (9720), (9736), (9737)

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



RAW6 04DEC07 REVISED AND REDRAWN A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

20MAR0760782A AE08056619 111



B

C

D

E

A

AIR SOLENOID 4-PACK (9740)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)


A* N59F-G 14 WH 2033816C1 0589391C1

A* N59L-G 14 WH 2033816C1 0589391C1

A* N59R-G 14 WH 2033816C1 0589391C1

A* N59R-G 18 WH 2033819C1 1652325C1

A* N59X-G 14 WH 2033816C1 0589391C1

B* N59M 18 GY 2033819C1 1652325C1

B* N59S 18 GY 2033819C1 1652325C1

B* N59G 18 GY 2033819C1 1652325C1

C* N59N 18 GY 2033819C1 1652325C1

C* N59T 18 GY 2033819C1 1652325C1

C* N59H 18 GY 2033819C1 1652325C1

D* N59P 18 GY 2033819C1 1652325C1

D* N59V 18 GY 2033819C1 1652325C1

D* N59J 18 GY 2033819C1 1652325C1

E* N59Q 18 GY 2033819C1 1652325C1

E* N59W 18 GY 2033819C1 1652325C1

E* N59K 18 GY 2033819C1 1652325C1


S08322


331



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




20MAR0760782A AE08056619 112

CONNECTOR 3554317C1

CONNECTOR 3536864C1

SS / RH WASHER PUMP (9745)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)

SS WASHER LEVEL SENSOR (9746)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)

CONNECTOR 3536864C1

RIGHT UNDER CAB LEVEL SENSOR (9748)(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)

RIGHT UNDER CAB WASHER PUMP (9747)(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)

CONNECTOR 3554317C1

21

21

21

21

A

ALTERNATOR FIELD (9740)(LOCATED NEAR BATTERY BOX)

B



1 N87EA 18 GY 3554322C1 1652325C1

2 N87HA 18 GY 3554322C1 3554318C1


1 N87EA 18 GY 3554322C1 1652325C1

2 N87H 18 GY 3554322C1 3554318C1


1 N87MB 18 GY 3561584C1 1667735C1

2 N87DB 18 GY 3561584C1 1667735C1


1 N87MB 16 GY 3561584C1 1667735C1

2 N87DB 18 GY 3561584C1 1671603C1


A K1(+) 14 LTBL 2033816C1 0589390C1

B K1(-) 14 LTBL 2033816C1 0589390C1


S08322


13.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




20MAR0760782A AE08056619 113

B

ACONNECTOR 3665561C1BODY LOCK 3665585C1

FRONT AXLE ENGAGEMENT SENSOR (9754)(LOCATED AT TRANSFER CASE)

17

8

11

2

4

3

10

19 9

12

13

5

6

15

1

16

14

718

TEMPERATURE SENSOR (9753A)


4

3

1

2

PEC CONN (9751)

CONNECTOR 3665410C1

DC-DC CONV (9752)


146

235

2

1

RESOLVER (9753)


* W/ PTO@ N/ PTO


1 N92RA 18 TN 3665563C1 3665564C1

2 N92RB 18 TN 3665563C1 3665564C1

3 N92RC 18 TN 3665563C1 3665564C1

4 N92RD 18 TN 3665563C1 3665564C1

5 N92RE 18 TN 3665563C1 3665564C1

6 N92RF 18 TN 3665563C1 3665564C1


1 N98H(+) 18 YL 1680205C1

2 N98H(-) 18 GN 1680205C1

3 N92DE 18 TN 1680205C1

4 N92DC 18 TN 1680205C1

5 N92PJ 18 TN 1680205C1

6 N92PA 18 TN 1680205C1

7 N92PE 18 TN 1680205C1

8 PLUG - - 0453133C1

9 N92PC 18 TN 1680205C1

10 PLUG - - 0453133C1

11 N92PF 18 TN 1680205C1

12 N92HJ 12 TN 3557534C1

13 N92PD 18 TN 1680205C1

14* N11-GHE 12 WH 3557534C1

14@ N11-GHG 12 WH 3557534C1

15 N92PG 18 TN 1680205C1

16 PLUG - - 0453133C1

17 N92PB 18 TN 1680205C1

18 PLUG - - 0453133C1

19 N92PH 18 TN 1680205C1


1 N92TA 18 TN 3665563C1 3665564C1

2 N92TB 18 TN 3665563C1 3665564C1


A N42 16 GY 0587577C1 1652325C1

B N42-G 18 WH 0587578C1 1652325C1


1 N92DB 18 TN 1651969C1

2 PLUG - - 0453133C1

3 N92DA 18 TN 1651969C1

4 N11-GHF 18 WH 1651969C1

Figure 332 Connector Composites (9751), (9752), (9753), (9753A), (9754)

S08322


333


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

SHEET

CHANGE


300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CHAPTER 13

CHK DATE NAME

AE08-56619PART NO.

REV

RELEASE NO.

114

REFERENCE

DATE

DRAWN

60782A 20MAR07

CONNECTOR 1684261C1

DIODE ASSY (9915)(LOCATED IN INSTRUMENT PANEL NEAR CENTER)

LECTRASHIFT PTO 9913B


TELEMATICS ALERT SWITCH (9994)(LOCATED IN INSTRUMENT PANEL

BEHIND CENTER PANEL)

CONNECTOR 3520850C1

B

C

A

2 1

6

8

5B2B

3

10

9 7

1 4

# W/ ALERT SWITCH* W/ BODY BUILDER & ALERT SWITCH

* W/ LECTRASHIFT ACCOMODATION# W/ REMOTE START / STOP

1 342

CONNECTOR 3592285C1

BACK-UPMONITOR CONNECTION (9999)

(LOCATED AT BACKUP CAMERA)


A K14LSA 18 BK 0587576C1 1652325C1

B K14LSB 18 RD 0587576C1 1652325C1

C K14LSC 12 WH 1673747C1 0589390C1


1* A14BC 14 PL 2034787C1

1# A104N 14 DKBL 2034787C1

2* A11-GC 14 GY 2034787C1

2# A104F 14 DKBL 2034787C1


1 - - - -

2B AA6 18 GY 1661224C1

3* A9VB 18 GY 1661224C1

3# A9V 18 GY 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 AOUT1 18 WH 1661224C1

8 A62A 18 GY 1661224C1

9 A11-GN 18 WH 1661224C1

10 - - - -


1 GB12RD 18 RD 3592315C1

2 - - - -

3 GB12BK 18 LTGN 3592315C1

4 GB12-G 18 BK 3592315C1


S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




31OCT0761000T AE08056619 115

MV INVERTER CONN (9761)


28

1 14

56

42

43

15

29


1 N11-GHB 18 WH 3665040C1

2 N11-GHC 18 WH 3665040C1

3 PLUG - - 3665041C1

4 PLUG - - 3665041C1

5 PLUG - - 3665041C1

6 PLUG - - 3665041C1

7 PLUG - - 3665041C1

8 PLUG - - 3665041C1

9 PLUG - - 3665041C1

10 PLUG - - 3665041C1

11 PLUG - - 3665041C1

12 PLUG - - 3665041C1

13 N98(+) 18 YL 3665040C1

14 N98H(+) 18 YL 3665040C1

15 N92DF 18 TN 3665040C1


16 N92PA 18 TN 3665040C1

17 PLUG - - 3665041C1

18 PLUG - - 3665041C1

19 PLUG - - 3665041C1

20 PLUG - - 3665041C1

21 PLUG - - 3665041C1

22 PLUG - - 3665041C1

23 PLUG - - 3665041C1

24 PLUG - - 3665041C1

25 PLUG - - 3665041C1

26 PLUG - - 3665041C1

27 N98(-) 18 GN 3665040C1

28 N98H(-) 18 GN 3665040C1

29 N92PB 18 TN 3665040C1

30 N92PC 18 TN 3665040C1

31 N92PD 18 TN 3665040C1

32 PLUG - - 3665041C1

33 PLUG - - 3665041C1

34 N92PE 18 TN 3665040C1

35 N92PF 18 TN 3665040C1

36 N92PG 18 TN 3665040C1

37 N92PH 18 TN 3665040C1

38 N92TB 18 TN 3665040C1

39 PLUG - - 3665041C1

40 PLUG - - 3665041C1

41 PLUG - - 3665041C1

42 PLUG - - 3665041C1

43 N92PJ 18 TN 3665040C1

45 PLUG - - 3665041C1

46 PLUG - - 3665041C1

47 N11-GHA 18 WH 3665040C1

48 N92RZ 18 TN 3665040C1

49 N92RZ 18 TN 3665040C1

50 N92TA 18 TN 3665040C1

51 N92RD 18 TN 3665040C1

52 N92RB 18 TN 3665040C1

53 N92RA 18 TN 3665040C1

54 N92RC 18 TN 3665040C1

55 N92RE 18 TN 3665040C1

56 N92RF 18 TN 3665040C1


S08322


335

13.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766),P. 116


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




31OCT0761000T AE08056619 116


FIRST PUSHER LIFT AXLE SOLENOID (9762)(LOCATED AT PUSHER AXLE NEAR REAR AXLE)


C

B

A

D

E



B

A


SECOND PUSHER LIFT AXLE SOLENOID (9763)(LOCATED AT SECOND PUSHER

AXLE BETWEEN CAB AND REAR)

B

A


E

B

C

A

D


LIFT AXLE (9761F)(LOCATED AT LIFT AXLE BEHIND CAB)

B

A CONNECTOR 1661778C1BODY LOCK 1661874C1

THIRD PUSHER AXLE (9764)


B

WORK LIGHT (9766)(LOCATED ON LEFT FRAME

RAIL BEHIND CAB)AACONNECTOR 1661778C1BODY LOCK 1661874C1

FOURTH PUSHER AXLE (9765)

B


A* N59ED 18 GY 1667742C1 1661872C1

A* N59EC 18 GY 1667742C1 1661872C1

A* N59EF 18 GY 1667742C1 1661872C1

B* N59ED 18 GY 1667742C1 1661872C1

B* N59EF 18 GY 1667742C1 1661872C1

C N59ED 18 GY 1667742C1 1661872C1

D N59-ED 18 GY 1667742C1 1661872C1

E N71N 16 OR 1667742C1 1661872C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* T59MA 18 BK 1661875C1 1661872C1

A* T59MB 18 BK 1661875C1 1661872C1

B T59NB 18 BK 1661875C1 1661872C1

C T59PB 18 BK 1661875C1 1661872C1

D PLUG - - 2025431C1 -

E T71N 18 BK 1661875C1 1661872C1


A N59EF 18 GY 1661875C1 1661872C1

B* N59-GC 18 WH 1661875C1 1661872C1

B* N59-GA 18 WH 1661875C1 1661872C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EC 18 GY 1661875C1 1661872C1

B* N59-GB 18 WH 1661875C1 1661872C1

B* N59-GB 18 WH 1661875C1 0589390C1


A N59ED 18 GY 1661875C1 1661872C1

B N59-GD 18 WH 1661875C1 1661872C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EB 18 GY 1661875C1 1661872C1

B N59-GE 18 WH 1661875C1 1661872C1


A N65 16 OR 1661875C1 1661872C1

B N65-G 16 WH 1661875C1 1661872C1

Figure 335 Connector Composites (9761F), (9762), (9763), (9764), (9765), (9766)

S08322


13.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




31OCT0761000T AE08056619 117


SAAR SOLENOID (9777A)(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)

A

B B

A

REMOTE START / STOP (9778)(LOCATED BACK OF CAB FOR

TRAILER SOCKET INTERCONNECT)


ABC


SAAR (9777)(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)

% W/ AIR ACTUATED POWER PARK BRAKE


BC

A

LOAD INDICATOR (9775)(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS

B

C

A


% W/ REAR LOAD INDICATOR(6X4)

CAV CIRC GA COLOR TERMINAL SEAL/SLV

A N110B 18 GY 1661875C1 1661872C1

B N106B 18 GY 1661875C1 1661872C1

C N61B 18 GY 1661875C1 1661872C1


A N90D 16 GY 1661875C1 1661872C1

A% N44N 18 GY 1661875C1 1661872C1

B N94-GE 18 WH 1661875C1 1661872C1

B% N44-GB 18 WH 1661875C1 1661872C1

C N44D 18 GY 1661875C1 1661870C1

C% N44M 18 GY 1661875C1 1661872C1

A& CIRCUIT GA COLOR TERMINAL SEAL/SLV

A R9M 18 GY 1667742C1 1661872C1

A% R9N 18 GY 1667742C1 1661872C1

B R6H 18 GY 1667742C1 1661872C1

B% R6J 18 GY 1667742C1 1661872C1

C R61C 18 GY 1667742C1 1661872C1

C% R61D 18 GY 1667742C1 1661872C1


A N44C 18 GY 1661875C1 3568570C1

B N90D-G 16 WH 1661875C1 1661872C1


A N59CA 16 GY 0587575C1 1667735C1

B N104CA 16 DKBL 0587575C1 1652325C1

Figure 336 Connector Composites (9775), (9777), (9777A), (9778)

S08322


337

13.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




31OCT0761000T AE08056619 118


GREEN ABS TRAILER SOCKET # 1 (9780M)(LOCATED BACK OF CAB FOR

TRAILER SOCKET INTERCONNECT)

BLACK AUX TRAILER SOCKET # 1 (9781M)(LOCATED BACK OF CAB FOR AUX TRAILER

SOCKET INTERCONNECT)


B

A

C


BLACK AUX TRAILER SOCKET # 2 (9782F)(LOCATED BACK OF CAB FOR AUXTRAILER SOCKET INTERCONNECT)

C

B

A

C

B

A

C

B

A

TRAILER SOCKET # 1 (9780M)(LOCATED AT END OF FRAME

NEAR REAR AXLES)


A

TRAILER SOCKET # 2 (9779F)(LOCATED AT END OF FRAME NEAR REAR AXLES)

C


B

* W/ TRAILER SOCKET - BOC# W/ TRAILER & AUX SOCKET - BOC@ W/ TRAILER SOCKET - BOC & BODY BUILDER EOF

TRAILER SOCKET # 2 (9779F)(LOCATED AT BACK OF CAB FOR TRAILER SOCKET INTERCONNECT)


* W/ TRAILER SOCKET - BOC# W/ TRAILER & AUX SOCKET - BOC@ W/ TRAILER SOCKET - BOC & BODY BUILDER EOF

B

A

C


A# N54B 10 BN 2025425C1 1667735C1

A@ N54E 10 BN 2025425C1 1667735C1

A* N54T 10 BN 2025425C1 1667735C1

B# N56B 10 YL 2025425C1 1667735C1

B@ N56E 10 YL 2025425C1 1667735C1

B* N56T 10 YL 2025425C1 1667735C1

C# N57B 10 LTGN 2025425C1 1667735C1

C@ N57E 10 LTGN 2025425C1 1667735C1

C* N57T 10 LTGN 2025425C1 1667735C1


A R58A 10 BK 2025425C1 1667735C1

B R56A 10 YL 2025425C1 1667735C1

C R57A 10 LTGN 2025425C1 1667735C1


A R70A 10 RD 1667737C1 1667735C1

B R68A 10 BN 1667737C1 1667735C1

C R94A 10 DKBL 1667737C1 1667735C1


A# N70B 10 RD 1667737C1 1667735C1

A@ N70E 10 RD 1667737C1 1667735C1

A* N70T 10 RD 1667737C1 1667735C1

B# N68B 10 BN 1667737C1 1667735C1

B@ N68E 10 BN 1667737C1 1667735C1

B* N68T 10 BN 1667737C1 1667735C1

C@ N94E 10 GY 1667737C1 1667735C1

C* N94T 10 GY 1667737C1 1667735C1


A N70C 10 RD 1667737C1 1667735C1

B N68C 10 BN 1667737C1 1667735C1

C N72 12 OR 1667737C1 3509903C1


A N54C 10 BN 2025425C1 1667735C1

B N56C 10 YL 2025425C1 1667735C1

C N57C 10 LTGN 2025425C1 1667735C1

Figure 337 Connector Composites (9779F), (9780M), (9781M), (9782F)

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13


31OCT0761000T AE08056619 119


CONNECTION TO CENTER HARNESS (9800)(LOCATED ON

LEFT FRAME RAIL BEHIND CAB)CONNECTOR 3558022C1BODY LOCK 3558056C1

& MUTUALLY EXCLUSIVE* W/ WABCO AIR @ W/ BENDIX AIR # W/ HYADRAULIC ** W/ BENDIX AIR ABS 6S/6M

CONNECTION TO REAR CHASSIS HARNESS (9800)(LOCATED ON LEFT FRAM

RAIL BEHIND CAB)24

12

13

12

24

1

1

13CAV CIR GA COLOR TERMINAL SEAL/SLV

1 R71 14 OR 3559037C1 3575783C1

2 R56 14 OR 3559037C1 3575783C1

3 R57 14 OR 3559037C1 3575783C1

4 R68 14 BN 3559037C1 3575783C1

5& R32A 18 TN 3559036C1 3509903C1

5& R36 18 TN 3559036C1 3509903C1

5& R68 18 BN 3559036C1 3509903C1

6& R32 18 TN 3559036C1 3509903C1

6& R70 18 OR 3559036C1 3509903C1

7 R49 18 GY 3559036C1 3509903C1

8 R49A 18 GY 3559036C1 3509903C1

9& R10-GB 18 WH 3559036C1 3509903C1

9& R49-GA 18 WH 3559036C1 3509903C1

10 R9D 18 GY 3559036C1 3509903C1

11& R9B 18 GY 3559036C1 3509903C1

11& R9C 18 GY 3559036C1 3509903C1

12 R10-G 12 WH 3559037C1 3575783C1

13# [R94M(+)] 18 BK 3559036C1 3509903C1

13* [R94WL] 18 BK 3559036C1 3509903C1

13@ R94A 16 GY 3559037C1 3509903C1

13** R94M 16 GY 3559037C1 3509903C1

14# R94N(-) 18 BN 3559036C1 3509903C1

14* [R94WM] 18 BN 3559036C1 3509903C1

14@ R94B 16 OR 3559037C1 3509903C1

14** R94N 16 OR 3559037C1 3509903C1

15# [R94P] 18 BK 3559036C1 3509903C1

15* [R94WS] 18 BK 3559036C1 3509903C1

15@ R94C 16 DKBL 3559037C1 3509903C1

15** R94P 16 DKBL 3559037C1 3509903C1

16# [R94R] 18 BN 3559036C1 3509903C1

16* [R94WT] 18 BN 3559036C1 3509903C1

16@ R94D 16 YL 3559037C1 3509903C1

16** R94R 16 YL 3559037C1 3509903C1

17* [R94WN] 18 BL 3559036C1 3509903C1

17@ R94E 16 BK 3559037C1 3509903C1

17** R94S 16 BK 3559037C1 3509903C1

18* [R94G7] 18 GN 3559036C1 3509903C1

18@ R94F 16 RD 3559037C1 3509903C1

18** R94T 16 RD 3559037C1 3509903C1

19* [R94WR] 18 BN 3559036C1 3509903C1

19@ R94H 16 BN 3559037C1 3509903C1

19** R94U 16 BN 3559037C1 3509903C1

20* [R94WU] 18 BL 3559036C1 3509903C1

20@ R94J 16 PL 3559037C1 3509903C1

20** R94V 16 PL 3559037C1 3509903C1

21* [R94G6] 18 GN 3559036C1 3509903C1

21@ R94K 16 LTGN 3559037C1 3509903C1

21** R94W 16 LTGN 3559037C1 3509903C1

22* [R94WW] 18 BN 3559036C1 3509903C1

22@ R94L 16 LTBL 3559037C1 3509903C1

22** R94X 16 LTBL 3559037C1 3509903C1

23* [R94WX] 18 BN 3559036C1 3509903C1

23@ R94BD 16 BN 3559037C1 3509903C1

24* [R94WZ] 18 BL 3559036C1 3509903C1

24@ R94BE 16 YL 3559037C1 3509903C1


1 N71A 14 OR 3559035C1 3575783C1

2 N56 14 OR 3559035C1 3575783C1

3 N57 14 OR 3559035C1 3575783C1

4 N68 14 BN 3559035C1 3575783C1

5& N32A 18 TN 3509874C1 3509903C1

5## N36A 18 TN 3509874C1 3509903C1

6 N32 18 TN 3509874C1 3509903C1

7 N49 18 GY 3509874C1 3509903C1

8 N49A 18 GY 3509874C1 3509903C1

9 N49-G 18 WH 3509874C1 3509903C1

10 N9G 18 GY 3509874C1 3509903C1

11& N9F 18 GY 3509874C1 3509903C1

11& N9H 18 GY 3509874C1 3509903C1

12 N10-GA 12 WH 3559035C1 3575783C1

13@ N94BE 16 GY 3559035C1 3509903C1

13** N94M(+) 18 GY 3509874C1 3532128C1

13* N94WL 16 GY 3559035C1 3509903C1

14@ N94BD 16 GY 3559035C1 3509903C1

14** N94M(-) 18 GY 3509874C1 3532128C1

14* N94WM 16 GY 3559035C1 3509903C1

15@ N94BH 16 GY 3559035C1 3509903C1

15** N94N(+) 18 GY 3509874C1 3532128C1

15* N94WS 16 GY 3559035C1 3509903C1

16@ N94BF 16 GY 3559035C1 3509903C1

16** N94N(-) 18 GY 3509874C1 3532128C1

16* N94WT 16 GY 3559035C1 3509903C1

17** N94BA 16 GY 3559035C1 3509903C1

17@ N94BA 16 GY 3559035C1 3509903C1

17* N94WN 16 GY 3559035C1 3509903C1

18** N94BB 16 GY 3559035C1 3509903C1

18@ N94BB 16 GY 3559035C1 3509903C1

18* N94-G7 16 WH 3559035C1 3509903C1

19** N94BC 16 GY 3559035C1 3509903C1

19@ N94BC 16 GY 3559035C1 3509903C1

19* N94WR 16 GY 3559035C1 3509903C1

20** N94BJ 16 GY 3559035C1 3509903C1

20@ N94BJ 16 GY 3559035C1 3509903C1

20* N94WU 16 GY 3559035C1 3509903C1

21** N94BK 16 GY 3559035C1 3509903C1

21@ N94BK 16 GY 3559035C1 3509903C1

21* N94-G6 16 WH 3559035C1 3509903C1

22** N94BL 16 GY 3559035C1 3509903C1

22@ N94BL 16 GY 3559035C1 3509903C1

22* N94WW 16 GY 3559035C1 3509903C1

23@ N94BN 16 GY 3559035C1 3509903C1

23* N94WX 18 GY 3509874C1 3509903C1

24@ N94BM 16 GY 3559035C1 3509903C1

24* N94WZ 18 GY 3509874C1 3509903C1


S08322


339

13.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13


31OCT0761000T AE08056619 120

CONNECTOR 3536864C1

REAR AXLE TEMP SENDER (9812)(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

FORWARD REAR AXLE TEMP SENDER (9811)(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

CONNECTOR 3536864C1

21

B

A

B

A

1 2

B

A

FRONT REAR AXLE DIFF LOCK (9814)WARNING LIGHT

(LOCATED ON FRONT OF FORWARD REAR AXLE)


REAR REAR AXLE DIFF LOCK WARNING LIGHT (9815)(LOCATED ON FRONT OF REAR REAR AXLE)


LIFT AXLE SOLENOID (9820M)(LOCATED BACK OF CAB FOR AUX TRAILER

SOCKET INTERCONNECT)





1 R32A 18 TN 3536865C1 3536868C1

2 R9A 18 GY 3536865C1 3536868C1


1 R32 18 TN 3536865C1 3536868C1

2* R9 18 GY 3536865C1 3536868C1

2* R9C 18 GY 3536865C1 3536868C1


A R49 18 GY 0587578C1 1652325C1

B R49-G 18 WH 0587578C1 1652325C1


A R49A 18 GY 0587578C1 1652325C1

B R49-GA 18 WH 0587578C1 1652325C1


A N59ED 18 GY 1661875C1 1661872C1

B* N59-GD 18 WH 1661875C1 1661872C1

B* N59-GA 18 WH 1661875C1 1661872C1

Figure 339 Connector Composites (9811), (9812), (9814), (9815), (9820M)

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13.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13


31OCT0761000T AE08056619 121

CONNECTOR 1678137C1

REAR LOAD INDICATOR (4X2) (9830)(LOCATED ON REAR SUSPENSION AIR BAG - RIGHT SIDE)

REAR LOAD INDICATOR (6X4) (9832)(LOCATED ON REAR SUSPENSION AIR BAG - LEFT SIDE)


AIR DRYER (9900E)

CONNECTOR 1678137C1

CB

A

B

A

CB

A

AIR DRYER (9900)(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)


B

A


A M39B 16 GY 2033819C1 1652325C1

B M39-GB 16 WH 2033819C1 1652325C1


A N39B 16 GY 2033819C1 1652325C1

B N39-GB 16 WH 2033819C1 1652325C1


A R9N 18 GY 1651943C1

B R6J 18 GY 1651943C1

C R61D 18 GY 1651943C1


A R9M 18 GY 1651943C1

B R6H 18 GY 1651943C1

C R61C 18 GY 1651943C1

Figure 340 Connector Composites (9830), (9832), (9900), (9900E)

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341

13.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999),P. 122


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13


31OCT0761000T AE08056619 122


HCM DIAG (9921)

LECTRASHIFT PTO (9913B)


TELEMATICS ALERT SWITCH (9994)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)

CONNECTOR 3520850C1

B

C

A

2 1

6

8

5B2B

3

10

9 7

1 4

# W/ ALERT SWITCH* W/ BODY BUILDER & ALERT SWITCH

* W/ LECTRASHIFT ACCOMODATION# W/ REMOTE START / STOP

1 342

CONNECTOR 3592285C1

BACK-UP MONITOR CONNECTION (9999)(LOCATED AT BACKUP CAMERA)

A

B

CONNECTOR 1684261C1

DIODE ASSY (9915)(LOCATED IN INSTRUMENT PANEL NEAR CENTER)


TRANSMISSION CHASSIS (9920)

DA

B C


1 GB12RD 18 RD 3592315C1

2 - - - -

3 GB12BK 18 LTGN 3592315C1

4 GB12-G 18 BK 3592315C1


1 - - - -

2B AA6 18 GY 1661224C1

3* A9VB 18 GY 1661224C1

3# A9V 18 GY 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 AOUT1 18 WH 1661224C1

8 A62A 18 GY 1661224C1

9 A11-GN 18 WH 1661224C1

10 - - - -


1* A14BC 14 PL 2034787C1

1# A104N 14 DKBL 2034787C1

2* A11-GC 14 GY 2034787C1

2# A104F 14 DKBL 2034787C1


A N98D 18 BK 2033911C1 3517771C1

B N92YA 18 TN 2033911C1 3517771C1


A N98E 18 BK 0587576C1 3517771C1

B N98G 18 BK 0587576C1 3517771C1

C N98F 18 BK 0587576C1 3517771C1

D N98D 18 BK 0587576C1 3517771C1


A K14LSA 18 BK 0587576C1 1652325C1

B K14LSB 18 RD 0587576C1 1652325C1

C K14LSC 12 WH 1673747C1 0589390C1

Figure 341 Connector Composites (9913B), (9915), (9920), (9921), (9994), (9999)

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Documents

SERVICE MANUAL - HNC Truck Parts3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built March 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS