Separation & Purification of Crude Glycerol

Embed Size (px)

Citation preview

  • 8/17/2019 Separation & Purification of Crude Glycerol

    1/19

    This article was downloaded by: [Universiti Kebangsaan Malaysia], [Wan Isahak]On: 11 October 2014, At: 00:22Publisher: Taylor & FrancisInforma Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House37-41 Mortimer Street, London W1T 3JH, UK

    Separation & Purification ReviewsPublication details, including instructions for authors and subscription information:

    http://www.tandfonline.com/loi/lspr20

    Recovery and Purification of Crude Glycerol from

    Vegetable Oil TransesterificationWan Nor Roslam Wan Isahak

    ab, Zatil Amali Che Ramli

    b, Manal Ismail

    a, Jamaliah Mohd Jahim

    & Mohd Ambar Yarmob

    a Department of Chemical Engineering and Process, Faculty of Engineering and Built

    Environment, Universiti Kebangsaan Malaysia, Bangi, Malaysiab School of Chemical Sciences and Food Technology, Faculty of Science and Technology,

    Universiti Kebangsaan Malaysia, Bangi, Malaysia

    Accepted author version posted online: 11 Feb 2014.Published online: 10 Oct 2014.

    To cite this article: Wan Nor Roslam Wan Isahak, Zatil Amali Che Ramli, Manal Ismail, Jamaliah Mohd Jahim & Mohd Ambar

    Yarmo (2015) Recovery and Purification of Crude Glycerol from Vegetable Oil Transesterification, Separation & Purification

    Reviews, 44:3, 250-267, DOI: 10.1080/15422119.2013.851696

    To link to this article: http://dx.doi.org/10.1080/15422119.2013.851696

    PLEASE SCROLL DOWN FOR ARTICLE

    Taylor & Francis makes every effort to ensure the accuracy of all the information (the “Content”) containedin the publications on our platform. However, Taylor & Francis, our agents, and our licensors make no

    representations or warranties whatsoever as to the accuracy, completeness, or suitability for any purpose of tContent. Any opinions and views expressed in this publication are the opinions and views of the authors, andare not the views of or endorsed by Taylor & Francis. The accuracy of the Content should not be relied upon ashould be independently verified with primary sources of information. Taylor and Francis shall not be liable forany losses, actions, claims, proceedings, demands, costs, expenses, damages, and other liabilities whatsoeveor howsoever caused arising directly or indirectly in connection with, in relation to or arising out of the use of the Content.

    This article may be used for research, teaching, and private study purposes. Any substantial or systematicreproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in anyform to anyone is expressly forbidden. Terms & Conditions of access and use can be found at http://www.tandfonline.com/page/terms-and-conditions

  • 8/17/2019 Separation & Purification of Crude Glycerol

    2/19

    Separation & Purification Reviews, 44: 250–267, 2015

    Copyright © Taylor & Francis Group, LLC

    ISSN: 1542-2119 print / 1542-2127 online

    DOI: 10.1080/15422119.2013.851696

    Recovery and Purification of Crude Glycerol fromVegetable Oil Transesterification

    Wan Nor Roslam Wan Isahak,1,2 Zatil Amali Che Ramli,2 Manal Ismail,1

    Jamaliah Mohd Jahim,1 and Mohd Ambar Yarmo2

    1 Department of Chemical Engineering and Process, Faculty of Engineering and Built Environment,

    Universiti Kebangsaan Malaysia, Bangi, Malaysia2School of Chemical Sciences and Food Technology, Faculty of Science and Technology, Universiti

    Kebangsaan Malaysia, Bangi, Malaysia

    This article reviews the purification techniques involved in producing high-purity glycerol in

    the biodiesel industry. Utilization of glycerol by-products (contains less than 50 wt.% of glyc-

    erol and the remaining contents are water, salts, unreacted alcohol and catalyst) in biodiesel

    production affords greener and less costly processes. Research has focused on several purifi-

    cation steps that are capable of producing high-purity glycerol. Various new techniques for

    purifying glycerol promise better quality and lower cost and technologies are required to fulfil

    increasing worldwide demand. Neutralization, ultrafiltration, the use of ion exchange resins,

    vacuum distillation and other methods have been utilized in single or multiple stages. Recent

    studies have demonstrated that the combination of more than one technique produces high-

    -purity glycerol (>99.2%). Purifications cost can be as low as 0.149 USD$/kg. For many

    applications, high-purity glycerol is more useful. In some cases, it is even necessary, partic-

    ularly in the fields of hydrogen production, methanol production, pharmaceuticals and food

    additives.

    Keywords: Crude glycerol, purification, ion exchange resins, separation technique, ultrafiltra-

    tion, vacuum distillation

    BACKGROUND

    Glycerol, or glycerine, or 1,2,3-propanetriol, can be pro-

    duced from the transesterification or hydrolysis of natural

    fats, vegetable oils or petrochemicals (1). In Malaysian

    biodiesel processes, palm oil is the primary raw material

    from which glycerol is produced as a transesterification by-

    product. In these processes, palm oil is treated with methanol

    and a basic homogeneous catalyst. Alternatively, acidic,basic or enzymatic heterogeneous catalysts are used because

    of their ease of separation from the products.

    Received 19 August 2011, Accepted 30 September 2013.

    Address correspondence to Mohd Ambar Yarmo, School of Chemical

    Sciences and Food Technology, Faculty of Science and Technology,

    Universiti Kebangsaan Malaysia, Bangi 43600, Malaysia. E-mail:

    [email protected]

    Crude glycerol production from biodiesel conversion is

    increasing yearly. From 2008 to 20011, total worldwide

    crude glycerol output increased from 2.06 to 2.88 mil-

    lion tonnes (2,3). The global demand for glycerol was

    1,995.5 kilo tons in 2011 and is expected to reach

    3,060.4 kilo tons by 2018, growing at a Compounded Annual

    Growth Rate (CAGR) of 6.3% from 2012 to 2018 (4).

    The Malaysian palm-based oleochemical industry is grow-

    ing rapidly and produces products such as fatty acid methylesters (FAMEs), fatty alcohols and crude glycerol (5,6).

    The abundant crude glycerol generated by this industry

    affords a great opportunity for scientists to explore new glyc-

    erol applications. High-purity glycerol finds wide use as

    an ingredient or processing aid in healthcare products, fuel

    additives, lubricants, personal care products, cosmetics and

    food (7,8).

    However, the glycerol produced as a by-product of trans-

    esterification from biodiesel processes is not pure enough for

  • 8/17/2019 Separation & Purification of Crude Glycerol

    3/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   251

    direct use in high-tech applications. To overcome this prob-

    lem, numerous treatments are required to remove impurities.

    Moreover, the manufacturing and pharmaceutical indus-

    tries have increasingly demanded high-quality, food-grade

    glycerol because of its superior physical properties, low

    contamination and odorlessness (9).

    Therefore, an effective, efficient glycerol purificationprocess is needed to minimise production costs, minimise

    industrial waste and maximise the utility of biodiesel indus-

    trial processes. Because of the enormous demand for the

    production of glycerol from biodiesel waste, we have

    thoroughly reviewed vegetable oil transesterification and

    hydrolysis as a glycerol synthetic route. Various purifica-

    tion methods for producing high-purity glycerol are herein

    discussed, and some glycerol conversion processes are

    summarized.

    CHEMICAL COMPOSITION OF CRUDEGLYCEROL

    The factors that influence the quality of crude glycerol

    derived from biodiesel production processes include cata-

    lyst type and quantity, recovery methods, unreacted methanol

    and other impurities. For example, a crude glycerol extracted

    from sunflower oil biodiesel had a composition (w/w) of 

    30% glycerol, 50% methanol, 13% soap, 2% moisture,

    2-3% salts (primarily sodium and potassium) and 2–3%

    other impurities (7). In contrast, Hansen et al. (10) reported

    glycerol contents of 38 to 96% in a set of 11 crude glyc-

    erol samples collected from 7 different Australian biodiesel

    producers. Some of those samples contained more than14% methanol and 29% ash. Because most biodiesel pro-

    duction uses low-grade methanol and homogeneous alka-

    line catalysts (sodium methoxide or potassium hydroxide),

    the quality of the afforded glycerol is poor (11). Saman

    et al. identified several contaminants in crude glycerol –

    methanol, soaps, catalysts, salts, non-glycerol organic matter

    and excessive water (12).

    Even when identical feedstocks were employed, the

    crude glycerol produced from alkali- and lipase-catalyzed

    transesterifications was reported to differ in purity (13).

    For biodiesel production that utilized homogeneous alka-

    line catalysts, the crude glycerol produced contained 5 to

    7% salts (14), making conventional purification techniquesmore costly. Heterogeneous processes using enzymes and

    solid metal-oxide catalysts have been promoted as alter-

    natives that afford higher-quality crude glycerol. However,

    with heterogeneous catalysts, impurities present in natural

    raw feedstocks tend to accumulate in the glycerol phase.

    Therefore, purification remains a requirement for meeting

    current standards. Moreover, each contaminant requires a

    different method of removal.

    PRODUCTION OF GLYCEROL FROMVEGETABLE OIL

    The two primary processes for biodiesel production are

    hydrolysis and transesterification. Hydrolysis refers to a

    chemical reaction in which water molecules are split into

    oxygen and hydroxide anions, whereas a biodiesel transes-terification refers to a reaction that occurs between a triglyc-

    eride or fat and an alcohol to form alkyl esters (biodiesel

    fuel) and glycerol (Figure 1). The theoretical stoichiomet-

    ric ratio of alcohol to lipids for these transesterifications is

    3:1. In reality, a 6:1 ratio is necessary to achieve practical

    yields. The alcohol molecules displace the triglyceride (tri-

    acylglycerol) molecules in forming an ester. This process is

    also known as alcoholysis because cleavage of an alcohol

    is involved. Most biodiesel producers utilize homogeneous

    alkaline catalysts such as sodium hydroxide or potassium

    hydroxide (15). These catalysts also saponify the starting

    materials into foams. Consequently, yields decrease, and

    major problems in catalyst recovery, product separation andproduct purification are encountered (16–18).

    Transesterification requires an alcohol. Methanol and

    ethanol are the most frequently used alcohols for biodiesel

    transesterification reactions; propanol and butanol are also

    widely employed. For environmentally friendly processes,

    ethanol is chosen because it can be derived from agricul-

    tural products or other renewable resources. Alternatively,

    methanol is chosen for its lower cost, high polarity and short

    alkyl chain (19).

    Hydrolysis Processes

    Vegetable oil hydrolysis is achieved using an acid or base

    catalyst and produces glycerol and free fatty acids or soaps.

    Base-catalyzed ester hydrolysis is commonly called saponi-

    fication. Both processes are shown in  Figure 2. The perfor-

    mances of various vegetable oil hydrolyses are summarized

    in Table 1. In previous studies, Hammond and Inmok (20)

    reported that lipase split triglycerides into free fatty acids

    and glycerol. Their hydrolyses were performed with 17 to

    44% moisture, and water was applied by various suitable

    techniques, e.g., soaking and spraying.

    Hydrolysis without a catalyst at 270–350◦C, 20 MPa and

    a water/oil feed ratio of 50/50 (v/v) afforded approximately

    FIGURE 1   Transesterification process that produces alkyl esters and

    glycerol.

  • 8/17/2019 Separation & Purification of Crude Glycerol

    4/19

    252   W. N. R. WAN ISAHAK ET AL.

    FIGURE 2   Hydrolytic processes: a) acid-catalyzed hydrolysis and b)

    base-catalyzed hydrolysis (saponification).

    90% biodiesel and 10% glycerol (25,26). The water con-

    centration was sufficient for both hydrolysis and triglyceride

    cracking (24,27,28). Commonly, vegetable oil hydrolysis

    involves the use of rotating hydrothermal reactors operated

    at high temperatures and pressures. Several companies inMalaysia – namely, Cognis Oleochemical Industries, FPG

    Oleochemicals Sdn Bhd and Pacific Oleochemicals Sdn

    Bhd – are using this catalyst-free hydrolytic technology in

    their biodiesel production processes. The basic scheme for

    biodiesel and glycerol production via transesterification is

    shown in Figure 3.

    Transesterification Reactions

    In transesterification, basic, acidic or enzymatic catalysts are

    employed (29,30). Major differences exist between homo-

    geneous and heterogeneous catalysts in terms of activity,

    product separation and production cost (31). In Malaysia,transesterification reactions are widely applied in biodiesel

    production by Malaysian Palm Oil Board, Golden Hope

    Plantation Sdn Bhd and Emery Oleochemicals. The other

    international companies such as P & G Chemicals (USA) and

    BASF Chemical (Germany) also produced glycerol in huge

    volume. Unfortunately, the glycerol produced by their pro-

    cesses is low in quality and thus limited in utility. The poor

    glycerol quality provided by these companies is attributed to

    difficult separations and the high costs associated with the

    development of purification techniques.

    Homogeneous Catalytic Systems

    The most active catalysts, alkaline metal alkoxides such

    as sodium methoxide (CH3ONa), are commonly used in

    methanolyses because of their high conversions (>98%),

    short reaction times (approximately 30 minutes) and low

    molar concentrations (0.5 mole %). However, anhydrous

    requirements have rendered those catalysts inappropriate fortypical industrial processes (18). Moreover, the separation

    of the homogeneous catalyst from the glycerol mixture has

    been cost-prohibitive (32). Transesterification reactions are

    also performed using acid catalysts. In many cases, the reac-

    tions with acid catalysts have been reported to be slower

    than the reactions with base catalysts. However, acid cat-

    alysts exhibit high activity at high temperatures and high

    oil-to-alcohol ratios. Among the catalysts reported in the lit-

    erature, trifluoroacetic acid was been observed to perform the

    best, affording 98.4% conversion in 5 hours with an alcohol-

    to-oil molar ratio of 20:1 and at a reaction temperature of 

    120◦C (33).

    Catalytic sodium hydroxide was observed to produce sidereactions and form sodium soaps easily. This sodium soap

    formation was also observed when catalytic sodium methy-

    late was employed in the presence of trace water amounts.

    These sodium soaps were soluble in the glycerol phase. The

    soaps required neutralization to fatty acids and decantation

    (34). Furthermore, even when a water-free alcohol/oil mix-

    ture was used, some water was introduced into the reactor

    system by the deprotonation of the alcohol by hydroxide. The

    presence of water enabled hydrolysis and resulted in soap

    formation. This undesirable saponification reaction reduced

    fatty acid methyl ester yields and considerably hindered

    glycerol recovery due to emulsion formation (18). The per-

    formances of various homogeneous catalysts are shown in

    Table 2.

    Heterogeneous Catalytic Systems

    The heterogeneous catalysts of vegetable oil transesteri-

    fication can be categorized as either acidic or basic. Alkali

    catalysts are commonly used in transesterification and

    exhibit higher activities than acidic catalysts. Furthermore,

    basic catalysts have afforded particularly high conversions

    TABLE 1

    Performance of various vegetable oil hydrolytic processes

    Type of catalyst /reaction

     Molar ratio

    (Oil: water)

    Temperature

    (◦C) Time (h)

    Conversion

    (%) References

    Lipase-catalyzed hydrolysis   −   40 2 95 (20)

    Lipase-catalyzed hydrolysis   −   27 5 88 (21)

    Base-catalyzed hydrolysis   −   100 3 98 (22)

    Acid-catalyzed hydrolysis 1:20 190 8 99.4 (23)

    Non-catalyzed hydrolysis   −   270–350 15 min 100 (24)

  • 8/17/2019 Separation & Purification of Crude Glycerol

    5/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   253

    TABLE 2

    Homogeneous catalysts in glycerol production

    Type of catalyst /reaction Molar ratio Temperature (◦C) Time (h) Conv ersion (%) References

    Homogeneous basic

    NaOH 6: 1 45 0.25 98 (35)

    KOH 6 :1 60 1 100 (36)

    NaOCH3

      6 :1 60 2 97.1 (37)

    Homogeneous acidic

    AlCl3  and ZnCl2   24 :1 110 18 98 (38)

    H2SO4   50 :1 80 4 97 (39)

    H2SO4   20 :1 95 20   >90 (40)

    H2SO4   245 :1 70 4 99 (41)

    Trifluoroacetic acid 20: 1 120 5 98.4 (33)

    when supported on alumina, metal or zeolites. A compara-

    tively high reaction temperature is required to achieve only a

    slow reaction rate in acid-catalyzed transesterifications.

    Previous studies have reported that vegetable oil transes-

    terification using heterogeneous acid catalysts is not a prac-

    tical process because it requires high temperatures, lengthyreaction times and large catalyst charges. In addition, syn-

    thesizing the catalysts was reported to be complicated and

    uneconomical. Catalyst leaching also presented a risk of 

    product contamination. These drawbacks led to higher sepa-

    ration costs and created additional problems we will not dis-

    cuss. However, the solid acid catalysts could be regenerated

    and reused.

    Supported basic heterogeneous catalysts, such as potas-

    sium hydroxide on alumina (KOH/Al2O3), have exhib-

    ited high activities and basicity (11). One optimized

    KOH/Al2O3   reaction afforded 90.54% diesel and 9.46%

    glycerol. Arzamendi et al. (42) reported conversions up to

    99% when sodium hydroxide on alumina (KOH/Al2O3) was

    employed. The high conversions resulted from the catalyst’s

    high number of active sites and the catalyst’s basicity.

    Sparingly soluble catalysts such as calcium oxide, sodium

    methoxide and barium hydroxide have exhibited high activ-

    ities for rapeseed oil transesterification (43). During veg-

    etable oil transesterification using calcium oxide, calcium

    glyceroxide was produced through the reaction of calcium

    oxide with glycerol. This by-product created more activesites and thus enhanced the reaction rate (44). The activ-

    ities of heterogeneously catalyzed reactions are listed in

    Table 3.

    The Supercritical Methanol System

    Transesterification reactions using basic or acidic cata-

    lysts are relatively time-consuming and require complex

    separations, resulting in high production costs and energy

    consumption. To overcome these problems, supercritical

    methanol (SCM) has been proposed for catalyst-free veg-

    etable oil transesterifications (57–59). Whereas vegetable

    oil transesterifications with regular methanol are biphasic

    reactions, the lower dielectric constant of supercritical

    methanol results in a one-phase reaction solution. The single

    FIGURE 3   Basic scheme for biodiesel and glycerol production.

  • 8/17/2019 Separation & Purification of Crude Glycerol

    6/19

    254   W. N. R. WAN ISAHAK ET AL.

    TABLE 3

    Various heterogeneous catalytic systems employed in glycerol production

    Type of catalyst /reaction Molar ratio Temperature (◦C) Time (h) Conversion (%) References

    Heterogeneous basic

    Ca (NO3)  2/Al2O3   65:1 60 3 94 (45)

    CaO/Al2O3   12:1 65 5 94 (46)

    KOH/Al2

    O3

      15:1   98 (63)

    TABLE 5

    Performance of transesterification reactions using immobilized enzymes as catalysts

    Type of catalyst /reaction Molar ratio Temperature (◦C) Time (h) Conversion (%) References

    Immobilized lipase NOVO435 2.2:1 43 36 100 (91)

    Immobilized lipase on magnetic

    nanoparticles

    1:1 45 25 94 (67)

  • 8/17/2019 Separation & Purification of Crude Glycerol

    7/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   255

    TABLE 6

    Performance of transesterification reactions using nanoparticle catalysts

    Type of catalyst /reaction Molar ratio Temperature (◦C) Time (h) Conversion (%) References

    KF-loaded nano-γ-Al2O3   15:1 65 8 97.7 (68)

    CaO nanopowder 15:1 65 2.5 94 (69)

    Nano-MgO 36:1 240 16 min 99.28 (70)

    Nanocrystalline CaO 27:1 Room temperature – 99 (71)

    for nano-sized catalytic particles because of their higher

    surface area and availability of active sites. Boz et al.

    (68) demonstrated KF-loaded nano-γ-Al2O3   as a versa-

    tile catalyst for transesterification. The catalytic perfor-

    mance of various nanoparticle catalysts is summarized in

    Table 6.

    Ionic Liquid (ILs) Catalytic Systems

    In other works, immidazolium-based ionic liquids and mul-tiphase acidic or basic conditions have been used to pro-

    duce glycerol from vegetable oil transesterification. High

    yields of biodiesel (>98%) were afforded from soybean

    oil transesterification when the ionic liquid 1-n-butyl-

    3-methylimidazolium bis (trifluoromethylsulphonyl) imide

    (BMI.NTf 2), alcohols and K2CO3   or sulphuric acid were

    used (72). The lack of a solid catalyst resulted in a clean

    process. However, this catalytic process was not practical

    because of the high IL cost and difficulty in handling.

    Interestingly, Vidya and Chadha (73) reported that

    hydrophobic ILs such as [Bmim]PF6   and [Bmim]NTf 2were better media for vegetable oil transesterifications

    than the hydrophilic [Bmim]BF4. They also indicatedthat the IL anions strongly affected the catalytic perfor-

    mance of   Pseudomonas cepacia   lipase (73). Comparing

    two hydrophobic ILs, [Bmim]NTf 2  performed better than

    [Bmim]PF6. The higher viscosity of [Bmim]PF6   limited

    mass transfer of the substrates and products to and from the

    enzyme active sites and thus led to lower catalytic activity

    (76). Isahak et al. (77) reported that the use of ionic liquids,

    namely choline chloride, produced higher-quality biodiesels

    and glycerol. The activities of various ionic liquid catalysts

    are summarized in Table 7.

    PRODUCTS SEPARATION AND CATALYST

    RECOVERY STAGE

    Homogeneous catalysts are the most active catalysts for

    the vegetable oil transesterification reaction. However, the

    higher residual catalyst amounts associated with these cata-

    lysts compared with those encountered in heterogeneous pro-

    cesses lead to higher separation costs. Furthermore, unlike

    heterogeneous catalysts, homogeneous catalysts cannot be

    recycled for reuse because they remain in the product. One

    technique for removing excess homogeneous catalyst is atitrative method by which the acid or base catalyst is con-

    verted into its salt (38). Because of their ease of separation

    and ability to be regenerated, heterogeneous catalysts are

    good, clean and cost-effective alternatives for producing

    FAMEs and glycerol from vegetable oils. The solid cata-

    lyst can be removed by filtration, resulting in a less complex

    recovery of biodiesel and glycerol (78,79).

    Recovering glycerol from FAME phases was studied by

    Saleh et al. (80). The researchers found that an ultrafiltration

    technique successfully separated the small amount of glyc-

    erol contained in the FAME phase. Temperature significantly

    increased water solubility in various commercial biodiesels

    (81). Consequently, using higher temperatures increased

    glycerol solubility in FAMEs and made the subsequent sepa-

    rations more challenging. Wang et al. (81) reported that using

    ceramic membrane separation at 60◦C reduced the glycerol

    dissolved in FAME; however, this result was achieved only

    after removing the methanol.

    For glycerol produced by vegetable oil transesterification

    with an ionic liquid, the catalyst can be separated from the

    product mixture by a crystallization and freezing technique

    based on the boiling-point differences between glycerol and

    the ionic liquid (72). The glycerol producers using super

    TABLE 7

    Performance of transesterification reactions using ionic liquids as catalysts

    Type of catalyst /reaction

     Molar ratio

    (MeOH:Oil) Temperature (◦C) Time (h) Conversion (%) References

    [Bmim]NTf 2   7.5:1 70 1.5   >98 (72)

    [Bmim]PF6   −   50 24 98 (73)

    [C3mim]Cl 1:1 80 3 96 (74)

    N-Methyl-2-pyrrolidone

    hydrogen sulphate

    2:1 80 3 95 (75)

  • 8/17/2019 Separation & Purification of Crude Glycerol

    8/19

    256   W. N. R. WAN ISAHAK ET AL.

    critical methanol (SCM) and hydrolysis were not apprehen-

    sive of any excess catalyst. However, unreacted triglyceride

    remained in the product mixtures. To remove the unre-

    acted material, a solvent extraction method that involves

    overnight separation into layers based on weight and polarity

    can be used. Otherwise, a centrifugation technique must be

    employed to separate the products.

    Homogeneous Catalyst Recovery Processes

    The homogeneous catalysts remain in the product after trans-

    esterification; therefore, the homogeneous catalysts are not

    reusable. However, transition metal homogeneous catalysts

    can be recovered by using a zeolite membrane that has a crys-

    talline structure with pores smaller than those of transition

    metal catalysts (82). Alternatively, homogeneous catalysts

    can be neutralized into salts, and the salts can then be

    removed by filtration. Catalyst removal after acid washing

    is discussed later.

    Heterogeneous Catalyst Recovery Processes

    Few studies of heterogeneous catalyst regeneration exist.

    Solid-phase heterogeneous vegetable oil transesterifica-

    tion catalysts can generally be recycled a few times

    without adverse effects. They can be removed eas-

    ily from the products by filtration or centrifugation

    (42,56,68,83,84). Commonly, the heterogeneous catalysts

    are then washed with organic solvent and drying overnight

    (85–87). Following re-calcination under N2   after an exten-

    sive methanol wash, the catalysts are ready for additional

    reactions (88,89). Some researchers report that heteroge-neous catalysts can be reused without any treatment and

    without any significant loss in activity (90).

    Supercritical Methanol Recovery Process

    Catalyst-free supercritical methanol transesterification is

    performed to increase the reaction rate and thus shorten the

    reaction time. However, the excess SCM required leads to

    some difficulty in separation. The problem can be overcome

    by an evaporation and layer separation technique (63).

    Immobilized Enzyme Catalyst Recovery Process

    Immobilized enzymes are efficient catalysts for vegetable oil

    transesterification. However, the production costs are high

    and require catalyst reuse. Otherwise, difficulties in han-

    dling are the primary problems associates with immobilized

    enzymes. For reuse, the enzyme is isolated using centrifuga-

    tion. The recovered lipase is washed with organic solvents

    and is then ready for another reaction (68,91).

    Nanoparticle Catalyst Recovery Processes

    Nanoparticle catalysts are difficult to remove using conven-

    tional filtration. Polymeric membranes can recover nanopar-

    ticle catalysts. The filtration efficiency depends on the mem-

    brane size. The nanoparticle catalysts used for vegetable oil

    transesterification processes resist separation and recovery.

    However, centrifugation has been demonstrated to separatethese catalysts from products at high recovery levels (70).

    Ionic Liquid Catalyst Recovery Process

    Ionic liquids are efficient and versatile catalysts because

    of their physicochemical properties. Ionic liquids are salts

    that consist of easily separated anions and cations. Because

    of melting-point differences between the ionic liquids and

    remainder of the reaction chemicals, freezing techniques

    are common methods for separating ionic liquids from the

    products and unreacted starting material (72,73).

    CRUDE GLYCEROL RECOVERY PROCESS

    Here, glycerol recovery from hydrolysis, saponification and

    transesterification reactions is reviewed. Various practical

    methods and techniques have been used for glycerol recovery

    and enrichment.

    Hydrolysis

    Hydrolysis is divided into two processes: acid-catalyzed

    hydrolysis and base-catalyzed hydrolysis (saponification).The reaction produces two layers of product that can be

    separated by using a separating funnel or by decantation.

    Homogenous catalysts can be recovered by neutralization to

    salts and centrifugation (22); heterogeneous catalysts can be

    removed by filtration. Crude glycerol is obtained from the

    lower phase by removing water through vacuum distillation

    (23). An advanced glycerol recovery technique was devel-

    oped by modification of an ionic liquid-glycerol mixture to

    form “deep eutectic solvents” (DES). The synthesized DES

    was used to extract the glycerol from the biodiesel (92).

    Transesterification Reaction

    Theoretically, the glycerol of vegetable oil transesterification

    constitutes approximately 10% of the products. Typically,

    however, the recovered glycerol constitutes only 9 to 9.6%

    of the products (Table 8). In an effective biodiesel produc-

    tion process, only small amounts of the unreacted starting

    materials remain in the glycerol phase. Glycerol is also an

    important by-product in soap production. When fats and

    oils are saponified by caustic soda in the soap production

  • 8/17/2019 Separation & Purification of Crude Glycerol

    9/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   257

    TABLE 8

    Typical percentages of transesterification products

    Products of transesterification Percentage range (%) References

    Biodiesel 90−91 (11,93,94)

    Glycerol 9.0−9.6 (93,94,95,96,97)

    Unreacted products (methanol,

    MG, DG, TG)

    0.4−1.0 (11,93,98,99)

    Note: MG: Monoglyceride, DG: Diglyceride, TG: Triglyceride.

    process, glycerol is dissolved in the soap lye and in the crude

    soap as an impurity.

    Glycerol from fats and oil in soap manufacturing usu-

    ally comprise approximately 10% of the total products.

    Recovering usable materials is vital to the profitability of 

    any soap production process. Unfortunately, many small-

    and medium-scale soap producers discard the lye. The spe-

    cific recovery technique employed is critical to recovering

    glycerol from spent soap lye. The liquor that remains after

    soap manufacture must be allowed to settle for 20 minutesafter stirring. The clear phase is decanted and discarded,

    and the remaining phase is heat treated at 60◦C in a conical

    flask (100).

    The basic and acidic catalysts employed for glycerol pro-

    duction by transesterification are recovered via chemical

    treatment. Either sulphuric acid (H2SO4) or sodium hydrox-

    ide (NaOH) are used to neutralize the catalysts to salts. For

    example, H2SO4  neutralizes NaOH in glycerol samples to

    sodium sulphate (Na2SO4). Fortunately, Na2SO4 has low sol-

    ubility in the aqueous glycerol solution, which is saturated

    with sodium chloride (NaCl). Indeed, NaCl remains primar-

    ily in the glycerol layer (101,102). Hence, the Na2SO4  salts

    can be removed by decantation and filtration.The highest glycerol yields are obtained by the bleaching

    recovery technique (100). Bleaching (alkaline system) both

    purifies the glycerol and further saponifies the free triglyc-

    erides (103). The amount of recovered glycerol depends

    on the recovery point and on the purification stage during

    which the technique is utilized (104). The variation in glyc-

    erol recovery amounts obtained across the soap industry is

    due to the different soap types of lye and methods of treat-

    ment employed. For example, during the recovery stages,

    glycerol can be lost through washing, graining and desalt-

    ing. Moreover, if a temperature of 60◦C is exceeded during

    treatment, side reactions may occur. Glycerol decomposes to

    acrolein at higher temperatures (>140◦C).

    The crude glycerol derived from vegetable oil can

    be recovered from the biodiesel phase by centrifugation.

    Centrifugation is followed by hydrochloric acid treatment

    to convert any contaminant soaps to free acids or salts

    (105,106). Methanol and water contaminants are removed

    by distillation (107). Afterward, the glycerol layer is neutral-

    ized with caustic soda, producing 80% (w/w) crude glycerol.

    Next, some glycerol purification processes are presented.

    In addition, a recovery technique that employs fixed silica

    gel beds to adsorb glycerol from methanol-free biodiesel

    streams is discussed (108).

    OVERVIEW OF GLYCEROL PURIFICATION

    For many years, glycerol has been purified to make it moreuseful for various manufacturing activities. Crude glycerol

    is obtained as a by-product from three different processes:

    soap manufacture, fatty acid production and fatty ester pro-

    duction (109). High-purity glycerol is used commercially in

    pharmaceuticals, food processing, lubrication and cosmetics.

    For use as animal food, several glycerol purification steps are

    required to remove impurities (110).

    The purity of crude glycerol obtained from vegetable oil

    transesterification depends on three parameters: the type of 

    catalyst used, the amount of excess alcohol and the con-

    version achieved (111). The purity ranges of crude glycerol

    produced by transesterification using homogeneous cata-

    lysts, heterogeneous catalysts and supercritical methanol(SCM) are 55–70%, 75–85%, and 96.5%, respectively (112).

    Currently, much attention is being focussed on employ-

    ing green catalytic transesterification processes to convert

    bio-renewable vegetable oils to commodity chemicals and

    clean fuels. These reactions are performed at lower tem-

    peratures and atmospheric pressure using homogeneous or

    heterogeneous catalysts and excess methanol. However, the

    excessive unreacted methanol presents a problem. Methanol

    is dangerous and can adversely affect human health and the

    environment. To overcome this problem, the excess methanol

    is recovered by processes such as evaporation and recycled

    to the reactor for additional transesterification cycles.

    Crude glycerol contains 20.2% glycerol, 6.6% fatty acids(as soap) and 64.3% salt. Thus, 91.1% of crude glycerol

    residue consists of components that are potentially useful

    for other applications (113). According to van Gerpen et al.

    (114), crude glycerol obtained by transesterification is com-

    posed of 50 wt.% or less glycerol. The remaining contents

    are primarily water, salts, unreacted alcohol and catalyst.

    To produce high-quality glycerol, these contaminants must

    be removed.

    Purification Techniques for Glycerol Synthesized withInorganic Catalysts

    Recently, crude glycerol separation and purification activi-

    ties have expanded considerably, and academic institutions

    have explored more innovative methods, theories and process

    designs in these respects.

    Salt Separation 

    For crude glycerol derived with an alkaline catalyst, treat-

    ment begins by neutralization using certain acids. This

    technique efficiently removes alkaline matter, including

  • 8/17/2019 Separation & Purification of Crude Glycerol

    10/19

    258   W. N. R. WAN ISAHAK ET AL.

    excess catalyst and the abundant soaps formed during trans-

    esterification processes employing homogeneous catalysts.

    The neutralization separates the reaction mixture into three

    phases using a strong- or medium-strength mineral. The

    three phases consist of the catalyst in the bottom phase, the

    neutralized glycerol and methanol in the middle phase and

    the free fatty acids (FFAs) in the top phase (115).Acids are used to neutralize excess alkaline catalysts,

    whereas bases are used to neutralize acidic catalysts.

    Sometimes, hydrochloric or sulphuric acid is employed in a

    re-neutralization step and produces sodium chloride or potas-

    sium sulphate, respectively (97). However, using phosphoric

    acid is more environmentally friendly. Phosphoric acid neu-

    tralizations produce a phosphate salt that is widely used as

    a fertilizer. Sulphuric and hydrochloric acids produce envi-

    ronmentally harmful substances during neutralization. The

    amount and concentration of acids used in neutralization

    exert major effects on the separation time and the removal

    of free fatty acids and salts (116).

    Usually, the crude glycerol is reacted with greater than1 mole of 85 wt.% sulphuric acid. Afterward, sodium boro-

    hydride or sodium hydroxide solution is added to neutralize

    the excess acid and to remove colored impurities. Hajek 

    and Skopal (93) demonstrated that sequential neutraliza-

    tions or saponifications could yield 84% purity glycerol.

    Furthermore, Kongjao et al. (117) asserted that acidifying

    the crude glycerol with mineral acids (such as sulphuric

    acid) converted soap impurities into insoluble fatty acids

    according to reaction (1).

     RCOONa+ H 2SO4  →  RCOOH + Na++ SO2−4   (1)

    Crystallization or Precipitation 

    In another separation technique, catalyst salts in solu-

    tion after acidic treatment are removed by precipitation as

    hydroxyapatite (HAP). The co-addition of lime (Ca(OH)2)

    and phosphoric acid to the pre-treated glycerol results in

    calcium apatite (Ca5(PO4)3(OH)) formation. This chemical

    reaction removes solubilized catalyst from glycerol samples

    (98). The reaction and precipitation is driven by calcium-

    ion and hydroxide-ion attraction. Separation of the calcium

    apatite by gravity or centrifugation removes nearly all of the

    excess catalyst.

    Methanol Removal and Recycling 

    Excess un-reacted methanol is a major contaminant in crude

    glycerol. High methanol levels are toxic, particularly in ani-

    mal feeds and pharmaceuticals. Methanol is inherently toxic

    but not directly poisonous. Alcohol dehydrogenase enzyme

    in the liver converts methanol to formic acid and formalde-

    hyde, which causes blindness by the destruction of the

    optic nerve (118). The excess methanol must be removed to

    achieve the level deemed safe by the U.S. Food and Drug

    Administration (FDA). Brockmann et al. (119) reported

    TABLE 9

    Standard glycerol characterization methods

    Physical properties

    United States

    Pharmacopeia

    (USP) ASTM  

     European

    Standard 

     Method 

    (EN) References

    Glycerol content USP 26 (97)

    Density D5002-94 14214 (120)

    Viscosity D445-96 14214 (110)

    Ash value D0482-03 (97)

    Acidity D1093-98 (97)

    Moisture content D4377-00E01 (97)

    Heat of combustion D0240-92 (121)

    excess methanol removal using a flash evaporation. This

    technique, based on the boiling point of alcohols, removed

    nearly 100% of the methanol. In summary, a methanol

    removal step is needed to meet the general usage require-

    ments set by international standards (ASTM and EN in

    Table 9).

    Removal of Solid Contaminants 

    Heterogeneous catalysts are better suited for glycerol pro-

    duction than homogeneous catalysts. Heterogeneous cat-

    alysts afford a considerably cleaner crude glycerol, and

    heterogeneous catalysts can be easily removed by sim-

    ple filtration. The disadvantages of heterogeneous catalysts

    include their high cost and difficult syntheses. Homogeneous

    catalysts are better focussed. However, neutralizing homoge-

    neous catalysts produce more salt.

    Furthermore, years ago, the Wurster and Sanger single-

    effect glycerine evaporator was developed to overcome thesalt removal problem (122). The first of the three apparatuses

    had a large chamber that functioned to collect salts. After

    a neutralization, the entire mixture was dropped into a tank 

    with a false bottom comprising a filter bed of wire screen

    and filter cloth. The crude glycerol was pumped away from

    below the false bottom. The salt was washed with lye and

    then with water. The wash liquors were pumped back into

    the evaporator feed tank.

    Depending on the crude glycerol content, this procedure

    decreased the salt content to 0.5 to 2.0 wt.% ( 122). This

    method for removing salt was used only in single-effect

    evaporations. The second method, which is still extensively

    used in small and moderately sized plants, has the evaporator

    bottoms connected to salt filters, salt boxes or salt extractors.

    For a double-effect evaporator, three salt extractors are typi-

    cally used. The setup allows for both evaporators to drop salt

    while one extractor is emptied. Salt is allowed to accumu-

    late in the evaporator during the time required to steam, dry

    and empty its extractor. Furthermore, this second apparatus

    allows for the salt to be removed from the evaporators con-

    tinuously and dyed. The third apparatus utilizes salt drums

    and centrifuges for complete salt removal.

  • 8/17/2019 Separation & Purification of Crude Glycerol

    11/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   259

    Recently, Buenemann et al. (123) reported an advanced

    technology for removing solids from crude glycerol. This

    technique employs microfiltration or ultrafiltration using

    ceramic-supported zirconia or alumina filters. The ceramic

    material has a high mechanical resistance and tolerates a

    wide range of temperatures and pH values. Theoretically, the

    micro-sized catalysts and salts are easily isolated using theseceramic-supported zirconia or alumina filter membranes

    (124). This process has produced high-quality glycerol with-

    out any significant loss in yield.

    Gomes et al. reported that ceramic membranes made of 

    tubular-type   α-Al2O3/TiO2   are able to purify glycerol to

    high purity levels (125). The microfiltration process pro-

    posed by Gomes et al. consisted of two stages. First, a

    3.5-kg mixture was prepared with a mass composition of 

    80% biodiesel, 10% alcohol and 10% glycerol. In the sec-

    ond stage, the membrane that yielded the best permeate flux

    and free glycerol retention was identified. This microfiltra-

    tion membrane has also been used to filter other micro-sized

    materials from glycerol (126). Large glycerol streams canbe purified continuously, effectively and economically even

    with frequent provenance changes. This technique has pro-

    duced technical-grade glycerol (above 99.2 wt.%).

    Saleh et al. (80) reported an ultrafiltration (UF) technique

    for separating crude glycerol from the fatty acid methyl

    ester (FAME) phase. This pressure-driven technique was per-

    formed using 1-100-nm membranes. Specifically, this UF

    technique removed high-molecular-weight substances, col-

    loidal materials, organic and inorganic molecules. The tech-

    nique was employed in several other applications, including

    virus prevention and bacteria and waste water recycling

    (127). This application can effectively recover and sepa-

    rate crude glycerol from the FAME phase. In the Salehet al. study, adding a small amount of water (approximately

    0.06 mass %) improved separation and efficiency (80).

    Conversely, a nanofiltration technique was used to remove

    1- to 100-nm particles in a high-viscosity separation (128).

    Removing Ions and Colored Contaminants by Adsorption 

    During the reaction, some catalysts dissolve into the reac-

    tion medium as free ions. To remove these free ions,

    ion exchange resins have been used. Both column and

    batch methods have been investigated (129). Synthetic ion

    exchange resins have been produced commercially since the

    1960s. Strong acid cation exchange resins and strong base

    anion exchange resins, which fully ionise over the entire

    pH range, are supported on three-dimensional polystyrene

    cross-linked with an agent such as divinylbenzene. To con-

    vert the cross-liked polystyrene to a hydrogel with an ion

    exchange capability, ionic functional groups are attached

    to the polymeric network by a variety of chemical means.

    For example, sulphonating a styrene-divinylbenzene copoly-

    mer permanently attaches sulphite (-SO3) groups, affording

    a negatively charged matrix and exchangeable, mobile and

    positive hydrogen ions (130). The specific linkages and

    three-dimensional structures play important roles in adsorb-

    ing contaminants.

    Two separate ion exchange resins can be used to exchange

    cations for hydrogen ions (H+) and anions for hydroxyl ions

    (OH

    ). The hydrogen and hydroxyl ions subsequently com-bine to form pure water, as shown in Figure 4. If maintaining

    neutrality is desired, Na+, Ca2+, K+ or Mg2+ resins can be

    utilized instead of H+ resins. Likewise, Cl−, HCO3−, SO4

    2−

    or NO3− resins can replace strongly basic OH− resins. The

    maximum ion exchange capacity of strong acid cation or

    strong base anion exchangers is stoichiometric – i.e., the

    capacity is based on the equivalents of mobile charge within

    the particular resins. Thus, one mol of H+ is one equiva-

    lent. One mole of Ca2+ is two equivalents. Anion and cation

    exchange resins used together ensure that the ion exchange

    resins capture both free anions and cations from the crude

    glycerol sample, maximizing performance. This process has

    produced glycerol of purities higher than 99.2%.In another case, acidic ion exchange resin beads were

    used to separate fatty acid salts and inorganic salts from

    glycerol (131). This purification was effective when high-

    quality resins consisting of 4 to 65 wt.% cross-linker were

    used. Uniformity coefficients no greater than 1.15 were nec-

    essary to ensure that the glycerol passed through the bed

    at a minimum flow rate of 0.3 bead volumes per hour. The

    gel-type resins in this cross-linker range were more suitable

    for the separation of soluble substances than resins with less

    than 10% cross-linker. High cross-linking affected separa-

    tion efficiency. Rezkallah (131) also claimed that the salts

    and colored impurities eluted from the column earlier than

    the glycerol. The afforded glycerol exhibited a considerablylower ion and colored impurity content.

    Amberlite-252, a strong acid cationic exchange resin, has

    also been employed. Carmona et al. (132) reported that

    the macroporous Amberlite could be used for sodium ion

    removal from glycerol/water solutions containing high salt

    concentrations. This resin was capable of yielding technical-

    grade glycerol from many different processes. Purification

    using Amberlit-252 was particularly efficient because of its

    ability to be regenerated more than five times without any

    significant loss of exchange capacity (129).

    Distillation as a Single Purification Step 

    Many years ago, crude glycerol was purified using a sim-

    ple distillation unit. As a result, the glycerol contained ash,

    matter organic non-glycerol, water and soap (108). The

    distillation was reported as a successful method for purify-

    ing crude glycerol that is similar in composition to the source

    of commercial glycerol used today. An illuminating com-

    parison of crude, purified and commercial-grade glycerol is

    shown in   Table 10. The corresponding analyses were per-

    formed based on standard methods: glycerol content – ISO

  • 8/17/2019 Separation & Purification of Crude Glycerol

    12/19

    260   W. N. R. WAN ISAHAK ET AL.

    KCl in glycerol

    solution

    H+

    Cl–  OH–

    OH–

    OH–

    OH–

    OH–

    H+

    H+ H+

    K+

    H+

    K+

    OH–H+

    H2O

    Cl–

    FIGURE 4   Schematic representation of ion exchange columns that shows sodium and chloride ions exchange for hydrogen and hydroxyl ions, respectively.

    The latter ions combine to form water.

    TABLE 10

    Characterization of crude, purified and commercial-grade glycerol

    Parameter Crude glycerol Purified glycerol Commercial glycerol References

    Glycerol content (%) 60−80 99.1−99.8 99.2−99.98 (97)

    Moisture (%) 1.5−6.5 0.11−0.80 0.14−0.29 (133)

    Ash (%) 1.5−2.5 0.054   200◦C) (136,138).

    Glycerol dehydrates to acrolein (bp. 52◦C) at low pH

  • 8/17/2019 Separation & Purification of Crude Glycerol

    13/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   261

    (99,139), and the acrolein accumulates in the cold trap dur-

    ing distillation. In addition, glycerol can oxidise to glycerose,

    glyceraldehyde and dihydroxyacetone (140).

    Recent Industrial Purification Processes

    Recently, environmental issues have propelled the refineryindustry to develop new technologies for glycerol purifica-

    tion. Many techniques are combined into a single step or

    a limited number of steps to enhance recovery and purifi-

    cation, e.g., soap splitting followed by salt and methanol

    removal. Some separation techniques have employed vacu-

    ums because of glycerol’s heat sensitivity (glycerol decom-

    poses at 180◦C) (119).

    As established methods, thes following technologies may

    be used to further enhance the purity of glycerol after

    the soap splitting step: fractional distillation, ion exchange,

    adsorption, precipitation, extraction, crystallization and dial-

    ysis. The most common purification pathway, in sequential

    order, is soap splitting, combined methanol/water removal,fractional distillation, ion exchange (zeolite or resins) and

    adsorption (active carbon powder) (120,131). Well-known

    companies manufacture glycerol purification equipment. For

    example, companies such as Desmetballestra and Buss-SMS

    Canzler market ion exchange equipment. Other chemical

    companies, such as Rohm & Haas and Lanxess, supply ion

    exchange granulates, whereas Norit Company supplies pow-

    der and granulated activated carbon as glycerol bleaching

    and decolorizing agents (119). Their activated carbon, with

    its large surface area and high porosity, adsorbs pigments

    and organic matter easily for large glycerol samples. Ion

    exchange applications may be performed by either a col-

    umn or batch technique (129). In addition, higher capacityion exchanges that will make high-purity glycerol production

    more facile are being developed.

    Many glycerol refinement plants exist today. Biodiesel-

    based glycerol is manufactured in various grades by

    treatment using single or multiple steps – neutralization,

    heating, condensing, refluxing and distillation (31,141).

    Approximately 90–95% of commercial glycerol is purified

    to remove most impurities and increase market value. The

    residual methanol in crude glycerol is removed easily using

    evaporation and can be recycled to reduce the cost of purifi-

    cation. The final purification stage consists in using an

    absorber to remove any soluble impurities in glycerol (111).

    Purification of glycerol from biodiesel processing using

    AMBERSEP BD50 technology (142), which employs an

    ion exchange resin, is an effective and innovative process.

    The biodiesel industry generates a tremendous amount of 

    crude glycerol. The crude glycerol that is produced as a by-

    product in the transesterification process to make biodiesel

    typically contains high levels of salts, stemming from the use

    of homogeneous transesterification catalysts such as sodium

    methylate (14). Most applications for glycerol require the

    elimination of these salts. Indeed, the conventional methods

    use to purify the crude glycerol are faced with high operating

    costs and low efficiency.

    For most applications in the food and pharmaceutical

    sectors, crude glycerol needs be purified to pharmaceutical

    grade. This high-quality grade can be realized by employ-

    ing a combination of techniques—e.g., heating, evaporation,

    splitting, decantation, adsorption and vacuum distillation(143). This combinatory process produces glycerol with a

    purity greater than 99.5% from typical crude glycerol, which

    contains a mixture of monoglycerides, diglycerides, triglyc-

    erides, methanol, water, fatty acid alkyl esters, catalyst and

    salts. A flow diagram of a typical glycerol purification is

    shown in Figure 5.

    EET Corporation’s patented HEED technology can also

    produce high-purity glycerol. This processing equipment

    is an economical solution for glycerol purification in the

    biodiesel and soap industries. By using EET’s technol-

    ogy, crude glycerol from biodiesel and saponification pro-

    cesses can be refined to achieve the USP-grade quality

    requirement of 99.7% purity (144). Alternatively, lower-cost and intermediate-purity grades can be produced for

    direct use or chemical conversion into other compounds

    such as propylene glycol and ethylene glycol. In addi-

    tion, EET’s membrane-based technology avoids important

    problems associated with stand-alone evaporation and dis-

    tillation, such as foaming, cross-contamination, corrosion,

    limited recovery and high costs in energy, maintenance and

    operation.

    The robustness of EET’s technology allows it to be

    applied to neutralized glycerol either before or after

    methanol removal and over a range of feed compositions.

    Other HEED applications include purification of refined

    glycerol that has been distilled or evaporated but neverthe-less contains residual salts or organic substances. EET’s

    glycerol purification process begins with a pre-treatment to

    remove solids and fouling organics and to partially remove

    color-causing organics.

    The HEED (also known as HEEPM) system configura-

    tion combines customized automated controls and control

    logic to provide the optimal desalting of a particular pre-

    treated crude glycerol. This established technique produces

    colorless glycerol with low salt content. The process is con-

    sidered a good, efficient technique for producing high-purity

    glycerol. However, its complicated technology contributes

    to high production costs and therefore makes the systems

    uneconomical. Efficient technologies need to be developedto produce high-quality glycerol at a lower cost.

    Disposing of crude glycerol is both costly and wasteful.

    An applied technology for crude glycerol purification

    was introduced by SRS Engineering Company (145).

    Incorporated into SRS’s high-purity glycerol purification

    system   (the SRXG-Series distillation column) is an ideal

    combination of processing steps. The SRXG-Series system

    produces high-purity glycerol without any significant loss in

    yield. In summary, these technologies illustrate that investing

  • 8/17/2019 Separation & Purification of Crude Glycerol

    14/19

    262   W. N. R. WAN ISAHAK ET AL.

    FIGURE 5  General flow diagram for a high-purity glycerol manufacturing process.

    in the development of purification technologies can elimi-

    nate disposal costs and provide a new venue for profit in

    the form of purified glycerol. The SRS system was able to

    purify crude glycerol to technical-grade glycerol (over 97%)

    (145). Furthermore, the purification of crude glycerol with

    high methanol and water content was successfully performed

    by Rototherm mechanically agitated thin-film processors.

    These thin-film processors can be operated continuously and

    in combination with distillation. They can also be used with

    products containing sensitive solids (146).

    Cost Estimates for Glycerol Purification Processes

    Some information for crude glycerol purification by differ-

    ent methods was provided and discussed in this subtopic.

    However, not much paper published in cost estimation for

    this process. Posada et al. (2011) was reported the glyc-

    erol purification achieved up to 98 wt.% by combination of 

    neutralization, centrifugation, evaporation and column dis-

    tillation (147). During the purification process, methanol at

    99 wt.% is recovered and thus for the economic assess-

    ment, two scenarios were analyzed. In the first scenario,

    the obtained methanol is considered as a process waste.

    In the second scenario the methanol is considered as a

    co-product that could be recycled to the transesterification

    process and an economic value is given to this stream. The

    lowest cost for glycerol purification was obtained under the

    second scenario conditions (0.149 USD/kg). In other work,

    the enrichment process of crude glycerol was performed

    via chemical extraction and physical adsorption processes

    by Hunsom et al. (148). For the whole enrichment pro-

    cess, based on equal quantity of crude glycerol, it was

    noticed that the adsorption process was cheapest process

    (5.72 USD/L crude glycerol) while a combined process of 

    chemical extraction with n-C3H7OH and adsorption was the

    most costly (17.1 USD/L crude glycerol).

    Glycerol Conversion to Other Chemicals

    Recently, numerous papers have been published on the

    direct utilization of glycerol. For example, glycerol can be

    converted into value-added products by pyrolysis, steam

    gasification or catalytic treatment. Glycerol can be catalyt-

    ically converted into many other liquid products, includingacetaldehyde, acrolein, formaldehyde and hydroxyacetone.

    Buhler et al. (149) reported the production of methanol,

    acetaldehyde, acrolein, allyl alcohol, acetone, ethanol, car-

    bon dioxide, carbon monoxide and hydrogen from glycerol

    under supercritical conditions.

    Additionally, Kunkes et al. (150) reported the conversion

    of glycerol to syngas (H2, CO, CO2) using Re on Pt/C as

    a catalyst. The syngas was subsequently used to produce

    a series of alcohols (151,152). Thiruchitrambalam (153)

    reported that glycerol can be completely converted into H2-

    rich syngas through pyrolysis at 800◦C in a fixed-bed reactor.

    Cortright et al. (154) reported H2  production from the aque-

    ous phase carbohydrate reforming of glycerol over Pt/Al2O3catalysts. In this reaction, hydrogen (H2) was afforded in

    64.8 mol% yield. Buhler et al. (149) produced allyl alco-

    hol, acetaldehyde, acrolein, methanol, CO, CO2   and H2   by

    treating glycerol under supercritical conditions. However, a

    low glycerol conversion (0.4–31 wt.%) was reported in this

    work.

    Chaudhari and Bakhshi (155) converted glycerol to

    hydrogen by steam gasification. The steam gasification was

    performed at steam flow rates of 2.5, 5.0, and 10 g/h

  • 8/17/2019 Separation & Purification of Crude Glycerol

    15/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   263

    at 600 and 700◦C. The glycerol flow rate was 4 g/h.

    Approximately 80% conversion was achieved when a steam

    flow rate of 10 g/h at 700◦C was used. Chaudhari and

    Bakhshi (155) illustrated that the steam gasification of glyc-

    erol does not produce liquid product at 600 and 700◦C in a

    fixed-bed reactor. In contrast, Stein and Antal (156) demon-

    strated that steam gasification of glycerol afforded acroleinand acetaldehyde liquid products at 600–675◦C in a laminar

    flow reactor.

    High-purity glycerol can be reacted with oleic acid

    to form monoacylglycerols   and diacylglycerols, which are

    widely used as biolubricant additives (157–161). One acyl-

    glycerol synthesis reported was the esterification of glycerol

    with lauric acid to form glycerol laurate (162). These com-

    pounds possess high potential for use as biolubricants.

    CONCLUSIONS

    In this review, we discovered that crude glycerol can beeasily recovered from biodiesel by centrifugation or gravita-

    tional settling. However, the challenge is purification of this

    crude glycerol to food-grade glycerol. For most applications,

    glycerol needs to be free of impurities – particularly cata-

    lysts, salts and soap – to avoid the formation of unwanted

    by-products during manufacturing. Currently, the glycerol

    purification process is expensive and is plagued with han-

    dling and separation problems. Many methods have been

    employed to purify glycerol, including neutralization, split-

    ting, heating, ultrafiltration, ion exchange chromatography

    and vacuum distillation. The combination of more than one

    of these techniques can successfully yield pharmaceutical-

    grade glycerol, and recovered and purified glycerol hasbeen converted into many valuable products, e.g., methanol,

    hydrogen, 1,3-propanediol, glycerol tert-butyl ether (GTBE).

    FUNDING

    The authors thank Universiti Kebangsaan Malaysia (UKM)

    for funding this project under research grant number UKM-

    GUP-BTK-08-14-306/Dana Lonjakan, LRGS/BU/2011/

    USM-UKM/PG/02, DPP-2013-056 and DIP-2012-022.

    REFERENCES

    1. Morrison, L.R. (2001)   Kirk-Othmer Encyclopedia of Chemical

    Technology. Glycerol; John Wiley & Sons, Inc.: New York.

    2. HB International SAS. (2012) The Oleoline® Glycerine Market

    Report.   http://www.oleoline.com/wp-content/uploads/products/ 

    reports/Dec2012_462181.pdf  (accessed July 18, 2013)

    3. Biodiesel 2020. (2008) Global market survey, feedstock trend

    and forecasts. Emerging Markets Online 2nd edition.  http://www.

    healthtech.com/biodiesel2020 (accessed March 21, 2012).

    4. Transparency Market Research. (2013) Glycerol Market by Source

    (Biodiesel, Fatty Acids & Fatty Alcohols), by Applications (Personal

    Care, Alkyd Resins, Polyether Polyols, Others), Downstream

    Opportunities (Propylene Glycol, Epichlorohydrin, 1, 3 Propanediol

    and Others)—Global Industry Analysis, Size, Share, Trends, Growth

    and Forecast, 2012–2018.   [http://www.biodieselmagazine.com/ 

    articles/9004/report-glycerol-market-expected-to-reach-2-1-billion-

    in-2018] (accessed May 14, 2013)

    5. Croy, C. and Dotson, K. (1995) Glycerine. INFORM , 6: 1104–1118.

    6. Mohtar, Y., Tang, T.S., and Salmiah, A. (2001) Quality of basic

    oleochemicals produced in Malaysia.  INFORM , 12: 529–536.

    7. Ash, M. and Ash, I. (2004) Handbook of Preservatives. Synapse Info.

    Resources: New York.

    8. Ooi, T.L., Leong, W.L., and Radzuan, J. (1993) Potential source of 

    sterols from a palm kernel oil methyl ester residue of an oleochemical

    plant. PORIM Bulletin, 27: 25–37.

    9. Kośmider, A., Leja, K., and Czaczyk, K. (2011) In G. Moentero

    (ed.)   Biodiesel-Quality, Emissions and By-products, v.l. Improved 

    Utilization of Crude Glycerol By-Product from Biodiesel Production,

    InTech, Available from: http://www.intechopen.com/books/biodiesel-

    qualityemissions-and-by-products/improved-utilization-of-crude-

    glycerol-by-product-from-biodiesel-production

    10. Hansen, C.F., Hernandez, A., Mullan, B.P., Moore, K., Trezona-

    Murray, M., King, R.H., and Pluske, J.R. (2009) A chemical analysisof samples of crude glycerol from the production of biodiesel in

    Australia, and the effects of feeding crude glycerol to growing-

    finishing pigs on performance, plasma metabolites and meat quality

    at slaughter. Anim. Prod. Sci., 49: 154–161.

    11. Isahak, W.N.R.W., Ismail, M., Yarmo, M.A., Jahim, J.M., and

    Salimon, J. (2010a) Purification of crude glycerol from transesterifi-

    cation RBD palm oil over homogeneous and heterogeneous catalysts

    for the biolubricant preparation.  J. Appl. Sci., 10: 2590–2595.

    12. Saman, W.R.G., Nomura, N., Sato, S., and Matsumura, M. (2008) Pre-

    treatment and utilization of raw glycerol from sunflower oil biodiesel

    for growth and 1,3-propanediol production by Clostridium butyricum.

     J. Chem. Technol. Biotechnol, 83: 1072–1080.

    13. Mu, Y., Teng, H., Zhang, D.J., Wang, W., and Xiu, Z.L. (2006)

    Microbial production of 1,3-propanediol by Klebsiella pneumonia

    using crude glycerol from biodiesel preparations.  Biotech. Lett ., 28:1755–1759.

    14. Lancrenon, X. and Fedders, J. (2008) An innovation in glycerin

    purification.   Biodiesel Magazine.   http://www.biodieselmagazine.

    com/articles/2388/an-innovation-in-glycerin-purification/   (accessed

    October 18, 2012).

    15. Marchetti, J.M., Miguel, V.U., and Erazu, A.F. (2007) Possible

    methods for biodiesel production.   Renew. Sustain. Energy Rev., 11:

    1300–1311.

    16. Conceicao, M.M., Candeia, R.A., Dantas, H.J., Soledade, L.E.B.,

    Fernandes Jr., V.J., and Souza, A.G. (2005) Rheological behavior of 

    castor oil biodiesel.  Energy Fuel, 19: 2185–2188.

    17. Berrios, M. and Skelton, R.L. (2008) Comparison of purification

    methods for biodiesel. Chem. Eng. J ., 144: 459–465.

    18. Fredman, B., Pryde, E.H., and Mounts, T.L. (1984) Variables affecting

    the yields of fatty esters from transesterified vegetable oils.  JAOCS ,

    61: 1638–1643.

    19. Jitputti, J., Kitiyanan, B., Rangsunvigit, P., Bunyakiat, K., Attanatho,

    L., and Jenvanitpanakul, P. (2006) Transesterification of crude palm

    kernel oil and crude coconut oil by different solid catalysts.  Chem.

     Eng. J ., 116: 61–66.

    20. Hammond, E.G. and Inmok, L. (1992) Process for enzymatic hydrol-

    ysis of fatty acid triglycerides with oat caryopses. U.S. Patent No.

    5089403, February 18, 1992.

    21. Ting, W.J., Tung, K.Y., Giridhar, R., and Wu, W.T. (2006) Application

    of binary immobilized Candida rugosa lipase for hydrolysis of soy-

    bean oil. J. Mol. Catal. B: Enzymatic, 42: 32–38.

  • 8/17/2019 Separation & Purification of Crude Glycerol

    16/19

    264   W. N. R. WAN ISAHAK ET AL.

    22. Bhatkhande, B.S. and Samant, S.D. (1998) Ultrasound assisted

    PTC catalyzed saponification of vegetable oils using aqueous alkali.

    Ultrason. Sonochem., 5: 7–12.

    23. Satyarthi, J.K., Srinivas, D., and Ratnasamy, P. (2010) Hydrolysis of 

    vegetable oils and fats to fatty acids over solid acid catalysts.  Appl.

    Catal. A: Gen., 391: 427–435.

    24. Khuwijitjaru, P., Fujii, T., Adachi, S., Kimura, Y., and Matsuno, R.

    (2004) Kinetics on the hydrolysis of fatty acid esters in subcritical

    water. Chem. Eng. J ., 99:1–4.

    25. Minami, E. and Saka, S. (2006) Kinetics of hydrolysis and methyl

    esterification for biodiesel production in two-step supercritical

    methanol process. Fuel, 85: 2479–2483.

    26. King, J.W., Holliday, R.L., and List, G.R. (1999) Hydrolysis of 

    soybean oil in a subcritical water flow reactor.   Green Chem., 1:

    261.

    27. Alenezi, R., Leeke, G.A., Santos, R.C.D., and Khan, A.R. (2009)

    Hydrolysis kinetics of sunflower oil under subcritical water condi-

    tions. Chem. Eng. Res. Des., 87: 867–873.

    28. Holliday, R.L. and King, J.W. (1997) Hydrolysis of vegetable oil in

    sub- and supercritical water. Ind. Eng. Chem. Res., 36: 932.

    29. Ma, F., Clements, L.D. and Hanna, M.A. (1998) The effects of cat-

    alyst, free fatty acids, and water on transesterification of beef tallow.

     Amer. Soc. Agri. Eng., 41: 1261–1264.

    30. Isahak, W.N.R.W., Ismail, M., Jahim, J.M., Salimon, J., and Yarmo,M.A. (2012a) Characterization and performance of three promis-

    ing heterogeneous catalysts in transesterification of palm oil.  Chem.

    Papers, 66: 178–187.

    31. Knothe, G., Van Gerpen, J., and Krahl, J. (2005)   The Biodiesel

     Handbook ; AOCS Press: Champaign, Illinois.

    32. Jeromin, L., Johannisbauer, W., Blum, S., Sedelies, R., Moormann,

    H., Holfoth, B., and Plachenka, J. (1996) Glycerol water mixture from

    hydrolysis of natural fats and oils passed through plate type separa-

    tor, fat particles returned to hydrolysis reaction, liquid filtered through

    membrane. U.S. Patent No. 5527974A, June 18, 1996.

    33. Miao, X., Li, R., and Yao, H. (2009) Effective acid-catalyzed

    transesterification for biodiesel production.  Energy Convers. Mgmt .,

    50: 2680–2684.

    34. Hajek, M., Skopal, F., and Machek, J. (2006) Determination of free

    glycerol in biodiesel. Eur. J. Lipid Sci. Technol., 108: 666–669.35. Leung, D.Y.C. and Guo, Y. (2006) Transesterification of neat and used

    frying oil: Optimizationfor biodiesel product. Fuel Proc. Technol., 87:

    883–890.

    36. Dias, J.M., Alvim-Ferraz, M.C.M., and Almeida, M.F. (2008)

    Camparison of the performance of different homogeneous alkali cata-

    lysts during transesterification of waste and virgin oils and evaluation

    of biodiesel quality.  Fuel, 87: 3572–3578.

    37. Rashid, U., Anwar, F., Moser, B.R., and Ashraf, S. (2008) Production

    of sunfloweroil methyl estersby optimized alkali-catalyzed methanol-

    ysis. Biomass Bioenergy, 32: 1202–1205.

    38. Soriano, Jr., N.U., Venditti, R., and Argyropolous, D.S. (2008)

    Biodiesel synthesis via homogeneous Lewis acid-catalyzed transes-

    terification. Fuel, 88: 560–565.

    39. Zhang, Y., Dube, M.A., Mclean, D.D., and Kates, M. (2003) Biodiesel

    production from waste cooking oil: 1. Process design and technologi-

    cal assessment. Bioresour. Technol., 89: 1–16.

    40. Zheng, S., Kates, M., Dube, M.A., and McLean, D.D. (2006) Acid-

    catalyzed production of biodiesel from waste frying oil.   Biomass

     Bioenergy, 30: 267–272.

    41. Wang, Y., Ou, S., Liu, P., Xue, F., and Tang, S. (2006) Comparison of 

    two different processes to synthesize biodiesel by waste cooking oil.

     J. Mol. Catal. A: Chem., 252: 107–112.

    42. Arzamendi, G., Campo, I., Arguinarena, E., Sanchez, M., Montes,

    M., and Gandia, L.M. (2007) Synthesis of biodiesel with hetero-

    geneous NaOH/alumina catalysts: Comparison with homogeneous

    NaOH. Chem. Eng. J ., 134: 123–130.

    43. Gryglewicz, S. (1999) Rapeseed oil methyl esters preparation using

    heterogeneous catalysts. Bioresour. Technol., 70: 249–253.

    44. Kouzu, M., Tsunomori, M., Yamanaka, S., and Hidaka, J. (2010) Solid

    base catalysis of calcium oxide for a reaction to convert vegetable oil

    into biodiesel. Adv. Powder Technol., 21: 488–494.

    45. Benjapornkulaphong, S., Ngancharussrivichai, C., and Bunyakiat, K.

    (2008) Al2O3 supported alkali and alkali earth metals oxides for trans-

    esterification of palm kernel and coconut oil.   Chem. Eng. J ., 145:

    468–474.

    46. Zabeti, M., Wan Daud, W.M.A., and Aroua, M.K. (2009)

    Optimization of the activity of CaO/Al2O3  catalyst for biodiesel pro-

    duction using response surface methodology.  Appl. Catal. A: Gen.,

    366: 154–159.

    47. Noiroj, K., Intarapong, P., Luengnaruemtchai, A., and Jai-In, S. (2009)

    A comparative study of KOH/Al2O3   and KOH/NaY catalysts for

    biodiesel production via transesterification from palm oil.   Renew

     Energy, 34: 1145–1150.

    48. Georgogianni, K.G., Katsoulidis, A.P., Pomonis, P.J., and

    Kontominas, M.G. (2008) Transesterification of soybean frying

    oil to biodiesel using heterogeneous catalysts.   Fuel Proc. Technol.,

    90: 671–676.

    49. Liu, X., He, H., Wang, Y., Zhu, S., and Piao, X. (2007b)

    Transesterification of soybean oil to biodiesel using CaO as a solid

    base catalyst. Fuel, 87: 216–221.50. Ngamcharussrivichai, C., Totarat, P., and Bunyakiat, K. (2008) Ca and

    Zn mixed oxide as a heterogeneous catalyst for transesterification of 

    palm kernel oil.  Appl. Catal. A: Gen., 341: 77–85.

    51. Garcia, C.M., Teixeira, S., Marciniuk, L.L., and Schuchardt, U.

    (2008b) Transesterification of soybean oil catalyzed by sulfated zir-

    conia. Bioresour. Technol., 99: 6608–6613.

    52. Yoosuk, B., Krasae, P., Puttasawat, B., Udomsap, P., Viriya-Empikul,

    N., and Faungnawakij, K. (2010) Magnesia modified with strontium

    as a solid base catalyst for transesterification of palm olein.  Chem.

     Eng. J ., 162: 58–66.

    53. Aderemi, B.O. and Hameed, B.H. (2009) Alum as a heterogeneous

    catalyst for the transesterification of palm oil.  Appl. Catal. A: Gen.,

    370: 54–58.

    54. Guan, G., Kusakabe, K., Sakurai, N., and Moriyama, K. (2008)

    Transesterification of vegetables oil to biodiesel fuel using acidcatalysts in the present of dimethyl ether.  Fuel, 88: 81–86.

    55. Serio, M.D., Tesser, R., Dimiccolli, M., Cammarota, F., Nastasi, M.,

    and Santacesaria, E. (2005) Synthesis of biodiesel via homogeneous

    lewis acid catalyst. J. Mol. Catal. A: Chem., 239: 111–115.

    56. Alsalme, A., Kozhecnikova, E.F., and Kozhevnikov, I.V. (2008)

    Heteropolyacids as catalyst for liquid-phase esterification and trans-

    esterification. Appl. Catal. A: Gen. 349, 170–176.

    57. Demirbas, A. (2002) Biodiesel from vegetable oils via transesterifica-

    tion in supercritical methanol.  Energy Conversion Management , 43:

    2349–2356.

    58. Demirbas, A. (2003) Biodiesel fuels from vegetable oils via catalytic

    and non-catalytic supercritical alcohol transesterifications and other

    methods: A survey.  Energy Conver. Mgmt ., 44: 2093–2109.

    59. Kusdiana, D. and Saka, S. (2001) Kinetics of transesterification in

    rapeseed oil to biodiesel fuels as treated in supercritical methanol.

    Fuel, 80: 693–698.

    60. Han, H., Cao, W., and Zhang, J. (2005) Preparation of biodiesel from

    soybean oil using supercritical methanol and CO2 as co-solvent. Proc.

     Biochem., 40: 3148–3151.

    61. Hawash, S., Kamal, N., Zaher, F., Kenawi, O., and El Diwani, G.

    (2009) Biodiesel fuel from jatropha oil via non-catalytic supercritical

    methanol transesterification. Fuel, 88: 579–582.

    62. Marulanda, V.F., Anitescu, G., and Tavlarides, L.L. (2010)

    Investigations on supercritical transesterification of chicken fat for

    biodiesel production from low-cost lipid feedstocks.   Journal of 

    Supercritical Fluids, 54: 53–60.

  • 8/17/2019 Separation & Purification of Crude Glycerol

    17/19

    GLYCEROL RECOVERY FROM VEGETABLE OIL   265

    63. Demirbas, A. (2009) Biodiesel from waste cooking oil via

    base-catalytic and supercritical methanol transesterification.   Energy

    Convers. Mgmt ., 50: 923–927.

    64. Eun-Seok, S., Jung-won, L., Hong-Shik, L., and Youn-Woo, L. (2008)

    Transesterification of RBD palm oil using supercritical methanol.  J.

    Supercrit. Fluids, 44: 356–363.

    65. Wang, L., He, H., Xie, Z., Yang, J., and Zhu, S. (2007)

    Transesterification of the crude oil of rapeseed with NaOH in super-

    critical and subcritical methanol. Fuel Proc. Technol., 88: 477–481.

    66. Yang, Z., Zhang, K.P., Huang, Y., and Wang, Z. (2010) Both

    hydrolytic and transesterification activities of Penicillium expansum

    lipase are significatly enhanced in ionic liquid [BMIm][PF6]. J. Mol.

    Catal. B: Enzym., 63: 23–30.

    67. Xie. W. and Ma. N. (2010) Enzymatic transesterification of soybean

    by using immobilized lipase on magnetic nano-particles.   Biomass

     Bioenergy, 34: 890–896.

    68. Boz, N., Nebahat, D., and Dilhan, M.K. (2009) Conversion of biomass

    to fuel: Transesterification of vegetable oil to biodiesel using KF

    loaded nano   γ-Al2O3   as catalyst.   Appl. Catal. B: Environ., 89:

    590–596.

    69. Isahak, W.N.R.W., Ismail, M., Yarmo, M.A., Jahim, J.M., and

    Salimon, J. (2010b) Transesterification of palm oil by using nano CaO

    as a catalyst.  World Appl. Sci. J ., 9: 17–22.

    70. Wang, L. and Yang, J. (2007) Transesterification of soybean oil withnano-MgO or not in supercritical and subcritical methanol.  Fuel, 86:

    328–333.

    71. Reddy, C.R.V., Oshel, R., and Verkade, J.G. (2006) Room-

    temperature conversion of soybean oil and poultry fat to biodiesel

    catalyzed by nanocrystalline calcium oxides.   Energy Fuels, 20:

    1310–1314.

    72. Lapis, A.A.M., de Oliviera, L.F., Neto, B.A.D., and Dupont, J. (2008)

    Ionic liquid supported acid/base-catalyzed production of biodiesel.

    Chem. Sus. Chem., 1: 759–762.

    73. Vidya, P. and Chadha, A. (2009) The role of different anions in ionic

    liquids on Pseudomonas cepacia lipase catalyzed transesterification

    and hydrolysis. J. Mol. Catal. B: Enzymatic , 57:145–148.

    74. Wang, B., Yang, L.M., and Suo J.S. (2003) Ionic liquid-regulated

    sulfamic acid: chemoselective catalyst for the transesterification of 

    β-ketoesters. Tetrahedr. Lett ., 44: 5037–5039.75. Ziyauddin, S.Q., Krishna, M.D., Malhari, D.B., and Bhalchandra,

    M.B. (2009) Bronsted acidic ionic liquid as an efficient and reusable

    catalyst for transesterification of   β-ketoesters.   Catal. Comm., 10:

    833–837.

    76. Huddleston, J.G., Visser, A.E., Reichert, W.M., Willauer, H.D.,

    Broker, G.A., and Rogers, R.D. (2001) Characterization and compar-

    ison of hydrophilic and hydrophobic room temperature ionic liquids

    incorporating the imidazolium cation.  Green Chem., 3: 156–164.

    77. Isahak, W.N.R.W., Ismail, M., Jahim, J.M., Salimon, J., and Yarmo,

    M.A. (2011a) Transesterification of palm oil by using ionic liq-

    uids as a new potential catalyst.   Trends in Appl. Sci. Res, 6:

    1055–1062.

    78. Ramos, L.P. and Wilhelm, H.M. (2005) Current status of biodiesel

    development in Brazil. Appl. Biochem. Biotechnol, 121: 807.

    79. Kim, H.J., Kang, B.S., Kim, M.J., Park, Y.M., Kim, D.K., Lee, J.S.,

    and Lee, K.Y. (2004) Transesterification of vegetable oil to biodiesel

    using heterogeneous base catalyst.  Catal. Today, 93: 315–320.

    80. Saleh, J., Tremblay, A.Y., and Dube, M.A. (2010) Glycerol removal

    from biodiesel using membrane separation technology.   Fuel, 89:

    2260–2266.

    81. Wang, Y., Wang, X., Liu, Y., Ou, S., Tan, Y., and Tang, S. (2009)

    Refining of biodiesel by ceramic membrane separation.   Fuel Proc.

    Technol., 90: 422–427.

    82. Gallego, I., Mallada, R., Urriolabeitia, E.P., Navarro, R., Menendez,

    M., and Santamaria, J. (2004) Selective separation of homogeneous

    catalysts using silicate membranes.   Inorganica Chimica Acta, 357:

    4577–4581.

    83. Trimm, D.L. (2001) The regeneration or disposal of deactivated

    heterogeneous catalysts. Appl. Catal. A: Gen., 212: 153–160.

    84. Li, E., Xu, Z.P., and Rudolph, V. (2009) MgCoAl-LDH derived het-

    erogeneous catalysts for the ethanol transesterification of canola oil to

    biodiesel. Appl. Catal. B; Environment  88, 42–49.

    85. Yoo, D.W., Han, J.H., Nam, S.H., Kim, H.J., Kim, C., and Lee,

    J.K. (2006) Efficient transesterification by polymer-supported zinc

    complexes: Clean and recycleable catalysts.   Inorganic Chemistry

    Communications , 9: 654–657.

    86. Liu, X., He, H., Wang, Y., and Zhu, S. (2007a) Transesterification

    of soybean oil to biodiesel using SrO as a solid base catalyst.   Catal.

    Comm., 8: 1107–1111.

    87. Nordin, N.A.M., Adnan, N.F., Hamzah, N., Isahak, W.N.R.W.,

    Ayatillah, A., Salimon, J. and Yarmo, M.A., and Kamaruddin, R.A.

    (2012) Comparison of different heterogeneous catalysts for the

    estolides synthesis from oleic acid.  Adv. Mater. Res., 364: 288–292.

    88. Liu, Y., Lotero, E., Goodwin, Jr., J.G., and Mo, X. (2007c)

    Transesterification of poultry fat with methanol using Mg-Al hydro-

    talcite derived catalysts.  Appl. Catal. A: Gen., 331: 138–148.

    89. Lourenco, W. C. F., Macret, R., and Cielo, J. E. (2012) Process for the

    purification of crude glycerol. U.S. Patent 2012/0245398 A1, March

    16, 2011.

    90. Shu, Q., Zhang, Q., Xu, G., Nawaz, Z., Wang, D., and Wang, J. (2009)

    Synthesis of biodiesel from cottonseed and methanol using a carbon-based solid acid catalyst. Fuel Proc. Technol., 90: 1002–1008.

    91. Xu, G.-Z, Zhang, B.-L., Liu, S.-Y., and Yue, J.Z. (2006) Study

    on immobilized catalyzed transesterification reaction of Tung oil.

     Agricultural Sciences in China, 25: 859–864.

    92. Hayyan, M., Farouq, S.M., Hasyim, M.A., and AlNashef, I.M. (2009)

    A novel technique for separating glycerine from palm oil-based

    biodiesel using ionic liquids. Fuel Proc. Technol., 91: 116–120.

    93. Hajek, M. and Skopal, F. (2010) Treatment of glycerol phase formed

    by biodiesel production.  Bioresour. Technol., 101: 3242–3245.

    94. Baabad, M. and Ismail, M. (2008) Biodiesel production using potas-

    sium based heterogeneous catalyst on γ-alumina support. Proceedings

    on 15th Regional Symposium on Chemical Engineering (RSCE)

    in conjunction with the 22nd Symposium of Malaysian Chemical

    Engineers (SOMChe), Impiana KLCC Hotel & Spa, Kuala Lumpur,

    Malaysia, December 2–3, 2008, 911–916.95. Duncan J. (2003) Cost of biodiesel production.   Energy Efficiency

    and Conservation Authority, 1–26.   http://www.globalbioenergy.org/ 

    uploads/media/0305_Duncan_-_Cost-of-biodiesel-production.pdf 

    (accessed July 20, 2012).

    96. Thompson, F.C. and He, B. (2006) Characterization of crude glycerol

    from biodiesel production from multiple feedstocks.  Appl. Eng. Agri.,

    22: 261–265.

    97. Isahak, W.N.R.W., Ismail, M., Yarmo, M.A., Jahim, J.M., and

    Salimon, J. (2009)  Crude glycerol purification and treatment for biol-

    ubricant preparation. Proceedings on 16th Regional Symposium on

    Chemical Engineering (RSCE), University of Santo Tomas, Manila,

    Philippines, December 1–2, 2009.

    98. Chuang-Wei, C., Dasari, M.A., Sutterlin, W.R., and Suppes, G.J.

    (2006) Removal of residual catalyst from simulated biodiesel’s crude

    glycerol for glycerol hydrogenolysis to propylene glycol.   Ind. Eng.

    Chem. Res., 45: 791–795.

    99. Hedtke, D. (1996) Glycerine processing. In   Bailey’s Industrial Oil

    and Fat Products: Industrial and Consumer Non-edible Products from

    Oils and Fats; Hui, Y.H., ed.; John Wiley & Sons, Inc.: New York, 5:

    275–308.

    100. Israel, A.U., Obot, I.B., and Asuquo, J.E. (2007) Recovery of glycerol

    from spent soap lye by product of soap manufacture.   E-Journal of 

    Chemistry, 5: 940–945.

    101. Helmold, V.P. (1993)   Sodium sulfate. Ulmann’s encyclopedia of 

    industrial chemistry. Fifth edition, vol.A24. VCH Verlagsgesellschaft,

    Federal Republic of Germany, pp. 355-368. How to make biodiesel

    [cited March 2009] http://www.make-biodiesel.org/catalyst/ 

  • 8/17/2019 Separation & Purification of Crude Glycerol

    18/19

    266   W. N. R. WAN ISAHAK ET AL.

    102. Thomas, F.C. (1983) Sodium sulfates. In Kirk-Othmer Encyclopedia

    of Chemical Technology, Third edition, Vol. 21; Kirk, R.E., and

    Othmer, D.F., eds.; John Wiley & Sons, Inc.: New York.

    103. Igile, G. (1995)   Lye Treatment and Glycerin Recovery. Paterson

    Zochonis Industries Plc.: Aba, Nigeria, 24.

    104. Igile, G. (1993)  Manual on Glycerin Recovery. Paterson Zochonis

    Industries Plc.: Aba, Nigeria, 3.

    105. Haas, M.J., McAloon, A.J., Yee, W.C., and Foglia, T.A. (2005) A pro-

    cess modelto estimate biodiesel production costs. Bioresour. Technol.,

    97: 671–678.

    106. Ooi, T.L., Yong, K.C., Dzulkifly, K., Wan Yunus, W.M.Z., and

    Hazimah, A.H. (2001) Crude glycerine recovery fromglycerol residue

    waste from a palm kernel oil methyl ester plant.  J. Oil Palm Res., 13:

    16–22.

    107. Foidl, N., Foidl, G., Sanchez, M., Mittelbach, M., and Hackel, S.

    (1996) Jatropha curcas L. as a source for the production of biofuel

    in Nicaragua. Bioresour. Technol. 58: 77–82.

    108. Yong, K.C., Ooi, T.L., Dzulkefly, K., Wan Yunus, W.M.Z., and

    Hazimah, A.H. (2001) Characterization of glycerol residue generated

    from a palm kernel oil methyl ester plant.  J. Oil Palm Res., 13: 1–6.

    109. Wang, Z., Zhuge, J., Fang, H., and Prior, B.A. (2001) Glycerol pro-

    duction by microbial fermentation: A review.   Biotechnol. Adv., 19:

    201–223.

    110. Kerr, B.J., Honeyman, M., Lammers, P., and Hoyer, S. (2007) Feeding Bioenergy Co-products to Swine; Iowa State University: Ames, Iowa.

    111. Bourney, L., Casanave, D., Delfort, B., Hillion, G., and Chodorge,

    J.A. (2005) New heterogeneous process for biodiesel production:

    A way to improve the quality and the value of the crude glycerin

    produced by biodiesel plants.  Catal. Today, 106: 190–192.

    112. Kusdiana, D. and Saka, S. (2004) Effects of water on biodiesel fuel

    production by supercritical methanol treatment.  Bioresour. Technol.,

    91: 289–295.

    113. Ooi, T.L., Yong, K.C., Hazimah, A.H., Dzulkefly, K., and Wan Yunus,

    W.M.Z. (2004) Glycerol residue—A rich source of glycerol and

    medium chain triglycerides.  J. Oleo Sci., 53: 29–33.

    114. Van Gerpen, J., Shanks, B., Pruszko, R., Clements, D., and Knothe,

    G. (2002)   Biodiesel Produc