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Designed for higher class (class 3600) applications using high alloy or stainless steels SEMPELL HIGH PRESSURE STOP VALVES MODEL VA510 (ASME) FEATURES • T-pattern globe type • Body made of forged steel • Wear resistant stellite body seat • Conical seat with line contact sealing • Visual position indicator • Non-rising hand wheel • Prepared for later automation in service • Low pressure loss due to optimized flow path • Small driving forces • Easy maintenance • Code compliance with ASME B16.34 and PED GENERAL APPLICATIONS These valves are designed for high pressure applications in conventional power plants. Applications include - vents, drains, bypass systems, warm-up lines, etc. wherever reliable leak tight performance is required. TECHNICAL DATA Size: NPS ⅜ – 2½ Pressure rating: Up to class 3600 Temperature: -29°C to 625°C (-20°F to 1150°F) Body material: SA182F22 SA182F91 SA182F92 SA182F316 SA182F347 Other materials on request Connection: Butt weld ends acc. to ASME B16.25 Socket weld ends acc. to ASME B16.11 © 2017 Emerson. All Rights Reserved. Emerson.com/FinalControl VCTDS-05077-EN 19/04

SEMPELL HIGH PRESSURE STOP VALVES MODEL VA510 (ASME) · 2 SEMPELL HIGH PRESSURE STOP VALVES MODEL VA510 (ASME) Large non-rising handwheel for easy operation. Equipped with a mounting

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Page 1: SEMPELL HIGH PRESSURE STOP VALVES MODEL VA510 (ASME) · 2 SEMPELL HIGH PRESSURE STOP VALVES MODEL VA510 (ASME) Large non-rising handwheel for easy operation. Equipped with a mounting

Designed for higher class (class 3600) applications using high alloy or stainless steels

SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

FEATURES

• T-pattern globe type• Body made of forged steel• Wear resistant stellite body seat• Conical seat with line contact sealing• Visual position indicator• Non-rising hand wheel• Prepared for later automation in service• Low pressure loss due to optimized flow path• Small driving forces• Easy maintenance• Code compliance with ASME B16.34 and PED

GENERAL APPLICATIONS

These valves are designed for high pressure applications in conventional power plants. Applications include - vents, drains, bypass systems, warm-up lines, etc. wherever reliable leak tight performance is required.

TECHNICAL DATA

Size: NPS ⅜ – 2½Pressure rating: Up to class 3600Temperature: -29°C to 625°C (-20°F to 1150°F)Body material: SA182F22 SA182F91 SA182F92 SA182F316 SA182F347 Other materials on requestConnection: Butt weld ends acc. to

ASME B16.25 Socket weld ends acc. to

ASME B16.11

© 2017 Emerson. All Rights Reserved.Emerson.com/FinalControl VCTDS-05077-EN 19/04

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2

SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

Large non-rising handwheel for easy operation.

Equipped with a mounting flange acc. to ISO 5210. No additional adaptor needed. An electric actuator can be mounted during operation easily.

Visual position indicator. Clearly indicates valve position at all times.

One-piece, non-rotating stem made of 17% Cr steel to ensure long life time of packing and easy mounting of a multi-turn actuator without changing any parts.

Bonnet is not a pressure retaining part and has no contact to the media, no additional cover sealing is needed.

Valve body made from bar material allowing a wide variety of materials to be used – including special materials acc. to customer’s requirements.

Low pressure loss due to optimized flow path and large channel borings.

Capsuled valve yoke for protection against environmental influences.Cup springs allowing the compensation of thermal stem extension to keep the valve closed even at variations in temperature.

Low friction roller bearings for small driving forces.

Capsuled valve yoke for protection against environmental influences.

Stripper-ring sealing of packing protects the stem/packing area against dirt and avoids leakage.

Two-piece gland for quick disassembly and repacking.

Pure graphite packing with non-extrusion ring prevents packing migration and ensure long service life.

Sufficiency long cylindrical connections for heat treatment and UT- testing.

Conical disc with line contact sealing for a defined seating for a tight shut-off.

Wear resistant stellite seat ring welded and repairable. A special tool kit for lapping the seat is available.

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3

11213

14.114

15

17

2034

2133

23

3231

30222925262728

35

1819

3

1.1

24

36

37

38

16

41

7

5

86

32

85

SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

Only for NVS 2

PARTS LIST

Part Designation63 68 80 81 84

Material specification1 Body SA182F22 SA182F316 SA182F91 SA182F347 SA182F921.1 Body seat Stellite1.2 Welding neck flange SA182F22 SA182F316 SA182F91 SA182F347 SA182F921.3 Welding neck flange SA182F22 SA182F316 SA182F91 SA182F347 SA182F923 Bonnet Steel5 Hexagonal nut Steel7 Stud 17 % Cr12 Stem 17 % Cr13 Base ring 13 % Cr14* Packing Graphite14.1* Packing Graphite-Austenite15 Gland shaft 13 % Cr16 Gland flange 13 % Cr17* Wiper ring Graphite18 Nameplate Austenite19 Grooved pin Austenite20 Guide bush 13 % Cr21* O-ring FKM22 Allen bolt Steel23 Threaded bush Brass24 Cover Steel25 Parallel key Steel26 Handwheel Steel27 Retaining ring Spring steel28 Washer Steel29 O-ring FKM30 Disc spring Spring steel31 Disc ring 13 % Cr32 Axial needle bearing Steel33 Slide ring PTFE34 Split ring 17 % Cr35 Ring Austenite36 Guide bolt 17 % Cr37 Hexagonal nut Steel38 Washer Steel41 Stud Steel85** Snap ring Steel86** Lubrication nipple Steel

Screws and nuts corrosion protected

NOTES* = Commissioning parts** = Only for NVS 2

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4

H2

h

H1 H

D

L

dpd2

bX

L1

1.2 1.3

d4

t

cd4

SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

DIMENSIONS - SOCKET WELD ENDNPS NVS c t d4⅜ ½ mm 17.6 10 56

in 0.69 0.39 2.2½ ½ mm 21.8 13 56

in 0.855 0.5 2.2¾ 1 mm 27.1 13 77

in 1.065 0.5 3.031 1 mm 33.9 13 77

in 1.33 0.5 3.031¼ 2 mm 42.7 13 105

in 1.675 0.5 4.131½ 2 mm 48.8 13 105

in 1.915 0.5 4.132 2 mm 61.2 16 105

in 2.406 0.63 4.13

NOTES1. Possible pipe connections2. Other end-to-end dimension on request3. Base line electric actuator4. Required dimension for disassembly with

handwheel for rework5. Weight of flanged valves on request Weight for W / M / U6. Only buttweld7. Corresponding to customer's request

DIMENSIONSNVS ½ 1 2

NPS [1, 6]

⅜ Cl.2680-3600½ Cl.2680-3600¾ Cl.3600 Cl.900-36001 Cl.3600 Cl.900-3600

1¼ Cl.3600 Cl.900-16901½ Cl.3600 Cl.900-16902 Cl.900-3600

2½ Cl.900-36003 only Standard Class Cl.900-3600

d2 mm 38 54 94in 1.49 2.31 3.7

dp mm 6 18 27in 0.24 0.71 1.06

L [2] mm 160 180 300in 6.3 7,09 11.81

L1 [2] mm 300 360 530in 11.81 14.17 20.87

b mm 120 130 170in 4.72 5.12 6.69

H mm app. 250 app. 300 app. 455in app. 9.84 app. 11.81 app. 17.91

H1[3] mm 240 246 385in 9.45 9.69 15.16

H2 [4] mm app. 650 app. 650 app. 820in app. 25.59 app. 25.59 app. 32.28

h mm 50 50 85in 1.96 1.96 3.35

D mm 225 225 350in 8.86 8.86 13.78

X mm app. 550 app. 750 app. 750in app. 21.65 app. 29.53 app. 29.53

Seat Ø mm 13 20 40in 0.51 0.78 5.57

U/Stroke mm 5 7.5 10in 0.19 0.29 0.39

Weight [5] kg app. 21 app. 21 app. 75lbs app. 47 app. 47 app.165

Welding end

Dism

antli

ng s

pace

Flanges corresponding to ASME 16.34 standards

DIMENSIONS - PLAINNVS d3 max. d3 7) dp min. d4½ mm 13 6 8 40.5

in 0.51 0.23 0.31 1.59½ mm 13 10 11.8 40.5

in 0.51 0.39 0.46 1.59½ mm 13 13 15 40.5

in 0.51 0.51 0.59 1.591 mm 20 14 17 56.5

in 0.78 0.55 0.67 2.221 mm 20 18 20.7 56.5

in 0.78 0.71 0.81 2.221 mm 20 20 22.8 56.5

in 0.78 0.78 0.9 2.222 mm 40 20 24 97

in 1.57 0.78 0.94 3.822 mm 40 30 34 97

in 1.57 1.18 1.34 3.822 mm 40 40 44 97

in 1.57 1.57 1.73 3.82

PLAIN

d3 m

ax.

dp m

in.

SOCKET WELD END

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-29 – 38 155 291 462 620 155 291 462 620 155 291 462 620 155 291 462 620 155 291 462 620 155 291 462 62050 155 291 462 620 155 291 462 620 155 291 462 620 155 291 462 620 155 291 462 620 155 291 462 620100 155 290 460 618 155 291 461 619 155 290 460 618 155 291 462 620 155 290 460 618 155 291 462 620150 151 283 448 602 153 287 455 610 151 283 448 602 155 291 462 620 151 283 448 602 155 291 462 620200 146 274 435 583 151 283 449 602 146 274 435 584 155 291 462 620 146 274 435 584 155 291 462 620250 139 261 414 555 150 282 446 599 139 261 414 556 155 291 462 620 139 261 414 556 155 291 462 620300 129 242 383 514 149 280 115 597 129 242 383 514 155 291 462 620 129 242 383 514 155 291 462 620325 124 233 369 495 149 279 113 594 124 233 369 496 155 291 462 620 124 233 369 496 155 291 462 620350 121 227 359 482 148 277 440 590 121 227 359 483 154 290 459 617 121 227 359 483 154 290 459 617375 117 219 346 465 146 275 436 585 117 219 346 465 152 284 451 606 117 219 346 465 152 284 451 606400 110 206 327 438 146 275 436 585 110 206 327 439 151 283 448 602 110 206 327 439 151 283 448 602425 105 197 313 419 146 275 436 585 105 197 313 420 149 280 443 596 105 197 313 420 149 280 443 596450 101 190 302 405 141 266 421 566 101 190 302 406 141 266 421 566 101 190 302 406 141 266 421 566475 95 178 283 379 128 241 382 513 95 178 283 380 128 241 382 513 95 178 283 380 128 241 382 513500 85 159 252 338 109 206 332 444 85 159 252 338 109 206 332 454 85 159 252 338 109 206 332 454538 55 104 165 221 72 141 234 332 75 141 224 301 90 177 295 418 75 141 224 301 90 177 295 418550 47 88 140 187 61 119 199 281 75 141 223 300 90 177 295 418 75 141 223 300 90 177 295 418575 32 59 94 126 41 80 134 189 72 135 214 287 89 174 291 412 72 135 214 287 89 174 291 412600 21 39 62 82 27 53 87 124 59 110 174 234 76 149 248 352 64 121 191 257 84 164 273 386625 - - - - - - - - 44 82 130 175 57 111 186 263 55 103 163 219 71 140 233 330

-29 – 38 149 280 443 596 155 291 462 620 149 280 443 596 155 291 462 62050 144 271 430 577 153 286 454 610 146 275 436 585 155 291 462 620100 127 238 377 506 141 265 421 565 136 255 405 543 152 285 452 607150 116 217 344 462 129 242 384 516 127 239 379 510 142 267 423 569200 107 201 319 428 119 224 356 478 120 225 357 479 134 251 398 535250 100 188 298 400 112 210 333 447 113 213 358 454 127 238 377 506300 95 178 282 379 106 199 315 424 108 203 322 433 121 227 360 483325 93 174 276 371 103 194 308 414 106 199 316 424 118 222 352 473350 91 171 271 364 102 191 302 406 104 196 310 417 116 219 347 466375 90 168 267 359 100 188 298 400 103 193 306 411 115 215 341 458400 88 166 263 353 99 185 294 394 102 191 303 407 114 213 338 454425 87 164 260 350 98 183 291 390 101 189 300 403 113 211 335 450450 87 162 258 346 97 181 288 386 100 188 299 401 112 210 333 448475 86 162 256 344 96 180 286 384 95 178 283 380 112 210 333 448500 85 159 252 338 95 179 283 381 85 159 252 338 107 201 319 428538 75 141 224 301 87 163 259 348 75 141 224 301 87 163 259 348

SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

APPLICATION RANGES

Limited class for welding end valves in sizes NPS 2½ and smallerStandard class for flanged valves Recommended temperatures see ASME B16.34

WORKING PRESSURE BY CLASS (barg) - ASME B16.34 SA182F22 SA182F91 SA182F92

Class 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600Temp °C Standard Limited Standard Limited Standard Limited

SA182F316 SA182F347Class 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600Temp °C Standard Limited Standard Limited

NOTESAdmissible working pressure (plain welding ends)Test pressure = 1.5 × admissible working pressure at 38°CPressures for SA182 F92 only for information, based on code case 2179-6 and "ceiling values" B16.34

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-20 – 100 2250 4230 6700 8990 2250 4230 6700 8890 2250 4230 6700 9000 2250 4230 6700 9000 2250 4230 6700 6700 2250 4230 6700 9000200 2250 4230 6700 8960 2250 4230 6700 8975 2250 4230 6700 9000 2250 4230 6700 9000 2250 4230 6700 6700 2250 4230 6700 9000300 2185 4110 6510 8730 2220 4170 6610 8845 2185 4110 6510 8750 2250 4230 6700 9000 2185 4110 6510 6510 2250 4230 6700 9000400 2115 3980 6310 8410 2185 4110 6510 8730 2115 3980 6310 8470 2250 4230 6700 9000 2115 3980 6310 6310 2250 4230 6700 9000500 1995 3750 5940 7933 2175 4080 6470 8685 1995 3750 5940 7980 2250 4230 6700 9000 1995 3750 5940 5940 2250 4230 6700 9000600 1815 3410 5410 7280 2165 4070 6450 8630 1815 3410 5410 7260 2250 4230 6700 9000 1815 3410 5410 5410 2250 4230 6700 9000650 1765 3320 5260 7030 2145 4040 6400 8570 1765 3320 5260 7070 2250 4230 6700 9000 1765 3320 5260 5260 2250 4230 6700 9000700 1705 3200 5080 6780 2120 3990 6320 8480 1705 3200 5080 6820 2200 4130 6550 8800 1705 3200 5080 5080 2200 4130 6550 8800750 1595 3000 4750 6350 2120 3990 6320 8480 1595 3000 4750 6380 2185 4110 6510 8750 1595 3000 4750 4750 2185 4110 6510 8750800 1525 2870 4540 6060 2120 3990 6320 8450 1525 2870 4540 6100 2160 4060 6440 8640 1525 2870 4540 4540 2160 4060 6440 8640850 1460 2750 4360 5800 2030 3820 6060 8050 1460 2750 4360 5850 2030 3820 6060 8130 1460 2750 4360 4360 2030 3820 6060 8130900 1350 2530 4020 5305 1800 3380 5360 7105 1350 2530 4020 5400 1800 3380 5360 7200 1350 2530 4020 4020 1800 3380 5360 7200950 1160 2180 3460 4450 1435 2740 4445 6015 1160 2180 3460 4640 1505 2880 4675 6440 1160 2180 3460 3460 1505 2880 4675 64401000 800 1510 2400 3205 1045 2040 3400 4815 1090 2060 3250 4370 1310 2565 4275 6065 1090 2060 3250 3250 1310 2565 4275 60651050 525 990 1560 2145 710 1390 2315 3220 1080 2030 3220 4320 1300 2545 4240 6015 1080 2030 3220 3220 1300 2545 4240 60151100 330 620 990 1345 450 875 1455 2015 905 1710 2700 3630 1155 2260 3770 5345 960 1810 2870 2870 1235 2415 4025 57051150 - - - - - - - - 670 1260 1900 2680 870 1700 2835 4020 820 1540 2430 2430 1065 2080 3465 4910

-20 – 100 2160 4060 6440 8640 2250 4230 6700 9000 2160 4060 6440 8640 2250 4230 6700 9000200 1860 3490 5540 7440 2075 3900 6180 8300 1985 3730 5920 7950 2250 4170 6610 8880300 1680 3150 5000 6720 1870 3520 5580 7490 1850 3480 5520 7410 2065 3880 6150 8260400 1540 2900 4590 6170 1720 3230 5120 6880 1730 3250 5150 6920 1930 3630 5750 7720500 1435 2700 4270 5740 1600 3010 4760 6400 1625 3060 4850 6510 1815 3410 5410 7270600 1355 2550 4040 5420 1510 2840 4500 6050 1550 2910 4610 6200 1730 3250 5150 6920650 1325 2490 3950 5300 1480 2780 4410 5920 1520 2860 4530 6080 1695 3190 5050 6790700 1305 2450 3890 5220 1455 2740 4340 5820 1490 2800 4400 5970 1665 3130 4960 6660750 1280 2410 3820 5130 1430 2690 4270 5730 1475 2780 4400 5910 1645 3100 4910 6590800 1265 2380 3780 5070 1415 2660 4220 5660 1460 2750 4360 5850 1630 3070 4860 6530850 1255 2360 3740 5020 1400 2630 4170 5600 1455 2740 4340 5820 1625 3050 4840 6500900 1245 2340 3710 4990 1390 2610 4140 5560 1350 2530 4020 5400 1625 3050 4840 6500950 1160 2180 3460 4640 1375 2590 4090 5500 1160 2180 3460 4640 1415 2660 4220 56601000 1090 2060 3250 4370 1260 2380 3760 5050 1090 2060 3250 4370 1260 2380 3760 5050

SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

APPLICATION RANGES

Limited class for welding end valves in sizes NPS 2½ and smallerStandard class for flanged valvesRecommended temperatures see ASME B16.34

WORKING PRESSURE BY CLASS (psig) - ASME B16.34 SA182F22 SA182F91 SA182F92

Class 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600Temp °F Standard Limited Standard Limited Standard Limited

SA182F316 SA182F347Class 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600 900 1690 2680 3600Temp °F Standard Limited Standard Limited

NOTESAdmissible working pressure (plain welding ends)Test pressure = 1.5 × admissible working pressure at 100°FPressures for SA182 F92 only for information, based on code case 2179-6 and "ceiling values" B16.34

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SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

SN 33 Valve yoke with connection for an electrical actuator acc. to ISO 5210

SN 34 Valve yoke with connection for a linear actuator acc. to DIN 3358

(other connections available on request)

SN 36/37 Electrical limit switches “Closed/Open”

SN 38 Handwheel locking with pad lock SN 45 Throttling disc (inlet below the disc only) SN 53 Back seat arrangement

SN 371/2/3 Preparation for a Sempell valve lock. Different interlocking positions can be provided. The unique valve lock allows the layout of a locking system with certain

operation sequences.

SN 160 Spring loaded gland for extended maintenance periods

ACCESSORIES

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SEMPELL HIGH PRESSURE STOP VALVESMODEL VA510 (ASME)

SELECTION GUIDEExample: VA510 68 2680 1" 1" G W 25Valve typeVA510 Stop valveMaterial specification63 SA182F2268 SA182F31680 SA182F9181 SA182F34784 SA182F92Pressure rating weld endat operating data/design data900 Class 9001690 Class 16902680 Class 26803600 Class 3600Pipe - nominal size⅜" NPS ⅜½" NPS ½¾" NPS ¾1" NPS 11¼" NPS 1¼1½" NPS 1½2" NPS 22½" NPS 2½Valve - nominal size½" NVS ½1" NVS 12" NVS 2Body designG Globe type patternPipe connectionW Welding ends acc. to ASMEA Flanges acc. to ASMEM Socked acc. to ASMEU Plain endsSN Designation25 Copper free materials33 A / B Valve yoke with connection acc. to ISO 5210 size F10/F14 53 Back seat34 A - C With connection for linear actuator acc. to DIN 3358 160.1 Spring-loaded gland34 F With connection for linear actuator special design 177 Nameplate, operating pressure in MPa36/37 Electrical limit switches for position indication 177.R Nameplate control-isolation38.1 Handwheel with pad lock 178 Nameplate, foreign language41 Stellited disc seat 182 Lubrication of stem thread41.5 Stem and threaded bush nitrided 183 Inlet above disc43.0 Welding ring inlet and outlet side 371 Valve lock A4-A5, Locking position OPEN43.2 Welding ring inlet side 372 Valve lock A4-A5, Locking position SHUT43.3 Welding ring outlet side 373 Valve lock A3, Locking position OPEN or SHUT45.1 Throttling disc, inlet below disc

Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Sempell is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Emerson.com/FinalControl