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HelioSOPEN END ROTOR SPINNING MACHINE
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BENEFITS• Modern Spinning Technology which meet all main requirements. • High spinning speed thanks to new Savio Spin box. • Reduced energy consumption.• Hybrid technology to optimize efficiency and flexibility.
HIGHLIGHTS• Full automated open-end rotor spinning machine with hybrid
technology to optimize efficiency, minimum “non productive” time and to support high flexibility.
• High spinning speed of up-to 125.000 rpm with new Savio spin box.
• Take-up speed of up to 250 m/min.• Electronic package building.• Independent sides for two lots processing.• Minimizing energy power.• Low operation height makes the machine user-friendly for all kind
of operations.• Up-to 520 spinning units to meet customers’ requirements and
optimize their investment.
HelioSOPEN END ROTOR SPINNING MACHINE
SAVIO NEW OPEN END SOLUTIONMODERN SPINNING TECHNOLOGY
AUTOMATED SOLUTION
QUALITY OUTPUTTECHNOLOGY EFFICIENCY
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Savio Spin-Box for High-Speed Spinning
TECHNOLOGYModern Spinning Technology
• Natural and manmade fibers and their blends, fiber length up to 60 mm.
• Up to 125.000 rpm.• Up to 250 m/min take up.• Up to 5kg package weight.
Yarn count NE 2,4 - 40
New box design1. Designed for all type of
material and to process regenerated fibers and spinning waste.
2. Low suction level for spinning.3. New fixing of bodies on section
to ensure perfect positioning of • Components for spinning • Rotor shaft to drive belt.
4. New break system for fast stop, protecting from overloading bearing system.
5. Active, universal air cleaning insert.
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Piecing:• Piecing within 25 sec.• Moving along the machine
with up-to 45m/min.
Standard piecing by independent trolley:• Rotor cleaning with self-
adjusting scraper.• Yarn end search & preparation.• Controlled piecing start.• Controlled start of spinningPiecer works in travel mode as cleaning blower.
AUTOMATED SOLUTIONSIndependent doffer and piecing trolley
Doffing:• Doffing within 10 sec.• Moving along the machine
with up-to 60m/min.
Standard doffing by independent trolley:• When package length is
reached.• Within package length
tolerance settable on PC.• 4 tube storage for each units.
Package removal system per each side with buffer position for each unit• Individual buffer position per
unit.• Package unloading batch (left/
right side) settable by PC and/or by panel at unloading point.
• Individual buffer position allows a package remove from the conveyor belt without interfering doffer efficiency.
High Speed Automatization
Up to 2 independently working piecing and doffing trolleys
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• Traverse stroke (120-154 mm).• Winding crossangle (28°- 42°)
variable.• Integrated antiribboning
system.• Lateral displacement (± 3
mm).
• Electronic Package Build (EPB).
• Large packages of up to diam. 320 mm and 5kg.
• All parameters centralized set on the PC.
• Package format of cylindrical as well as up to 2°.
QUALITY OUTPUTPerfect Yarn, Perfect packages
• Low suction level for spinning. • Functional optimized motors
for energy saving.
EFFICIENCYReduced energy cost
14° STEPS: 0,1° 21°
• Optimized airflow thru the whole machine.
• Centre drives with new belt-motor structure.
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OVERALL DIMENSIONSTECHNICAL DATA
TECHNOLOGY DATA
Raw materials Natural and manmade fibers and their blends, fiber length up to 60 mm. Regenerated fibers and spinning waste possible (further details on request).
Yarn count range Ne 2,4 - 40Sliver feed 7.4 - 3 ktex/Nm 0.135 - Nm 0.34/Ne 0.08 - Ne 0.20 Draft* 20 - 350 fold Winding cross angle 28°- 42°; variable setting
* depending on material and count.
Design Double sided full automated rotor spinning machine with independent driven machine sides, hybrid technology for doffing and piecing
Number of spinning units 20 per section; maximum 26 sections with 520 spinning units, minimum 240 spinning units, in steps of 40 unitsGauge 230 mmAutomatization Independent working Doffer and Piecer Trolley per side *Waxing Individual drive on each spinning position Yarn quality monitoring Loepfe yarn clearer 1N1 (or on request 3N1) for monitoring yarn as well as piecingTraversing Electronic Package Build (EPB), Electronic anti patterning, variable strokeFrequency inverter Infinitely variable adjustment of delivery speed, winding speed
Central vacuum, rotor and opening rollerYarn break sensor For immediate interruption of feeding in the event of yarn breakSuction System Automatic leveling of spinning and trash vacuumBlower Integrated in Piecer for cleaning of the machine Sliver feeding Individual driven by Stepper motorRotor speed Frequency inverter controlled 25 000 - 125 000 rpmOpening roller speed Frequency inverter controlled 5 000 - 11 000 rpmDelivery speed Up to 250 m/min (up to 34° crossing angle) **Package size Cylindrical package up to 320 mm or 5 kg
Conical package 2° up to 320 mm or 4.5 kgPiecing Auto-Piecing-System: Sensor controlled with controlled drivesRotors 32 to 66 mm with rotor grooves in various designs, different base material and coatingsOpening rollers 64 mm diameter with different coating and tooth designNozzles Ceramic nozzles in various designsTorque stop Ceramic typeCan diameter Up to 400 mm (16”) / up to 450 mm (18”) / up to 500 mm (20”)Can height 900 mm (36”), 1 070 mm (42”) and 1 200 mm (48”)
* Up to n° 2 doffers + 2 piecer per side** Depending on winding parameters
1 Suction box (Air box)2 Drive box3 Section (20 spindles)4 Tail box5 Doffer trolley6 Piecer trolley
1550
1660
3000
3100
3000 2396 2500 905MACHINE LENGTH
1 2 43 56
1 23 3 3 3
Spindles Sections Length mm
40 2 11197
80 4 15989
120 6 20781
160 8 25573
200 10 30365
240 12 35157
280 14 39949
320 16 44741
360 18 49533
400 20 54325
440 22 59117
480 24 63909
520 26 68701
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SAVIO MACCHINE TESSILI S.P.A.33170 PORDENONE (Italy)Via Udine, 105Tel. +39 0434 3971Fax +39 0434 397599E-mail: [email protected]
SAVIO (SHANDONG) TEXTILE MACHINERY CO., LTD.No.6 Torch Industry Park,No. 2166 Chongwen Dadao, High&New Tech Industry Development Zone, Jining,Shandong, P.R. China 272000Tel. +86 0537 2395206/101Fax +86 0537 2395216 E-mail: [email protected]
SAVIO INDIA PRIVATE LIMITED Tamaraikulam - Post Kinathukadavu Taluk Coimbatore - 642 109 Tamil Nadu, IndiaTel. +91 4259 201500E-mail: [email protected]
SAVIOTECHNICS S.R.O.Lhota 427, 549 41 Červený KostelecCzech RepublicTel. +420 499451466E-mail: [email protected]
We reserve the right to modify the characteristics of the machines described herein without prior notice. The data given in this brochure are not intended as a guarantee.Savio machines are equipped with safety devices in compliance with existing regulations.
SAVIO ADVERTISING DPT.ED. 06/2019 - EN
