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Seasoft’s Manufacturing Add-On on SAP B1 Work Flow

SAP B1 Manufacturing Solution Component

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Page 1: SAP B1 Manufacturing Solution Component

Seasoft’s Manufacturing Add-On on SAP B1

Work Flow

Page 2: SAP B1 Manufacturing Solution Component

To define similar set of machines (resource) with To define similar set of machines (resource) with manpower requirement, resource hourly running manpower requirement, resource hourly running cost, Operators average hourly earning etccost, Operators average hourly earning etc..

RESOURCE MASTER

Page 3: SAP B1 Manufacturing Solution Component

CBSCBS 33

OPERATION LIST MASTEROPERATION LIST MASTER

To describe the sequence of operations to be done under different resource group with standard production rate and with operation wise inspection provision.

Page 4: SAP B1 Manufacturing Solution Component

CBSCBS 44

BILL OF MATERIALBILL OF MATERIAL

To define multilevel bill of materials (one level at a time). Such structure has an hierarchical arrangement of components. The BOM is linked with sequence of operations, to make a combination of BOM and Routing which will be used for the production of the BOM parent item

Page 5: SAP B1 Manufacturing Solution Component

CBSCBS 55

PRODUCTION ORDERPRODUCTION ORDER

Choose a product with an existing production BOM for a standard production order. This window enables you to keep track of materials quantity and cost and of the product completion in the manufacturing process.

Page 6: SAP B1 Manufacturing Solution Component

CBSCBS 66

ISSUE FOR PRODUCTIONISSUE FOR PRODUCTION

In this window, issue items to production orders. You use the window to issue manual items only, as back flush components are issued automatically

Page 7: SAP B1 Manufacturing Solution Component

CBSCBS 77

PRODUCTION REPORTINGPRODUCTION REPORTING

This is used for reporting Resource wise and operation wise production quantity with actual time required for this.

Page 8: SAP B1 Manufacturing Solution Component

CBSCBS 88

IDLE TIME REPORTINGIDLE TIME REPORTING

This screen is for entering idle time/down time etc. This screen appears on clicking ‘used setup time’ golden arrow in Production Reporting screen.

Page 9: SAP B1 Manufacturing Solution Component

CBSCBS 99

RECEIPT FROM PRODUCTIONRECEIPT FROM PRODUCTION

In this window, report the completion/rejection of the product.

Page 10: SAP B1 Manufacturing Solution Component

CBSCBS 1010

RESOURCE LOAD REPORTRESOURCE LOAD REPORT

This is used to see report order wise resource load in hours and its date

Page 11: SAP B1 Manufacturing Solution Component

CBSCBS 1111

COST VARIANCE REPORTCOST VARIANCE REPORT

This is used for cost analysis of a production Order. Standard cost, Actual cost of components, Operation along with variances are displayed here.

Page 12: SAP B1 Manufacturing Solution Component

CBSCBS 1212

MATERIAL CONSUMPTION REPORTMATERIAL CONSUMPTION REPORT

This report gives production order wise material consumption figures

Page 13: SAP B1 Manufacturing Solution Component

CBSCBS 1313

WORK IN PROGRESS REPORTWORK IN PROGRESS REPORT

This report gives item wise, production order wise WIP

Page 14: SAP B1 Manufacturing Solution Component

CBSCBS 1414

PRODUCTION REPORTPRODUCTION REPORT

This report gives item, resource, operator, production order wise detail production figures

Page 15: SAP B1 Manufacturing Solution Component

CBSCBS 1515

QAP MASTERQAP MASTER

This screen is used for defining quality plan and its steps of gross inspection operations

Page 16: SAP B1 Manufacturing Solution Component

CBSCBS 1616

ATTRIBUTE FOR ATTRIBUTE FOR INSPECTION MASTERINSPECTION MASTER

This screen is used for entering inspection operation wise attributes, sampling procedure, norm range etc.

Page 17: SAP B1 Manufacturing Solution Component

CBSCBS 1717

LINK QAP,OPERATION LIST WITH ITEMLINK QAP,OPERATION LIST WITH ITEM

In Item master, on selection of Item Group, QAP Id will appear in planning tab . If QAP Id is not attached in item group , user can insert it and operation List

Page 18: SAP B1 Manufacturing Solution Component

CBSCBS 1818

PARAMETERS IN SALES ORDERPARAMETERS IN SALES ORDER

Third party inspection requirement and other QA related requirement maintained here

Page 19: SAP B1 Manufacturing Solution Component

CBSCBS 1919

LINKING INSPECTION & LINKING INSPECTION & PRODUCTION OPERATIONPRODUCTION OPERATION

This screen is used for linking particular production operation with inspection operation

Page 20: SAP B1 Manufacturing Solution Component

CBSCBS 2020

INPROCESS INSPECTION REPORTINGINPROCESS INSPECTION REPORTING

This screen is used for in process inspection reporting as well as Re inspection reporting

Page 21: SAP B1 Manufacturing Solution Component

CBSCBS 2121

FINAL INSPECTION REPORTINGFINAL INSPECTION REPORTING

This is for post in- process inspection of the item

Page 22: SAP B1 Manufacturing Solution Component

CBSCBS 2222

THIRD PARTY INSPECTIONTHIRD PARTY INSPECTION

This screen is used if final inspection of item is done by Third party i.e Outside Agency

Page 23: SAP B1 Manufacturing Solution Component

CBSCBS 2323

PURCHASE ITEM PURCHASE ITEM INSPECTION INSTRUCTIONINSPECTION INSTRUCTION

This is used for assigning inspection characteristics to be checked for incoming materials

Page 24: SAP B1 Manufacturing Solution Component

CBSCBS 2424

INCOMING MATERIAL INSPECTIONINCOMING MATERIAL INSPECTION

This screen is for inspection of incoming material. For this, in Purchase order of the item “Inspection required” box to be checked. QAP must be attached with the item.

Page 25: SAP B1 Manufacturing Solution Component

CBSCBS 2525

NON CONFORMITY ADVICENON CONFORMITY ADVICE

Any rejection from In process / Final / Third party inspection screen will appear in this screen for advice of non conformity action (rework/scrap) to be taken

Page 26: SAP B1 Manufacturing Solution Component

CBSCBS 2626

NON CONFORMITY ACTIONNON CONFORMITY ACTION

This screen is used for taking action on rework /rejected quantity based on action code

Page 27: SAP B1 Manufacturing Solution Component

CBSCBS 2727

OPERATION OUTSOURCE OPERATION OUTSOURCE WORKBENCHWORKBENCH

This screen is used to select which operation is to be outsourced against a production order. The related purchase order to a specific supplier is to be linked here

Page 28: SAP B1 Manufacturing Solution Component

CBSCBS 2828

MATERIALS TO BE DELIVERED TO MATERIALS TO BE DELIVERED TO SUBCONTRACTORSUBCONTRACTOR

This screen is used for defining material to be delivered to supplier against subcontracting purchase order

Page 29: SAP B1 Manufacturing Solution Component

CBSCBS 2929

MATERIALS TO BE RECEIVED MATERIALS TO BE RECEIVED FROM SUBCONTRACTORFROM SUBCONTRACTOR

This screen is used for defining material to be received from supplier against subcontracting purchase order

Page 30: SAP B1 Manufacturing Solution Component

CBSCBS 3030

ISSUE TO ISSUE TO SUBCONTRACTORSUBCONTRACTOR

This screen is used to record physical issue of material to supplier against a particular purchase order. Material can be issued more than once against an order.

Page 31: SAP B1 Manufacturing Solution Component

CBSCBS 3131

FROM 4(5)(a)FROM 4(5)(a)

This is print output of Form 4(5)(a)-Statutory requirement

Page 32: SAP B1 Manufacturing Solution Component

CBSCBS 3232

RECEIPT FROM SUBCONTRACTORRECEIPT FROM SUBCONTRACTOR

This screen is used to record physical receipt of material from supplier against a particular purchase order. Material can be received more than once against an order.

Page 33: SAP B1 Manufacturing Solution Component

CBSCBS 3333

Thank youThank you