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Rubber and Plastics Technology. Global Industrial Competence.
2 3
Progress for the industry
Thanks to comprehensive materials
expertise, our business units Air Spring
Systems, Benecke-Kaliko, Compounding,
Conveyor Belt Group, Elastomer Coatings,
Industrial Fluid Systems, Power Transmission
Group, Mobile Fluid Systems and Vibration
Control support industrial progress –
safely, conveniently, and with minimal
environmental impact.
ContiTech – Highly Sophisticated Products.Made from Rubber and Plastic.
We work with you to develop high-tech rubber and plastic solutions that we combine with other materials depending on the requirements of the project. Elastic, thermally stable, form-able, abrasion-resistant, reversible, environmentally friendly – we are committed to products that boast boundless technical possibilities and work reliably at all times under the most ex-treme of loads. Custom-fit diversity for industry. For more than 140 years.
Extensive materials expertise, diverse solutions
From rubber panels with a layer thickness of 0.1 mm to con-veyor belts measuring 39,000 m in length; from high-pressure marine hoses to air spring systems for especially heavy founda-tions; from active or passive acoustic insulation to peerless diversity in drive belts and surface materials for automotive and industrial applications – the product range is represented in almost all industrial sectors. Our high level of performance is based on our accumulated materials expertise, which we are systematically expanding through our constant research and development. The versatility of rubber has spurred the creativ-ity of engineers and developers time and again.
Breakthrough to a clean environment
As an innovation and technology leader for rubber and plastic products, we are a trailblazer for new advanced technologies, meaning that we are systematically taking the next step. We call this Engineering Next Level. This is a claim that rests on three pillars:
• Performance: a quicker path to market readiness for advanced technologies thanks to extensive materials and process expertise• Affinity: competitive innovations aided by demonstrably close relationships with our customers and strategic partnerships around the world• Responsibility: added value for humanity and the environ- ment due to sustainable processes and technologies
ContiTech Corporate Group 02
Materials, Expertise, Partnership 04
Air Spring Systems 06
Benecke-Kaliko Group 08
Conveyor Belt Group 10
Elastomer Coatings 12
Fluid Systems 14
Power Transmission Group 16
Vibration Control 18
Our Products at a Glance | Off-Highway 20 | 21
Off-Highway 22
Table of Contents
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Bringing Movement to Industry. Mission: Customer Satisfaction.
Innovative & safe
Even the most innovative component is of no use to our cus-tomers if it fails to prove its worth in practice, which is why we leave nothing to chance. Every business unit is certified in ac-cordance with the relevant quality standards. Depending on the application, all of our developments undergo rigorous testing for food-safeness, pressure, weathering resistance, impermeability, elongation characteristics, tear strength, and many other parameters. These are processes that we repeat many times consecutively as part of product optimization. Product safety for you.
We are always there for you!
Regardless of whether you are a customer of Air Spring Systems, Benecke-Kaliko, Conveyor Belt Group, Elastomer Coatings, Industrial Fluid Systems, Mobile Fluid Systems, Power Transmission Group, or Vibration Control, with ContiTech as part of the Continental Corporation all business units work hand in hand, thereby ensuring the continuous sharing of knowledge and technology and offering synergy potential for greater efficiency and project success. We offer a wide range of services round the clock. If you are looking for a partner with expertise, perfor-mance, and engineering skill, get in touch with us. Worldwide.
As an experienced partner to industry, we are innovating all the time and creating sustainable technological solutions that help to support the industry of tomorrow. We are confident that our innovations help to bring movement to industry. With our products, we make a key contribution to ensuring that smart ideas and forward-looking, sustainable concepts can be realized. We manufac-ture a diverse range of material compounds that are tailored to specific customer requirements and application purposes. Numer-ous material combinations enable an almost unlimited number of product properties.
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Air Spring Systems
• Original equipment manufacturer of and development
partner for air actuators, air springs, and compensators for
diverse industrial applications, driver's seat suspension, cab
suspension systems, and rail vehicles
• Full-line provider
• 10 locations all over the world and a worldwide sales
network
• Certified in accordance with DIN EN ISO 9001, 14001, ISO/
TS 16949, and IRIS
• The world's only accredited test laboratory for rail vehicle
spring systems in accordance with ISO/IEC 17025
• Q1 certification from Deutsche Bahn
AIR SPRING SYSTEMS
Air Spring Systems. Technology on Your Side.
For more information on
Air Spring Systems, visit:
www.contitech.de/airspringsystemswww.contitech.de/contacts
Air actuators from ContiTech: low design heights... … with maximum lift
Scissor lift tables, pantographs, bark removal machines, veneering presses, take-up stations, roller clamps, and many other industri-al applications – air actuators from Air Spring Systems can be used anywhere that high force, machine-based lifting, pushing, or tilt-ing motions are required. Air Spring Systems offers pioneering systems where vibration damping of machines, equipment, and pipes is concerned. We have more than 50 years of experience and understand the requirements of the global markets.
Air actuators for pneumatic applications
The pneumatic air actuators are real all-round talents that are optimally designed for the operating conditions. This means that they can be used in almost all indus-trial segments – even for particularly diffi-cult pneumatic tasks in machine and plant engineering. The other significant advantages lie in the fact that they are easy to install, reliable, durable, cost-effective, and available with a lifting power between 0.5 kN and 440 kN, a tilt angle up to 30°, and a diameter between 60 mm and 1,000 mm.
Air springs for rail vehicles & equipment
An important field within ContiTech Air Spring Systems is the Railway Engineering segment, which develops complete suspension concepts and system solutions for primary and secondary suspension. Our innovative air spring systems are also used in all types of machines or equipment. Air springs from ContiTech combine very low natural frequencies with high load forces. This means that sensitive measurement devices can be supported as optimally as building foundations, whereby the air springs also readjust automatically if necessary.
Compensators as pipe connections
Compensators are pipe connection ele-ments for nominal diameters between 25 mm and 3,600 mm. Aligned with the basic physical and chemical conditions, they reduce tension, isolate noise and vi-bration, and offset thermal expansion, building settlement, and installation devi-ations. Compensators are used in the chemical and food industry, shipbuilding, the mineral oil industry, and in the con-struction of power stations.
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Benecke-Kaliko
• High-quality surface material for the automotive and
non-automotive industry
• Original equipment manufacturer and development partner
• 7 production sites in Europe, Asia, and NAFTA and 16 sales
offices worldwide
• Certified according to DIN ISO 14001 and ISO/TS 16949 with
EC eco-audit certificate according to the EMAS III Regulation
Benecke-Kaliko. The Value of Better Interiors.
Benecke-Kaliko – across the globe, the name stands for highly functional, durable, and premium-quality surface materials. We develop customized interior solutions for commercial vehicles as well as for utility vehicles such as construction and agricultural machines. Our portfolio also includes our innovative Dynactiv™ Surfaces for a whole range of industrial sectors. The Dynactiv™ Surfaces range comprises eight different product groups, divided by industrial sector: Hospitality, Health, Home, Fashion, Mobility, Protection, Power, and Blend.
Optimum solutions for construction & agricultural machines
Whether in rollers, crawler excavators, or tractors, interior sur-faces in the cabs of construction machines and agricultural ma-chines must be able to withstand the extremes of the working day. The solution – the exceptionally scratch- and wear-resistant surface materials from Benecke-Kaliko. The eco-friendly prod-ucts boast many specific properties that have been specially de-veloped for the particular requirements of commercial vehicles. Three product lines in particular are ideally suited to this demanding market:
• Xpreshn® Protect: more scratch-resistant than conventional TPO products, lightweight, and elastic • DecoJect®: a cost-effective alternative to coated injection- molded parts• Acella®: flexible and highly durable under extreme conditions; optimal for commercial vehicles (see picture on the left)
Innovative surfaces: Dynactiv™ Surfaces
Benecke-Kaliko now offers excellent surface materials for branches of industry outside the automotive sector, under the Dynactiv™ Surfaces brand name. From materials for protective and work clothing (Dynactiv™ Protection) and surfaces in public transport or airplanes (Dynactiv™ Mobility with Flightfloor®) to protective covers with integrated solar panels (Dynactiv™ Power), the Dynactiv™ product range impresses with high-performance materials and has a tailor-made solution for everything. The products win over customers with properties that are unique in terms of fastness to light, feel, look, wear resistance, and scratch resistance.
For more information on
Benecke-Kaliko, visit:
www.contitech.de/benecke-en
The extremely scratch-resistant TPO foil DecoJect® is a cost-effective
alternative to soft-coated injection-molded parts
Extremely lightweight and highly durable: the Dynactiv™ Flightfloor®
Eco floor covering material is being used in the restrooms of Boeing
747-400 planes
www.contitech.de/contacts
BENECKE-KALIKO
10 11CONVEYOR BELT GROUP
Conveyor Belts. Conveying Excellence.
With the right conveyor belt technology and expertise, ContiTech can be found wherever raw materials are mined, processed, and distributed. Making these raw materials available with as little environmental impact as possible is always a real technological chal-lenge. This is why our conveyor belts are in operation all over the world – on topographically challenging terrain, in hot and cold re-gions, in overground and underground operations. But ContiTech conveyor belts are the product of choice in numerous industrial applications, too.
Conveyor Belt Group
• Development and manufacture of steel-cord, textile, and
special-purpose conveyor belts
• Full range of first-class products
• Worldwide full service
• 30 locations all over the world and a worldwide sales
network
• Quality management in accordance with DIN EN ISO 9001
• Diverse applications including in ports, cement plants, coal-
fired power plants as well as the agricultural, recycling,
glass, and timber industry
• Development partner to all industries in the field of
special-purpose conveyor belts for the transportation
of bulk material and power transmission
www.contitech.de/contacts
For more information on the
Conveyor Belt Group, visit:
www.contitech.de/cbg-en
Trough and special-purpose conveyor belts in bulk material handling Special-purpose conveyor belt for the automotive and logistics industry
We help you to be more efficient
With the high-end conveyor belt technology from ContiTech, conveyor belt systems run reliably, efficiently, and environmen-tally soundly. As a system supplier, we equip systems in full and are always on hand to offer technical system advice and con-veyor system design data and to develop turnkey systems. Upon request, our global network of service partners can pro-vide comprehensive services, from assembly and commission-ing to a 24-hour service for your conveyor belt system. Our in-house electronic monitoring systems ensure dependable conveyor operation. Whether energy-efficient long-distance transport, steep and vertical conveying or closed transport, or conveyance of hot materials, oily and greasy goods, or materials with sharp edges, our unparalleled expertise in materials and connection enables us to offer highly available technology to suit any conveyor or transport task.
We have a long history of innovation
At our development centers, we develop and optimize materials, belt designs, and splicing technology for conveyor belts and systems, configured to the respective conditions of use world-wide. As your development partner, we regularly create technol-ogies that set trends for entire industries. Our products also incorporate synergies that are effective across the entire corpora-tion. Our global cooperation with renowned universities is an in-dicator of our expertise.
Engineering Next Level on top form
Energy-optimized conveyor belts, tube conveyor belt systems (up to 1,000 mm in diameter), steep or vertical conveyor solu-tions such as POCKETLIFT® and FLEXOWELL® (up to 500 m lifting height), or the new CONTI Premium one-part adhesive for more environmentally compatible conveyor belt connections – we are constantly putting our engineering capacity to good use in order to make an effective contribution to saving the environ-ment for future generations.
12 13ELASTOMER COATINGS
Elastomer Coatings
• Elastomer-based printing blankets, technical fabrics, indus-
try products, and diaphragms
• Unlimited variety of applications for almost any industry
• OEM and development partner
• 7 locations all over the world and a worldwide sales
network
• Certified in accordance with DIN EN ISO 9001, 14001, and
ISO/TS 16949
For more information on
Elastomer Coatings, visit:
www.contitech.de/elastomercoatings
Reliable all-round protection thanks to coated fabrics High-precision: CONTI Laserline flexographic printing plate
www.contitech.de/contacts
Elastomer Coatings. As Flexible as Our Products.
Flexible tanks for liquids with holding capacities of up to 300,000 l, gas holder diaphragms with diameters of up to 60 m and lengths of up to 20 m, compressible and carbon-neutral printing blankets, and flexographic printing plates – the solution is unques-tionably elastomers. Elastomer Coatings is the first port of call for elastomer-based printing blankets, technical substances, industri-al products, and diaphragms for a diverse array of industrial applications.
Flexible, solid, impermeable, durable
There is one reason for the high quality of our products: we take responsibility for developing and producing all our own elastomer formulas. We combine more than 300 compounds with over 100 textiles or other carrier materials, such as woven fabric, knitted fabric, and nonwoven fabric made from synthetic or natural fibers. The result is high-end applications character-ized by flexibility, strength, impermeability, and resistance to chemicals and environmental influences.
Diversity for your ideas
Elastomer Coatings is based on a history that stretches back to 1871. We have worked hard on development ever since, and driven it forward. The result today is a wealth of knowledge that opens up unlimited variety for your application ideas. Whether printing machines, industrial and rail vehicles, protective suits, life rafts, fuel tanks, or building technology – products from Elastomer Coatings can be found almost everywhere and work
with a high degree of reliability. The versatile Conti® Thermo-Protect insulation material and the various new developments in printing blankets and plates are just a few examples of our innovative prowess.
Close cooperation, tailor-made products
During development, our engineers work closely with your company's development department. This results in products that are tailor-made to suit your intended purpose. At the same time, we offer ideas and suggestions for practical application during this development process. Partnership with synergy. Contact us. We are just as flexible as our products.
14 15INDUSTRIAL FLUID SYSTEMS/MOBILE FLUID SYSTEMS
Oil and marine hoses for the harshest conditions Controlled power: Hydraulic systems for mobile cranes
Fluid Systems. The Connecting Force.
ContiTech Fluid Systems is your specialist when it comes to efficiently managing and guiding media flows in a wide range of differ-ent aggregates. Regardless of whether for technical gases, fuels, hydraulic oil, cooling water, chemicals, or food-contact-grade fluids, we develop hoses and lines with a range of material compositions and dimensions. The spectrum ranges from quick-release couplings for agricultural machinery, through low-permeation refueling hoses, to high-pressure marine hoses with a length of up to 60 m. Fluid Systems – the connecting force.
Fluid Systems
• Hoses and lines for industrial vehicles, the offshore conveyor
industry, and different industrial applications
• OEM and development partner
• 40 locations all over the world and a worldwide sales network
• Certified in accordance with DIN EN ISO 9001, 14001, and
ISO/TS 16949
• Numerous international awards as a supplier
www.contitech.de/contacts
For more information on
Fluid Systems, visit:
www.contitech.de/ifs-en
Industrial hoses: maximum diversity
For our global industrial customers, we offer a peerless selec-tion of custom-fit industrial hoses, covering solutions from the food industry to the chemical industry, from sophisticated oxyacetylene hoses to large-volume conveyor hoses for the construction industry, plus fuel, compressed air, large-bore, cleaning, rail, and multi-purpose hoses. Our special technologi-cal expertise is demonstrated by the fact that our develop-ments often become established on the market, such as our TRIX® AUTOGEN, GOLD SNAKE®, and LACTOPAL® brand-name hoses, among many others.
Quality for industrial vehicles & conveyor industry as well
In addition to our industrial hoses, we offer premium quality in the following areas:
• Industrial vehicles: solutions for all substance flows, from air conditioning and hydraulics to fuel and exhaust management• Oil & marine: solutions for onshore and offshore conveying, from oil to abrasive materials
• CONTI®ULTIMATE hose for the mining industry: alongside the appropriate fittings, we provide a completely safe and secure system for use in mining
From fully established products to customer-specific applica-tions, we can always offer components that best suit yourintended purpose. Thanks to our materials expertise gathered over many years, we are able to develop each system element individually, entirely according to the physical and chemical project conditions, and bring it to practical maturity.
A wealth of expertise, universally in demand
Our extensive expertise in elastomers and the combination with other materials is being used ever more frequently by many other institutions as well. We are a member of many standards committees and, as such, contribute to an in-depth transfer of knowledge that benefits many industrial sectors in equal mea-sure. This is expertise that we also employ for our worldwide service. Be it delivery, assembly, or maintenance, we are always there to help thanks to our global network of dependable partners.
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Power Transmission Group
• Full-line provider and specialist for all your drive belt needs
• 16 locations all over the world and a worldwide sales
network
• Comprehensive service program
• Numerous product awards
• Certified in accordance with ISO/TS 16949 and ISO 9001
POWER TRANSMISSION GROUP
Our V-belts ensure high-quality ambient air Heavy-duty timing belts for precise operation of textile machines
For more information on the
Power Transmission Group, visit:
www.contitech.de/ptg-industry
www.contitech.de/contacts
Power Transmission Systems. Driving the Future.
Machine and plant engineering is highly dynamic the world over and is constantly placing new demands on modern drive technol-ogies. This represents development that we demand of ourselves and are happy to help shape. From textile machinery and machine tools to agricultural equipment, two-wheeled vehicles, superchargers, elevators, robots, and logistics systems, we are at home in all OEM fields, both directly and through our partners. We supply traditional industries such as milling, cement and steel factories, gen-eral mechanical engineering, and chemical companies in the replacement business via our technical dealership partners of many years.
Everything from a single source, always custom-fit
With our premium products, we are shaping the future. In our capacity as a full-line provider, it is important to us that we serve you with the correct belt dimensions, quality, and different designs from our portfolio of 18,000 sizes from our central and regional storage locations.Our products include:
• Open-flanked and wrapped V-belts• Composite V-belts and wide V-belts• Timing belts made from rubber and polyurethane, closed or sold by the meter• V-ribbed belts• Flat belts
According to your wishes, we can add to the product diversity and quality with individual technical support, drive design and configuration, identification of potential for cost savings in de-sign, tips for saving energy in later use, our technical training programs, and our trained staff.
The future starts today
With extreme variations in temperature, wear reduction, high resistance to chemicals and environmental influences, and electrical conductivity, we use our engineering to create technologies that are ideally suited to the conditions in your field of application. Yet development goes on. Optimization in terms of placement, cost, and energy efficiency is the key objective that ContiTech has in mind as it develops ever more new high-performance belts. Greater power transmission, better efficiency, and smaller pulley diameters are the results.
Partnership & service
Two essential guiding principles of our actions are our long-standing and reliable relationships with our trading partners and the fairness of our dealings with each other. Working together to implement customer projects fosters trust, which we have built up throughout what is today a substantial global trading network. In doing so, we help you thanks to a wide and coordi-nated range of services. These include customer training in Hanover or on your premises, our high-quality measuring equipment, calculation software, our online catalog, and the innovative Tension2Go app for measuring the pretension fre-quency of drive belts using a smartphone.
18 19VIBRATION CONTROL
Vibration Control
• Vibration-damping components and systems for
industrial vehicles as well as engine, machine, and
plant engineering
• Over 1,000 products for vibration-damping
mounting
• Original equipment manufacturer and develop-
ment partner for the industry
• 12 locations all over the world and a worldwide
sales network
• Certified in accordance with DIN EN ISO 9001,
14001, and ISO/TS 16949
We are your development partner
The innovative prowess of our R&D department enables us to design components and complete mounting concepts that you require for your new developments entirely according to your requirements and make them ready for market in minimal time. As your development partner, we assist you across the globe, providing support in the form of expertise and drive.
Training for our trading partners
Our global sales network provides advice and assistance and guarantees that an extensive selection of our products is always available. We provide our trading partners with training, in which they are familiarized with the application of the prod-ucts and how they can be optimally used in a wide range of applications.
A global presence with branded products
Our product range follows a simple guiding principle of ensur-ing that every component you require is ready to hand, at any time. Therefore, we offer a full range of more than 1,000 prod-ucts, which of course includes our branded products that are well-established on an international level:
• Top-quality rubber, plastic, and metal compounds• Innovative suspension elements for minimizing noise and vibration in engines, machines, and equipment• Friction rings and guide pulleys for the smooth operation of drive mechanisms
Benefit from components that are cost-effective, reliable, and maintenance-free.
Vibration Control Technology. Good Vibrations for Industry.
Our products are ideally suited to all industrial sectors that need their machinery, engines, systems, and industrial vehicles to run smoothly – everywhere. Rubber/plastic/metal elements such as hydromounts, axle bushings, clutches, mountings, and friction wheels – these and many other high-end products ensure that vibration and noise are minimized effectively. Smooth running for industry.
Guaranteed vibration isolation: Vibration Control technology
www.contitech.de/contacts
For more information on
Vibration Control, visit:
www.contitech.de/vci-en
State-of-the-art mounting systems for agricultural applications
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Industrial Expertise.Worldwide.
ContiTech pools its broad industrial expertise in its Air Spring Systems, Benecke-Kaliko, Compounding, Conveyor Belt Group, Elastomer Coatings, Industrial Fluid Systems, Mobile Fluid Systems, Power Transmission Group, and Vibration Control business units.
We thereby offer you innovative solutions for a wide range of industrial fields of application for your current needs and beyond. The table shows what we can do for you. Look for your sector in the column on the left and find the products that interest you.
Continental Off-Highway.Our Power for the Industry.
As a leader in innovation and technology for innovative industrial products, we have pooled our expertise in a comprehensive range of products: the Continental Off-Highway portfolio for construction, mining, agricultural, and transport machinery. These are products that boost efficiency and comfort, make mobility cleaner, and take vehicle safety to a new level.
We offer a comprehensive portfolio for construction, mining, agricultural, and transport machinery
Solutions for cabin & interior
The portfolio ranges from telematics solutions that provide tire-related data to fully programmable 12-inch terminal instru-mentation, radios, and electronic access systems, as well as air suspension systems and hard-wearing interior materials.
Solutions for powertrain
For this area, we offer high-quality control units, drive belts for effective power transmission, emissions-related engine and exhaust system control modules, fuel injection technology, sensors, SCR systems and injectors, catalytic converters, and filters, tanks, and hoses for all substances.
Solutions for chassis & body
This area of application encompasses camera systems for 360-degree vehicle monitoring, technologies for vibration isolation and noise reduction, conveyor belt solutions for goods transport, and air springs for areas in which contact pressure needs to be generated.
Solutions for tires & crawler tracks
We offer an extensive range of pneumatic and solid tires for the various areas of application, as well as rubber caterpillar tracks for heavy machinery and tractors. A tire pressure monitoring system and components for the chassis system are also available.
www.continental-offhighway.com
Overview according to industry/product solutions
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AerospaceIndustry X X X X X X
AgricultureX X X X X X X X X X X
AutomotiveIndustry X X X X X X X X X X
Commercial &Industrial Vehicles X X X X X X X X X X X X X
ConstructionX X X X X X
Energy IndustryX X X X X X X X X X
Food IndustryX X X X X X X
Home, Garden &Leisure X X X X X X X
LogisticsX X X X X X X
Mechanical &Plant Engineering X X X X X X X X X X X
Mining IndustryX X X X X
OccupationalSafety X X X X X X
Printing IndustryX X X X X X X
Rail TransportTechnology X X X X X X X X X X
Shipbuilding &Ports X X X X X X X X X X
Two-WheelersX X X
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Continental Portfolio.Construction, Mining, Agricultural,and Transport Machinery.
Gauges Radios Air Springs & Rubber-Metal Parts Forklift Tires Agricultural Tires
Displays & Touchscreens Cluster Instruments
After-Treatment Components
Supply Hose lines
Industrial Hose lines
Conveyor Belts for
Mobile Equipment
Rubber Tracks
Undercarriage Components
Surface M aterials Seat Covers & Suspension Drive Belts Control Units Control Units Cameras, Radar Systems
Driver Workplace Telematics, Connectivity
& Services
Hoses & Hose Lines Inertial Sensors Access Systems Tire Pressure
Monitoring System
Interior & cabin Chassis & bodyPowertrain Tires & tracks
Earth Mover Tires Truck Tires
Multi Purpose Tires
www.continental-offhighway.com
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ContactContiTech AGVahrenwalder Str. 930165 Hannover, GermanyPhone +49 (0) 511 [email protected] [email protected]
Your local contactwww.contitech.de/contactlocator
