REPLACEMENT PARTS MANUAL - Bard HVAC...REPLACEMENT PARTS MANUAL WALL MOUNTED PACKAGE AIR CONDITIONER Models: General Notes Revised and/or additional pages may be issued from time to

Page 1 of 16

REPLACEMENT PARTS MANUAL

WALL MOUNTEDPACKAGE AIR CONDITIONER

Models:

General NotesRevised and/or additional pages may be issued from

time to time.

A complete and current manual consists of pages shown in the following contents section.

ImportantContact the installing and/or local Bard distributor

for all parts requirements. Make sure to have the complete model and serial number available from the unit rating plates.

ContentsDescription Page

Cabinet Components Exploded View ..............................................2 Usage List ....................................................3 Usage List ....................................................4

Functional Components Exploded View ..............................................6 Usage List ....................................................7 Usage List ....................................................8 Usage List ....................................................9

Control Panel Exploded View .............................................10 Usage List ...................................................11 Usage List ...................................................12 Usage List ...................................................13

Control Panel – Dehum. Models Exploded View .............................................14 Usage List ...................................................15

Bard Manufacturing Company, Inc. Bryan, Ohio 43506

www.bardhvac.com

Manual: 2110-500MSupersedes: 2110-500L Date: 11-1-16

W42A2-AW42A2-BW42A2-CW42A2-EW42A2-F



W70A2-AW70A2-BW70A2-CW70A2-F

W42A2DAW42A2DBW42A2DC



Description Page

Blower Assembly Exploded View .............................................16 Usage List ...................................................16

Manual 2110-500MPage 2 of 16

CABINET COMPONENTS

This drawing is referenced in tables on pages 3 and 4

Manual 2110-500M Page 3 of 16

CABINET COMPONENTS

W4

2A

2-A

, B

, E

W4

2A

2-C

, F

W4

2A

2D

A,

B

W4

2A

2D

C

W4

8A

2-A

, B

, E

W4

8A

2-C

, F

W4

8A

2D

A,

B

W4

8A

2D

C

Dwg No. Part Number Description11

127-425127-430

Lower BaseLower Base

XX

XX

XX

XX

XX

XX

XX

XX

222

S501-686-* S501-699 S501-701

Left SideLeft SideLeft Side

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

333

S501-677-* S501-698 S501-700

Right SideRight SideRight Side

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

444

S508-098S508-275 S508-221

BackBackBack

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

555

S507-307-* S507-309 S507-310

TopTopTop

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

666

S515-230-* S514-231 S514-232

Upper FrontUpper FrontUpper Front

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

7777

S553-522-* S553-529-* S553-525 S553-527

Vent Option DoorVent Option Door with ERVVent Option DoorVent Option Door

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

888

118-048-* 118-064 118-072

Condenser GrilleCondenser GrilleCondenser Grille

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

999

118-057-* 118-063 118-073

Side GrilleSide GrilleSide Grille

222

222

222

222

222

222

222

222

10 S521X462 Condenser Partition X X X X X X X X1111

S123-122S123-125

Drain PanDrain Pan

XX

XX

XX

XX

XX

XX

XX

XX

12 121X463 Blower Partition X X X X X X X X13 Control Panel Assy. See Control Panel Assy. Drawing & Parts List X X X X X X X X1414

S132-114S132-171

Control Panel Cover (Inner)Control Panel Cover (Inner)

XX

XX

XX

XX

151515

S533-225-* S533-229 S533-230

Control Panel Cover (Outer)Control Panel Cover (Outer)Control Panel Cover (Outer)

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

161616

S153-218-* S153-387 S153-405

Disconnect Access DoorDisconnect Access DoorDisconnect Access Door

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

1717

125-024125-058

Fan ShroudFan Shroud

XX

XX

XX

XX

XX

XX

XX

XX

18 113-140 Bottom Mounting Bracket X X X X X X X X19 137-209 Fill X X X X X X X X20 BFAD-5 Fresh Air Damper Assembly X X X X X X X X22 131X099 Filter Tray X X X X X X X X23 105X877 Left Side Support X X X X X X X X24 147-046 Left Evaporator Support X X X X X X X X25 135-128 Raceway 2 2 2 2 2 2 2 226 S111X034 Outlet Air Frame Assembly X X X X X X X X27 105X878 Right Side Support X X X X X X X X282828

S543-172-* S543-176 S543-177

Right Side Cover Plate (Outer)Right Side Cover Plate (Outer)Right Side Cover Plate (Outer)

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

29 135-129 Heat Shield X X X X X X X X3030

113-150-* 113-359

Top Rain FlashingTop Rain Flashing

XX

XX

XX

XX

XX

XX

XX

XX

31 S536-258 Cond. Partition Block Off Plate X X X X X X X X323232

S553-521-* S553-526 S553-528

Filter Door AssemblyFilter Door AssemblyFilter Door Assembly

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

33 105-1302 Grommet Retainer X X X X X X X X

Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X, White -1, Buckeye Gray -4, Desert Brown -5, Dark Bronze -8

Exterior cabinet parts are manufactured from aluminum Code "A" Exterior cabinet parts are manufactured from stainless steel Code "S"


W6

0A

2-A

, B

, E

W6

0A

2-C

, F

W6

0A

2D

A, B

W6

0A

2D

C

W7

0A

2-A

, B

W7

0A

2-C

, F

CABINET COMPONENTS

Dwg No. Part Number Description11

127-425127-430

Lower BaseLower Base

XX

XX

XX

XX

XX

XX

222

S501-686-* S501-699 S501-701

Left SideLeft SideLeft Side

XXX

XXX

XXX

XXX

XXX

XXX

333

S501-677-* S501-698 S501-700

Right SideRight SideRight Side

XXX

XXX

XXX

XXX

XXX

XXX

444

S508-098S508-275 S508-221

BackBackBack

XXX

XXX

XXX

XXX

XXX

XXX

555

S507-307-* S507-309 S507-310

TopTopTop

XXX

XXX

XXX

XXX

XXX

XXX

666

S515-230-* S514-231 S514-232

Upper FrontUpper FrontUpper Front

XXX

XXX

XXX

XXX

XXX

XXX

7777

S553-522-* S553-529-* S553-525 S553-527

Vent Option DoorVent Option Door with ERVVent Option DoorVent Option Door

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

888

118-048-* 118-064 118-072

Condenser GrilleCondenser GrilleCondenser Grille

XXX

XXX

XXX

XXX

XXX

XXX

999

118-057-* 118-063 118-073

Side GrilleSide GrilleSide Grille

222

222

222

222

222

222

10 S521X462 Condenser Partition X X X X X X1111

S123-122S123-125

Drain PanDrain Pan

XX

XX

XX

XX

XX

XX

12 121X463 Blower Partition X X X X X X13 Control Panel Assy. See Control Panel Assy. Drawing & Parts List X X X X X X1414

S132-114S132-171

Control Panel Cover (Inner)Control Panel Cover (Inner)

XX

XX

XX

151515

S533-225-* S533-229 S533-230

Control Panel Cover (Outer)Control Panel Cover (Outer)Control Panel Cover (Outer)

XXX

XXX

XXX

XXX

XXX

XXX

161616

S153-218-* S153-387 S153-405

Disconnect Access DoorDisconnect Access DoorDisconnect Access Door

XXX

XXX

XXX

XXX

XXX

XXX

171717

125-024125-058 125-085

Fan ShroudFan ShroudFan Shroud

XX

XX

XX

XX X

XXX

18 113-140 Bottom Mounting Bracket X X X X X X19 137-209 Fill X X X X X X20 BFAD-5 Fresh Air Damper Assembly X X X X X X22 131X099 Filter Tray X X X X X X23 105X877 Left Side Support X X X X X X24 147-046 Left Evaporator Support X X X X X X25 135-128 Raceway 2 2 2 2 2 226 S111X034 Outlet Air Frame Assembly X X X X X X27 105X878 Right Side Support X X X X X X282828

S543-172-* S543-176 S543-177

Right Side Cover Plate (Outer)Right Side Cover Plate (Outer)Right Side Cover Plate (Outer)

XXX

XXX

XXX

XXX

XXX

XXX

29 135-129 Heat Shield X X X X X X3030

113-150-* 113-359

Top Rain FlashingTop Rain Flashing

XX

XX

XX

XX

XX

XX

31 S536-258 Cond. Partition Block Off Plate X X X X X X323232

S553-521-* S553-526 S553-528

Filter Door AssemblyFilter Door AssemblyFilter Door Assembly

XXX

XXX

XXX

XXX

XXX

XXX

33 105-1302 Grommet Retainer X X X X X X

This table references drawing on page 2

Exterior cabinet parts are manufactured with various paint color options. To ensure the proper paint color is received, reference the following codes: Beige -X, White -1, Buckeye Gray -4, Desert Brown -5, Dark Bronze -8

Exterior cabinet parts are manufactured from aluminum Code "A" Exterior cabinet parts are manufactured from stainless steel Code "S"


This page intentionally left blank


FUNCTIONAL COMPONENTS

This drawing is referenced in tables on pages 7, 8 and 9

SEXP-177 A1

10

11

12

5

3

4

8

7

7

2

9

6

13


NS – Not Shown – Optional on these models

W4

2A

2-A

W4

2A

2-B

, E

W4

2A

2-C

W4

2A

2-F

W4

2A

2D

A

W4

2A

2D

B

W4

2A

2D

C


Dwg No. Part Number Description

111

8000-3188000-3198000-320

CompressorCompressorCompressor

XX

X X

XX

X

22

S900-320S900-321

Blower AssemblyBlower Assembly

X XX

X X XX

3 8200-004 Fan Motor Mount X X X X X X X

4 5151-060 Fan Blade X X X X X X X

55

8105-0308105-039

Condenser MotorCondenser Motor X X

XX X X

X

6 5051-179BX Condenser Coil X X X X X X X

777

5651-208800-0420800-0421

Expansion Valve AssemblyDistributor AssemblyDistributor Assembly

X X X XX

X

X

X

X

X

88

917-0205BX917-0206BX

Evaporator CoilEvaporator Coil X X X X

X X X

999

7004-0167003-0307004-027

Air Filter 1" Throw-AwayAir Filter 1" WashableAir Filter 2" Pleated

XXX

XXX

XXX

XXX

XXX

XXX

XXX

10 1171-022 1/4 Turn Fastener X X X X X X X

11 1171-024 1/4 Turn Retainer X X X X X X X

12 1171-023 1/4 Receptacle X X X X X X X

1313

1804-03851804-0386

High Pressure Switch (Flare)Low Pressure Switch (Flare)

XX

XX

XX

XX

XX

XX

XX

NS 5201-022 Filter Drier X X X X X X X

NSNS

5650-0425650-046

Rev. Valve Solenoid, Red Casing (Ranco)Rev. Valve Solenoid, Black Casing (San Hua)

XX

XX

XX

NS 5650-051 Dehum. Valve 4-Pipe ½ x ½ with 24V Solenoid Coil X X X

NS 5651-219 Check Valve 2 2 2

NS CMA-28 Low Ambient Control (Flare) X X X X

NS CMA-32 Low Ambient Control (Flare) X X

NS CMA-34 460V Modulating Low Ambient Control X

NS 5451-024 Tubing Isolation Grommet 2 2 2 2 2 2 2

NS 6031-009 Coremax Valve Core X X X X X X X



W4

8A

2-A

W4

8A

2-B

, E

W4

8A

2-C

W4

8A

2-F

W4

8A

2D

A

W4

82

8D

B

W4

8A

2D

C

W6

0A

2-A

W6

0A

2-B

, E

W6

0A

2-C

W6

0A

2-F

W6

0A

2D

A

W6

0A

2D

B

W6

0A

2D

C



111111

8000-3248000-3258000-4018000-4028000-4008000-326

CompressorCompressorCompressorCompressorCompressorCompressor

X

XX X

X

XX

XX

X X

XX

X

2222

S900-320S900-321S900-185S900-186

Blower AssemblyBlower AssemblyBlower AssemblyBlower Assembly

X XX

X X XX

X XX

X X XX

3 8200-004 Fan Motor Mount X X X X X X X X X X X X X X

4 5151-060 Fan Blade X X X X X X X X X X X X X X

55

8105-0308105-039


XX X X

XX X

XX X X

X

66

5051-179BX5051-180BX

Condenser CoilCondenser Coil

X X X X X X XX X X X X X X

777777

800-0422800-0421800-0423800-04305651-2235651-241

Distributor AssemblyDistributor AssemblyDistributor AssemblyDistributor Assembly Expansion ValveExpansion Valve

X X X XX

X

X

X

X

X

X X X XX

X

X

X

X

X

8888

917-0207BX917-0208BX917-0205BX917-0203BX

Evaporator CoilEvaporator CoilEvaporator CoilEvaporator Coil

X X X X

X X XX X X X

X X X

999

7004-0167003-0307004-027


XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

XXX

10 1171-022 1/4 Turn Fastener X X X X X X X X X X X X X X

11 1171-024 1/4 Turn Retainer X X X X X X X X X X X X X X

12 1171-023 1/4 Receptacle X X X X X X X X X X X X X X

1313

1804-03851804-0386

High Pressure Switch (Flare)Low Pressure Switch (Flare)

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

NS 5201-022 Filter Drier X X X X X X X X X X X X X X

NSNS

5650-0425650-046

Rev. Valve Solenoid, Red Casing (Ranco)Rev. Valve Solenoid, Black Casing (San Hua)

XX

XX

XX

XX

XX

XX

NS 5650-051 Dehum. Valve 4-Pipe ½ x ½ with 24V Solenoid Coil X X X X X X

NS CMA-28 Low Ambient Control (Flare) X X X X X X X X


NS CMA-34 460V Modulating Low Ambient Control X X

NS 5651-219 Check Valve 2 2 2 2 2 2

NS 5451-024 Tubing Isolation Grommet 2 2 2 2 2 2 2 2 2 2 2 2 2 2

NS 6031-009 Coremax Valve Core X X X X X X X X X X X X X X



W7

0A

2-A

W7

0A

2-B

W7

0A

2-C

W7

0A

2-F




111

8000-4038000-4048000-405

CompressorCompressorCompressor

XX

X X

22

S900-185S900-186

Blower AssemblyBlower Assembly

X XX

X

3 8200-049 Fan Motor Mount X X X X

4 5151-062 Fan Blade X X X X

55

8106-0678106-016


XX

6 5051-180BX Condenser Coil X X X X

7 800-0425 Distributor Assembly X X X X

8 917-0209BX Evaporator Coil X X X X

999

7004-0167003-0307004-027


XXX

XXX

XXX

XXX

10 1171-022 1/4 Turn Fastener X X X X

11 1171-024 1/4 Turn Retainer X X X X

12 1171-023 1/4 Receptacle X X X X

NS 5201-022 Filter Drier X X X X


NS 1804-0385 High Pressure Switch (Flare) X X X X

NS 1804-0386 Low Pressure Switch (Flare) X X X X

NS 5451-024 Tubing Isolation Grommet 2 2 2 2

NS CMC-29 Freeze Thermostat Kit X X X X

NS 6031-009 Coremax Valve Core X X X X



CONTROL PANEL

SEXP-659

4

5

11

10

3

9

15

8

7

12

2

61416

13

1

This drawing is referenced in tables on pages 11, 12 and 13


CONTROL PANEL

Optional on these models. Circuit breakers listed are for units without electric heat "0Z" models. See heater replacement parts manual for units with electric heat.

NS – Not Shown

W4

2A

2-A

W4

2A

2-B

W4

2A

2-C

W4

2A

2-E

W4

2A

2-F

W4

8A

2-A

W4

8A

2-B

W4

8A

2-C

W4

8A

2-E

W4

8A

2-F


1 8607-034 Low Voltage Terminal Strip X X X X X X X X X X

222

8607-0138607-0148607-015

Terminal Block 2 PoleTerminal Block 3 PolePhenolic Insulator

XX X

XX

2 XX X

XX

2

33

8201-0098201-032

Blower Control RelayBlower Control Relay

X XX

X X X XX

X X

44

8407-0348407-042

TransformerTransformer

X XX

X X X XX

X X

55

8401-0028401-025

Compressor ContactorCompressor Contactor X

X X X XX

X X X X

6666

8552-0058552-0268552-0798552-089

Outdoor Motor CapacitorOutdoor Motor CapacitorCompressor CapacitorCompressor Capacitor

X

XX

X X

X

XX

X X

7 135-130 Wire Shield X X X X X X X X X X

8 8611-006 Ground Terminal X X X X X X X X X X

9 3000-1017 6 Pin Connector X X X X X X X X X X

10 8201-126 Phase Monitor X X X X X X X X

11 8201-062 Alarm Relay X X X X X X X X X X

12 8551-004 Start Device X X

13 8201-148 Compressor Control Module X X X X X X X X X X

14 117X333 Low Voltage Box X X X X X X X X X X

15 117X340 Control Panel X X X X X X X X X X

16 8607-017 Terminal Block X X X X X X X X X X

NSNSNS

8615-0408615-0428615-067

Circuit Breaker 50A 2 Pole Circuit Breaker 35A 3 Pole Toggle Disconnect

XX

XX

X

XX

XX

X

NSNSNSNSNS

4095-1634095-2554095-3574095-2564095-635

Wiring DiagramWiring DiagramWiring DiagramWiring DiagramWiring Diagram

XX

XX

X

XX

XX

X


W6

0A

2-A

W6

0A

2-B

W6

0A

2-C

W6

0A

2-E

W6

0A

2-F

CONTROL PANEL

Optional on these models. Circuit breakers listed are for units without electric heat "0Z" models. See heater replacement

parts manual for units with electric heat.

NS – Not Shown


1 8607-034 Low Voltage Terminal Strip X X X X X

222

8607-0138607-0148607-015


XX X

XX

2

33

8201-0098201-032


X XX

X X

44

8407-0348407-042


X XX

X X

55

8401-0028401-025


X X X X

6666

8552-0588552-0058552-0268552-005

Compressor CapacitorOutdoor Motor CapacitorOutdoor Motor CapacitorOutdoor Motor Capacitor

XX

XX X

7 135-130 Wire Shield X X X X X

8 8611-006 Ground Terminal X X X X X

9 3000-1017 6 Pin Connector X X X X X

10 8201-126 Phase Monitor X X X X

11 8201-062 Alarm Relay X X X X X

12 8551-004 Start Device (PTCR) X

13 8201-148 Compressor Control Module X X X X X

14 117X333 Low Voltage Box X X X X X

15 117X340 Control Panel X X X X X

16 8607-017 Terminal Block X X X X X

NSNSNS

8615-0418615-0438615-067


XX

XX

X

NSNSNSNSNS

4095-1634095-2554095-3574095-2564095-635

Wiring DiagramWiring DiagramWiring DiagramWiring DiagramWiring Diagram

XX

XX

X



CONTROL PANEL

Optional on these models. Circuit breakers listed are for units without electric heat "0Z" models. See heater replacement

parts manual for units with electric heat.

NS – Not Shown

W7

0A

2-A

W7

0A

2-B

W7

0A

2-C

W7

0A

2-F


1 8607-034 Low Voltage Terminal Strip X X X X

222

8607-0138607-0148607-015


XX X

X

2

33

8201-0098201-032


X XX

X

44

8407-0348407-042


X XX

X

55

8401-0028401-025


X X X

666

8552-0828552-0048552-005

Compressor CapacitorOutdoor Motor CapacitorOutdoor Motor Capacitor

XX

X X

7 135-130 Wire Shield X X X X

8 8611-006 Ground Terminal X X X X

9 3000-1017 6 Pin Connector X X X X

10 8201-126 Phase Monitor X X X

11 8201-062 Alarm Relay X X X X

12 8551-004 Start Device (PTCR) X

13 8201-148 Compressor Control Module X X X X

14 117X333 Low Voltage Box X X X X

15 117X340 Control Panel X X X X

16 8607-017 Terminal Block X X X X

NSNSNS

8615-0418615-0458615-067


XX

X X

NSNSNSNS

4095-1654095-2574095-3584095-259

Wiring DiagramWiring DiagramWiring DiagramWiring Diagram

XX

XX



CONTROL PANEL – DEHUM. MODELS

17

3

10

11

9

15

7

6416

1

14

8

5

2

SEXP-660


CONTROL PANEL – DEHUM. MODELS

W4

2A

2D

A

W4

2A

2D

B

W4

2A

2D

C

W4

8A

2D

A

W4

8A

2D

B

W4

8A

2D

C

W6

0A

2D

A

W6

0A

2D

B

W6

0A

2D

C


1 8607-034 Low Voltage Terminal Strip X X X X X X X X X

222

8607-0138607-0148607-015


XX X

X

XX X

X

XX X

X

33

8201-0098201-032


X XX

X XX

X XX

44

8407-0358407-042


X XX

X XX

X XX

55

8401-0028401-025


X XX

X XX

X X

666666

8552-0798552-0058552-0268552-0898552-0588552-004

Compressor Capacitor 45/10 MFD-370VOutdoor Motor Capacitor 10 MFD-370VOutdoor Motor Capacitor 15 MFD-370VCompressor Capacitor 70/10 MFD-370VCompressor Capacitor 80/10 MFD-440VOutdoor Motor Capacitor 7.5 MFD-370V

XX

XX

XX

XX

X

7 135-130 Wire Shield X X X X X X X X X

8 8611-006 Ground Terminal X X X X X X X X X

9 3000-1017 6 Pin Connector X X X X X X X X X

10 8201-062 Relay X X X X X X X X X

11 8201-113 Logic Board X X X X X X X X X

14 117X333 Low Voltage Box X X X X X X X X X

15 117X340 Control Panel X X X X X X X X X

16 8607-017 Terminal Block (Optional) X X X X X X X X X

17 8201-148 Compressor Control Module X X X X X X X X X

NS 8615-040 Circuit Breaker 50A 2 Pole X X

NS 8615-042 Circuit Breaker 35A 3 Pole X X

NS 8615-067 Toggle Disconnect X X X

NS 8615-041 Circuit Breaker 60A 2 Pole X

NS 8615-044 Circuit Breaker 45A 3 Pole X

NS 4095-164 Wiring Diagram X X X



Circuit breakers listed are for units without electric heat "0Z" models. See heater replacement parts manual for units with electric heat.

NS – Not Shown


BLOWER ASSEMBLY


11

5152-0115152-057

10 Inch Wheel (CW) 9 Inch Wheel (CW) X X

X X

22

5152-0125152-058

10 Inch Wheel (CW) 9 Inch Wheel (CW) X X

X X

3333

8105-0618105-0628106-0468106-025

Blower Motor (230/208)Blower Motor (460)Blower Motor (230/208)Blower Motor (460)

XX

XX

44

8552-0918552-005

CapacitorCapacitor

X X XX

5 8200-040 Motor Mount X X X X

6 5451-011 Grommets 6 6 6 6

7 105-881 Back Brace X X X X

8 105-880 Side Angle 4 4 4 4

9 103-389 Front Brace X X X X

10 151-101 Housing 2 2 2 2

11 144-166 Diffuser 2 2 2 2

90

0-3

20

90

0-3

21

90

0-1

85

90

0-1

86

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REPLACEMENT PARTS MANUAL - Bard HVAC...REPLACEMENT PARTS MANUAL WALL MOUNTED PACKAGE AIR CONDITIONER Models: General Notes Revised and/or additional pages may be issued from time to