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REPAIR OF PRECAST PRE-TENSIONED GIRDERS USING EXTERNAL POST-TENSIONING ASIT N. BAXI – BAXI ENGINEERING MIGUEL FORERO – SUNCOAST POST-TENSION

REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

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Page 1: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

REPAIR OF PRECAST PRE-TENSIONED GIRDERS

USING EXTERNAL POST-TENSIONING

ASIT N. BAXI – BAXI ENGINEERING MIGUEL FORERO – SUNCOAST POST-TENSION

Page 2: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

PROJECT INFORMATION

Project name: Laketown Wharf Retrofit Location: Panama City Beach, Florida Owner: Laketown Wharf Marketing, LLC Retrofit designer & contractor: Suncoast Post-Tension, Ltd. Grouting subcontractor: Florida Lemark Corporation

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KEY POINTS

Project background Existing structure Analysis and design Structural details Retrofit pictures

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Page 4: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

PROJECT BACKGROUND

LAKETOWN WHARF RETROFIT

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Page 5: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

PROJECT BACKGROUND

Owner observed cracks in the bottom face of two precast pretensioned girders supporting the pool deck

The owner’s structural engineer reviewed the original design and found that the girders were not adequately reinforced to prevent cracking under full service loads

Owner requested a retrofit proposal with a minimum effect on the building’s architectural design

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Page 6: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

PROJECT BACKGROUND

Suncoast Post-Tension (SCPT) submitted a retrofit proposal using external post-tensioning with ½-in. strands

SCPT designed and executed the retrofit The design and the executed work were reviewed by

the owner’s structural engineer

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EXISTING STRUCTURE

LAKETOWN WHARF RETROFIT

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EXISTING STRUCTURE

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GIRDER 7-8 GIRDER 6-7 GIRDER 5-6

Page 9: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

EXISTING STRUCTURE

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Page 10: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

LAKETOWN WHARF RETROFIT

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ANALYSIS AND DESIGN

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A load analysis was performed to determine the flexural moment and the shear along each girder

A sectional analysis (M-φ) program was used to determine the strain and stress profile at critical locations along the girders (before and after the external post-tensioning)

The program used was based on a layered model and accounted for the force due to the external post-tensioning

Page 12: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

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εt

REFERENCE ELEVATION

εci

εb

εck

εcj

fci Ai

fpk

fsj Apk

Asj

MODEL STRAIN STRESS

CONCRETE

PRESTRESSING STEEL

CONVENTIONAL REBAR

SECTIONAL ANALYSIS (M-φ) USING LAYERS NET AXIAL

FORCE

Page 13: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

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Based on the analysis results, six external tendons were used for girders 5-6 and 6-7, while three external tendons were used for girder 7-8

The external tendons were placed below the girders, at a constant elevation, instead of the side faces to minimize the impact on the architectural design

The tendons were placed continuously between two bracket assemblies instead of staggering the tendons and using additional bracket assemblies

Page 14: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

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-4000

-3000

-2000

-1000

0

1000

2000

3000

4000

5000

6000

7000

-80 -60 -40 -20 0 20 40 60 80

Mom

ent (

ft*k

ip)

Curvature (10-6 rad/in)

Girders 5-6 & 6-7: Moment-Curvature ResponseLong-Term Behavior

Original Section Section with external post-tensioning (P = 168 kips)

MMAX 5-6 = 4300 ft*kip

MMAX 6-7 = 4130 ft*kip

Page 15: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

Summary of Stress Analysis – Girder 5-6

Loading Condition Location Moment (ft*kip)

Concrete Stress (psi) Stress Limit (psi) Status / Comment

Top Bottom Top Bottom

Original section prior to external post-tensioning Joist 5 4298 -2534 - -3600 581 Concrete cracked on bottom face

Immediately after external post-tensioning Joist 5 4298 -1063 253 -3600 581 OK

Long-term response after external post-tensioning Joist 5 4298 -1007 286 -3600 581 OK

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Page 16: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

Summary of Stress Analysis – Girder 6-7

Loading Condition Location Moment (ft*kip)

Concrete Stress (psi) Stress Limit (psi) Status / Comment

Top Bottom Top Bottom

Original section prior to external post-tensioning Joist 5 4134 -2111 - -3600 581 Concrete cracked on bottom face

Immediately after external post-tensioning Joist 5 4134 -877 132 -3600 581 OK

Long-term response after external post-tensioning Joist 5 4134 -874 194 -3600 581 OK

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Page 17: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

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-4000

-3000

-2000

-1000

0

1000

2000

3000

4000

5000

6000

7000

-80 -60 -40 -20 0 20 40 60 80

Mom

ent (

ft*k

ip)

Curvature (10-6 rad/in)

Girder 7-8: Moment-Curvature ResponseLong-Term Behavior

Original Section Section with external post-tensioning (P = 81 kips)

MMAX 7-8 = 2560 ft*kip

Page 18: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

ANALYSIS AND DESIGN

Summary of Stress Analysis – Girder 7-8

Loading Condition Location Moment (ft*kip)

Concrete Stress (psi) Stress Limit (psi) Status / Comment

Top Bottom Top Bottom

Original section prior to external post-tensioning Joist 4 2557 -630 133 -3600 581 Bottom face in tension

Immediately after external post-tensioning Joist 4 2557 -537 -115 -3600 -3600 Bottom face in compression

Long-term response after external post-tensioning Joist 4 2557 -537 -53 -3600 -3600 Bottom face in compression

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Page 19: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

DESIGN DETAILS

LAKETOWN WHARF RETROFIT

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Page 20: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

DESIGN DETAILS

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DESIGN DETAILS

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DESIGN DETAILS

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The bracket assemblies were located away from the end of the girders to avoid disturbing the transfer zone of the pretensioned strands

The bolts used in the brackets were located to avoid interference with the conventional reinforcement and the pretensioned strands

Barrel anchors were used and located as close as possible to the girder soffit to minimize the eccentricity

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DESIGN DETAILS

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Page 24: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

DESIGN DETAILS

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Page 25: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

RETROFIT PICTURES

LAKETOWN WHARF RETROFIT

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Page 26: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

RETROFIT PICTURES

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Page 27: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

RETROFIT PICTURES

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RETROFIT PICTURES

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RETROFIT PICTURES

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Page 30: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

RETROFIT PICTURES

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Page 31: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

RETROFIT PICTURES

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Page 32: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

RETROFIT PICTURES

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Page 33: REPAIR OF PRECAST PRE-TENSIONED GIRDERS … Convention/PTI2012...repair of precast pre-tensioned girders using external post-tensioning ... laketown wharf retrofit 7 . existing structure

THANK YOU

ASIT N. BAXI – BAXI ENGINEERING MIGUEL FORERO – SUNCOAST POST-TENSION

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