Raptor XL600 Cone Crushers®

Raptor XL600®

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A Solid FoundationThe Raptor XL600 cone crusher is designed to use a four arm lower frame with a countershaft contained by one of the four arms. A strong rigid frame is critical to the success of these crushers. The crusher’s active feed opening creates better end product shape for high production of saleable material.

Integral CountershaftThe countershaft is inside one of the four arms which permits a stronger frame design and avoids common pitfalls associated with an external countershaft box.

One Becomes TwoBoth our XL600 and the XL900 models are constructed and driven by a mainframe and countershaft configuration. Structurally designed to support a 900 horsepower cone crusher, you can rest assured that these robust units are designed to ensure a long life for these key structural components.

Similar But UniqueThe XL600 is designed to operate and be mechanically sound at lower eccentric speeds. The eccentric speed can be selected to maximize throughput, size reduction, product shape or product yield. The 1.65 meter [65”] crushing head uses the same eccentric motion as our highly successful Raptor XL300 and XL400 cone crushers.

Compact Design for Ease of InstallationThe XL600 can be easily installed to replace a cone crusher with a 1.5 meter [59”] head diameter or larger without major modifications to the foundation or feed arrangement.

SecurityRaptor cone crushers employ “Fail Safe” hydraulics to ensure the machines stay protected from mechanical overload should an accumulator bladder fail. The machine requires only one accumulator to operate safely and reliably. Should an accumulator fail, an internal relief valve within the dual acting tramp re-lease cylinders provides an immediate alternative protection of the Raptor cone crusher from severe and costly structural damage. An additional safety feature standard on all Raptor cones is the counterclockwise rotation crushing action that protects the machine if adjustment ring movement is excessive, or if the ring gear brake fails.

AutomationRaptor cone crushers use advanced overload sensing technology to detect crushing force overload. A simple alarm is activated. If desired, our advanced automation system can take the necessary corrective action. The same advanced automation system can be used to optimize the crusher performance with feed control, setting adjustment and monitoring of critical lubrication and hydraulic parameters.

Strong, cost-effective, high capacity... A cost-effective solution for medium to high tonnage aggregate and mining operations, our Raptor® XL600 has a maximum throughput of almost 1,000 TPH (907 tonnes) in secondary applications, and can handle feed size to 14 inches (360 mm). All Raptor® cone crushers are backed by professional, responsive service and support with 100+ years ofcombined crusher experience.

XL600 Clearance Dimensions

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A

B

C

D

E

F

G

H

I

J

K

L

M

N

Adjustment Ring Max Diameter 138.69 in 3523 mm

Inside Diameter of Feed Hopper 70.94 in 1802 mm

Clearing Stroke Travel 4.19 in 107 mm

Height from Base to Topof Feed Hopper 113.11 in 2873 mm

Base to Bottom of Oil Piping 22.62 in 575 mm

Base to Bottom of Main Frame Hub 14.37 in 365 mm

Base to Top of Feed Plate 75.58 in 1920 mm

Hub Diameter of Main Frame 27.95 in 710 mm

Crusher Centerline to Main Frame Flange 64.37 in 1635 mm

Clearance Required to RemoveCountershaft Assembly 135.00 in 3429 mm

Crusher Centerline to End of Countershaft 88.13 in 2239 mm

Crusher Centerline to Countershaft Housing Face 63.98 in 1625 mm

Clearance Required toRemove Head Assembly 170.00 in 4318 mm

Clearance Required to Remove Bowl Assembly 160.00 in 4064 mm

(in) (mm)

All dimensions are for reference only and are not to be used for construction.

Raptor XL600 Cross Section®

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XL600 General Arrangement

All dimensions are for reference only and are not to be used for construction.

Percent Passing For a Given Closed Side Setting Average Feed Material (12 to 14 wi)

Product Gradation Table

Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.

Product Size 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2” 2” (10 mm) (13 mm) (16 mm) (19 mm) (22 mm) (25 mm) (31 mm) (38 mm) (50 mm)

4” (100 mm) 100

3” (75 mm) 100 94-98

2” (50 mm) 96-99 89-95 65-71

1-1/2” (38 mm) 100 95-99 87-93 73-79 47-53

1” (25 mm) 95-99 92-97 82-88 71-77 46-52 37-43 25-31

3/4” (19 mm) 100 93-98 86-92 79-85 65-71 54-60 34-40 27-33 19-25

1/2” (13 mm) 89-95 75-81 63-69 52-58 40-46 33-39 19-25 15-21 11-17

3/8” (10 mm) 78-84 63-69 52-58 42-48 31-37 27-33 15-21 12-18 9-14

1/4” (6 mm) 52-58 40-46 33-39 26-32 19-25 16-21 9-15 6-12 4-11

Lifting Weights

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Capacity Chart

As indicated above for 100 lbs. per cubic foot and impact work index of 13.Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are estimated “instantaneous” product samples, actual values may vary ±15%. Factors that will vary throughput are; feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material.

Setting mt/hr mt/hr Setting stph stph mm Min Max Inches Min Max

Short Head Fine 10 220 300 3/8 240 330

Short Head Fine 12 290 345 1/2 320 380

Short Head Medium 14 315 370 9/16 345 405

Short Head Medium 16 360 420 5/8 395 460

Short Head Coarse 19 420 480 3/4 460 530

Standard Fine 22 450 510 7/8 495 560

Standard Fine 25 480 540 1 530 595

Standard Fine 32 515 600 1-1/4 565 660

Standard Medium 38 570 700 1-1/2 625 770

Standard Coarse 45 650 800 1-3/4 715 880 Reduction 4 to 6 2 to 4 Reduction 4 to 6 2 to 4 Ratio Ratio

(lbs.) (kg)Main Lifting Items

NOTE:1. Allowable casting weights vary ±5%.

Raptor XL600

Complete Crusher 143,227 64,967

Main Frame 44,210 20,054Assembly(includes Main Shaft and Frame Liner)

Bowl Assembly 37,743 17,120(with Bowl Linerand Hopper Assembly)

Adjustment Ring 20,060 9,099(includes Clamping Ring)

Head Assembly 17,581 7,975(Feed PlateAssembly andMantle)

Countershaft 3,795 1,721 Box Assembly

Eccentric Assembly 9,888 4,485(Includes Counterweight)

Mantle 7,818 3,546

Bowl Liner 10,030 4,550

Power Unit (Dry) 2,150 975 (Wet) 3,045 1,381

Lube Package – Air (Dry) 5,500 2,495 (Wet) 8,250 3,742

Lube Package – Water (Dry) 5,800 2,631 (Wet) 8,550 3,878

Air Cooler 2,300 1,043

Feed Openings

Standard Coarse 1.18” 14.57” (30 mm) (370 mm)

Standard Medium .98” 12.09” (25 mm) (307 mm)

Standard Fine .63” 9.92” (16 mm) (252 mm)

Short Head Coarse .55” 6.78” (14 mm) (172 mm)

Short Head Medium .47” 5.96” (12 mm) (151 mm)

Short Head Fine .39” 3.45” (10 mm) (88 mm)

MinimumClosed SideSetting “A”

Feed Size“B” at min.

CSS “A”

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AutomationRaptor® automated controls improve crushing performance by ensuring the cone crusher operates at optimal efficiency:

• Available in five packages for all Raptor Cone Crusher models: – Basic Automation System – Automated Interlock System – Full Automation System – Custom Automation System – Remote Liner Calibration System • Self-contained controllers provide full-time monitoring and automated controls

Package Lube & HPUThe Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 150 psi (10.3 Bars) and include:

• Full flow oil filter with integral pressure relief

• Replaceable filter element and two pressure switches to indicate filter element conditions • Reservoir with oil level sensor, temperature sensor and a thermowell mounted oil heater • Submerged oil pump attached to a vertically positioned electric drive motor • Main system relief valve

The Hydraulic Power Unit is designed and sized to provide the necessary oil flow and pressures to operate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button panel or at the Automated Control System (ACS) touch screen.

The Hydraulic Power Unit includes: • Cabinet with an integral oil tank and replaceable breather • Vertically mounted electric motor • Submerged hydraulic pump • Solenoid valves • Oil filter • Remote-mounted push button control panel

Mineral ProcessingTechnology CenterFLSmidth Salt Lake City, Inc.7158 S. FLSmidth DriveMidvale, UT 84047-5559Tel: +1 801-871-7000Fax: +1 801-871-7001E-mail: info.slc@flsmidth.com

Raptor Manufacturing Facility USAFLSmidth Salt Lake City, Inc.14425 Wagonseller Rd.Pekin, IL 61554-8831Tel: +1 309-353-9235Fax: +1 309-353-5591E-mail: RaptorSales@flsmidth.com

Capabilities

Copyright © 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.