QUALITYASSURANCE ~c-J8 08 FOR I 2 PROOF OF PRINCIPLE · PDF file INTRODUCTION This Quality Assurance Plan (QAP) describes the program through which International Technology Corporation

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QUALITYASSURANCE PLAN ~ c - J 8 08 FOR SILOS I AND 2

PROOF OF PRINCIPLE TESTING

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Prepared for:

Fluor Daniel Fernald, Inc. .

/ Fernald, Ohio

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Prepared by:

International Technology Corporation 2790 Mosside Boulevard

Monroeville, PA 15 146-2790

ectNo. 775734

Approved by: Date: gr/[email protected]

Approved by: .,fG si Date: 8 - 2 5 qd -Ernest She, IT Prkciple Investigator

Approved by: Date: 1 5 3 6

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TABLE OF cONTENTS~U4ITYASSURANCE PUN Record of Revision .................................................................................................. ...... %"$".o.$ .................. iv

- List ofAcronyms/Abbreviatio ns: t.r$ v ............................................................................................................. % .

Introduction ...................................................................................................................................................... 1-1

1.0

2.0

3.0

4.0

Management Plan ................................................................................................................................. 1-1 1.1 purpose ....................................................................................................................................... 1-1 1.2 Scope .......................................................................................................................................... 1-1 1.3 Quallt, Management ................................................................................................................... 1-1 1.4 Organization ............................................................................................................................... 1-2

1.4.1 Project Manager ................................................................................................................ 1-2 1.4.2 Principal Investigator ........................................................................................................ 1-3 1.4.3 Director Quality AssurandQuaIity Control ...................................................................... 1-4 1.4.4 Project Quality Assurance Manager .................................................................................. 1-4 1.4.5 Health and Safety Manager ............................................................................................... 1-5

1.5.1 1.5.2 Correspondence Control .................................................................................................... 1-6

1.6 Management Systems .................................................................................................................. 14 1.7 Project Planning .......................................................................................................................... 1-6 1.8 Stop Work Orders ....................................................................................................................... 1-6 Training and Qualification .................................................................................................................... 2-1 2.1 Responsibilities ........................................................................................................................... 2-1 2.2 Personnel Qualiscatons ............................................................................................................. 2-2 2.3 Training P r o m ................ ~ ..................................................................................................... 2-2

2.3.1 Ind&tiodOrientation ................................................................................................ 2-2

2.3.3 On-the-Job Training ......................................................................................................... 2-3

1.5 COmmuniCati~n~ ......................................................................................................................... 1-5 Communication Among IT, FDF, and Suboontractors ....................................................... 1-5

2.3.2 F ~ r m a v I n f ~ d Training program^ ................................................................................. 2-2 . . 2.3.4 Project Specific Trammg ................................................................................................... 2-3

2.3.4.1 Work Plan Training .............................................................................................. 2-3 2.3.4.2 QAP Training ....................................................................................................... 2-3

2.5 Training Records ......................................................................................................................... 2-4

Quality Improvement. ............................................................................................................................ 3-1 Improvement and Problem Identification .................................................................................... 3-1 3.1.1 Root Cam ........................................................................................................................ 3-1 3.1.2 Tracking and Reporting Spstem ........................................................................................ 3-1

3.1.2.1 Trends ................................................................................................................. 3-1 3.1.2.2 Lessons Learned .................................................................................................. 3-2

3.2 Corrective Action ........................................................................................................................ 3-3 3.2.1 Re sponslbiiities ................................................................................................................. 3-3

3.2.2.1 Nonconformance Reports .................................................................................... 3-3 3.2.2.2

2.4 Training ...................................................................................................................................... 2-3

2.6 . Training Program Assessment .... ............................................................................................... 2-4

3.1

3.2.2 Nonconformance System.... ............................................................................................... 3-3

Control of Nonconforming Items and Processes .................................................. -3-4 . 3.2.3 Corrective Action Requests ... ; ........................................................................................... 3-4

3.3 Documentation ........................................................................................................................... 3-5 Documents and Records ........................................................................................................................ 4-1 4.1 Document Control ....................................................................................................................... 4-1

4.1.1 Document Control Responsbilities .................................................................................. 4-1 4.1.2 Documents ........................................................................................................................ 4-1

4.1.2.1 Document Preparation, Review and Apprwal ..................................................... 4-2

4.1.3 Document Distribution ..................................................................................................... 4-2

.4.1. 3.2 Revision 4-3

. . . . 4.1.'2.2 Document ...... 1 ......... ................... .................................. ...................... 4-2 . . .

4.1.3.1 Controlled Document Approval and Distribution.. ............................................... .4- 2. ... .............................................................................................................. A

IT Project 775743 QAP for Proof of Principle hgust26. 1998 Revision C 1 L\TDLUILO~&ZQAQCXCC&.DOC

TABLE OF Comms (CONTZWAlTO~

4.1.3.3 Canceled Documents ............................................. ..c* ..... ...&8..Q.. $ ........... 4-3 Records Management .................................................................... ...+.-. ........................................ 4-3 4.2.1 Records Management Responsiilities .............................................................................. 4-3 4.2.2 Records Identification and Generation .............................................................................. 4-4 4.2.3 Record Filing Systems ...................................................................................................... 4-4 4.2.4 Central Filing System ....................................................................................................... 4-4 4.2.5 Separate Filing Systems .................................................................................................... 4-5

1.3 Records Retention and Disposition .............................................................................................. 4-5 4.4 General Requirements ................................................................................................................. 4-5

5.0 Work Processes ........................................................................................................................... 5-1 5.1 Responsibilities ........