QAP for Civil Work

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    Client Name Project

    QP NO. : Package -

    REV. NO.: 1 Contract NoDATE:

    PAGE:

    2 3 4 5 6 7 8 9 10

    Reference

    Documents

    RITES LtdAn ISO 9001-2000 Company

    QUALITY ASSURANCE PLANQUALITY ASSURANCE PLANQUALITY ASSURANCE PLANQUALITY ASSURANCE PLAN

    Construction Agency

    ITEM : Civil Work

    Name of work :Construction of Ancillary

    Buildings like Gas Godown cum Tools

    Store, Bogie Store, Canteen Building,

    Toilet Block cum Parking, Compressor

    Room and other works in connection with

    Bogie & AC Container Manufacturing

    Factory at Budge Budge of RCF at West

    Bengal

    Format of

    Record

    Remarks/ Precautions

    1

    Acceptance

    Norms

    Type of check Quantum Of checkSl. No Characteristics /

    instruments

    Class of checkActivity and Operation

    1.7.4 Compacting As required B Physical 100% Check forsegregation as per

    IS 456 & TS

    SR Bleeding or segregation et c. isto be avoided as far as

    possible. Accumulated water is

    to be removed and shall not be

    covered with concrete, or dry

    concrete

    Check by RITES

    1.7.5 Curing As required

    minimum 7 days

    B Physical 100% Check for period

    of curing as per IS

    456 & TS

    SR Exposed conc rete surface shall

    be protected against heating

    and drying for atleast 72 hrs

    after placement.

    Check by RITES

    1.8 Tests on Green Concrete

    1.8.1 Workability : - S lump tes t Standard apparatus

    for different method

    used for measuring

    workability, slump

    cone

    B Physical One sample every 2 hrs.

    from every mixing plant/

    IS 456

    IS:456, IS 1199-

    1959 & RITES

    Tech. Spec.

    SR/LB/TR Slump test for medium & high

    workability

    RITES site engineer to check

    1.8.2 Crushing strength (works

    Tests cubes)

    As required for 7 &

    28 days

    A Physical As per IS 456 IS:516, IS:456,

    RITES Tech.

    Spec.

    SR/LB/

    Test

    Report

    RITES site engineer to do the

    test.

    1.8.3 Water cement ratio( Cement

    Content And Water Content)

    As required B Physical At random at the time of

    batching.

    As per IS:1199

    and approved

    design mix.

    SR/LB As per mix des ign

    RITES site engineer to check

    1.8.4 Check for cement content B Physical At random at the time of

    batching.

    As per IS:3026,

    IS: 456, approved

    design mix &

    technical

    specification.

    SR/LB do

    1.8.5 Admixtures for Concrete (if

    any)

    As per IS : 9103 B Testing 100% IS:456, appd.

    Design mix &

    technical

    specification

    Test

    Report

    Admixture of appd. Brand and

    tested quality shall be

    used.Manufacturers TC

    required.RITES site engineer to

    check

    1.8.6 Visual examination of

    finished structure

    As required B Visual 100% As per Tech.

    Specification./App

    d. Drg./IS-456

    -do- RITES to check

    254

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    Client Name Project

    QP NO. : Package -

    REV. NO.: 1 Contract NoDATE:

    PAGE:

    2 3 4 5 6 7 8 9 10

    Reference

    Documents

    RITES LtdAn ISO 9001-2000 Company

    QUALITY ASSURANCE PLANQUALITY ASSURANCE PLANQUALITY ASSURANCE PLANQUALITY ASSURANCE PLAN

    Construction Agency

    ITEM : Civil Work

    Name of work :Construction of Ancillary

    Buildings like Gas Godown cum Tools

    Store, Bogie Store, Canteen Building,

    Toilet Block cum Parking, Compressor

    Room and other works in connection with

    Bogie & AC Container Manufacturing

    Factory at Budge Budge of RCF at West

    Bengal

    Format of

    Record

    Remarks/ Precautions

    1

    Acceptance

    Norms

    Type of check Quantum Of checkSl. No Characteristics /

    instruments

    Class of checkActivity and Operation

    1.8.7 Dimensions do B Measurement 100% As per Tech.Specification./App

    d. Drg./IS-456

    do RITES to check

    1.9

    1.9.1 Ultrasonic Pulse Velocity Test for critical

    foundations

    A NDT 100% Test

    Report

    Shall be performed by qualified

    persons/institution with

    calibrated equipments in

    presence of RITES, if there is

    any doubt in crushing stregth

    and on specific instruction

    1.9.2 Load Test , Core test &

    Rebound Hammer

    As required A Test As required by RITES

    Engineer.

    As per Technical

    specification and

    IS:456-2000

    Test

    Report

    The test shall be carried out

    only in case of doubt regarding

    grade & quality of concrete.

    2.0Reinforcement Steel

    2.1 Physical and Chemical

    Properties as per relevant IS

    codes

    As required/ agreed B Review of TCs In 100 MT or part thereof MTC Approved brands are

    SAIL/TATA TISCON/

    RINL/IISCORITES to check

    2.2 Tolerance As required/agreed C Physical At random SR/LB To be checked at site

    2.3 Freedom from defects As required/ agreed C Visual Random before and

    during placement

    SR Any of the bars selected for use

    shall be free from cracks,

    surface flaws, laminations and

    rough, jagged and imperfect

    edges.Steel issued should be

    free from excessive rust. To be

    stored diameter wise in such a

    place so as to permit easy

    approach for inspection &

    identification. It should be

    cleaned of excessive rust

    before use.R/f will be tied with

    annealed wire. Water

    accumulation & distortion of r/f

    are to be avoided. To be

    checked by RITES

    IS: 13311 Part- I and Tech.

    Specification/ IS 456

    IS:1786

    IS 1786/ 456/ TS

    As per technical specifications &

    IS: 468

    TEST/CHECK ON RCC STRUCTURE IN HARDENED CONDITIONS:

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    Client Name Project

    QP NO. : Package -

    REV. NO.: 1 Contract NoDATE:

    PAGE:

    2 3 4 5 6 7 8 9 10

    Reference

    Documents

    RITES LtdAn ISO 9001-2000 Company

    QUALITY ASSURANCE PLANQUALITY ASSURANCE PLANQUALITY ASSURANCE PLANQUALITY ASSURANCE PLAN

    Construction Agency

    ITEM : Civil Work

    Name of work :Construction of Ancillary

    Buildings like Gas Godown cum Tools

    Store, Bogie Store, Canteen Building,

    Toilet Block cum Parking, Compressor

    Room and other works in connection with

    Bogie & AC Container Manufacturing

    Factory at Budge Budge of RCF at West

    Bengal

    Format of

    Record

    Remarks/ Precautions

    1

    Acceptance

    Norms

    Type of check Quantum Of checkSl. No Characteristics /

    instruments

    Class of checkActivity and Operation

    7.1.6 RCC wire check & spacing As required / agreed B Measurement Random IR/TC do

    7.2

    7.2.1 Check for Laying and Jointing As required / agreed B Visual As per IS 783 IR/TC RITES to check

    v) Swelling Index

    1.0 A check

    2.0 A check

    3.0 A check

    4.0 B check

    General Points:

    Quality Control Manpower

    Quality Control Laboratory

    Construction Equipments As per T.S.

    As per T.S.

    Organisation Chart As per T.S./As per requirement /

    direction of EIC

    As per T.S.

    As per IS 783 & RITES Tech.

    Spec

    Checks at site

    TS/IS 458

    258