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Industrial Machines Projects Executed

Projects Executed - Godrej Tooling · Laydown Fixture & Camber Press for Welding of Locomotive Underframe-DLW,Varanasi

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Industrial Machines

Projects Executed

INDUSTRIAL MACHINES EXPERIENCE

PACKAGING SOLUTIONS

WELDING AUTOMATION WITH ROBOTICS

JIGS & FIXTURES FOR RAILWAYS AND AUTO INDUSTRY

INTEGRATED MANUFACTURING SOLUTIONS (ON TURNKEY BASIS)

RECONDITIONING/RETROFITTING OF PRECISION MACHINES

SPECIAL PURPOSE METAL CUTTING MACHINES

JIGS AND FIXTURES

For Railway Industry

Central collet of 17” diameter is ground in expanded position & is

concentric to location dia. within 0.0001” Weight of this collet assembly is

0.5 Ton. Hanging Master weighing 0.25 Ton is manufactured with

concentricity and straightness tolerance of 0.00025”.

Doweling Fixture for Turbo Charger Assembly

Diesel Locomotive Works, Varanasi

Laydown Fixture & Camber Press for Welding of Locomotive Underframe-DLW,Varanasi

LHB COACH FABRICATION JIGS FOR

RCF KAPURTHALA

• ROOF TACK WELDING (UNIVERSAL)

• ROOF TACK WELDING (ACCN)

• ROOF BEARER FABRICATION JIGS

Coach Fabrication Jigs for RCF, Kapurthala

Welding Fixtures for Metro Coaches

Welding Fixtures for Bolster/Tailstock/Headstock

JIGS AND FIXTURES

For Automotive Industry

Welding Fixture for Main Body – HONDA Accord

Preset Jig for HONDA City – LQ Model.

Tractor body Welding Fixture – ALTIA, France

Welding Automation

With Robotics

Automatic Robotic Welding line for Back Plate welding of Safes

Automatic Robotic Welding line for Back Plate welding of Safes

Beam Welding Automation

Special purpose Machines

Metal Cutting

Deck Milling Machine for Machining of Underframe Pads of Diesel Locomotive

Duplex Milling Machine

Height Broaching Machine for Crush Height Broaching of Parting

Line Face of Car Bearings

Compressor Shell Punching Machine

Reconditioning & Retrofitting

of Precision Machines

Bullet Assembly Machine – Indian Ordnance Factory, Varangaon

Flow Forming Machine– DRDL,Hyderabad

Packaging Solutions

Soap Wrapping Machine

Features of Soap Wrapping Machine: • High Speed (180-200 cakes per minute)

• Suitable for 50-150 gms cake

• Easy change-over, less change-parts

• Accommodates large size wrapper and stiffener rolls for fewer

stoppage for the roll change

• Additional standby roller mounting facility for least stoppage in

changing the paper roll.

• Easy availability of Change-parts

• Good wrapping quality

• PLC controlled

• PLC based paper length control for good wrapping quality

• Can be supplied with any option of Cold Glue or Hot melt

Soap Stamping Machine

Features of Soap Stamping Machine

SPECIFICATIONS

1 Speed : 60 Stokes/ min

2 Refrigeration : To be provided by End User

Chiller input temp. min. -30 deg C

3 Cake Ejection : Pneumatically operated knockout inserts

4 Main Motor Drive : AC induction motor – 3 ph/15 hp/1500

rpm (with AC Invertor Drive)

5 Input Conveyor : Independent Servo Motor Drive

6 Output Conveyor : Fixed speed Dual conveyor system with

Pneumatically operated oscillatory

7 Air Supply : 5 bar min.

8 Vaccum Level : 40 Torr To be provided by End User-not

in scope of supply

9 Synchronization : Complete synchronization is

achieved with precision cams, timing

belts, drives, PLC and encoder.

10 Dimension (mm) : 5930 x 2033 x 1625

11 Approx Weight : 4 Ton

• High speed operation

• Synchronous to the

Stamping Machine

• Fast and clean cutting

• Chopping feature in sync

with the stamping

machine

Soap Bar Cutting Machine

• High speed operation

• Synchronous to the

Stamping Machine

• Fast and clean cutting

• Chopping feature in sync

with the stamping

machine

Cartoning Machine for Mosquito Coil

Integrated Manufacturing

Solutions

Turnkey Projects

Mosquito Repellent Coil Mfg. Machines

Stamping discharge on drier conveyor

Mosquito Repellent Coil Mfg. Machines

Cutter and Ribbon conveyor

Other Industrial Machines

Wheel Rim Expanders

Wheel Rim Expanders

Coil Winding Machines

Gasket Winding Machines

THANK YOU FOR YOUR TIME

For enquiries N.V.Pandit – DGM – IM

Godrej & Boyce Mfg. Co. Ltd. Tooling Division, Plant - 7, Vikhroli, Mumbai 400 079

Mob: +91 9820427826 Tel : +91 22 67963710

Fax: +91 22 6796 15 e-mail: [email protected]

www.godrejtoolings.com