207 8.1

STEAM IN

STEAM OUT

246.5

9.7

130.8

5.2

QTY. PART NUMBER1 MMSE-01-BASE PLATE3 MMSE-02-MAIN BEARING6 MMSE-03-SUPPORT COLUMN1 MMSE-04-CYLINDER SUPPORT PLATE1 MMSE-05-CYLINDER BLOCK1 MMSE-06-CROSSHEAD GUIDE TOP BRACKET1 MMSE-07-CROSSHEAD GUIDE BOTTOM BRACKET2 MMSE-08-CROSSHEAD GUIDE2 MMSE-09-CYLINDER TOP COVER2 MMSE-10-CYLINDER BOTTOM COVER2 MMSE-11-PISTON ROD GLAND2 MMSE-12-PISTON ROD GLAND SEAL2 MMSE-13-VALVE LINER2 MMSE-14-STEAM INLET MANIFOLD FLANGE1 MMSE-15-STEAM INLET MANIFOLD PIPE1 MMSE-16-CRANK SHAFT PART-11 MMSE-17-CRANK SHAFT PART-21 MMSE-18-CRANK SHAFT PART-32 MMSE-19-CRANK PIN4 MMSE-20-CRANK CHEEK1 MMSE-21-FLYWHEEL2 MMSE-22-ECCENTRIC SHEAVE PART-12 MMSE-23-ECCENTRIC SHEAVE PART-22 MMSE-24-PISTON2 MMSE-25-PISTON ROD2 MMSE-26-CROSSHEAD4 MMSE-27A-CROSSHEAD GUIDE PIN2 MMSE-27B-CROSSHEAD RETAINING WASHER2 MMSE-28-CON ROD BI END4 MMSE-29-CON ROD BI END BEARING2 MMSE-30-CON ROD2 MMSE-31-CON ROD TOP YOKE2 MMSE-32-ECCENTRIC STRAP2 MMSE-33-ECCENTRIC STRAP SPINDLE TOP2 MMSE-34-SPOOL VALVE2 MMSE-35-CON ROD CONNECTING PIN1 MMSE-35-WOOD BASE1 MMSE-36-EXHAUST MANIFOLD8 MMSE-M2.5x12 A-K CYL HEAD SCREW4 MMSE-M3 NUT8 MMSE-M3x6 A-K CYL HEAD SCREW2 MMSE-M3x10 A-K CYL HEAD SCREW2 MMSE-M3x12 A-K CYL HEAD SCREW4 MMSE-M3x20-WOOD SCREW2 MMSE-M4 NUT4 MMSE-M4x7 GRUB SREW12 MMSE-M4x15 A-K CYL HEAD SCREW16 MMSE-M4x20 A-K CYL HEAD SCREW1 MMSE-M4x20 GRUB SREW16 MMSE-M4x23 A-K CYL HEAD SCREW4 MMSE-M5 NUT4 MMSE-M5x5 GRUB SREW6 MMSE-M6 NUT

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09C-14-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz.

JDW DRAUGHTING SERVICES

NOTES:

DATE

No: MMSE-01SHEET: 01 OF 03 MAY-2015GENERAL ARRANGEMENT, ISOMETRIC

VIEW & BILL OF MATERIALS2 CYL. VERTICAL MODEL MARINE ENGINE (38mmBOREx32mm STROKE)

JDWDS

MS/ALU

4 4

9.5 9.5 15 15 15 15 9.5 9.5 8.5 8.5

4 4 7

7

19.5

25

19.5

10

10

(84

) (115)

R6

3 4PL 6 6PL

M4 12PL

4 4

8mm THICK SCALE 1:1.5

BRZ

9

4

R9 10 REAM

AFTER ASSEMBLY

12.5 12.5

4

4 7

.5

7.5

19 19

3 4

R2

M6 9

13

133

8

M6 SCALE 1:2

MS/ALU

24.5 24.5 24.5 24.5 40.5 40.5

R15

20.5

20.5

R6

21

25

25 21

6 6PL

4 18PL

R15

(160)

32

32

47PCD 47PCD 6 HOLES EQUALLY SPACED ON PCD

8mm THICK SCALE 1:1.5

ALU

BRZBRZ

24.5

24.5

7 20 7 20

6

6

6

6

2.5 10 8PL

15 15

21

38R

M

38R

M

21

40.5 49 40.5 15 15

28

28

10

41 41

R4

47PCD 47PCD PRESS FIT LINING REAM AFTER

D&T 6xM6x10DP HOLES EQUALLY SPACED ON PCD

OPPOSITE FACE EQUAL

41

4

4

M5 40 4PL

OPPOSITE FACE EQUAL

20.5

20.5

49 49 80

THESE TAPPED HOLES IN BOTTOM ONLY

SCALE 1:2

3 10 6PL

6 6

24.5

35

24.5

6.5 6.5 6.5

6.5

24.5

35

5 12 6PL

MS/ALU

33 20.5 16 16

20.5

M3 4PL

6

10

10

1.5

=10= =10= SCALE 1:1.5

49 49

R4 R4 4 3PL

MS/ALU

4 4

10 19.5 19.5 10

M3 4PL

SCALE 1:1.5

49 49

R7

R18

R18

17

R7 R7

24.5 24.5

5

9 3PL

R12 R12

42 42

MS

5 5

67

6

4

47

11

R3

6

8 8

3

4PL

2mm THICKSCALE 1:5

ALU

24.5

4

47

PCD

54

TAKE OVER FROM PART 05

12

6

SR16

1.5 6

R2

17.5

38 SCALE 1:1.5

BRZ

ALU

24.5

54

47PCD

TAKE OVER FROM PART 05

SCALE 1:1.5

4 OFF

38

1.5

6

6RM 9

M12

10.5

R1

12

45°

PRESS FIT BRONZE BUSH

BRZ

6 45°

M12

12

4

2 4 22

2

SYN

11.5 6

5.5 4

5°

BRS

3

20.5

20.5

42

42

7

5

5

SOLDER

SCALE 1:1.5

2

21

17

BRS

12

9

7.5

15 3.5

7 6

6

6 6

2.5 4PL

22

CU

61.5 61.5

30

TUBE 9x7TUBE 6x5SOLDER

SCALE 1:2

S/S

10

50

6

2

7P

F

3 SCALE 1:1.5

S/S

7P

F

7P

F

3

2

6 21

6

2

3 10

SCALE 1:1.5

S/S

10

7P

F

3 6

2

80 4

60°

16

SCALE 1:1.5

S/S

3 6

2

8P

F

16

2

3 6

8P

F

12

SCALE 1:1.5

MS

7

8

8 8 R5

16

9

10

17 PRESS FIT PINS AFTER ASSEMBLYSCALE 1:1.5

16

3 6

9

84

10

28

60

R2ALL 13 9 13 M4

60°

6.5

SCALE 1:2

MS

24

10

3

7

10

38 2.5 7

4

M4

M3

10

7

10

30 38

MS

7 2.5

CI/GRA/DURAL

SYN

38 32

3

3 10

M5

38.2

S/S

4P

F

6 2

6

3

13.5

2mm THICK

MS

01

02

0304

HIDDEN LINES REMOVED FOR CLARITY

05

06

07

08

09

10

11

12

13

14

16

17

18

19

20

21

2223

24

27A27B

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09C-14-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz.

JDW DRAUGHTING SERVICES

NOTES:

DATE

No: MMSE-02SHEET: 02 OF 03 MAY-2015PARTS AND ASSEMBLIES2 CYL. VERTICAL MODEL MARINE ENGINE

(38mmBOREx32mm STROKE)JDWDS

S/S 6

4.5

14

M5

M5

7

6

SCALE 1:1.5

BRS

3

6

8 5

11 5

3

R2 3

0°

R6

7

R2

11

7

2 6

21

2

11.6

SOLDER

6

6

5

5

7 7

4

M3

4

5

5

M5 9 MS

M6 10

10

12

4 4

M4 M4 6

15

5

5

11 11 15 15

R3 BRZ

12RM

3 5

15

20

3

DRILL AFTER ASSEMBLY

MS

3 M6

7

11.5

44

7

M6

10

20

3

SCALE 1:1.5

MS 4 10 4

15.5

M5

6

M6

7 R5 R5 8

9

17

6.5 6.5

R6.5

MS

BRZ

M4

18

71

6

M4

18.8

30

RM

3

60°

38

3.8

SCALE 1:1.5

3.5 3.5

S/S

BRS

8 M4

4 4

13

10

=4= 13

4P

F 10

10HEX

PRESS FIT AFTER ASSEMBLY R4

27

BRZ

4

R5.5

6

11

= = =

=

16

10 6

0°

17 14

31

16

SCALE 1:1.5

4 4 4 2.5

S/S

4 14 8

M5

6

12

2

2

CU

BRS

35 35

R3.5 R3.5 7

7

10

10

38 38

3 5PL 30 30

30

TUBE 9x7

SOLDER

8 5

5

WOOD

33 49 33

15 15

38.5

38.5

35

35

R6

60

60

7

7mmx45 CHAMFER

7mmx45 CHAMFER

PILOT HOLE ONLY

WELL 15mm DEEP

25mm THICK SCALE 1:2

0513

13

3609

09

111112

10

10

SA-103

SA-101

0608

08

07

SA-102

SA-10314

14

15

SA-105

SA-101

SA-102

01

0303 03

03 03

0303

02

0202

04

SA-10616

2020 20

20

1919

1821

17

SA-107SA-107

SA-107

2223

SA-108

24

25

26 27B

27A

27A

SA-109

35

31

30

28

29

29

SA-110

33

32

SA-105

SA-106SA-110

SA-110

SA-109

SA-109

SA-108

SA-108

88.5

124

.8

25

2628

2930

31

32

33

34

35

36 35

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CU = COPPERCI = CAST IRONGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELSYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

OTHER ABBREVIATIONSPF = PRESS FITPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDSA-xxx = SUB ASSEMBL-xxx

NOTES:1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. LOCTITE ALL SCREW CONNECTIONS (IF VIBRATION MAY CAUSE TO LOOSEN THEM)7. WHERE PREFERED SCREW CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER GLUE, POXY RESIN,SOLDER OR RIVETS.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHLOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER, DURAL OR MONEL.

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09C-14-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz.

JDW DRAUGHTING SERVICES

NOTES:

DATE

No: MMSE-03SHEET: 03 OF 03 MAY-2015PARTS AND ASSEMBLIES2 CYL. VERTICAL MODEL MARINE ENGINE

(38mmBOREx32mm STROKE)JDWDS