61
CONTENTS At B.S.E.S(Rajdhani.) ,New Submitted By: SAJAL KRISHN MEDICAPS INSTITUTE OF TECHNOLOGY AND MANAGEMENT, INDORE(M.P.)

Project Report Juzer and Sajal - Copy

Embed Size (px)

Citation preview

Page 1: Project Report Juzer and Sajal - Copy

TABLE OF CONTENTS

PARTICULARS PAGE NO.

CERTIFICATE

PREFACE

At B.S.E.S(Rajdhani.) ,NewDelhi

Submitted By:

SAJAL KRISHN

MEDICAPS INSTITUTE OF TECHNOLOGY AND MANAGEMENT, INDORE(M.P.)

Page 2: Project Report Juzer and Sajal - Copy

ACKNOWLEDGEMENT

1. ABOUT THE BSES 1

1.1 BSES IN DELHI 1

1.2 OVERVIEW OF DELHI DISTRIBUTION NETWORK 2

1.3 DELHI DISTRIBUTION NETWORK TREE 4

1.4 DRAWBACKS OF OLD DELHI DISTRIBUTION SYSTEM 5

1.5 NEED FOR SCADA 5

2. SCADA 7

2.1 ELEMENTS OF SCADA 7

2.1 .1FIELD LEVEL 7

2.1.2SYSTEM LEVEL (AT CONTROL CABLES) 8

2.2 ADVANTAGES OF SCADA 8

2.3 PROTOCOLS USED IN SCADA 8

3. SCADA ADAPTATION WORK 9

3.1 INTRODUCTION 10

3.2 INPUT/OUTPUT SIGNALS FOR SCADA 12

3.3 ADAPTATION WORK PROGRESS 15

3.4 SCADA PROJECT IMPLEMENTATION PHASES 16

4. SYSTEM ARCHITECTURE 17

4.1 HARDWARE ARCHITECTURE 18

4.2 SOFTWARE ARCHITECTURE 18

5. SCADA SYSTEM COMPONENT 19

5.2 MAIN CONTROL CENTRE 20

5.2 BACK-UP CONTROL CENTRE 20

5.3 REMOTE TERMINAL UNIT (RTU) 21

5.3.1 INTRODUCTION 22

Page 3: Project Report Juzer and Sajal - Copy

5.3.2 COMMUNICATION RACK 22

5.3.3 EXTENSION RACK 23

5.3.4 MFM PANEL 24

5.3.5 RTU COMMUNICATION 25

6. SCADA FUNCTIONS 25

7. SCADA SECTIONS 26

a. ENGINEERING SECTION 26 b. CONTROL SECTION 28 c. COMMUNICATION SECTION 30

8. DISTRIBUTION MANAGEMENT SYSTEM 35

9. GEOGRAPHIC INFORMATION SYSTEM 37

APPENDIX 38

REFERENCES 40

Page 4: Project Report Juzer and Sajal - Copy

CERTIFICATE

This is to certify that Mr. SAJAL KRISHN Of MEDICAPS INSTITUTE OF TECHNOLOGY AND MANAGEMENT, INDORE has completed the summer training of four weeks in SCADA at BSES (RELIANCE ENERGY LTD.) and this report is based on the training acquired and the practical knowledge gained on field as well as in the control room, at BSES { Nehru Place & Balaji.}

DATE………

GUIDED BY:-

Mr. ANAND KUMAR

(D.G.M., SCADA DEPARTMENT, BSES NEW DELHI)

Page 5: Project Report Juzer and Sajal - Copy

PREFACE

This report is based on the four week industrial training which has been the greatest learning experience of my life so far, as it is full of observation and knowledge of practical world. Most importantly I have been given the exposure to the latest technology in the world of SCADA. This report is the result of four weeks training that I had in BSES (RELIANCE ENERGY LIMITED), New Delhi. Joining BSES as a trainee gave me a solid platform and served as the launch pad of my professional carrier.

I whole heartedly thank the company as well as their SCADA team for giving me the opportunities to work on the latest technology and bring out the best in me and developing my talents, not only in the technical field but also in my overall personality. The most important virtue that I gained here is how to work in a team. Co-operating and assisting each other in the department helped me to explore my potential and perform much better.

Page 6: Project Report Juzer and Sajal - Copy

ACKNOWLEDGEMENT

With deep sincerity and immense pleasure, I have completed my summer training at BSES (RELIANCE ENERGY LTD.) in New Delhi.

The purpose of summer training is to develop skills of performing work effectively and efficiently. My primary obligation is to authorities of BSES (RELIANCE ENERGY LTD.), who provided me the platform and opportunity to undergo summer taining

During my training many helping hands came across my way and now when I have completed my system work, I would like to acknowledge my sincere and endless gratitude to them. First and foremost I express my deep sense of gratitude to Mr. Anand Kumar (Manager) and Mr. Aditya for there constant advice and valuable time that they have devoted to me for my project. They encouraged me to put forward my best effort towards the completion of this project.

I would also like to extend my special thanks to Mr. Om Prakash, Mr. Ritesh, Mr. Toshan, Mr. Tanmay Mal, Mr. Scentil Kumaran, for their support at every step. At last but not the least I am thankful to each and every one who helped me during the course of my training.

Page 7: Project Report Juzer and Sajal - Copy

1. ABOUT THE BSES

BSES Limited is India’s premier utility engaged in the generation, transmission, and distribution of electricity. Formerly known as Bombay Suburban Electricity Supply Limited, it was incorporated on 1st October 1929, for the distribution of electricity in suburbs of Mumbai, with a pioneering mission to make available uninterrupted , reliable, and quality power to customer and provide value added services for the development of power and infrastructure sectors.

BSES was amongst the first utilities in India to adopt computerization in 1967 to meet the increasing workload and to improve services to its customers.

BSES are the first to implement SCADA-DMS systems in India with capabilities at par with

the best cities in the world. Some of these systems are Real Time Load flow studies and loss

minimization applications, Automated Load Shedding, first ever successful SCADA- GIS

integration in the world, Automated Fault Localization, Isolation & service restoration

independent parameters, SCADA-AMR integration and availability based Tariff application.

1.1 BSES IN DELHI

Earlier the electricity transmission and distribution of Delhi was under the Delhi

Vidyut Board (DVB) but later it was overtaken by BSES and now we have joint venture of

Reliance Energy Ltd. with the government of NCT, Delhi.

Now BSES is looking after the proper management and distribution of electricity supply. BSES is merely a receiver and donor of electricity supply. It receives or purchases electricity supply mainly from five generating stations.

Generating Unit Generation Installed Capacity

I.P. 247.5 105

G.T. 282 198

R.P.H. 135 40

Pragati 330 330

BTPS 705 440

It can also utilize some other generating units such as Dadri, Anta, RAPP, Singrauli etc. according to the consumer demands.

Page 8: Project Report Juzer and Sajal - Copy

1.2 OVERVIEW OF DELHI DISTRIBUTION NETWORK

It has mainly two parts:

BSES Rajdhani Power Limited

Covers South and West regions

Nehru Place Dwarka Jaffarpur Mundka Najafgarh Tagore garden Vikaspuri RK Puram 19 divisions Alaknanda 8.61 lacs Consumer Mehrauli Palam Nangloi Nizamuddin Janakpuri Punjabi Bagh

BSES Yamuna Power Limited

Covers East and Central regions

Page 9: Project Report Juzer and Sajal - Copy

Yamuna Vihar Krishna Nagar Chandni Chowk Paharganj 14 Districts Nand Nagri 8.49 lacs Consumer Mayur Vihar Daryaganj Jhilmil Laxminagar Shankar Road G.T road Paharganj Patelnagar Karkardoma

Page 10: Project Report Juzer and Sajal - Copy

1.3 DELHI DISTRIBUTION NETWORK TREE

Symbolic diagram of Delhi distribution network is shown in above figure. The existing RELIANCE ENERGY distribution network in Delhi is being operated at 66 kV/33kV/11kV and 0.415 kV, with bulk supply at 66 KV/33kV/11kV voltage levels available from TRANSCO. Presently Delhi network is operated sub-optimally and is predominantly manual at a local level based on instructions conveyed from the central location at Balaji Estate through telephone / VHF radios. The decision making at the central location is based on wall mounted static mimic diagrams of the primary network. Globally distribution networks of similar sizes are operated using centralized data acquisition and control with optimized operation of the network based on real time information, improved availability and flexibility with reduced subjective ness. Delhi draws power from 400kV Northern Grid at 400/220kV stations. Delhi’s transmission system at 220 kV consists of twenty-three 220 kV interconnected sub-stations. The powers from these 220/66 & 220/33 kV substations of Transco are fed to RELIANCE ENERGY Delhi area through 20 injection points at 66 & 33 kV voltage level; which are further distributed to 108 substations of BRPL/BYPL . There exist some 11 KV feeds also from TRANSCO to BRPL/BYPL. There are presently 118-grid substations of 66/11 kV, 33/11 kV & 66/33 kV, in addition to this grid stations are also under construction / commissioning and in planning stage. The Primary distribution network operates essentially at 11 kV emanating from the 66 kV and/or 33 kV sub-stations. There are about 1300 numbers of such 11 kV feeders. These 11 kV feeders in turn are feeding to about 8500-Distribution Transformer of 11/0.415 kV.

Page 11: Project Report Juzer and Sajal - Copy

1.4 DRAWBACKS OF OLD DELHI DISTRIBUTION SYSTEM

Existing distribution systems have certain inherent drawbacks.

The systems are monitored manually.

Maintenance taking place only during breakdowns.

The present system also does not ensure reliable and complete power system and

usage information that can facilitate trend forecasting or help in better analysis and

planning.

The existing billing systems are still unreliable.

The present system has intensive manpower requirement and over-dependence on

experts

Inaccessible to reach remote locations.

Trouble-shooting in case of breakdowns is based on the conventional call system

through telephone answering machines.

1.5 NEED FOR SCADA

Considering the current operational constraints, a need is felt for visibility of the network on

real time basis, flexibility of operational controls, and faster restoration from a central

location leading to improved availability of the network. Installation of a SCADA system will

lead to following benefits:

Real time, accurate and consistent information of the System

Faster Fault Identification, Fault Isolation and system restoration

Extensive reporting & Statistical data archiving

Central database and history of all system parameters

Improved Availability of System

Input for better network planning

Page 12: Project Report Juzer and Sajal - Copy

Optimized operation of the network based on real time calculations.

Implementation of SCADA system will provide supervision and remote control of switches

and reclosers such as pole-mounted switches and pole mounted switchgears on high voltage

distribution line. This can be remote controlled either automatically or manually, so that it

provide automatic isolation of faulty line sections, which enables quick and accurate recovery

of a stable power supply, and also minimizes the out-of service areas by units of distribution

sections.

2. SCADA

Page 13: Project Report Juzer and Sajal - Copy

Supervisory Control and Data Acquisition (SCADA) system is a major tool that

will be used for improving network operations. SCADA refers to a system that enables

an electric utility to remotely monitor, coordinate, control and operate distribution

components, equipment and devices in a real-time mode from remote locations with

acquisition of data for analysis, and planning from one central location.

A suitable SCADA system to monitor and control its distribution network is an imperative for

optimally running a distribution network, especially for a metropolitan city like Delhi.

Distribution automation through SCADA systems directly leads to increased reliability of

power for the consumers and lower operating costs for the utility. It results in forecasting

accurate demand and supply management; faster restoration of power in case of a downturn

and a quick, alternate arrangement for power for important/emergency locations. It puts us in

a better position to undertake both active and reactive power management and with better

anticipation of trouble and greater trouble-shooting through remote access. Predictive

maintenance results in reduced cost of maintenance of power system devices, thereby

extending their life. SCADA also reduces human influence and errors. It offers complete

power system controls and data acquisitions in a central location, thereby assisting operators

in faster decision-making for healthy power supply. It also ensures reliability and quality of

power supply (minimum fluctuation in voltage supplies) for the consumers.

2.1 ELEMENTS OF SCADA

A typical SCADA system broadly comprises the following elements

2.1.1 FIELD LEVEL

At 66/33 kV Grid level:

Remote terminal units – RTU 560 Type 1-Type 11

Multifunctional Meters (MFMs capable of calculating 32 parameters)

Intelligent Electronic Devices (Numerical Relays – ER, ABB, Siemens, Alstom)

Marshalling Panel, Control Cables

CMRs, Digital WTI,OTI,TPI etc

Page 14: Project Report Juzer and Sajal - Copy

At 11 kV switching sub station

FRTU 211 – Type 1-Type 8

Fault Passage Indicators

Motorized RMUs, Battery chargers, Control cables

CDMA Modems

2.1.2 SYSTEM LEVEL (AT CONTROL CABLES)

Front-End Processors

Application Servers

UDW Servers

PDS Server

Large Screen Display

Operator Panels

Firewall & Communication Equipment

2.2 ADVANTAGES OF SCADA

Supervisory control Improved Visibility

Data Acquisition

SCADA Events

SCADA Alarms

SCADA Tagging

2.3 PROTOCOLS USED FOR SCADA COMMUNICATION

IEC 60870-5-104 : Communication of RTU to Control Centre IEC 60870-5-103 : Communication of IED to RTU

MODBUS : Communication of MFMs to RTU

Page 15: Project Report Juzer and Sajal - Copy

SCADA

ADAPTATION

WORK

Page 16: Project Report Juzer and Sajal - Copy

PRIMARY ADAPTATION WORK

3.1 INTRODUCTION

For implementing Distribution Automation and Management System, the primary system

components of the 66 / 33 / 11 kV network needs adaptation after which reliable supervision,

control and monitoring can be possible. Adaptation considered below refers to SCADA

related adaptation. Apart from upgrading of the primary equipment for reliability, there is a

need to adapt the installations for remote operation. It is important to consider supplementing

the installations with equipment for successful un-manned mode of operation and necessary

enhanced safety and security. TATA HONEYWELL is carrying out SCADA Primary

Adaptation work for REL. The scope of work includes signal gathering from field / control

and relay panels / RTCCP and terminating the connections at a marshalling panel in each

Grid station. The scope of work involved can be broadly classified into the following

categories:

Assessment of existing network elements in the Grid sub stations for SCADA

compatibility

Generation of Bill of Material based on assessment to ensure SCADA compatibility

of the network elements.

Supply, Installation, testing and commissioning services for SCADA adaptation of the

primary network elements.

Assessment of network elements for SCADA adaptation

The scope of work involved under this category includes:

Identification of Inputs / Outputs required for SCADA from all equipment in the grid

stations.

Identification and quantification of the spare contacts available from all the network

elements either at the switchgear end or from the Control and Relay Panel

Identification of the requirement of Contact Multiplying Relays for SCADA inputs.

1

Page 17: Project Report Juzer and Sajal - Copy

Assessment of extension of secondary of measuring transformers (CT/ PT) to a

marshalling panel through transducers / meters in the Control & Relay Panel.

The detailed scope involved in assessment for key network elements for SCADA adaptation

will be as detailed below.

1. Circuit breakers (66/33/11kV)

Indoor and outdoor Circuit breakers are the key elements of distribution system. To

implement SCADA there has to be effective signal & command exchange between the

remote control center and the circuit breakers. The status monitoring of circuit breaker

position will need potential free auxiliary contacts.

2. Isolators (66/33kV)

Out door equipment have overhead isolators. These will need to have reliable main and

potential free auxiliary contacts for monitoring. It is necessary to ensure that wiring has been

extended from these isolators to the control panels.

3. Transformers

Grid station Transformers need to be examined for availability of potential free alarm / trip

contacts and readiness of tap changer controls. The remote Tap changer control panel has to

be adapted for additional control from the control centers. Today these have local at the tap

changer, and, remote from local control room. There will be modifications in these panels to

enable tap position indication to be sent to SCADA.

4. Measuring Transformers

The current and voltage transformers (metering core) are vital elements for analogue

information from the installations to control center. The secondary is being extended to

marshalling panel or provision of transducers in the Control Panel will be provided for

SCADA purposes.

5. Protection systems

2

Page 18: Project Report Juzer and Sajal - Copy

Availability of auxiliary contacts from the protection relays will be checked for SCADA

purposes.

6. Infrastructure for new SCADA equipment

It is proposed to implement field wiring from the Control and Relay Panel /RTCCP to a

marshalling panel for inputs / outputs required by the SCADA system. New RTU, transducer

and communication systems equipment panels will be installed in the station. These will

require space, auxiliary, power batteries, additional wiring etc. Space availability & aux

power supply for marshalling panel, transducer panel and RTUs and provision of air

conditioning for RTUs needs to be ascertained.

3.2 INPUT/OUTPUT SIGNALS

The INPUT/OUTPUT signals that are required for the SCADA/DMS are:

CIRCUIT BREAKER

CRICUIT BREAKER STATUS

OPEN

CLOSE

LOCAL/REMOTE

CONTROL

OPEN

CLOSE

ALARMS

AUTO TRIP

TRIP CIRCUIT HEALTHY

3

Page 19: Project Report Juzer and Sajal - Copy

TEST POSITION (For indoor switchgears)

SERVICE POSITION (For indoor switchgears)

SPRING CHARGE

DC SUPPLY HEALTHY

TIME LAPSE (For capacitor feeders)

ISOLATORS

ISOLATOR STATUS

OPEN

MAIN SWITCH

EARTH SWITCH

CLOSE

MAIN SWITCH

EARTH SWITCH

TRANSFORMERS

CONTROL

TAP RAISE

TAP LOWER

STATUS

4

Page 20: Project Report Juzer and Sajal - Copy

RTCCP LOCAL/REMOTE (SCADA)

STATUS

OLTC MANUAL/AUTOMATIC

CONTROL STATUS

ANALOGUE PARAMETERS

WINDING TEMPERATURE

OIL TEMPERATURE

TAP POSITION

ALARMS

BUCHHOLZ ALARMS

BUCHHOLZ TRIP

OIL TEMP ALARM

OIL TEMP TRIP

WINDING TEMP ALARM

WINDING TEMP TRIP

OLTC SUPPLY UNHEALTHY

OIL LEVEL LOW

PRESSURE RELIEF TRIP

MAIN FAN FAILURE

OVER VOLTAGE

5

Page 21: Project Report Juzer and Sajal - Copy

UNDER VOLTAGE

TAP CHANGE UNCOMPLETE

TAP CHANGE OUT OF STEP

TAP CHANGE PROTECTION

TAP CHANGE SUPPLY FAIL

PROTECTION SYSTEM

MASTER TRIP RELAY OPERATED

OVER CURRENT & E/F RELAY OPERATED

OVER VOLTAGE /UNDER VOLTAGE/NEUTRL UNBALANCE

TRIP CKT SUPERVISION

VT FUSE FAILURE (LINE SIDE/BUS SIDE)

LINE PROTECTION OPERATED

AUTO RECLOSURE RELAY OPERATED

AUTO RECLOSURE LOCKOUT OPERATED

DIFF PROTECTION OPERATED

REF PROTECTION OPERATED

TRAFO BACK UP PROTECTION OPERATED

VOLTAGE UNBALANCE RELAY OPERATED

AUXILLARY SYSTEM

AUXILLIARIES

6

Page 22: Project Report Juzer and Sajal - Copy

STATUS

BATTERY CHARGER 1 FAIL

BATTERY CHARGER 2 FAIL

LOAD ON BATTERY 1

LOAD ON BATTERY 2

ANALOG

BATTERY 1 VOLTAGE

BATTERY 2 VOLTAGE

CHARGER1 CURRENT

CHARGER 2 CURRENT

CHARGER1 VOLTAGE

CHARGER 2 VOLTAGE

3.3 SCADA ADAPTATION WORK PROGRESS

THL has done the survey of all the grid stations under REL and submitted the survey report

to the REL. The survey report includes the single line diagram (SLD’s) of all the grid stations

along with the grid station outline showing the space for the marshalling panel and the remote

terminal units (RTU).

The areas looked upon for making SLD’s are:-

Connectivity details – incomer and outgoing feeder details from grid station (66/33

KV)

Bus - 66/33/11KV buses

7

Page 23: Project Report Juzer and Sajal - Copy

Bus section – 66/33/11KV bus sections

Power transformers- rating (MVA), voltage of primary and secondary (66/11KV,

33/11KV, 66/33KV), make

Isolators

Breakers- type, make, rating

CT/PT-rating, type, location

11 KV feeders- outgoing feeders panel details

Local transformer for grid station-rating, make

Earth switches, LA

Spares- panels, feeders etc

The survey report also contains the status of the I/O points which are to be taken in the

SCADA system. Different codes used to define present status of I/O points in grid stations

are:

Code 2- Potential free contact available

Code 3- CMR required space available

Code 4- CMR required space not available

Code 5- Contact not available in control and relay panel

3.4 PROJECT IMPLEMENTATION PHASES

Phase I: Project Engineering

1. System study and Engineering2. I/O count analysis3. Requirement analysis and documentation4. In depth discussions with final vendors

8

Page 24: Project Report Juzer and Sajal - Copy

Phase II: System Setup and Commissioning

2. Setup of Master control centre and PDS server3. detailed data engineering of Grid substations4. Picture Editing and Generation (HMI) for use by SCADA operators5. Individual site evaluation for 117 grids and equipment up gradation for SCADA

compatibility6. SCADA adaptation and RTU commissioning7. Integration of Intelligent Electronic Devices (IEDs) with ABB RTU 5608. OFC used as a communication link with VSAT as backup link for reliable data

transfer9. Testing of grids from MCC and Punch points liquidation

Phase III: Change Management

1. Re-adaptation of various grid substation due to replacement of existing panels (Panel replacement planned at a later stage)

2. Change management at PDS w.r.t. to Data Engineering and HMI regeneration3. SCADA adaptation and RTU commissioning4. Integration of Intelligent Electronic Devices (IEDs) with ABB RTU 5605. Testing of grids from MCC and Punch points liquidation6. Training of Engineers from various department7. GIS SCADA integration

Phase IV: DMS Data Engineering and Project Execution

1. Detailed Data Engineering for circle south and Transco(DTL) 11 kV feeders2. RMU replacement planning based on ALSTOM study3. RMU replacement and adaptation at DTL sites.4. FRTUcommissioning and establishment of communication link using FWP CDMA

modems.

4. SYSTEM ARCHITECTURE

Keeping in view the size of the distribution network and global utility practices, the SCADA

system will have one Master Control Center (MCC) and one Backup Control Center (BCC).

The BCC will be in hot standby mode for disaster recovery and will cater to the full

operational requirements of the network upon severe contingencies to the MCC. Redundancy

will be there at MCC and BCC.

9

Page 25: Project Report Juzer and Sajal - Copy

4.1 Hardware Architecture

One distinguishes two basic layers in a SCADA system : the “client layer “ which caters for the man machine interaction and “the data server layer “ which handles most of the process data control activies. The data servers communicate with the dvices in the field through process control activities. The data servers communicate with devices in the field through process controllers. Process controllers, e.g. PLCs, are connected to the data servers either directly or via networks or fieldbuses that are proprietary or non propriety. Data servers are connected to each other and to client stations via an Ethernet LAN.

10

client client

Data server Data server

Dedicated server

Page 26: Project Report Juzer and Sajal - Copy

4.2 Software Architecture

The products are multi-tasking and are based upon a real-time database (RTDB) located in one or more server. Servers are responsible for data acquisition and handling (e.g. poling controllers, alarm checking, calculations, logging and archiving) on a set of parameters, typically those they are connected to.

However, it is possible to have dedicated servers for particular tasks, e.g. Historian, data logger, alarm handler.

SCADA

SYSTEM

COMPONENT

11

Page 27: Project Report Juzer and Sajal - Copy

5.1 MAIN CONTROL CENTER

The MCC is the real-time nucleus of the

SCADA/DMS. The MCC will be a high-

availability system characterized by high-speed data

collection and presentation functions. The MCC

collects, processes, and stores real-time data from the

following data sources:

Remote terminal units (RTUs) or FRTUs located at substations, and other facilities

throughout the power system

Computer systems connected to a computer network linking the SCADA/DMS with

the neighboring utilities

Computer systems connected to the Information Systems WAN

The MCC database will be accessible by all other component systems of the SCADA/DMS.

All data presented to the SCADA/DMS users, used within the SCADA/DMS, and transmitted

to computer systems outside the SCADA/DMS will be derived from the MCC database.

MCC will have the redundant LAN.

12

Page 28: Project Report Juzer and Sajal - Copy

5.2 BACK-UP CONTROL CENTER

A stand-alone BCC, located remotely from the SCADA/DMS in the Backup Operations

Center (BOC), will be provided to perform SCADA/DMS functions upon catastrophic loss of

the SCADA/DMS. The BCC hardware and software technology will be the same as the

SCADA/DMS such that the incremental maintenance costs for hardware, software, database,

display, and report updates and training is minimized. The hardware configuration of BCC is:

-

SCADA /DMS/ICCP Servers (1 operational and 1 redundant)

IS&R Servers (1 operational and 1 redundant)

Archival Storage

LAN Compatible DVD Drive

Operator’s Workstations, 3 VDUs (2 nos)

Support Console, 2 VDUs (1 no)

Support Console, 1 VDU (1 no)

Printers

Laser printer A4/A3, B&W (2 no)

Color Laser printer, A4/A3 (1 no)

LAN and Routers for dual LAN of MCC / MCC

Switch, 10/100Mb/s, 48 ports + 2 ports 1000BaseT (2 no)

WAN Router, 2 Eth., 4 WAN slots (2 no)

Front End

Redundant Front End for communication with 108 RTUs either on IEC-870-5-101 or

IEC-870-5-104 protocol (2 no)13

Page 29: Project Report Juzer and Sajal - Copy

Standalone front end for communication with 2155 FRTUs consisting of One Line for

15 RTUs communicating on Dialup Line using IEC-870-5-101or 104 protocol.(1 no)

GPS Clock (1 no)

Video projection system (VPS) 2x4 modules (for each module of at least 67"

diagonal for BCC)

UPS (2X 40KVA UPS with common Ni-Cd battery)

5.3 RTU HARDWARE

14

Page 30: Project Report Juzer and Sajal - Copy

RTU extension rack

5.3.1 INTRODUCTION

Remote Terminal Unit (RTU) is brain of SCADA. It includes Marshaling Panel and Multi

Function Meter (MFM). Marshaling panel works as an intermediate link between control &

relay panel and RTU. All signals collected from C&R panel are first collected in marshaling

panel and then connected to RTU terminal box. All analog signals and signals of transformers

are collected in MFM. It can measure upto30 electrical parameters.

RTU consists of:

one communication rack or basic rack

some number of extension racks (according to the number of signals number of

extension racks can be increased)

DC to DC converter (to convert any level DC supply to 50V DC on which RTU

works)

MCBs

5.3.2 COMMUNICATION RACK:

15

Page 31: Project Report Juzer and Sajal - Copy

Redundant power supply unit (PSU)

Serial line interface cards (SLI Cards) – The SLI Card acts as an interface between

the RTU and the IEDs (Intelligent Electronic Devices). It continually reads data in

and out of the IEDs. These IEDs could either be Numerical Relays present on the CR

Panel or an MFM placed on the MFM panel of the RTU It is generally placed in a slot

of the Basic Rack. The SLI card has got a provision for communicating with the IEDs

through four ports, A, B, 1 and 2. The port A and B are of the RS485 type where 1

and 2 are of the RS232. The SLI card has an MMI port for handling the dialogue

between the web browser and the RTU.

Ethernet card – The ETH card controls the process events and communications with

the Control Centers. It continually reads the data from the Extension Racks, the SLI

cards and sends it to the control center. The ETH card has a port “E”, which is used

by the RTU to communicate to the Master. The ETH is connected to the Extension

Rack through port A or B, called COM A and COM B. It also has an MMI port

similar to the one present in the SLI card, for handling the dialogue between the RTU

and the web browser.

The ETH and the SLI cards communicate with each other through a dedicated

communication channel present on the back plane of the Basic Rack.

5.3.3 EXTENSION RACK:

The Extension rack is a place, which is used to house the Input/Output Modules of the RTU. Similar to the structure of the Basic Rack, the Extension rack has slots into which the I/O modules can be inserted (unlike CPUs in the case of Basic Rack). The extension rack communicates only with the ETH card of the Basic Rack. In cases where there are more than one extension racks, each communication port of the extension rack is looped with the one succeeding it. As mentioned before, the extension rack is connected to the ETH through port A or B, called COM A and COM B.

The I/O or Input/Output modules are located in the Extension rack. The function of the Input Modules is to send the status of the equipment present in the grid station to the MCC. The function of the output modules is to control the status of the equipment from the MCC. Thus, we see that the flow of data, in the case of input modules, is from RTU to MCC and from MCC to RTU in the case of Output modules.

The different type of I/O modules used are the

16

Page 32: Project Report Juzer and Sajal - Copy

DI cards – 23BE21

AI cards – 23AE21

DO cards. – 23BA20

DI Card - The DI cards have 16 channels, which can be used for indications. If one takes a look at the front face of the DI card, one can see 16 LEDs. Each LED indicates a particular status at the field.

AI Card -The AI card on the other hand gives the analog value of the signal. It has 16 channels on which eight signals can be configured. The input to a channel in the AI card is a 4-20ma dc current, which is proportional to the range of the analog value.

It will represent following signals:

Oil temperature Winding temperature Tap change position Station battery current station battery voltage

DO Card - The DO card is used to execute commands that are sent from the MCC. As soon

as the DO card gets a command from the MCC, it sends a pulse of 48v dc to the exciting

terminals of the contactor. As soon as the contactor gets this pulse it closes its contacts and

the command gets executed. There is a contactor dedicated to execute a particular command.

MCC RTU (ETH Card) DO Card CMR Breaker

5.3.4 MFM PANEL

The MFM Panel consists of MFMs. On the Panel cutouts are made pertaining to the size of the MFMs. The MFMs are then inserted into the cutouts and are tightly clamped. As mentioned before, the MFM is an IED and it communicates with the MCC through the SLI card.

The MFM has 12 terminals to which connections have to be provided.

2 are for auxiliary supply,

4 are for PT secondary, and

17

Page 33: Project Report Juzer and Sajal - Copy

6 are for CT secondary.

Apart from these terminals, the MFM has a Communicable port and a port to which a hand held programmable and display unit can be connected.

The MFM is an IED that can calculate values once the inputs from the secondary of the CTs and PTs have been given. Each MFM is dedicated to a particular panel, be it, outgoing or incoming. The MFM calculates and displays values on a hand held programming and display unit. These values depend on the programmed primary value corresponding to the CT and PT ratio, pertaining to that feeder.

There is a communication port available for each MFM. It uses the RS 485 connection scheme. The communication ports of five MFMs are looped. It is extended to the front face of an SLI card through a cable. A maximum of 32 MFMS can be connected to one single cable. The cable is then terminated at the A and B ports of the SLI cards, using an RJ45 jack. In order to terminate the cable in port 1 and 2 of the SLI card, we have to make use of a converter, which converts the RS 485 into a RS 232 scheme.

5.3.5 RTU COMMUNICATION

The RTU’s that will be placed in grid stations will communicate with the Master Control Centre (MCC) and the Backup Control Centre (BCC) using the IEC 60870-5-104 protocols on fiber optics. The communication network should be capable of handling traffic from the RTU’s using this protocol. The IEC 60870-5-104 protocol provides the physical interface as Ethernet interface and communication happens over Ethernet. In view of the need for DMS functionalities, communication planning is based on 512 kbps per Grid Station.

As a backup VSAT will be used to communicate with the master control center and back up control center using IEC 60870-5-104 or 101 protocols. The final protocol for VSAT will be decided after the protocol testing is done.

6. SCADA FUNCTIONS

The following are the functionalities available in the SCADA/DMS:

DATA ACQUISITION

DATA EXCHANGE

DATA PROCESSING

18

Page 34: Project Report Juzer and Sajal - Copy

TAGGING

SUPERVISIORY CONTROL

SWITCHING ORDERS

LOAD SHEDDING AND RESTORATION

ENERGY BALANCE

INFORMATION STORAGE AND RETRIEVAL

DATA ARCHIVING

7. SCADA SECTIONS

SCADA has following three sections;

1. Engineering sections

2. Control Section

3. Communication Section

a. ENGINEERING SECTION:

There are various software’s which are used to help bring out the real picture of grid in our PCs. These include:1. Data Engineering (DE)

2. Picture Editor (PED)

Firstly all the information related to grid and incoming and outgoing feeders are given in DE.

The various parameters, indications and measurands are defined.

Then in Picture Editor, all information related to particular device is fed.19

Page 35: Project Report Juzer and Sajal - Copy

The whole diagram is then published on online server and we get the SLD(Single Line Diagram).

The various other Features included in the software:

1. Digital Alarm: Reports to user about various events occurring in grid like breaker in test, Main DC fail, SCADA enabled.

2. Analog Alarm: It gives us information about voltage and current levels in various devices of grid.

3. Events List:

Gives us the total list of events and their occurrence.

It tells the time of occurrence up to seconds.

4. Sequence Lists:

It gives more detailed lists and the events are also sequenced.

Their occurrence time is given up to the limit of milli-seconds.

Very much helpful in Trouble Shooting.

According to various system demands, different parameters are indicated. There are a permissible 32 indicators, out of which 8 are indicated here.

The various indications are:

1. Trip Circuit healthy

2. Spring Charged

3. Breaker in service

4. Protection Relay(IRF)

5. Auto Trip

6. VT Fuse

7. Main DC

8. SCADA Control Enabled

The various values given by MFM (Multi Function Meter) which is the IED in this case are:

1. R phase Current(A)

2. Y phase Current(A)

20

Page 36: Project Report Juzer and Sajal - Copy

3. B phase Current(A)

4. R-Y phase Voltage(V)

5. B-R phase Voltage(V)

6. Y-B phase Voltage(V)

7. Active Power(W)

8. Reactive Power(VA)

9. Power Factor

10. Maximum Demand(W)

Single Line Diagram Of Grid Station

Measurand sheet of Grid Station

b. CONTROL SECTION

21

Page 37: Project Report Juzer and Sajal - Copy

Software used:-

Operation and Maintenance System (OMS):

Under this software complains are registered and checked out complains are separately served for South, East and Central circle. A parallel complain of PCR i.e. Police Control Room is also checked out.

OMS is a software which not only registers complains but also informs it to the required person keeps a well maintained report about all the incidents.

This software registers the following operations:

1. Complain Register.

2. Breakdown.

3. Load Shedding

4. Shutdown

5. Load Recovery

6. GDR entry

7. Status Updating

8. Shutdown Planner

Similarly following types of reports are well maintained by this software:

1. Daily System

2. No Current

3. Faulty Cable

4. Power Cut

5. ONMS summary.

Thus, this software plays a vital role in scada/dms system in checking out complains.

Moreover, different color schemes available specifying the complains

E.g.: Green- complain is delayed.

Automatic Load Shedding Applications

22

Page 38: Project Report Juzer and Sajal - Copy

It is a software available to scada system through which by a single click a feeder can be trapped or restored as per the requirement.

If the breaker’s state is not defined than feeders can neither be traped nor be restored and if any command is given than they fall under the category of rejected feeders.

After the operation, the software also provides an excel sheet reporting various data about the rejection of feeders.

Once the command is given, it will be received by RTU trough d/o cards which ultimately picks up the contactor and results in closing, opening and tripping.

If the feeder is not tagged its condition is shown by D/I cards.

Two blocks are available for the software:

1. Prio block2. ALSA block

Prio block:

With the aid of this block, feeders can be categorized in any group as per the requirement.

ALSA block:

Tripping and restoration commands are given under this block.

One of the special features available is rather than changing the whole group, one feeder can be deselected.

c. COMMUNICATION SYSTEM:

SCADA which is the acronym for “Supervisory Control And Data Acquisition” needs to communicate with nodes placed at various sites which might be products of different manufacturers. To maintain homogeneity in the sharing of resources and information a definite standard is needed which is provided by basic communication models namely “OSI model of communication”.When networks first came into being, computers could typically communicate only with computers from the same manufacturer. The OSI model was meant to help vendors create interoperable network devices and software in the form of protocols so that different vendor

23

Page 39: Project Report Juzer and Sajal - Copy

networks could work with each other. Like world peace, it’ll probably never happen completely, but it’s still a great goal. The OSI model is the primary architectural model for networks. It describes how data and network information are communicated from an application on one computer, through the network media, to an application on another computer. The OSI reference model breaks this approach into layers.

The OSI Reference Model

One of the greatest functions of the OSI specifications is to assist in data transfer between disparate hosts—meaning, for example, that they enable us to transfer data between a Unix host and a PC or a Mac.The OSI isn’t a physical model, though. Rather, it’s a set of guidelines that application developers can use to create and implement applications that run on a network. It also provides a framework for creating and implementing networking standards, devices, and internetworking schemes.

The OSI has seven different layers, divided into two groups. The top three layers define how the applications within the end stations will communicate with each other and with users. The bottom four layers define how data is transmitted end-to-e

FIGURE :-- The seven layers

• Provides a user interface

• Presents data

• Handles processing such as encryption

• Keeps different applications’

data separate

• Provides reliable or unreliable delivery

24

APPLICATION

PRESENTATION

SESSION

TRANSPORT

Page 40: Project Report Juzer and Sajal - Copy

• Performs error correction before retransmit

• Provides logical addressing, which routers use for path determination

• Combines packets into bytes and bytes into frames

• Provides access to media using MAC address

• Performs error detection not correction

• Moves bits between devices

• Specifies voltage, wire speed, and pin-out of cables

CONNECTIVITY OF GRID STATIONS FOR SCADA OPERATIONS

1. All 117 Grid Stations will be connected to the Central Control Room through any of the

three methods:

Fiber (Metro-Ethernet)

LMDS (Wireless)

VSAT (as back up and intermediate solution)

2. At the grid site there will be Ethernet Interface on RTU for running 104 protocols.

3. RTU is connected to the switch using a CAT-5 twisted pair cable at the Grid Station on

which REL can terminate other nodes and run other applications.The Switch is connected to

the Router (CISCO 2611 or CISCO 1700).

4. In case of Fiber site, the Router would directly connect to the metro-Ethernet Africa switch

provided by RIC.25

NETWORK

DATA LINK

PHYSICAL

Page 41: Project Report Juzer and Sajal - Copy

5. In case of LMDS Site where metro Ethernet is not available, the RIC will connect using

the RIC wireless solution LMDS to the nearest LMDS hub and finally to the MPLS VPN

using the RIC Fiber. In this solution Ethernet interface would be provided by the LMDS at

the GRID Site.

6. For the Sites on VSAT, the connectivity to the MCC and BCC Site from the Earth Station

of VSAT Provider will be provided through the NEHRU PLACE office.

7.All the Grid Stations will be connected to MCC and BCC through 512 Kbps dedicated

bandwidth upgradeable to 2 Mbps or more on fiber optic. The MCC and BCC will be

connected through 2 Mbps dedicated line on fiber optic. Depending upon the future

requirement the bandwidth can be upgraded seamlessly.

8. The redundancy with regards to the connectivity to MCC or the BCC would be taken care

through the VPN solution centrally from the RIC NOC in DAKC, Mumbai.

9. For intermediate solution on VSAT, 19.2 Kbps provided by the HECL will be used for

communication between grid stations and the control centers.

26

Page 42: Project Report Juzer and Sajal - Copy

VSAT ON IEC-104 (Present

Scenario)

ARRANGEMENT AT INDIVIDUAL GRID STATIONS

27

By BRPL / BYPL IT Group

By ABB

IEC 60870 –5 104 on (Ethernet Port) at 19.2kbps

IEC 60870-5-103 / MODBUS

RTU

IEDs

IEDs

IEDs

VSAT

IDU

To service providers Hub

Field Inputs / Outputs

ROUTER

Page 43: Project Report Juzer and Sajal - Copy

COMMUNICATION OF

RTU WITH FEP

8. DISTRIBUTION MANAGEMENT SYSTEM

A distribution management system is a system of computer-aided tools used by operators of

electric distribution networks to monitor, control, and optimize the performance of the

distribution system. DMS is an information system developed to provide comprehensive

support to a utility company’s distribution area, from planning through to placing in

production within facilities and including its operation and maintenance and technical,

economical and administrative aspects.

28

BCCMCC

Location 1 Location 2

Location 1

RTU#1

RTU#2

RTU#105

FE FE

Front Ends

LAN100Mb/s

Communications to interface terminations supplied by REL

2 Mb/sProcess data,

Operator changes

512kb/sON IEC 104

DEincremental

changes

Dual Ported RTUs

Location 2

FE

Front End

FE

10 Mb/sLink forICCP Com

Page 44: Project Report Juzer and Sajal - Copy

In general it offers functionalities that allow us to

Receive, recode and consult all customer claims relating to service quality

Maintain and consult information on each distribution network component and customer

attended

Maintain and consult information on work carried out in the network

Purpose of secondary network automation

Online monitoring of 11kV network to plan resources in most efficient manner

Reduce average interruption time of energy supply in the 11 kV network

Faster restoration to part of affected consumers by reconfiguring the network

Identify important nodes in the network for remote switching operation

DMS Application

Operations monitoring

Fault localization, isolation and System Restoration

VAR Control

Load Calibration

Load flow calculations

Distribution Load Forecasting

Topology Processor

Optimal Feeder Reconfiguration

Crew Management

29

Page 45: Project Report Juzer and Sajal - Copy

Intelligent Alarm Processing Function

Intelligent Operations Planning Support Functions

Loss optimization and Minimization

9. GIS SCADA INTEGRATION

SCADA is the state of the art system installed in Delhi which helps in monitoring and

remotely operating of devices and early and proper detection of faults and further in their

rectification. There are lots of information which is captured in SCADA which can be viewed

at SCADA control room. The same information is then transferred to the GIS (Geographic

Information System) and can be viewed at each asset as mapped in GIS with the SCADA

devices.

The information is transferred to GIS via different LAN / WAN, Firewall, Protocols,

Technology (OPC, ESRI, and ABB-SCADA), different operating systems and different

geographic locations to GIS and can be visualized using reliance intranet network via Citrix.

The information received helps us in identification and getting the information about the

different analog and digital values in their geographic contents. Once the distance relays are

installed & operational then even the fault distance can be seen at its geographic distance

from the operated device (Circuit Breaker). Analog and digital values can be set to appear on

GIS plat form whenever there is a specific change and also within a specified time. The

online values are fetched from the SCADA server and have a very small time lag in

appearing on GIS platform.

This information is utilized to depict assets affected in case of tripping, and

number of consumers affected.

30

Page 46: Project Report Juzer and Sajal - Copy

APPENDIX

APDRP-ACCELERATED POWER DEVELOPMENT AND REFORM PROGRAMME

BCC-BACK UP CONTROL CENTER

BRPL-BSES RAJDHANI POWER LIMITED

BSES-BOMBAY SUBURBAN ELECTRIC SUPPLY LIMITED

BYPL-BSES YAMUNA POWER LIMITED

CRP-CONTROL AND RELAY PANEL

CT-CURRENT TRANSFORMER

CTS-CENTRAL TECHNICAL SERVICES

DMS-DISTRIBUTION MANAGEMENT SYSYTEM

DNP-DISTRIBUTED NETWORK PROTOCOL

DPF-DISTRIBUTION POWER FLOW

DTL-DELHI TRANCO LIMITED

DSOM-DISTRIBUTION SYSTEM OPERATIONS MODEL

FDS-FUNCTIONAL DESIGN SPECIFICATIONS

FEP-FRONT END PROCESSORS

FISR-FAULT ISOLATION AND RESTORATION

FO-FIBER OPTICS

FRTU-FEEDER REMOTE TERMINAL UNIT

FSS-FIRST SWITCHING STATION

GPS-GLOBAL POSITIONING SYSTEM

ICCP-INTER CONTROL CENTER COMMUNICATION PROTOCOL

IEC-INTERNATIONAL ELECTROTECHNICAL COMMISSION

IED-INTELLIGENT ELECTRONICS DEVICES

IS&R-INFORMATION STORAGE AND RETREVIAL

LAN-LOCAL AREA NETWORK

LMDS-LOCAL MULTIPOINT DISTRIBUTION SERVICE

MCC-MAIN CONTROL CENTER

MMI-MAN MACHINE INTERFACE

NOP-NORMAL OPERATING POINT

31

Page 47: Project Report Juzer and Sajal - Copy

OFR-OPTIMAL FEEDER RECONFIGURATION

OMS-OUTAGE MANAGEMENT SYSTEM

OLTC-ON LOAD TAP CHANGER

PT-POTENTIAL TRANSFORMER

PDS-PROGRAM DEVELOPMANT SYSTEM

PGCIL-POWER GRID CORPORATION OF INDIA LIMITED

REL-RELIANCE ENERGY LIMITED

RIC-RELIANCE INFOCOMM

RMU-RING MAIN UNIT

RTCC-REMOTE TAP CHANGE CONTROL

RTU-REMOTE TERMINAL UNIT

SCADA-SUPERVISIORY CONTROL AND DATA ACQUISITION SYSTEM

SLD-SINGLE LINE DIAGRAM

TASE-TELECONTROL APPLICATION SERVICE ELEMENT

TCP/IP-TRANSMISSION CONTROL PROTOCOL / INTERNET PROTOCOL

UPS-UNINTERRUPTIBLE POWER SUPPLY

VDU-VIDEO DISPLAY UNIT

VSAT-VERY SMALL APERTURE TERMINAL

VPS-VIDEO PROJECTION SYSTEM

WAN-WIDE AREA NETWORK

REFERENCES

DOCUMENT REFERENCES

1. SCADA/DMS SPECIFICATION MANUAL

2. DOCUMENTS PROVIDED BY REL

WEBSITES

1. www. rel.co.in

2. www.abb.com

3. www.abb.co.in

4. www.iec.ch

5. www.google.com

32

Page 48: Project Report Juzer and Sajal - Copy

6. www.wikipedia.com

33