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Page 1: PROFILE SYSTEM QUICK-SET QS - · PDF fileprofile system quick-set qs product description 3 profiles qs40 6 clamping elements qs40 11 connectors qs40 20 accessories qs40 25 ... tolerance

PROFILE SYSTEM QUICK-SET QS

more than technology

Page 2: PROFILE SYSTEM QUICK-SET QS - · PDF fileprofile system quick-set qs product description 3 profiles qs40 6 clamping elements qs40 11 connectors qs40 20 accessories qs40 25 ... tolerance

CUSTOMIZED SOLUTIONS

Assembly Watch industry Electronics industry Construction industry

Mechanical engineering Printing industryPlastics industry

Automotive

Automotive suppliers

Automotive suppliers Solar industry

Automotive suppliers

Medical industry

Airport industry

Medical industry

Automotive

Mechanical engineering

Electronics industry

Airport industry

Page 3: PROFILE SYSTEM QUICK-SET QS - · PDF fileprofile system quick-set qs product description 3 profiles qs40 6 clamping elements qs40 11 connectors qs40 20 accessories qs40 25 ... tolerance

3QS 08/2014

PROFILE SYSTEM QUICK-SET QS

PRODUCT DESCRIPTION 3

PROFILES QS40 6

CLAMPING ELEMENTS QS40 11

CONNECTORS QS40 20

ACCESSORIES QS40 25

TOOLS QS40 33

PRODUCT DESCRIPTION QS30 35

PROFILE QS30 36

CLAMPING ELEMENTS QS30 39

CONNECTORS QS30 42

ACCESSORIES QS30 43

PRODUCT DESCRIPTION QS20 49

PROFILES QS20 50

CLAMPING ELEMENTS QS20 52

CONNECTORS QS20 54

Quick-Set QS is a profile system in two sizes with cross-

product compatibility and flexibility. Its proven dovetail fas-

tening system permits rapid, uncomplicated assembly of all

Montech products.

Quick-Set size 40 is suitable for precise dimensionally-stable

connections. Its’ dovetail connections can be subjected to

larger loads than T-slot connections.

The Quick-Set size 30 is particularly suitable for substructuresof Montech conveyor belts.

The smaller profile system Quick-Set size 20 works exception-

ally well in applications that require rapid or frequent recon-

figuration such as laboratory equipment, industrial or office

applications, installation of vision systems, etc. Modifications may be made without notice.

Page 4: PROFILE SYSTEM QUICK-SET QS - · PDF fileprofile system quick-set qs product description 3 profiles qs40 6 clamping elements qs40 11 connectors qs40 20 accessories qs40 25 ... tolerance

4 08/2014 QS

Quick-Set is a universal modular system for mounting ele-ments. The system makes it possible for fast installation withoutmachining the profile ends. A variety of mounting options canbe obtained with a minimum of individual elements (10 baseelements).

Quick-Set can be adjusted easily, quickly and precisely, withoutthe need for drilling or pinning.

Quick-Set is suitable for precise dimensionally-stable connec-tions.

Its’ dovetail connections can be subjected to larger loads thanT-slot connections. With the screws tightened to the correcttorque, the strength of the resistance to displacement betweentwo interconnected profiles is 3000 N.

PRODUCT DESCRIPTION QUICK-SET QS

Form

fit

Frictional fit

*

* With the screws tightened to 6 Nm torque, the strength of resistance to displacementbetween two interconnected profiles is 3000 N.

Form fit

Page 5: PROFILE SYSTEM QUICK-SET QS - · PDF fileprofile system quick-set qs product description 3 profiles qs40 6 clamping elements qs40 11 connectors qs40 20 accessories qs40 25 ... tolerance

5QS 08/2014

Quick-Set-connections are vibration proof and highly suitablefor demanding applications.

The connections established are precise, regardless of thetreatment of the profile ends.

Quick-Set makes it possible to set up linear connections as wellas connections with adjustable angles.

Its excellent flexibility makes it easy to reinforce mountingelements (vertical supports, horizontal carriers/diagonal braces).

All the clamping screws of the mounting elements are alwaysaccessible.

It is simple to disassemble and reuse the mounting elements atany time; clamping connections leave no drillholes, so profilescan be reused.

PRODUCT DESCRIPTION QUICK-SET QS

6kN

CAD Data

Page 6: PROFILE SYSTEM QUICK-SET QS - · PDF fileprofile system quick-set qs product description 3 profiles qs40 6 clamping elements qs40 11 connectors qs40 20 accessories qs40 25 ... tolerance

6 08/2014 QS

PROFILES QS40

66

66

40

58x x

y

y

Light profile LP-66-40 Ref. No.

2000 mm 49260N2000

3000 mm 49260N3000

Precision-extruded aluminum profile to DIN 17615, warmhardened, surface natural, smooth ends. Suitable for substruc-tures and mounting elements which are not exposed todynamic loads.

Profile area 809 mm2

Section modulus Wx = Wy = 13 cm3

Moment of inertia Jx = Jy = 45 cm4

Tolerance length DIN 7168 Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 2.186 kg/m

x x

y

y

66 58

66

40

Ø 55

Supporting profile TP-66-40 Ref. No.

2000 mm 42852N2000

3000 mm 42852N3000

Pack of 4x2m 42852N4x2m

Pack of 4x3m 42852N4x3m

Precision-extruded aluminum profile to DIN 17615, warmhardened, surface anodized natural, smooth ends. Suitable forsubstructures and mounting elements which are exposed todynamic loads.

Profile area 1480 mm2

Section modulus Wx = Wy = 23 cm3

Moment of inertia Jx = Jy = 76 cm4

Tolerance length DIN 7168 Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 3.996 kg/m

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7QS 08/2014

y

y

x x

26

40

816

Supporting profile TP-16-40 Ref. No.

PROFILES QS40

1000 mm 44207N1000

2000 mm 44207N2000

Precision-extruded aluminum profile to DIN 17615, warm hardened,surface anodized natural, smooth ends.

Profile area 368 mm2

Section modulus Wx = 1.025 cm3 / Wy = 1.640 cm3

Moment of inertia Jx = 0.820 cm4 / Jy = 3.280 cm4

Tolerance length DIN 7168 Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 0.980 kg/m

PROFILE QS-40

y

y

x x 4096

9696

Ø 85

Supporting profile TP-96-40 Ref. No.

3000 mm 43207N3000Precision-extruded aluminum profile to DIN 17615, warmhardened, surface anodized natural, smooth ends.

Profile area 1767 mm2

Section modulus Wx = Wy = 37.82 cm3

Moment of inertia Jx = Jy = 181.53 cm4

Tolerance length DIN 7168 Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mGewicht 4.771 kg/m

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8 08/2014 QS

x x

y

y

40

8

45°

Adapter profile AP-40-40 Ref. No.

PROFILES QS40

1000 mm 41258N1000

2000 mm 41258N2000

Precision-extruded aluminum profile to DIN 17615, warm hardened, anodizednatural, smooth ends. Used for making adapters.

Profile area 271 mm2

Section modulus Wx = 0.32 cm3 / Wy = 1.36 cm3

Moment of inertia Jx = 0.14 cm4 / Jy = 2.72 cm4

Tolerance length DIN 7168 Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 0.732 kg/m

y

y

x x

40

56

12

4

45°

Adapter profile AP-56-40 Ref. No.

1000 mm 46253N1000

2000 mm 46253N2000

Precision-extruded aluminum profile to DIN 17615, warm hardened,anodized natural, smooth ends. Used for making adapters.

Profile area 600 mm2

Section modulus Wx = 1.04 cm3 / Wy = 4.83 cm3

Moment of inertia Jx = 0.67 cm4 / Jy = 13.53 cm4

Tolerance length DIN 7168 Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 1.620 kg/m

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9QS 08/2014

x x

y

y

35

24

15.5

8.6

40

7 10.5

16

DIN profile rail DP-40 Ref. No.

PROFILES QS40

2000 mm 45088N2000

Square nut:

M5 45089

M6 21913

M8 45091

M6 (non slip) 45090/F

Precision-extruded aluminum profile to DIN 17615, warmhardened, anodized natural. With T-slot for M5, M6 and M8square nut (non slip with drop protection) of steel, chemicallynickel-plated.

Section modulus Wx = 1.346 cm3

Wy = 1.7466 cm3

Tolerance length DIN 7168 Weight 0.8546 kg/m

55

40

39.5

224

1.2

18.5

Cable duct, multiple KFM-40 Ref. No.

1000 mm 45229N1000

2000 mm 45229N2000

Snap-on profile for routing pneumatic hoses and electriccables – aluminum, warm hardened, anodized natural, smoothends.

Tolerance length DIN 7168 Weight 0.549 kg/m

5

15 15

M5/M6/M8

5

15 15

M6

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10 08/2014 QS

96

66

16

Caps AK-16-40/AK-66-40/AK-96-40 Ref. No.

PROFILES QS40

AK-16-40 for TP-16-40 48619

AK-66-40 for TP-66-40 or LP-66-40 48617

AK-96-40 for TP-96-40 48618

To cover the ends of the TP supporting profiles – materialplastic (ABS), light-grey.

F

F

F

F

F

L/2F

LF[N]

30000

1000070005000

300020001500

1000700500

300

200

1007050

30

20

10

5

30.2 0.3 0.4 0.5 1 1.5 2 3 L [m]

TP-96-40TP-66-40LP-66-40

TP-16-40yTP-16-40x

F = K • L-1.4

L = F( )K 5/7

Load diagram size 40

TP-16-40 xK = 24.7

TP-16-40 yK = 48.9

TP-66-40K = 1302

TP-96-40K = 3146

Example 1Given:TP-66-40, L = 1.5 mResult: Fmax = 738 N

Example 2Given: TP-16-40 x, F = 90 NResult:Lmax = 0.4 m

Example 3Given:L = 1 m, F = 500 NResult:LP-66-40 – Profil

LP-66-40K = 666

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11QS 08/2014

55

56*

36*

9.6

10

25

15

8

M5

Clamping element, longitudinal/longitudinal SLL-55-40 Ref. No.

CLAMPING ELEMENTS QS40

40201NStandard connector for joining dovetail with heavy loads –aluminum, anodized natural.

Resistance to displacement 2000 N(two profiles against one another)Required torque 6 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.055 kg

* in the clamped state

M5

20

56*

36*

9.6

10

8

15

Clamping element, longitudinal/longitudinal SLL-20-40 Ref. No.

41190NStandard connector for joining dovetail with medium loads –aluminum, anodized natural.

Resistance to displacement 1000 N(two profiles against one another)Required torque 6 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.020 kg

* in the clamped state

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12 08/2014 QS

CLAMPING ELEMENTS QS40

12

56*

M5

36*

9.6

10

15 8Clamping element, longitudinal/longitudinal SLL-12-40 Ref. No.

44568NConnector for joining short dovetails with light loads – alu-minum, anodized natural.

Resistance to displacement 750 N(two profiles against one another)Required torque 6 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.016 kg

* in the clamped state

55

56*

M5

25

36*

9.6

10

29

22

Clamping element, longitudinal/longitudinal SLL-55/22-40 Ref. No.

45942NStandard connector for joining dovetail with heavy loads andincreased distance – aluminum, anodized natural.

Resistance to displacement 2000 N(two profiles against one another)Required torque 6 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.096 kg

* in the clamped state

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13QS 08/2014

CLAMPING ELEMENTS QS40

2922

20

56*

10

36*

9.6

M5

Clamping element, longitudinal/longitudinal SLL-20/22-40 Ref. No.

49458NStandard connector for joining dovetails with medium loadsand increased distance – aluminum, anodized natural.

Resistance to displacement 1000 N(two profiles against one another)Required torque 6 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.022 kg

* in the clamped state

40

7232

34*

56*

56

24 27.5

M5

Clamping element SSE-55/±6°-40N Ref. No.

54638NConnector for adjustment of angles – aluminum, anodizednatural.

Resistance to displacement 2000 N(two profiles against one another)Required torque 6 NmWeight 0.140 kg

* in the clamped state

pivoting range ± 6°

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CLAMPING ELEMENTS QS40

14 08/2014 QS

13.2

5 819

M4

4054.5*

17.5

Transition connector UV-20-40 Ref. No.

49051NConnector between size 20 and size 40 – aluminum, surfacenatural anodized.

Resistance to displacement 500 NRequired torque 3 NmParallelism of the clamped surfaces ± 0.03 mmWeight 0.045 kg

* in the clamped state

56*

7.5

22

14.2

26.7

42

M4

Adapter for connecting UV-30-40 Ref. No.

62979Standard connector for joining dovetail with heavy loads –aluminum, anodized natural.

Resistance to displacement 1400 N(two profiles against one another)Required torque 3 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.045 kg

* in the clamped state

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15QS 08/2014

CLAMPING ELEMENTS QS40

M6x16

18

57.5

17.5

Holder for safety screen HSS-40 Ref. No.

64181For attaching a savety screen, aluminum, anodized natural.

Weight 0.020 kg

* in the clamped state

Plate connectors VP-40 Ref. No.

44603NFor mounting plates to profiles – aluminum, anodized natural.

esistance to displacement 1875 N(of the connectors)Required torque 6 NmWeight 0.120 kg

61.5

15

M5

55

1525

15

36.99.6

19.5

7.5

3.5

8

M8

hole

dri

lled

thr

oug

th

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16 08/2014 QS

CLAMPING ELEMENTS QS40

M5

31

56*

36*

17

14.5

31

Corner-piece EV-2-40 Ref. No.

44607NBracket for connecting light loads at 90° – aluminum,anodized natural.

Resistance to displacement 1800 NRequired torque 6 NmPerpendicularity of the clamping ± 0.02 mmgrooves (referred to a length of 19 mm)Weight 0.050 kg

* in the clamped state

M5

57

56*

25

7.5

25

57

36*

Corner-piece EV-3-40 (4 pieces) Ref. No.

4 Corner-pieces pre-assembled 59296Nand packaged

Bracket for connecting medium loads at 90° – aluminum,anodized natural.

Resistance to displacement 3000 NRequired torque 6 NmPerpendicularity of the clamping ± 0.03 mmgrooves (referred to a length of 45 mm)Weight 0.130 kg

* in the clamped state

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17QS 08/2014

CLAMPING ELEMENTS QS40

56*

53

82

2525

25

7.5

M5

36* 82

Corner-piece EV-4-40 (4 pieces) Ref. No.

4 Corner-pieces pre-assembled 59297Nand packaged

Bracket for connecting heavy loads at 90° – aluminum,anodized natural.

Resistance to displacement 4500 NRequired torque 6 NmPerpendicularity of the clamping ± 0.04 mmgrooves (referred to a length of 70 mm)Weight 0.250 kg

* in the clamped state

56*

8225

7.5

M5

34

10

10

3425

R24

36*

82

Corner-piece EVD-4-40 Ref. No.

46565NBracket for connecting medium loads at 90° with relief forcables – aluminum, anodized natural.

Resistance to displacement 3000 NRequired torque 6 NmPerpendicularity of the clamping ± 0.04 mmgrooves (referred to a length of 48 mm)Weight 0.200 kg

* in the clamped state

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18 08/2014 QS

CLAMPING ELEMENTS QS40

5056*

52

29.8

7

36

36*

45°

M5

Corner-piece EV-3/45-40 Ref. No.

45241NBracket connector for 45° joints – aluminum, anodizednatural.

Resistance to displacement 2000 NRequired torque 6 NmWeight 0.1 kg

* in the clamped state

> 40

Cross-connector KV-40 Ref. No.

44984NUsed to join two perpendicular dovetails – aluminum,anodized natural.

Resistance to displacement 1000 NRequired torque 6 NmWeight 0.060 kg

52

52

8

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19QS 08/2014

CLAMPING ELEMENTS QS40

8

15

25

54*

24*55

M5

Clamping element, longitudinal-round SLR-15-40 Ref. No.

40202NConnector between round dovetail and linear dovetail –aluminum, anodized natural.

Resistance to displacement 2000 NVerdrehfestigkeit 90 NmRequired torque 6 NmParallelism of the clamped surfaces ± 0.03 mmWeight 0.070 kg

* in the clamped state

15

50

50*

36

8

8

M5

Ø 25

Clamping element, round-round SRR-40 Ref. No.

40200NConnector between two round dovetails – aluminum,anodized natural.

Resistance to turn 90 NmRequired torque 6 NmParallelism of the clamped surfaces ± 0.03 mmWeight 0.070 kg

* in the clamped state

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20 08/2014 QS

CONNECTORS QS40

8

32 20 40

168

4.6

Ø 8

Ø 4.5

8

6420

40

1616

168

Clamping profile SP-32E-40/SP-64E-40 Ref. No.

SP-32E-40 41134N

SP-64E-40 41135N

Adapter with one row of holes – aluminum, anodized natural.

Weight SP-32E-40 0.022 kgSP-64E-40 0.043 kg

Clamping profile SP-20D-40/SP-32D-40/SP-64D-40 Ref. No.

SP-20D-40 41131N

SP-32D-40 41132N

SP-64D-40 41133N

Adapter with two rows of holes – aluminum, anodized natural.

Weight SP-20D-40 0.013 kgSP-32D-40 0.020 kgSP-64D-40 0.040 kg

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21QS 08/2014

CONNECTORS QS40

72

72

50

20

45

Ø 8.5

Ø 13.5

A

A0.05

Base bracket BW-40 Ref. No.

45715NFor rigid joints to the floor or table-top – aluminum, anodizednatural.

Weight 0.360 kg

72

50

72

A

A0.05

90° angle bracket KW-40 Ref. No.

45716NUsed for joining two perpendicular components, which areindividually adjustable – aluminum, anodized natural.

Weight 0.220 kg

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22 08/2014 QS

CONNECTORS QS40

72

52

52

4

A

A0.05

72

40 40

50

Adjusting bracket EW-40 Ref. No.

45851NUsed for joining two perpendicular components, which areindividually adjustable in two axes – aluminum, anodizednatural.

Weight 0.204 kg

Connector V-90-40 Ref. No.

42397NUsed for joining two components perpendicular to one anoth-er – aluminum, anodized natural.

Perpendicularity between ± 0.02 mmcontact surfaces referred to a leg length 75Weight 0.224 kg

75

10

25

11/6.5

17.5

40

2140

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23QS 08/2014

CONNECTORS QS40

40

59

.5

Ø40

6.9

39

.5

4

39.5

0.06 A

A

Ø40

Adjusting bracket, round EWR-40 Ref. No.

45852NAdjusting bracket for angular joints – aluminum, anodizednatural.

Weight 0.172 kg

40

40

45°

8

45°

Cross element KE-40 Ref. No.

40779NFor fixing two perpendicular dovetails for light loads – alu-minum, anodized natural.

Weight 0.030 kg

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24 08/2014 QS

CONNECTORS QS40

Ø 40

90°

Ø 4.5

Ø 8

4.6

16

8

16 Ø 6H7

Turntable DS-0-40/DS-4-40 Ref. No.

DS-0-40 no holes 40857N

DS-0-40 4 holes 42386N

For fixing two dovetails with an angular displacement (DS-0-40), or rotationally adjustable adapters between anysurface and dovetail (DS-4-40) – aluminum, anodized natural.

Weight 0.024 kg

Cross element, reinforced KEV-40 Ref. No.

46199NFor fixing two perpendicular dovetails for heavy loads –aluminum, anodized natural.

Weight 0.077 kg

4

12

4

5640

40

56

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25QS 08/2014

ACCESSORIES QS40

61–1

55

18Ø 80

54

Ø 9

Articulated foot GFTP-66-40 for supporting profile TP-66-40 Ref. No.

54295Black plastic foot with vibration absorber, spindle of steel,galvanized with adapter for TP-66-40.

Max. load in axial direction 5 kN(for centric force)Weight 0.350 kg

Articulated foot GFLP-66-40 for light profile LP-66-40 Ref. No.

49397Black plastic foot with vibration absorber, spindle of steel,galvanized with adapter for LP-66-40.

Max. load in axial direction 5 kN(for centric force)Weight 0.400 kg

61–1

55

18

54

Ø 9

Ø 80

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26 08/2014 QS

ACCESSORIES QS40

Ø 110

84–1

05

Articulated foot GF-96-40 for supporting profile TP-96-40 Ref. No.

44019Black plastic foot with vibration absorber, spindle of steel,galvanized with adapter for TP-96-40.

Max. load in axial direction 12 kN(for centric force)Weight 0.865 kg

122

–142

98 Ø 75 122

–142

98 Ø 75

Caster LRTP-75-40 / LRLP-75-40 Ref. No.

LRTP-75-40 54267

LRLP-75-40 54269

Caster LRTP-75-40 for supporting profile TP-66-40with turntable brake and adapter

Max. load in axial direction 580 N(for centric force)Weight 0.465 kg

Caster LRLP-75-40 for light profile LP-66-40with turntable brake and adapter

Max. load in axial direction 580 N(for centric force)Weight 0.510 kg

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27QS 08/2014

ACCESSORIES QS40

122

–142

98

Ø 75

122

–142

98

Ø 75

Fixed roller BRTP-75-40 / BRLP-75-40 Ref. No.

BRTP-75-40 54268N

BRLP-75-40 54270N

Fixed roller BRTP-75-40 for supporting profile TP-66-40with adapter

Max. load in axial direction 580 N(for centric force)Weight 0.375 kg

Fixed roller BRLP-75-40 for light profile LP-66-40with adapter

Max. load in axial direction 580 N(for centric force)Weight 0.420 kg

Floor anchor bracket FW-40 Ref. No.

46201NFor fixing to the floor and connections to structures notcompatible with Quick-Set – cast aluminum.

Perpendicularity between ± 0.1 mmbase surface and dovetail,at a length of 49 mm Weight 0.440 kg

56

Ø32

Ø14

4

49 200

50

33

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28 08/2014 QS

ACCESSORIES QS40

34

34

15

55

113

55

Hinge S-113-40 (Accessories for safety devices) Ref. No.

45160NHinge made of aluminum, anodised, for the attachment ofswing doors. The dovetail allows any angle for left or right-hand version.

Required torque 3 NmWeight 0.219 kg

Fixing screws M5

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29QS 08/2014

ACCESSORIES QS40

Ø 56

Ø 56

Ø 5.6

Ø 10

40

40

4

44

22

66

6

22

22

72

72

8456

56

36

36 84

KVV-40KVVK-40

KVVL-40

Ø 5.6 / Ø 10

Adjustable cross connector KVV-40/KVVK-40/KVVL-40 Ref. No.

KVV-40 45835

KVVK-40 46643

KVVL-40 46350

Adjustable cross connector made of aluminum, anodized natural, forprecise centerline positioning of grippers on handling equipment.

KVV-40 KVVK-40 KVVL-40Range of adjustment combined with hole patternin each direction ± 2 mm ± 2 mm ± 2 mmWeight 0.160 kg 0.195 kg 0.230 kg

(3 mm deep)

(3 mm deep)

40

Ø 20

359

18

8

8

Supporting roller SR-40 Ref. No.

42410For dynamically supporting cantilevered parts – dovetail ofaluminum, anodized natural, roller of black plastic. Mountingwith clamping element SLL-20-40 (included).

Weight 0.045 kg

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30 08/2014 QS

ACCESSORIES QS40

55

56*

36*

22

29

Positioning clamp PK-40/SPK-40 Ref. No.

PK-40 Positioning clamp black 44419

SPK-40 Clamp for positioning PK black 44420

A connector that performs the function of «pinning» –aluminum anodized black.

Reposition repeatability ± 0.05 mmResistance to displacement 5250 N(two profiles against one another)Required torque PK 2 NmRequired torque SPK 6 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.156 kg

* in the clamped statePositioning element PK-40

Clamp for positioning element SPK-40

Clamping element with lobe knob SLL-55-40 Ref. No.

54598NConnector for joining dovetails, only for light loads – alu-minum, anodized natural. Wedging the dovetails by means atlobe knob.

Parallelism of the clamped surfaces ± 0.02 mmWeight 0.060 kg

56*

15

5572*

36*

8

* in the clamped state

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31QS 08/2014

ACCESSORIES QS40

4

Ø8.

5

Ø 7

.8

Ø 5

Contact element grounding Ref. No.

55105Conversion kit for electrically conducting clamping elementsSLL and corner connectors EV, consisting of cutting bush andspring. The conversion kit is applicable to the followingclamping elements and corner connector types: SLL-12-40, SLL-20-40, SLL-55-40 EV-2-40, EV-3-40, EV-4-40,EVD-4-40, EV-3/45-40.

Weight 0.005 kg

15

13

42

Grounding element ERE-40 Ref. No.

natural 54960NPush grounding element onto an outer dovetail and position.Screw in the grub screw with the tip until electrical contact ismade with the profile underneath (penetration of theanodized layer).On the projecting threaded shaft, the eye of the groundcable is fixed with the hexagon nut.

Weight 0.030 kg

Z

Z

Y

Y

ZZ

ZZ

1

Use:If electric cables with voltages >50 VAC or 75 VDC are laiddirectly to QUICK-SET profiles, the profiles must be grounded.

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32 08/2014 QS

ACCESSORIES QS40

4040

4

1134

100

100

Wiring duct VK-40 Ref. No.

L = 2000 mm 507867For the orderly laying of pneumatic hoses and electric cables.The fastening brackets VBW-40 (article no. 51134 and 51135)are used for fastening.

Tolerance length DIN 7168Weight Verdrahtungskanal 1.3 kg/m

Fastening bracket VBW-40 to VK-40 Ref. No.

horizontal 51134

vertical 51135

This fastening bracket makes the wiring duct compatible withQuick-Set. One fastening bracket is required per wiring ductend and three further fastening brackets per additional linearmeter.

Version horizontalFastening of the VK-40 to parallel support profiles

Version verticalFastening of the VK-40 to perpendicular support profiles

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33QS 08/2014

TOOLS QS40

8

40

32

A

25

Adjusting element EE-40 Ref. No.

black 41253Knurled screw knob with micrometer scale for fine adjustmentof components – aluminum, anodized black. Mounted withclamping element SLL-20-40 (included).

Weight 0.044 kg

One division on the adjusting knobrepresents ∆ A = 0.02 mmAmin = 13 mmAmax = 23 mm

Assembly gauge ML-40 Ref. No.

black 44991This device simplifies the positioning and alignment of pro-files to be joined by corner pieces.

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34 08/2014 QS

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35QS 08/2014

With Quick Set size 30, our past experience is transferred toother ranges of applications, taking into account market require-ments. The Quick-Set profile system size 30 is particularly suit-able for substructures of Montech conveyor belts. The dovetailgeometry permits enormous flexibility. This system works excep-tionally well in applications that require rapid or frequent recon-figuration.

PRODUCT DESCRIPTION QUICK-SET SIZE 30

CAD Data

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36 08/2014 QS

PROFILE QS30

y

y

x x

50

50 44

30

34

34

ø3.

6

Supporting profile TP-50-30 Ref. No.

1000 mm 62961N1000

2000 mm 62961N2000

3000 mm 62961N3000

Precision-extruded aluminum profile to DIN 17615, warmhardened, surface natural, smooth ends. Suitable for substruc-tures and mounting elements which are not exposed todynamic loads.

Profile area 565 mm2

Section modulus Wx = Wy = 7.2 cm3

Moment of inertia Jx = Jy = 17.9 cm4

Tolerance length DIN 7168Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 1.53 kg/m

y

x

50 3444

34

30ø3.

6

R35

24.75

Corner profile EP-50-30 Ref. No.

1000 mm 63327N1000

2000 mm 63327N2000

3000 mm 63327N3000

Precision-extruded aluminum profile to DIN 17615, warmhardened, surface natural, smooth ends. Suitable for substruc-tures and mounting elements which are not exposed todynamic loads.

Profile area 509 mm2

Section modulust Wx = 4.95 cm3

Wy = 7.15 cm3

Moment of inertia Jx = 12.25 cm4

Jy = 17.69 cm4

Tolerance length DIN 7168Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 1.37 kg/m

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37QS 08/2014

y

y

xx10

44

30

3

45°

4.39

Adapter profile AP-44-30 Ref. No.

PROFILE QS30

0500 mm 62957N0500

1000 mm 62957N1000

2000 mm 62957N2000

Precision-extruded aluminum profile to DIN 17615, warm hardened, anodizednatural, smooth ends. Used for making adapters.

Profile area 393 mm2

Section modulus Wx = 0.54 cm3

Wy = 2.51 cm3

Moment of inertia Jx =0.3 cm4

Jy = 5.54 cm4

Tolerance length DIN 7168Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 1.06 kg/m

y

yx x

30

6

45°

3.28

Adapter profile AP-30-30 Ref. No.

0500 mm 63499N0500

1000 mm 63499N1000

2000 mm 63499N2000

Precision-extruded aluminum profile to DIN 17615, warm hardened,anodized natural, smooth ends. Used for making adapters.

Profile area 152 mm2

Section modulus Wx = 0.138 cm3

Wy = 0.574 cm3

Moment of inertia Jx = 0.044 cm4

Jy = 0.861 cm4

Tolerance length DIN 7168Distortion tolerance 1 mm/mStraightness tolerance 0.5 mm/mWeight 0.411 kg/m

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38 08/2014 QS

L [m]

F [N]

0.2 0.5 1.0 1.5 2.0 2.5 3.0

45

60

65

80

85

115120

245

300

550

800

29002850

2000

TPE-50-30x

TP-50-30

Load diagram supporting profile size 30

TPE-50-30 xK = 245

TPE-50-30 xK = 245

TP-50-30K = 306

Example 1Given:TP-50-30, L = 2.5 mResult: Fmax = 85 N

Example 2Given: TPE-50-30 x, L = 1.0 mResult:Fmax = 245 N

L [m]

F [N]

0.2 0.5 1.0 1.5 2.0 2.5 3.0

5

15

20

25

35

50

90

230

840

AP-44-30 y

AP-44-30 x

Load diagram adapter profile size 30

Example 1Given:AP-44-30 x, L = 0.5 mResult: Fmax = 15 N

Example 2Given:AP-44-30 y, L = 1.5 mResult: Fmax = 50 N

PROFILE QS30

F

F

F

AP-44-30 yK = 25.8

AP-44-30 xK = 4.8

F

F

L/2F

L

F = K • L-1.4

L = F( )K 5/7

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39QS 08/2014

44*

5.8

11

8

26*9

42

22

M4

Clamping element, longitudinal/longitudinal SLL-42-30 Ref. No.

CLAMPING ELEMENTS QS30

62830Standard connector for joining dovetail with heavy loads –aluminum, anodized natural.

Resistance to displacement 1400 N(two profiles against one another)Required torque 3 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.026 kg

* in the clamped state

44*

5.8

M4

11

826*

920

Clamping element, longitudinal/longitudinal SLL-20-30 Ref. No.

63563Standard connector for joining dovetail with medium loads –aluminum, anodized natural.

Resistance to displacement 700 N(two profiles against one another)Required torque 3 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.013 kg

* in the clamped state

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40 08/2014 QS

CLAMPING ELEMENTS QS30

M4

26*

44*

2411

.3

249

Corner-piece EV-2-30 Ref. No.

62956Bracket for connecting light loads at 90° – aluminum, anodi-zed natural.

Resistance to displacement 450 N(two profiles against one another)Required torque 3 NmPerpendicularity of the clamping ± 0.02 mmgrooves (referred to a length of 13 mm)Weight 0.022 kg

* in the clamped state

44*

4422

6

M4

26*

22

44

Corner-piece EV-3-30 Ref. No.

62953Bracket for connecting medium loads at 90° – aluminum,anodized natural.

Resistance to displacement 900 N(two profiles against one another)Required torque 3 NmPerpendicularity of the clamping ± 0.03 mmgrooves (referred to a length of 33 mm)Weight 0.066 kg

* in the clamped state

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41QS 08/2014

CLAMPING ELEMENTS QS30

4244*

17.5

12.4

22

M4

7.7

Adapter for connecting UV-20-30 Ref. No.

62982Standard connector for joining dovetail with heavy loads –aluminum, anodized natural.

Resistance to displacement 800 N(two profiles against one another)Required torque 3 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.037 kg

* in the clamped state

56*

7.5

22

14.2

26.7

42

M4

Adapter for connecting UV-30-40 Ref. No.

62979Standard connector for joining dovetail with heavy loads –aluminum, anodized natural.

Resistance to displacement 1400 N(two profiles against one another)Required torque 3 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.045 kg

* in the clamped state

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42 08/2014 QS

Cross element, reinforced KEV-30 Ref. No..

62976For fixing two perpendicular dovetails for heavy loads – aluminum,anodized natural.

Weight 0.041 kg/m

30

3

44 4430

3

10

44

10

3

24.5 34

534

5

44

Front-side adapter SA-44-30 Ref. No.

63846Precision-extruded aluminum profile to DIN 17615, warm hardened,anodized natural, smooth ends.

Required torque 3 NmWeight 0.052 kg/m

CONNECTORS QS30

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43QS 08/2014

Caps Ref. No.

AK-50-30 for TP-50-30 62959

AKE-50-30 for EP-50-30 63328

To cover the ends of the TP and EP profiles – material plastic(ABS), light-grey.

ACCESSORIES QS30

50

50

R35

15

15.543.5

M5x12

Holder for safety screen HSS-30-20 Ref. No.

63862For attaching a savety screen, aluminum, anodized natural.

Weight 0.040 kg/m

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44 08/2014 QS

ACCESSORIES QS30

Ø49

52–8

2

Articulated foot GFTP-50-30 Ref. No..

63126Black plastic foot with vibration absorber, spindle of steel,galvanized with adapter for TP-50-30.

Max. load in axial direction 3 kN(for centric force)Required torque 3 NmWeight 0.159 kg

Articulated foot GFEP-50-30 Ref. No.

63332Black plastic foot with vibration absorber, spindle of steel,galvanized with adapter for EP-50-30.

Max. load in axial direction 3 kN(for centric force)Required torque 3 NmWeight 0.158 kg

52–8

2

Ø49

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45QS 08/2014

ACCESSORIES QS30

50

22

Ø49

42–7

2

Articulated foot vertical GFVTP-50-30 Ref. No.

63133Black plastic foot with vibration absorber, spindle of steel,galvanized with adapter for TP-50-30.

Max. load in axial direction 3 kN(for centric force)Required torque 3 NmWeight 0.278 kg

Handle Ref. No.

HG-120-V 63589

HG-120-R 63594

Plastic handles are suitable for operation of hinged, sliding andlifting doors. The handles can be mounted either directly onthe profile (Version V) or on the element of area (R version).

120Ø 9

48

142

16

120Ø 9

48

142

16

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46 08/2014 QS

Hinge S-87-30 Ref. No.

63492For mounting hinged doors – aluminum, anodized natural.

Required torque 3 NmWeight 0.080 kg/m

42

42

11

24

24

87

55

42

11

100

24

31

Hinge S-100-30-40 Ref. No.

63494For mounting hinged doors – aluminum, anodized natural

Required torque 3 NmWeight 0.115 kg/m

ACCESSORIES QS30

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47QS 08/2014

Hinge S-43-30 Ref. No.

63625For mounting hinged doors – aluminum, anodized natural.

Required torque 3 NmWeight 0.040 kg/m

20

11

43

20

24

24

20

11

20

43

24

31

Hinge S-43-30-40 Ref. No.

63627For mounting hinged doors – aluminum, anodized natural.

Required torque 3 NmWeight 0.050 kg/m

ACCESSORIES QS30

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48 08/2014 QS

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49QS 08/2014

With Quick Set size 20, our past experience is transferred toother ranges of applications, taking into account market require-ments. The dovetail geometry permits enormous flexibility. Thissystem works exceptionally well in applications that requirerapid or frequent reconfiguration:

laboratory equipment, industrial or office applications, installa-tion of vision systems, etc.

PRODUCT DESCRIPTION QUICK-SET SIZE 20

CAD Data

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50 08/2014 QS

PROFILES QS20

8

12

3

20

x x

y

y

Supporting profile TP-8-20 Ref. No.

1000 mm 48845N1000

2000 mm 48845N2000

Precision-extruded aluminum section to DIN 17615 – warmhardened, surface natural anodized, smooth ends.

Profile area 104 mm2

Section modulus Wx = 0.177 cm3

Wy = 0.351 cm3

Moment of inertia Jx = 0.071 cm4

Jy = 0.351 cm4

Tolerance length DIN 7168Distortion tolerance 0.8 mm/mStraightness tolerance 0.3 mm/mWeight 0.282 kg/m

Ø 29

x x

y

y

20

34 30

34

Supporting profile TP-34-20 Ref. No.

500 mm 48826N0500

1000 mm 48826N1000

2000 mm 48826N2000

3000 mm 48826N3000

Precision-extruded aluminum section to DIN 17615 – warmhardened, surface natural anodized, smooth ends.

Profile area 374 mm2

Section modulus Wx = Wy = 3.05 cm3

Moment of inertia Jx = Jy = 5.183 cm4

Tolerance length DIN 7168Distortion tolerance 0.8 mm/mStraightness tolerance 0.3 mm/mWeight 1.012 kg/m

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51QS 08/2014

PROFILES QS20

y

y

x x

20

2

6

28

45°

Adapter profile AP-28-20 Ref. No.

Precision-extruded aluminum section to DIN 17615 – warm hardened,surface natural anodized, smooth ends. Used for making adapters.

Profile area 147 mm2

Section modulus Wx = 0.118 cm3, / Wy = 0.603 cm3

Moment of inertia Jx = 0.039 cm4 / Jy = 0.845 cm4

Tolerance length DIN 7168Distortion tolerance 0.8 mm/mStraightness tolerance 0.3 mm/mWeight 0.398 kg/m

100 mm 48846N0100

500 mm 48846N0500

F

F

F

300020001500

1000700500

300200

1007050

30

20

10

5

30.1 0.2 0.3 0.4 0.5 1 1.5

L/2

F

[N]

F [m]

F

L

TP-34-20

TP-8-20y

TP-8-20x

F = K · L-1.4

L = F( )K 5/7

Load diagram size 20

Example 1Given:TP-8-20, F = 28 NResult: Lmax = 0.2 N

Example 2Given: TP-34-20 x, F = 200 NResult:Lmax = 0.5 m

TP-8-20 xK = 3.25

TP-8-20 yK = 7.67

TP-34-20K = 97.3

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52 08/2014 QS

CLAMPING ELEMENTS QS20

7.5

4

13

M3

28

27.5*

16.5*

4.8

5.5

Clamping element, longitudinal/longitudinal SLL-28-20 Ref. No.

49049NStandard connector for joining medium loads – aluminum,surface natural anodized.

Resistance to displacement 400 N(two profiles against one another)Required torque 1 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.008 kg

* in the clamped state

7.5 4

10

4.8

5.5

M3

16.5*

27.5*

Clamping element, longitudinal/longitudinal SLL-10-20 Ref. No.

49050NStandard connector for joining light loads – aluminum, surfacenatural anodized.

Resistance to displacement 150 N(two profiles against one another)Required torque 1 NmParallelism of the clamped surfaces ± 0.02 mmWeight 0.003 kg

* in the clamped state

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53QS 08/2014

CLAMPING ELEMENTS QS20

4

7.5

M3

28*

28 13

13

Clamping element, longitudinal/round SLL-20/22-40 Ref. No.

49052NConnector between round dovetail and linear dovetail –aluminum, surface natural anodized.

Resistance to displacement 400 NResistance to turn 4 NmRequired torque 1 NmParallelism of the clamped surfaces ± 0.03 mmWeight 0.010 kg

* in the clamped state

13.2

5 819

M4

4054.5*

17.5

Transition connector UV-20-40 Ref. No.

49051NConnector between size 20 and size 40 – aluminum, surfacenatural anodized.

Resistance to displacement 500 NRequired torque 3 NmParallelism of the clamped surfaces ± 0.03 mmWeight 0.045 kg

* in the clamped state

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54 08/2014 QS

CONNECTORS QS20

Base bracket BW-20 Ref. No.

48923NFor rigid joints to the floor or table-top – aluminum, surfacenatural anodized.

Weight 0.032 kg

90° angle bracket KW-20 Ref. No.

48927NUsed for joining two perpendicular components, that areindividually adjustable – aluminum, surface natural anodized.

Weight 0.032 kg

A

0.05 A

36

28

36

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55QS 08/2014

CONNECTORS QS20

20

6

20

2828

2

2

Cross element, reinforced KEV-20 Ref. No.

48847NFor fixing two perpendicular dovetails – aluminum, surfacenatural anodized.

Weight 0.009 kg

Ø 20

90°

4

Turntable DS-0-20 Ref. No.

48928NFor fixing two dovetails with an angular displacement.

Weight 0.003 kg

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more than technology

MONTECH AGGewerbestrasse 12CH-4552 DerendingenFon +41 32 681 55 00Fax +41 32 682 19 [email protected]