Professional Equipment Technical File

mod. Chocobig

Fascicolo Tecnico

Use and maintenance handbook CHBG00_rev02 02-2010

REQUIREMENTS AND PRECAUTIONS TO READ AND COMPLY BEFORE USAGE

STORE WITH CARE AND KEEP THE MANUAL AVAILABLE

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INDEX

Pag. 3Pag. 3Pag. 5Pag. 6Pag. 6Pag. 7Pag. 9Pag. 10Pag. 11Pag. 12Pag. 12

PRODUCT PRESENTATIONPRELIMINARY REQUIREMENTS FOR SAFETYTECHINICAL AND GENERAL FEATURESLIMITS OF USECOMPLIANCE AND MARKING OF PRODUCTINSTALLATIONINSTRUCTIONS AND DIRECTIONSDIAGNOSTIC TROUBLE AND DIFFICULTIESCLEANING AND MAINTENANCEDISPOSAL / ELIMINATION PARTS

The chocolate fountain is considered aboveall an attractive item who gives a touch of originality and class to your buffets and your display ca-ses.

The ease of use and maintenance make the article easily usable and adaptable to different occasions. However, martellato recommends you should read this manual in all its parts.

PRODUCT PRESENTATION

3

PRELIMINARY REQUIREMENTS FOR SAFETY

BEFORE MAKING ANY OPERATION ON MARTELLATO SRL CHOCOBIG, READ THE INSTRUCTIONS AND FOLLOW THEM.

MARTELLATO SRL DISCLAIMS ANY LIABILITY FOR MISUSE OF FONTANA AND FOR ANY CHANGE MADE BY SOMEONE NOT EXPRESSLY AUTHO-RIZED BY THE SUPPLIER. THE FOUNTAIN IS SUPPLIED WITH ITS POWER WIRE. YOU MUST MAKE SURE THAT THE ELECTRICAL VOLTAGE 230 V 50HZ, TO WHICH ‘EQUIPMENT IS CONNECTED, HAS NO DEFECTS AND CONNECTION TO GROUND IS RELIABLE AND EFFECTIVE.

IMPORTANT PRECAUTIONS TO OBSERVE CAREFULLY FOR THE SAFETY OF THE USER AND THE PROPER FUNCTIONING OF FOUN-TAIN CHOCOBIG READ CAREFULLY BEFORE USE

PRELIMINARY REQUIREMENTS FOR SAFETY

THE FOUNTAIN IS NOT AN ITEM FOR THE PREPARATION OF FOOD AND HOT

DRINKS

• The fountain is AN ITEM FOR ATTRACTION

• Before usage, check the integrity of the equipment

• When parts are damaged or defective, please contact the retailer

• Use only original spare parts.

• Do not touch parts in function.

• Do not leave your device unattended or accessible to children

• Do not use the item outdoors.

• Keep the equipment and electrical cable away from hot surfaces

• Never immerse the item, the cord or plug into water or into other liquids to avoid

electrical hazards

• Use the item only and exclusively within the limits of intended usage

• Never leave the item unattended when in use

• Do not touch the cochlea when the item is operating

• Before installing the plug in, make sure the voltage is the same as required for the

4

item and check the connection to the protective conductor is effi cient and reliable

• Insert the plug into the socket until you have completed and verifi ed the installation

of the tower and auger or screw draft

• Unplug the power plug, not the cord, when the item is not used or before removing

the parts for cleaning.

• Cool all parts before disassembly.

• The unit is equipped with a cable of suitable length for convenient connection to an

electrical outlet, but short enough to avoid damaging kinks or stumble by people.

• An extension can be used very carefully . In this case, make sure that it is suitable

for the characteristics of voltage and current. If in doubt, always consult an expert on

electricity.

• The unit must be positioned on a horizontal surface in order to work properly.

• Pay attention to the dangers of overturning and to the surface temperature of the

fountain and chocolate

• In case of overturning accident, you are required to wear thermal gloves

• Do not put your hand or objects in the item when in use. Be careful not to drop

objects in the tank to prevent the obstruction of the tower through which the chocolate

is brought up.

• Do not immerse the motor body in water or other liquids.

• Do not use it near water.

• Never use abrasive sponges or cloths to clean the item

• Do not clean with abrasive cleaners or solvents

• Do not use substances or preparations other than those intended for the machine

(see Specifi cations)

• Turn off the item and disconnect the plug from the outlet when the fountain Choco-

big:

- is not operating

- must be cleaned

- needs to be installed of other parts

- manifests failure or malfunction

• do not use the item with damaged cord or plug or in case of breakdowns or breaka-

ges

• Never wash the components in the dishwasher

• The fountain Chocobig is intended exclusively for professional use (shops, exhibi-

tions, etc. ..)

MARTELLATO CHOCOBIG T IS NOT A TOY AND SHOULD BE OUT OF CHIL-

DREN’S REACH. MARTELLATO DISCLAIMS ANY RESPONSABILTY ARISING

FROM FAILURE TO FOLLOW THE ABOVE INSTRUCTIONS OR FOR MISUSE.

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TECHINICAL AND GENERAL FEATURES

Product

Item purpose

Fluid recirculation

Heating Heating

Electric voltageElectric voltage

Electrical power Electrical power

Max power consumptionMax power consumption

Class of electrical insulation

dimensions

Net weight Net weight

Type of substances to use

Protection level

Materials

Temperature rangeTemperature range

Operating EnvironmentOperating Environment

Max room-temperatureMax room-temperature

Compliance

Regulations

ChocobigChocobig

fountain with continuous fl uid fl ow for attractive purpose in shops, windows and exhibitions

Coaxial auger with electric motorCoaxial auger with electric motor

electrical

230 V 50 Hz single phase 230 V 50 Hz single phase

370 W

1,6 A1,6 A

Class I EN 60335-1

Ø38 cm - h 80 cm

10 kg10 kg

chocolate, compound chocolate suitable for the required melting temperature.suitable for the required melting temperature.

IP 30

base, tower and plates in Inox Internal screw in plastic Internal screw in plastic

30°C - 80 ° C

commercial indoors space with lack of humidity and rainfallscommercial indoors space with lack of humidity and rainfalls

30 ° C

Low Voltage Directive 2006/95/CE and Directive Electromagnetic Compatibility 2004/108/CECompatibility 2004/108/CE

EN 60335-1:2008 EN 60335-2-12:2003, EN 60335-2-12/A1:2009EN 60335-2-12:2003, EN 60335-2-12/A1:2009

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Fountain Martellato Chocobig complies with the following regula-tions:EN 60335-1:2008EN 60335-2-12:2003, EN 60335-2-12/A1:2009At the bottom of the base there is the plate stating the general con-formity with European Directives which inclu-des the marking of the product required by the standard EN 60335-1

Chocolate Fountain

year

series

Voltage

Current

Frequency

Power

Fuse

Insulation Class

Protection class

Chocobig

2009

230 V

1,6 A

50 Hz

370 W

4A 250V F 5x20

Classe I

IP30

Martellato srlIT35027

Noventa Padovana - Italy

General EC plaque and markings provided by the regulation EN 60335-1

LIMITS OF USE

Power supplyPower supply

Amb. temp. during operationAmb. temp. during operation

Room temp. out of serviceRoom temp. out of service

Relative HumidityRelative Humidity

Environment

Salinity pressureSalinity pressure

Direct exposure to the sunDirect exposure to the sun

Fire behaviour

Food processFood process

Suitable edible substances

Not suitable edible substances

230V / 50-60 Hz

0 - 40°C

from -10°C a 40°C

75% max

internal

unprotected unprotected

not infl uential in the fi elds of allowed temperaturesnot infl uential in the fi elds of allowed temperatures

the combustible plastic parts (screw, electrical components) (screw, electrical components)

liquefaction of edible substancesliquefaction of edible substances

mainly chocolate, compound chocolate and similar substances fl uidized by heating at 30 ° C - 120 ° C fl uidized by heating at 30 ° C - 120 ° C

any substance and / or additives capable of developing fumes or gas at ignition temperature (fl ash point) below the minimum ope-rating temperature of the fountain, at 30 ° C.

Always verify the information provided by the manufacturer or supplier of the product regarding the fi eld of use and any risks from warming.

COMPLIANCE AND MARKING OF PRODUCT

7

On the lateral surface of the base it is applied the plaque of thermal risks

THERMAL HAZARDSDuring the heating without chocolate, the concave surface of the base pan reaches high temperatures. Do not touch! Prevent accidental con-tact during this preparatory phase.

The plaque is in relation to thermal risk at temperatures reached by the heating sur-face in the absence of chocolate

The above mentioned plaques must be kept intact for the safety of the product. Where the plates are damaged or illegible, please contact the supplier of the fountain. Herewith attached to this handbook you can fi nd copy of the Declaration of Conformity

EC DECLARATION OF CONFORMITY

Martellato srl declares that the electrical equipment FOUNTAIN for CHOCOLATE

Model CHOCOBIG

meets the requirements of the following European directives:

Low Voltage Directive 2006/95/EC 2004/108/EC Electromagnetic Compatibility Directive RoHS Directive 2002/95/EC

and harmonized standards CEI EN 60335-1 and IEC EN 60335-2-12

Alessandro Martellato

PaduaFebruary 2010

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MAIN PARTS OF THE FOUNTAIN

INSTALLATION

1

2

3

4

5

6

7

8

Unpack the equipment of the box Unpack the equipment of the box

Clean the pan with a soft clothClean the pan with a soft cloth

Wash the screw (cochlea) and the tower in hot water, using a non-abrasive liquid deter-gent, rinse and dry (see fi g. Pg 9)gent, rinse and dry (see fi g. Pg 9)

Place the screw on the base of the tank, by matching the groove on the bottom with the tongue that is at the centre of the engine base. tongue that is at the centre of the engine base.

Make sure the attachment is correct.

Do not assemble or disassemble the tower and the cochlea when the item is operating or connected to the electrical outlet.

Insert the screw from above into the tower and screw down from the bottom of the tank, making sure it is well fi xed.making sure it is well fi xed.

While screwing, be very careful that the threads match up perfectly with each other.While screwing, be very careful that the threads match up perfectly with each other.

Chocobig is easy to use, just follow these simple instructions. Equipment is supplied partially disassembled, so before use it is necessary to as-semble some elements (tower and screw). Follow the sequence of operations as per the following scheme:

A

B

C

D

E

F

G

H1

H2

I

overall view

tower with fl ow surface

screw

heated pan for chocolateheated pan for chocolate

complete base composed of heating and motor complete base composed of heating and motor

plug + protection fuseplug + protection fuse

thermostat

start-up button and led heater start-up button and led heater

start-up button and led motorstart-up button and led motor

protection fuseprotection fuse

9

A

B

C

E

D

FG

H1 H2

I

10

INSTRUCTIONS AND DIRECTIONS

Steps to follow for the operation of Chocobig and to prepare the chocolate fl uid.

1

2

3

4

5

6

7

8

Place the fountain on a stable support near a power outlet. Make sure the plan is level and stable, otherwise the cochlea does not fl ow effi ciently the chocolate stable, otherwise the cochlea does not fl ow effi ciently the chocolate Place the fountain on a stable support near a power outlet. Make sure the plan is level and stable, otherwise the cochlea does not fl ow effi ciently the chocolate Place the fountain on a stable support near a power outlet. Make sure the plan is level and

Non accendere subito il motore con il tasto (H2) Non accendere subito il motore con il tasto (H2)

Press the button (H1) HEATER and leave the item to warm up for about 5 minutes before adding the melted chocolate. adding the melted chocolate. Press the button (H1) HEATER and leave the item to warm up for about 5 minutes before adding the melted chocolate. Press the button (H1) HEATER and leave the item to warm up for about 5 minutes before

THERMAL HAZARD - During warming with no chocolate the concave surface of the base pan reaches high temperatures.pan reaches high temperatures.THERMAL HAZARD - During warming with no chocolate the concave surface of the base pan reaches high temperatures.THERMAL HAZARD - During warming with no chocolate the concave surface of the base

Do not touch and prevent accidental contact during this preparatory phase Do not touch and prevent accidental contact during this preparatory phase

Meanwhile...

Preparation of chocolate

• To melt the chocolate in a short time you can use the microwave.

• Pour the chocolate in a bowl and a part of cooking oil (you can add more oil if the cho-colate is not that fl uid). • Pour the chocolate in a bowl and a part of cooking oil (you can add more oil if the cho-colate is not that fl uid). • Pour the chocolate in a bowl and a part of cooking oil (you can add more oil if the cho-

• You can add more liquid at this stage of preparation.

• Place the mixture in the oven and let it melt for about 2 1⁄2 minutes.

• Once ready, stir the mixture. If necessary, put it in the microwave until it is completely dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must • Once ready, stir the mixture. If necessary, put it in the microwave until it is completely dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must • Once ready, stir the mixture. If necessary, put it in the microwave until it is completely

be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to dissolved (about 2 minutes). For proper operation of the equipment, the chocolate must

check its consistency).check its consistency).be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to check its consistency).be completely dissolved (should not Chocolate be smooth, add more oil, use a spoon to

Never add cold liquid to chocolate in order to avoid operational diffi culties or item dama-ges

NON UTILIZZARE SOSTANZE O PREPARATI E/O ADDITIVI IN GRADO DI SVILUP-DO NOT USE THE SUBSTANCES OR PREPARATIONS AND / OR ADDITIVES THAT MAY GENERATE fumes or gas with ignition temperature below the minimum operating temperature of the fountain at 30 ° C, because heating may cause MAY GENERATE fumes or gas with ignition temperature below the minimum operating temperature of the fountain at 30 ° C, because heating may cause MAY GENERATE fumes or gas with ignition temperature below the minimum

fl ash fi re or ignition of used substance, with consequent demage of the foun-operating temperature of the fountain at 30 ° C, because heating may cause fl ash fi re or ignition of used substance, with consequent demage of the foun-operating temperature of the fountain at 30 ° C, because heating may cause

tain Chocobig and / or propagation of combustion in the surrounding environ-fl ash fi re or ignition of used substance, with consequent demage of the foun-tain Chocobig and / or propagation of combustion in the surrounding environ-fl ash fi re or ignition of used substance, with consequent demage of the foun-

ment. tain Chocobig and / or propagation of combustion in the surrounding environ-ment. tain Chocobig and / or propagation of combustion in the surrounding environ-

Always verify the information provided by the food producer or supplier, on the fi eld of use and possible risks from warming. Always verify the information provided by the food producer or supplier, on the fi eld of use and possible risks from warming. Always verify the information provided by the food producer or supplier, on

Press the button (H2) MOTOR, so that both the engine and heater are running. Press the button (H2) MOTOR, so that both the engine and heater are running.

Fountain effect

Carefully pour the melted chocolate into the pan. Chocolate, transported by the screw or cochlea, begins to fl ow down evenly to create the fountain effect. Carefully pour the melted chocolate into the pan. Chocolate, transported by the screw or cochlea, begins to fl ow down evenly to create the fountain effect. Carefully pour the melted chocolate into the pan. Chocolate, transported by the screw or

Prevent the fall of substances or foreign bodies in the tank, which may obstruct or make diffi cult the fl ow of the chocolate. Prevent the fall of substances or foreign bodies in the tank, which may obstruct or make diffi cult the fl ow of the chocolate. Prevent the fall of substances or foreign bodies in the tank, which may obstruct or make

For best results, chocolate should contain at most (50%) 60% cacao, a higher percentage requires the addition of oil to get the best density and viscosity requires the addition of oil to get the best density and viscosity For best results, chocolate should contain at most (50%) 60% cacao, a higher percentage requires the addition of oil to get the best density and viscosity For best results, chocolate should contain at most (50%) 60% cacao, a higher percentage

DO NOT ADD COLD LIQUIDS TO CHOCOLATE

Because this would make the chocolate too thick, making it diffi cult the fl ow through the tower, and favouring the possibility of equipment damages.tower, and favouring the possibility of equipment damages.Because this would make the chocolate too thick, making it diffi cult the fl ow through the tower, and favouring the possibility of equipment damages.Because this would make the chocolate too thick, making it diffi cult the fl ow through the

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DIAGNOSTIC TROUBLES AND DIFFICULTIES

1

2

3

4

5

Chocolate is not that fl uid, dilute with vegetable oil.Chocolate is not that fl uid, dilute with vegetable oil.

The device is not positioned on a horizontal top. Finding a stable topFinding a stable top

The item is not positioned on a stable top. Finding a stable base so that the chocolate spreads around the base of the tower

Check there are no obstacles to the chocolate fl ow in the pan. Even the presence of air could cause non-regular fl owing. If so stop the cochlea, wait for the chocolate to fl ow completely into the pan and then turn it on

Make sure the thermostat is at the maximum temperature

Make sure the heater is switched on: the HEAT light must be in ON position and the light also

If the light is not lighted-up, check the connection to the electrical outlet and be sure that the fuse is not interrupted, possibly replacing it with an identical kind of fuse.

Note: The HEAT light off does not necessarily indicate that the heater is not working. The light may be broken, then check the heating including the increasing temperature of the pan, preferably without content (chocolate)

If the heater does not work, contact the technical assistan-ce of Martellato.

Verify that the fuse is not interrupted

Unscrew fuse holder for extraction of the fuse

Chocolate dropsChocolate drops

The chocolate does not drop uniformlydoes not drop uniformly

The chocolate fl ows intermittently

The fl ow is intermittent

The chocolate does not become fl uid

MALFUNCTION POSSIBLE CAUSE / SOLUTION

12

Check the thermostat setting as in (5) otherwise contact the ‘technical assistance of Martellato, or the seller.

Verify that the engine is switched on

The MOTOR must be set to ON and the light also

Note: The MOTOR light off does not necessarily indicate that the engine turns, it may be malfunctioning, thus control the rotation of the cochlea, or empty the bowl of chocolate, disassemble plates and the cochlea and check the effective rotation of the motor.

If the engine does not turn on, contact the ‘technical assi-stance of Martellato or the seller

Make sure the chocolate is suffi ciently fl uid and verify as per note (5)note (5)

6

7

The chocolate does not remain fl uid

The chocolate does not fl ow down from the top

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CLEANING AND MAINTENANCE

For the maintenance of the fountain in time, follow the instructions for cleaning after each use, taking care to remove any trace of chocolate during washing.

Do not use abrasive cloth or sponge on the item in order to preserve the original fi nish

1

2

3

4

5

6

Make sure that the item is turned off and the plug is disconnected.Make sure that the item is turned off and the plug is disconnected.

Allow to cool all components of the appliance before cleaning. The tower, the auger and

the base engine become hot during usethe base engine become hot during use

Before the fi rst use and after each subsequent use, wash thoroughly the tower and the

cochlea. Do not wash in dishwasher

To facilitate cleaning of the item, carefully disassemble the tower and the screw (after they

have cooled), and therefore:

• Remove the chocolate residue with paper towels.

• Immerse in boiling water for 5 minutes.

• wash with suitable detergent, non abrasive

• Rinse and dry• Rinse and dry

Remove from the pan the most possible chocolate from the base.

Use a cloth or sponge to clean the external part of the item, dry with a soft clothUse a cloth or sponge to clean the external part of the item, dry with a soft cloth

Collect and dispose the chocolate according to local regulationsCollect and dispose the chocolate according to local regulations

Operations for cleaning and maintenance

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DISPOSAL / ELIMINATION

The product contains the following main categories of material:

- Plastics - Steel - Electrical components

Their disposal must be in full compliance with environmental regulations in force. Their disposal must be in full compliance with environmental regulations in force. Their disposal must be in full compliance

As stated in the EC Declaration of Conformity, the fountain Chocobig enters the fi eld of application and is compliant with European RoHS Directive 2002/95/EC. As stated in the EC Declaration of Conformity, the fountain Chocobig enters the fi eld of application and is compliant with European RoHS Directive 2002/95/EC. As stated in the EC Declaration of Conformity, the fountain Chocobig enters the fi eld

It is one of the products of the ‘Annex IA of European Directive WEEE 2002/96/EC, and therefore marked with the symbol: It is one of the products of the ‘Annex IA of European Directive WEEE 2002/96/EC, and therefore marked with the symbol: It is one of the products of the ‘Annex IA of European Directive WEEE 2002/96/EC,

It must be disposed according to specifi c provisions for the class it belongs to.

Please therefore take all the necessary information with the relevant authorities.

The recovery for disposal in accordance with the requirements of the law is carried out through the Martellato commercial network (ask your supplier). The recovery for disposal in accordance with the requirements of the law is carried out through the Martellato commercial network (ask your supplier). The recovery for disposal in accordance with the requirements of the law is carried

PARTS

Fuse: 20x5 mm miniature 250V / 6.3 AT EN60127 Gasket for keeping the chocolate For other parts, electrical or mechanical, contact to the Martellato sales network or your supplier.

Their disposal must be in full compliance with environmental regulations in force. Their disposal must be in full compliance with environmental regulations in force. Their disposal must be in full compliance