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15150 – 25th Avenue North, Minneapolis, MN 55447-1981 Phone 763-476-8600 Fax 763-476-4092
Service Dept: (MN) 763-476-4191 (IA) 319-632-4288 (NE) 402-330-2323 Visit us at: www.productivity.com Productivity is ISO 9001:2000 Certified
Productivity Inc® Makino S33-S56 PRE-INSTALLATION CHECKLIST – Rev 02/2009
Installation of your new Makino S33-S56 can be smooth and rapid if preparations are made prior to the delivery of your machine. Any questions regarding machine installation should be directed to our service department for clarification. We hope this checklist will aid in a rapid installation of your new machine. NOTE: The following must be completed prior to our service technician arriving to install your new machine.
Power Requirements for your machine: 230v or 460v, 3 ph, 40 kVa A 3-phase power source, with stable voltage regulation (+/-10%), a ground of 25 ohms or less and a 125A breaker must be provided. Proper voltage per machine specifications should be ready at machine site. Do NOT power up the machine. (See also the Makino Pre-Installation Manual for additional information.)
Customer should furnish and have available the proper supply and types of lubricants required for machine operation. ITEM CAPACITY FLUID TYPE Coolant 79.2 gal Water Soluble, Synthetic Makino Spindle Oil 12 gal Mobil Velocite #3 See Makino Lubrication Instruction Chart for details on fluids in the Installation Manual.
NOTE: The machine will come with Makino Spindle Oil in the machine. You will need Coolant on hand at the time of installation. Contact our Service Department if you have any questions
Air lines should be routed to the machine location and operational for proper air pressure. 72-116 psi @ 14.13 cfm of DRY air supplied through a minimum supply pipe of ½” diameter with no reducers or nozzles.
Machine location should be planned to allow enough room for access panels to be opened and serviced with ease.
A minimum of 36” clearance is required around the machine for operator/maintenance access.
Weight requirements should be checked to insure that the foundation below the machine will have sufficient strength for support and stability. The machine must be set on a solid, sound and stable, steel bar-reinforced concrete slab poured directly on the grade. In general, the 6” concrete floor on industrial buildings is generally suitable for machine placement.
The Makino S33 or S56 are best moved using a Fork Lift. See Makino Install/Delivery documentation for lifting instructions. **NOTE 1: LIFTING EQUIPMENT, ROPES, SCHACKLES, LIFTING BARS, LIFTING BEAMS, ETC. ARE OPTIONAL EQUIPMENT AND ARE NOT PROVIDED WITH THE MACHINE. ITEMS MUST BE PURCHASED PRIOR TO MACHINE DELIVERY IF LIFTING WITH OVERHEAD/CRANE. Upon arrival of your machine, uncrate and immediately check for visible damage. SHIPPING WEIGHT SHIPPING DIMENSIONS OF MACHINE 16,090# (S33 mach) 661# (accessory) 330# (accessory)
114" L x 90" W x 103" H (S33 Machine skidded/wrapped, w/Chip Conveyor) 89" L x 49" W x 43" H (crate/accessory) 31” L x 27” W x 36” H (Transformer – ships separately from Makino)
15,873# (S56 mach) 827# (accessory) 728# (accessory) 132# (accessory) 860# (accessory)
119" L x 91" W x 100" H (S56 Machine skidded/wrapped, w/Chip Conveyor) 130" L x 48" W x 72" H (crate/accessory) 31” L x 28” W x 31” H (Transformer – ships separately from Makino) 53” L x 39” W x 20” H (accessory crate) 42” L x 34” W x 70” H (accessory crate)
See Makino Installation Manual for machine layout/floor space requirements.
Remove as much preservative from the machine as possible without having to power up (tables – slides, pulleys, etc.). We recommend mineral spirits to clean. Apply oil when finished to prevent rust.