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PRODUCTIVITY 4.0 BY JAYESH C S PAI

Productivity 4_ Taiwan

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How Taiwan is going to combat Industry 4.0 with Productivity 4.0

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Page 1: Productivity 4_ Taiwan

PRODUCTIVITY 4.0BY

JAYESH C S PAI

Page 2: Productivity 4_ Taiwan
Page 3: Productivity 4_ Taiwan

SIX NEW STRATEGIES1 •ENHANCING AND FINE-TUNING FLAGSHIP INDUSTRIES’ SMART-SUPPLY-CHAIN ECOSYSTEMS

2 •ENCOURAGING STARTUPS

3 •LOCALIZING PRODUCTION AND SERVICES

4 •ACHIEVING AUTONOMY IN KEY TECHNOLOGIES

5 •CULTIVATING PRACTICAL AND TECHNICAL TALENTS

6 •INJECTING INDUSTRIAL POLICY TOOLS

Page 4: Productivity 4_ Taiwan

PROBLEMS IN TAIWAN TAIWAN IS FACED WITH A SHRINKING WORK FORCE AND

THE DUAL CHALLENGES OF DEVELOPING NATIONS CARVING UP THE MASS-PRODUCTION MARKET AND INDUSTRIALIZED NATIONS OCCUPYING THE HIGH-END MARKET FOR CUSTOM-MADE PRODUCTS.

TAIWAN’S IMMINENT LABOR SHORTAGE MAJOR CHALLENGES TO THE NATION’S INDUSTRIAL

DEVELOPMENT INCLUDE HOW TO PROMOTE INNOVATION AND TRANSFORMATION IN INDUSTRIES, ACHIEVE AUTONOMOUS CAPABILITIES IN KEY TECHNOLOGIES, AND SUSTAIN INTERNATIONAL COMPETITIVENESS

Page 5: Productivity 4_ Taiwan

KEY-TALENT-2 WAYS ONE IS RESEARCH AND DEVELOPMENT (R&D)

PERSONNEL THAT WILL HELP FOSTER THE HIGH-LEVEL R&D WORK FORCE FOR PRODUCTIVITY 4.0

THE OTHER IS TECHNICAL AND VOCATIONAL COLLEGES, WITH THE FOCUS ON SECONDARY EDUCATION, WHERE THERE IS MUCH ROOM FOR UPGRADE AND TRANSFORMATION OF CURRICULAR AND TRAINING METHODS AS WELL AS A NECESSITY FOR NUMEROUS COMPLEMENTARY MEASURES.

Page 6: Productivity 4_ Taiwan

SMART AUTOMATION

TECHNOLOGIES

ROBOTS

IOTBIG DATA

CYBER-PHYSICAL SYSTEMS

Page 7: Productivity 4_ Taiwan

SMART AUTOMATION

SMART AUTOMATIC PRODUCTIO

N

SERVICE

AGRICULTURE

Page 8: Productivity 4_ Taiwan

GOAL OF INDUSTRIAL TRANSFORMATION

MAN-MACHINE COORDINATION

EXTENDED MACHINE UPTIME

FLEXIBLE MANUFACTURING SCHEDULING

SHORTENED LEAD TIME

ZERO INVENTORY

Page 9: Productivity 4_ Taiwan

MODULAR ROBOTS Modularizing core components of robots avoids the rigidity of robotic

total solutions and grants hardware and software developers with customizability.

Modular robots allow more flexibility to meet various orders. Modules: controllers, control I/O, ethercat communication, software

development platforms, HMI, and teach pendants. Modularization provides flexibility and openness for widening robot

applications and research projects in industrial and academic realms. Robot technologies include precision machinery, precise measurement,

intelligent control, digital design, man-machine coordination, and knowledge feedback.

Page 10: Productivity 4_ Taiwan

MODULAR ROBOTS

Page 11: Productivity 4_ Taiwan

Gateway to Big Data Analysis IoT and big data relies on gateways, which connect

sensors, machinery, and systems via fieldbus protocols and remote I/O.

With real-time operating system, operators can grasp latest operational status while off-site managers can remotely monitor manufacturing process with virtual HMI via mobile devices.

The IoT gateway allows the convergence of cyber and physical systems while transferring field data to the cloud for analytics.

They allow predictive modelling and behavioural prediction, data fusion, and data mining, which stimulate smarter industrial applications.

Page 12: Productivity 4_ Taiwan

Gateway to Big Data Analysis

Page 13: Productivity 4_ Taiwan

MAN-MACHINE COORDINATION

Page 14: Productivity 4_ Taiwan

EXTENDED MACHINE UPTIME

Page 15: Productivity 4_ Taiwan

FLEXIBLE MANUFACTURING SCHEDULING

Page 16: Productivity 4_ Taiwan

SHORTENED LEAD TIME

Page 17: Productivity 4_ Taiwan

ZERO INVENTORY

Page 18: Productivity 4_ Taiwan

CYBER-PHYSICAL SYSTEMS

Page 19: Productivity 4_ Taiwan

IoT

Page 20: Productivity 4_ Taiwan

SMART-SUPPLY-CHAIN ECOSYSTEMS

Page 21: Productivity 4_ Taiwan

ENCOURAGING STARTUPS

Page 22: Productivity 4_ Taiwan

LOCALIZING PRODUCTION AND SERVICES

Page 23: Productivity 4_ Taiwan

ACHIEVING AUTONOMY IN KEY TECHNOLOGIES

Page 24: Productivity 4_ Taiwan

CULTIVATING PRACTICAL AND TECHNICAL TALENTS

Page 25: Productivity 4_ Taiwan

INJECTING INDUSTRIAL POLICY TOOLS

Page 26: Productivity 4_ Taiwan

SMART AUTOMATION

Page 27: Productivity 4_ Taiwan

SMART AUTOMATIC PRODUCTION

Page 28: Productivity 4_ Taiwan

AGRICULTURE

Page 29: Productivity 4_ Taiwan

SERVICE

Page 30: Productivity 4_ Taiwan