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PRODUCTION PROCESSPRODUCTION PROCESS
Scheduling Scheduling
InventoryInventory
Incoming QC Incoming QC
BinningBinning
Pre-assembly Pre-assembly
Calibration Calibration
Final Assembly Final Assembly
Final QA Final QA
Packaging & ShippingPackaging & Shipping
OUR CONSTANT GOALSOUR CONSTANT GOALS Off the shelf for 90 percent of our orders Off the shelf for 90 percent of our orders Binned and routed to production within Binned and routed to production within
48 hours 48 hours Expedite orders binned and to production Expedite orders binned and to production
within 24 hourswithin 24 hours Special order requirements addressed in Special order requirements addressed in
24 hours and ordered ASAP24 hours and ordered ASAP Ensure that all orders are a high quality Ensure that all orders are a high quality
product and meet the required ship date. product and meet the required ship date.
Work OrderWork Order Travelers Travelers
The documents that get the ball rolling The documents that get the ball rolling Complete information is needed from Complete information is needed from
sales reps and customers in order to sales reps and customers in order to produce a Work Order and get it into produce a Work Order and get it into production processproduction process
Delay in information can cause a critical Delay in information can cause a critical delay in the order being processed and delay in the order being processed and shippedshipped
The model number on the The model number on the work order traveler work order traveler specifies the meter specifies the meter
Work order travelers and SIP-05-15-DC24-SVAO5 Work order travelers and SIP-05-15-DC24-SVAO5 components for binning shown components for binning shown
VENDORS, Machinist & VENDORS, Machinist & FABRICATORS, SUPPLIERS FABRICATORS, SUPPLIERS
CONTINUOUS OVERVIEW OF TURNKEY CONTINUOUS OVERVIEW OF TURNKEY AND MACHINING & FABRICATION AND MACHINING & FABRICATION SCHEUDLES SCHEUDLES
SUPPLIER RESEARCH, QUALITY, PRICING, SUPPLIER RESEARCH, QUALITY, PRICING, DELIVERY DELIVERY
FLEXIBLE SCHEDULING AND MAINTAINING FLEXIBLE SCHEDULING AND MAINTAINING A BALANCED INVENTORY THAT CAN MEET A BALANCED INVENTORY THAT CAN MEET SALES REQUIREMENTS SALES REQUIREMENTS
PARTS RECEIVED PARTS RECEIVED
QUALITY CONTROLLED AND VERIFIED QUALITY CONTROLLED AND VERIFIED
Weekly & Daily OverviewWeekly & Daily Overview WWork orders are received by Production for primary review of any ork orders are received by Production for primary review of any
special gas or calibration requirements and Production Manager special gas or calibration requirements and Production Manager sign off. sign off.
Work orders are then routed to Operations and PurchasingWork orders are then routed to Operations and Purchasing
Work order model numbers and quantities verified Work order model numbers and quantities verified
SPECIALS and EXPEDITES, special parts / component SPECIALS and EXPEDITES, special parts / component requirements addressedrequirements addressed
Work order binning process takes place where all components and Work order binning process takes place where all components and parts associated with each specific work order and meter are pulled parts associated with each specific work order and meter are pulled together for production processtogether for production process
Upon binning completion work orders are routed to their first phase Upon binning completion work orders are routed to their first phase in production in production
PRODUCTION PROCESSPRODUCTION PROCESS
The binned orders are routed to temperature The binned orders are routed to temperature calibration. calibration.
From that process they are moved to pre-assembly From that process they are moved to pre-assembly where they are prepared for flow calibration. where they are prepared for flow calibration.
Once flow calibration is completed they are routed to Once flow calibration is completed they are routed to final assembly and programming. final assembly and programming.
When that phase is completed and verified the When that phase is completed and verified the meters are routed to QA for final check. meters are routed to QA for final check.
When QA has completed this process the meters are When QA has completed this process the meters are released to shipping with their required documents released to shipping with their required documents and if included all associated hardware. and if included all associated hardware.
SOME PHASES OF PRODUCTIONSOME PHASES OF PRODUCTION
METERS READY TO SHIPMETERS READY TO SHIP WHEN SIGNED OFF BY QA, ORDERS WHEN SIGNED OFF BY QA, ORDERS
ARE RELEASED TO SHIPPING. ARE RELEASED TO SHIPPING.
THE FINAL TOUCH:THE FINAL TOUCH:SHIPPINGSHIPPING
Final contents check list verification Final contents check list verification Proper container and packing material selectedProper container and packing material selected Check work order data base for shipping Check work order data base for shipping
address and method address and method Ready for carrier pick up Ready for carrier pick up