PRODUCTION AND OPERATION OF A BISCUIT MANUFACTURING INDUSTRY

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    PRODUCTION AND OPERATION

    OF A BISCUIT MANUFACTURINGINDUSTRY

    BY

    AMIT KUMAR AGRAWAL

    BANDANA POKHREL

    BIVA SINGH

    NORBUDEEP PANDEY

    GAYATHRI

    VINODHINI

    NITHIYA RANJINI

    SHAILAJHA

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    LOCATION

    MANDYA, KARNATAKA

    Mandya District is an

    administrative district located

    in Karnataka. Mandya District

    is bounded on thesouth by

    Mysore District, on the west

    by Hassan District, on the

    north by Tumkur District and

    on theeast by Bangalore

    District. Mandya

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    Rail Connectivity

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    Cheap Land and Labour

    The main town isin Mandya Districtis Mandya. Itisthethird-most backward districtin Karnataka. As of

    2001,itspopulation was 1,763,705 of which16.03% was urban.

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    PLANT LAYOUT

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    PLANT LAYOUT

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    PROCESS LAYOUT

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    MACHINE LAYOUT

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    Biscuit Recipe

    FORMULA FOR VARIOUS BISCUITS

    Ingredients Salt Sweet Fruit Coconut(g) (g) (g) (g)

    -----------------------------------------------------------------Flour 260 170 115 200Fat 100 85 100 100

    Sugar 50 85 30 100Egg 50 - 20 50Ammonium bicarbonate 4 - - -Baking power 3 2 3 3Milk - 70-100 ml - -Essence - Few drops Few drops Few dropsWater 25 ml - - -

    Coconut(desiccated) - - - 50Tuity-fruity - - 30 -Cashew nuts - - 25 -------------------------------------------------------------------

    Perservatives , flavours ,essences, emulsifiers, doughconditioners and otheradditivescan beadded as perrequirement

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    MAIN PROBLEMS

    WASTE WATER TREATMENT

    COST REDUCTION

    HIGH DAMAGES

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    WASTE WATER TREAMENT

    Physical : Waste water are allowed to passed throughseveral storage tank.

    Chemical: Chemical are used to treat the waste water

    Biological: Biological agents are used to treat waste water

    Chemicals required for bakery waste water treatment plant

    Soda flakes

    Iron chloride

    Hydrogen peroxide

    flocullants

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    COST REDUCTION TECHNIQUES switchto RFO ,CNG OR SKO fOR SAVINGS in cost of fuel RATHER

    ELECTRICITY .

    Heat losses are prevented through properinsulation of oven periodically .

    Higherhp motors arereplaced by low hp motors afterstudying the loadpattern .

    All aluminium casted blade ofcooling tower are replaced by FRP bladeswhichresultsin substantialsavings ofenergy.

    Lighter oven band saveenergy cost

    Continuous mixing helps oven performance

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    Maintenance tips : Clear and clean all thetank regularly as any retention of

    sludge or watercan deteriote thequality of water .

    Keep a log book for pH correction . Keep Digital pH forrecords

    Maintain the pumps and blower attreatment plant . Keep

    spare unit for blower and pumps. Keep Adequate amount of chemical required at plant .

    Maintain the aerators

    Releasesludgeto drying bed regularly

    Send samples forthird party inspection in someintervals .

    Maintain temperatures ofthesetank in extreme weathercondition .

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    PACKAGING MUST HAVE

    1. Protect from mechanical damagein transit

    and loading and unloading

    2. Protect from loss of moisture andany foreign odour contaminations

    3. Protect from Foreign body infestation.

    4. Legal compliance forvalues and ingredientsfor consumers

    5. Advertisement