PRODUCT MANUALtshipimerchants.co.za/sites/default/files/product... · Butterfly Gasket 4.80 5.00 GFP-4850 GWG-01G Finpile GWG-02B GWG-03R GWG-04Y GWG-05P Wedge Gasket This manual

crealcocreative aluminium

PRODUCT MANUALMarch 2017

WIN

DO

W (

38

mm

)

CA

SE

ME

NT

38

WISPECOAluminium

A product of

LEGAL DISCLAIMER

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.

Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii

CA

SE

ME

NT

8

3W

IND

OW

(38

)

mm

PRODUCT MANUAL

WINDOW (38mm)CASEMENT 38

crealco

By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.

General Documentation Disclaimer

This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.

All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.

All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.

The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco

INDEX

Index ....................................................................... ........................................................................................................ ii

Legal Disclaimer ....................................................................... .................................................................................... 1

CA

SE

ME

NT

8

3W

IND

OW

(38

)

mm

PRODUCT MANUAL


General System

Profile Identification ....................................................................... ............................................................................ 3-4

Hardware Components ............................................................................................................................................. 5-6

Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 8

Sash Limitation Guides ............................................................................................................................................... 9

Typical Configurations ....................................................................................................................................

Standard Top Hung Window .............................................................................. ................................................................................................................................ 10

Standard Side Hung Window .............................................................................. ................................................................................................................................. 11

Fastening Positions ....................................................................... ............................................................................ 12

Typical Cross Sectional Details ....................................................................................................................................

Double Top Hung Over Fixed .............................................................................. ................................................................................................................................ 13

Side Hung Over Fixed .............................................................................. ................................................................................................................................. 14

Outer Frame Construction ....................................................................... ............................................................................ 15

Sash Frame Construction ............................................................................................................................................. 16

Outer Frame Machining Details ....................................................................................................................................

Equal Leg .............................................................................. ................................................................................................................................ 17

Mullion/Transom Machining Details ....................................................................................................................................

Standard Machining Detail for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 18

Transom with W/Bar Machining Details ....................................................................................................................................

for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 19

76mm Mullion Machining Detail ....................................................................................................................................


100mm Mullion Machining Detail ....................................................................................................................................


Corner Cleat Assembly Detail ....................................................................................................................................

for Tubular Sash .............................................................................. ................................................................................................................................ 22

Mullion Packer Frame Joint Assembly Detail ............................................................................................................................................. 23

Cross Connector Assembly Detail ............................................................................................................................................. 24

Friction Stay Assembly Detail ............................................................................................................................................. 26

Handle Assembly Detail ............................................................................................................................................. 27

Fixing Lug Preparation Detail ............................................................................................................................................. 25

Bead Cut-Out for Setting Block ............................................................................................................................................. 28

Maintenance of Friction Stay ....................................................................... .......................................................................... 7



INDEXC

AS

EM

EN

T

83

WIN

DO

W(3

8)

m

m

PRODUCT MANUAL


Glazing Procedure .................................................................................................................................... 41-42

Cross-Sectional Details ....................................................................... ............................................................................ 29

Corner Joint Detail ....................................................................................................................................

Option A - Using the Joining Corner .............................................................................. ................................................................................................................................ 30

Option B - Using the Corner Connector .............................................................................. ................................................................................................................................. 31

Machining Detail ....................................................................................................................................

Sash & Locking Bar .............................................................................. ................................................................................................................................ 32

Handle .............................................................................. ................................................................................................................................. 33

Cutting Detail for Bead ....................................................................... ............................................................................ 34

Assembly Detail ....................................................................................................................................

Corner Joint .............................................................................. ................................................................................................................................ 35

Corner Connector .............................................................................. ................................................................................................................................. 36

Locking Angle Detail ....................................................................... ............................................................................ 37

Outer Frame Drainage Detail ....................................................................... ............................................................................ 38

Fitting of Sash Spacer ....................................................................... ............................................................................ 39

Euro Sash

Locking Bar Detail ....................................................................... ............................................................................ 40


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 3

PRODUCT MANUAL


crealco

Profile IdentificationCase38 Window Profiles

DIE No. W32070Cas38 Equal LegOuter Frame

DIE No. W55717Cas38Tubular Sash

DIE No. W55718Cas38Mullion/Transom

DIE No. W13408Transom withWeather Bar

DIE No. W56796Cas3854mm Mullion

DIE No. W56797Cas3870mm Mullion

DIE No. W54455Cas38 76mm Mullion

DIE No. W54454Cas38 100mm Mullion

DIE No. W57508Cas38 Sash Euro



PRODUCT MANUAL


crealco

Profile IdentificationCase38 Window Profiles

DIE No. W5269550mmCorner Cleat

DIE No. W30607Fixing Lug

DIE No. W25200Cas 38 Glazing Bead7mm - 8mm

DIE No. W31140Cas38 Angle Bead13mm Gap

DIE No. W30312D/Glazing Bead 25mm

DIE No. W35510Cas38 Bead Euro 13mm Gap

DIE No. W29131Locking Bar

DIE No. W31412Cas38 CompensatingChannel

DIE No. W36022Cas 36 Bead EuroD/G 31mm Gap

DIE No. W36021Cas 36 Bead EuroD/G 31mm



PRODUCT MANUAL


Hardware ComponentsRECOMMENDED CASEMENT 38 COMPONENTS

crealco

All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com

LGC-52695-38

38 Caselite Corner Cleat

LGR-CC38

38 Cross Connector (Grey)

LGF-MULTI

Multi Fixing LugAlum 15mm

154 0

3. 0

STF-T600S-304

*Friction Stay

STF-TH500S-304

STF-TH400S-304

STF-TH300R-304

STF-TH200S-304

FSN-GSB

Glazing Block

HPT-CWPHR-BLK

Wedgeless PT Handle

HPT-WLLH-BLK

HPT-ES-WHT

Euro Handle Kit

HPT-ES-BLK

FRC-4810

Dome Rivet

FSC-0809HBP

Handle Screw - Blunt Point8x9 C/S

FSP-0830P-SS

P/Head POSI8x30 S/S Screw

FASTENERS

LGR-CCES

Euro SashCorner Connector

GSL-AL-H602

Y Seal Gasket

GBF-ORG

Butterfly Gasket

4.80

5.0

0

GWG-01GGFP-4850

Finpile GWG-02B

GWG-03R

GWG-04Y

GWG-05P

Wedge Gasket



PRODUCT MANUAL


Hardware ComponentsRECOMMENDED CASEMENT 38 COMPONENTS

crealco

All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com

SGD-FM48

Frame Mitre Guide

SGD-FMG520

Alignment Mitre Corner

LGC-J2410N

Joining Corner

HPT-ESS

Euro Sash Spacer

TLP-CJ

Euro Sash Jig



PRODUCT MANUAL


crealco

Maintenance of the Friction Stay

With a minimal amount of care and maintenance your CREALCO CASEMENT windows will staylooking good and performing superbly for manyyears to come - a valuable, long lasting assetgiving continued satisfaction and pride.

Basics of a Friction StayA friction stay is a type of hinge that controls the openingof the window so that it will stay open at the width youdecide to open it to, not closing under its own weight orbeing too difficult to open and close.

Friction Stay MaintenanceAs the name implies, a friction stay needs a level of frictionto operate correctly. Too much friction and the friction stayarms can be bent in operation and the window will be stiffand difficult to open. Too little friction and the window willnot stay at its required level.

Key to the correct sealing of the casement sash is the topalignment guide which maintains the friction stay in the closed and sealed position. If the shape of the guide is altered or flared it can result in poor sealing of the sash aswell as incorrect alignment of the friction stay.

Track MaintenanceEnsure that the track is free from dirt and debris whichcan alter the friction of the hinge. It is best not to addlubricants as this can alter the friction as well as collectmore debris which can cause wear within the track.

Friction AdjustmentThe hinge is factory set and may after continue use become loose. Should this occur using a small flat bladedscrewdriver turn the screw on the friction hinge clockwiseto increase the amount of friction.

The same adjustment should be made to both the hinges on the window. Also should the window be stiff inoperation turn the screw anti-clockwise until the desiredresult is achieved.

Top Alignment GuideThe top alignment guide can flare or distort due to a number of issues. For correct operation it is important tobend the alignment guide back into position.

Side Hung Casement Top Hung Casement

Top Alignment GuideShape Adjustment if required

Friction AdjustmentIncrease or decrease friction

TrackCleaning when required

Correct Shape and Seating forTop Alignment Guide

Straighten the Guide withpliers or suitable tool



PRODUCT MANUAL


Butterfly Gasket & Wedge Codes

crealco

WEDGES

BUTTERFLY GASKET

GBF-ORG

CASEMENT 38 WITH W31140 BEAD

2

4 5

2

6

2

6.38

27 6 5 4.62 22.62

8.38

W31140 BEAD

GWG-04Y

Wedge Gasket

GWG-03R

Wedge Gasket

GWG-02B

Wedge Gasket

GWG-01G



Sash Limitation Guide

PRODUCT MANUAL


The sash limitations of the system are strictly calculated in accordance to AAMSA guidelines and take into account the aluminium specifications as well as the glass used.Please ensure that these are adhered to as any product produced outside of these limitations will not adhere to AAMSA regulations.

1500.00

120

0.0

0

150

0.0

0

700.00

Maximum VentWidthin mm

Top Hung 1500 1200

Maximum VentHeightin mm

W31267Side Hung 700 1500

1500.00

120

0.0

0

150

0.0

0

700.00

Maximum VentWidthin mm

Top Hung 1500 1200

Maximum VentHeightin mm

Euro SashSide Hung 700 1500



PRODUCT MANUAL


Standard Top Hung Window

ASINGLE TOP HUNG

BBTOP HUNG

NEXT TO FIXED

CCTOP HUNG NEXT

TO TOP HUNG

BTOP HUNG

OVER FIXED

CTOP HUNG

OVER TOP HUNG

EFIXED OVERTOP HUNG

DDOUBLE TOP HUNG

OVER FIXED

DDFIXED OVERTOP HUNG

OVER FIXED

EETRIPLE TOP HUNG

Typical Configurations



PRODUCT MANUAL


Standard Side Hung Window

DTOP HUNG

OVER SIDE HUNG

CFIXED OVERSIDE HUNG

BSIDE HUNGOVER FIXED

ASINGLE SIDE HUNG

CCSIDE HUNG NEXT

TO SIDE HUNG

Typical Configurations

Ma

x. 7

50

Ma

x. 7

50

15

01

50

15

01

50

15

01

50

Max. 750 Max. 750 Max. 750

Ma

x. 7

50

Ma

x. 7

50

150 150 150 150

Ma

x. 7

50

15

0Max. 750 150

15

0150



Fastening Positions

PRODUCT MANUAL


IMPORTANT: As there are many different methods of fixing the window to thestructure, the illustration below is a general fixation detail. The illustrationdefines the general method and hole fixing. Before installation or machiningof the holes, please ensure that you have checked the required fixing methodwith the appropriated building engineer and that your chosen methods meetstheir specifications

Failure to fix the window to correct building or engineer specifications will result inthe door not meeting the required specifications.

DISCLAIMER: Please note that fixation of the frame to the structure is an element which MUST be specified and certified by an appropriate engineer andis not the responsibility of Wispeco.



PRODUCT MANUAL


Double Top Hung Over Fixed

SECTION A - ASection not to scale

SHOWING TRANSOM WITH WEATHER BAR OVERLAP

A A

B

B

C C

SECTION C-CSection not to scale

SECTION B-BSection not to scale

Typical Cross-sectional Details

W13267

W24530

W13408

W24970

W13267W24970

W24530

W24970

W24530

W13268

A A

C C

B

B



PRODUCT MANUAL


Side Hung Over Fixed


Typical Cross-sectional Details


SECTION C-CSection not to scale

W13267

W24970

W13268

W24530

W13267W24970

W24530

W24970

W24530



Outer Frame Construction

PRODUCT MANUAL


System Profiles

ITEM QTY DIE No. DESCRIPTION

W24970 Equal Leg Outer Frame

Hardware

ITEM QTY COMPONENT DESCRIPTION

Woolpile Woolpile

Corner Cleat 38 Corner Cleat

1

1 4 2 4

3 4

2

3



Sash Frame Construction

PRODUCT MANUAL


System Profiles

ITEM QTY DIE No. DESCRIPTION

W13267 Tubular Sash

Hardware

ITEM QTY COMPONENT DESCRIPTION

Corner Cleat 38 Corner Cleat

Friction Stay Friction Stay

1 4 2 4

3 2

Pop Rivet Dome Rivet4 12

Screw Handle Screw Blunt Point5 4

Handle Euroline PT Handle6 1

1

2

3

45

6



PRODUCT MANUAL


Equal Leg

Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need tobe confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

Outer Frame Machining Details

W24970

VIEW A

VIEW B

45°

W24970

W24970

W24970

FINISHED SILLLEVEL (OUTSIDE)

FINISHED SILLLEVEL (INSIDE)

VIEW A-ASection not to scale

VIEW B-BSection not to scale

ISOMETRIC VIEWSHOWING MULLIONAGAINST FRAME

EXPLODED VIEWSHOWING MULLIONAGAINST FRAME

4.00

31.50

2.50

18

.40

15

.90

23.00

28.00

59.80

VIEW A

VIEW B

W13268

W24970

VIEW C



PRODUCT MANUAL


Standard Machining Detail for End Milling on Equal Leg Outer Frame



VIEW C-CSection not to scale

VIEW A-AMullion/TransomW13268

Mullion/Transom Machining Details

ISOMETRIC VIEWSHOWING TRANSOMAGAINST FRAME

EXPLODED VIEWSHOWING TRANSOMAGAINST FRAME

VIEW A VIEW B

W13408

W24970

VIEW C

4.00

31.50

2.501

8.4

0

15

.90 30

.70

14.00



Transom with W/Bar Machining Detail

PRODUCT MANUAL


for End Milling on Equal Leg Outer Frame


VIEW A-ATransom with W/BarW13408

23.00

28.00

59.80

8.33





76mm Mullion Machining Detail

PRODUCT MANUAL




VIEW A-A76mm MullionW54455





23.00

28.00

59.80

4.00

31.50

2.50

18

.40

15

.90

38.00

45

.48

30.60

VIEW A

VIEW B

W54455

W24970

VIEW C



100mm Mullion Machining Detail

PRODUCT MANUAL






VIEW A-A100mm MullionW54454



23.00

28.00

59.80

30.60

4.00

31.50

2.50

18

.40

15

.90

62.00

45

.48

VIEW A

VIEW B

W54454

W24970

VIEW C

W13267

CL24047

VIEW A

40

.00

CL24047

3. 0

4 0

THE CORNER CLEAT HAS BEENSPECIALLY DESIGNED SO THAT THECORNER CAN BE CRIMPED EITHERFROM THE INSIDE WITH A HANDOPERATED CRIMPING MACHINEOR FROM THE OUTSIDE WITH AHYDRAULICALLY OPERATED CRIMPING MACHINE

NOTE: ALL JOINTS MUST BE SEALED WITHSMALL JOINT SEALANT. FINPILEMUST BE FITTED TO SASH ANDCORRESPONDING SURFACES OFFRAME BEFORE CRIMPING (NOTTO AREAS TO BE GLAZED)



Corner Cleat Assembly Detail

PRODUCT MANUAL


for Tubular Sash


VIEW A-A



Mullion Packer Frame Joint

PRODUCT MANUAL


Assembly Detail

NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPLIE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.

FSP-0830P-SS

W13268

W13267

LGR-MP305B

ø 4.8mm HOLES14mm c/c

8x30 P/HEAD POSIS/S ST SCREWFSP-0830P-SS

LGR-CC38

W13268

W13268MULLION ENDS MILLEDTO ENGAGE MULLION

NOTE: ALL JOINTS MUST BE SEALED WITH SMALL JOINT SEALANT. FINPILE MUST BE FITTED PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED INTO FRAME. FINPILE MUST NOT RUN BEHIND GLAZING BAR AND GAP MUST BE SEALED TO PREVENT WATER INFILTRATION.

SHOWING FINPILE MEETINGAND NOT RUNNING TO EDGEOF THE PROFILE

SILICONE SEALANT


Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved

crealco

Cross Connector

PRODUCT MANUAL


Assembly Detail

24



crealco

Fixing Lug Preparation Detail

PRODUCT MANUAL


TWIST IN LUG FITTED TOEQUAL LEG OUTER FRAME

25



crealco

Friction Stay Assembly Detail

PRODUCT MANUAL


INSIDE

FRAME SASH

13.50

THE FRICTION STAY SHOULD ALWAYS BE FITTEDAS FAR FORWARD IN THE FRAME AS POSSIBLE.(AS ILLUSTRATED)THE ARM FIXED TO THE SASH SHOULD BE FITTEDTO ALLOW CORRECT COMPRESSION OF THEFINPILE AND PACKED TO CLEAR GLAZINGBEAD NIB.THE STAYS ARE SECURED WITH 4.8 x 10 DOMEHEAD RIVETS.

STAY CODE

STF-TH200S-304

STF-TH300S-304

STF-TH400S-304

STF-TH500S-304

STF-T600S-304

TO BE USED FOR SASH SIZE

LESS THAN OR EQUAL TO 300mm

BETWEEN 301mm AND 450mm



GREATER THAN 750mm

26



crealco

Handle Assembly Detail

PRODUCT MANUAL


VIEW A-A

NO 8 x 10 COUNTERSUNK SELF-TAPPINGFLAT END SCREWS

38

.50

10

10

ø 3.5mm

VIEW A

W13267

W13267

38.00

45

.48

27



crealco

Bead Cut-Out for Setting Block

PRODUCT MANUAL


According to Glass Settin

g Block

FSN-GSB

Glass Setting Blocks

Bead must be notched out at position of all glass setting blocks according to the length of the glass setting block used.

28

Double Top Hung Over Fixed

Euro Sash Typical Cross-Sectional Details

A A

B

B



PRODUCT MANUAL




3.6

45

.85

49

.35

65

.00

61.

45

19.2

0

19.20

61.45

65.00

10.40W35510

W57508W29131W32070

W31140

W32070

W13268

W29131

W13408

W57508W35510

14.00

Option A - Using the Joining Corner

Euro Sash Corner Joint Detail



PRODUCT MANUAL


Note:The Y-Seal gasket to be used forboth the fixed frame & sash.

For drilling of holesa jig is available from the stockists

All holes to be silicone sealed All mechanical joints to be silicone sealed

Prior assembling the sash profiles together, ensurethat a locking bar profile is fitted for each friction stay

10.00

W57508

18.0

0

42

.00

1 .0 00

10.0

0

42

.00

45

10.0

010

.00

OPTION A - USING THE JOINING CORNER

Note:No Crimping required.

Option B - Using the Corner Connector

Euro Sash Corner Joint Detail



PRODUCT MANUAL


54

Note:The Y-Seal gasket to be used forboth the fixed frame & sash.

W57508

42

.00

For drilling of holes for the corner connector,using the sash jig, only drill a hole to pop rivetthe corner connector.

All mechanical joints to be silicone sealed

Prior assembling the sash profiles together, ensurethat a locking bar profile is fitted for each friction stay

OPTION B - USING THE CORNER CONNECTOR

Note:No Crimping required.

Sash & Locking Bar

Euro Sash Machining Detail



PRODUCT MANUAL


Note:Before assembly of the sash frame, the locking bar needs to be insertedinto the bottom sash profile with the locking pins fitted & holes drilled toreceive the handle pin.

W57508

10.00

8.00

W29131

15.0

0

40

.00

10.00

EQ

.

15.0

09

.00

Before assembly of sash profiles, slide locking bar into the profile for the sash handle, then fitpin through centre hole andfix with screws.

Fit pins before sliding lockingbar into the sash profile

3.00

8.00

EQ

.

EQ

.E

Q.



Handle

Euro Sash Machining Detail

PRODUCT MANUAL


W57508

25

.00

25

.00

5.0

0

5.0

0

25

.00

40.00

All holes to be silicone sealedas well as around the handle

All holes to be silicone sealedas well as around the handle

EQ. EQ.

for Bead

Euro Sash Cutting Detail



PRODUCT MANUAL


W35510

Rebate - 1Rebate - 2

45

Corner Joint

Euro Sash Assembly Detail



PRODUCT MANUAL



Note:Remember to fit the locking bars for friction staysbefore assembly of sash frame.

Mitre Guide

Joining Corner



Joining Corner

Mitre Guide

W57508

All holes to be silicone sealed

Corner Connector

Euro Sash Assembly Detail



PRODUCT MANUAL



Note:Remember to fit the locking bars for friction staysbefore assembly of sash frame.

Corner Connector

Alignment Mitre CornerW57508


Joining Corner

Mitre Guide

Mitre Guide

Euro Sash Locking Angle Detail



PRODUCT MANUAL


W32070

Silicone Sealant

25

.00

W32070

Silicone Sealant

W57508

Note:No Y-seal gasket to be fittedfor the bottom sash profile unlessthe building is over 5 stories high.Ensure the Y-seal gasket sits between the drainage cut-out.

20

0.0

0

11.00

180

.00

14.0

0

9.0

0

Euro Sash Outer Frame Drainage Detail



PRODUCT MANUAL


W32070

50

.00

30

.00

Drainage Cut-Out

W13268

Note:The Y-seal gasket to be used forboth the fixed frame & sash.

Drainage Cut-Out

W32070

Drainage Cut-Out

Fitting of Euro Sash Spacer



PRODUCT MANUAL


No. 8x20 Panhead Screw

Euro Sash Spacer

No. 8x20 Panhead Screw

Euro Sash Spacer

Note:To assist the side hung sash in opening & closing squarely, a Euro sashspacer needs to be fitted as shown on each side of the sash 50mmfrom the bottom edge.

Euro Sash Spacer

50

.00

50

.00

Euro Sash Spacer 50.00

50.00

Note:To assist the top hung sash in opening & closing squarely, a Euro sashspacer needs to be fitted as shown on each side of the sash 50mmfrom the bottom edge.

Euro Sash Locking Bar Detail



PRODUCT MANUAL


200.00

1.001.00

9.0

0

77

.33

45

.48

38.00

38.00

9.0

0

14.0

0

W32070

W57508



crealco

Glazing Procedure

PRODUCT MANUAL


Insert the pull-in vinyl gasket intoglazing beads by sliding orpressing it into the groove (1).Before cutting gasket, ensurethat it has not stretched and cut6mm longer so that corners arein compression at all times.

Position bottom glazing bead inglazing bead rebate (2).

Place glass on glazing blocks (3).

Insert top and then side glazingbeads ensuring that they are in correctly.

Starting from top centre, insertroll in gasket (4) withoutstretching it (5). Stop 150mm fromcorner and partly cut gasket6mm longer than the edge of thevertical bead. Insert gasket atcorner and then roll in remaining150mm. Repeat this on the othersides. Where gasket ends meet,cut gasket 6mm longer. Insertcut ends first and complete.

4

1

2

6mm GLASS

3

3 AND 4mm GLASS

GLAZING BLOCK

NOTCH GASKETAT CORNERS

SEEN FROM THE INSIDETOP

START END

ENSURE GASKETS ARE NOT STRETCHED AT ANY STAGE

5

41



crealco

Glazing Procedure

PRODUCT MANUAL


GLAZING

1. SELECTION OF GLAZING METHODS

1.1 SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.

The position of the setting and location blocks is illustrated in Figure 2.

SB over pivot

b) Vertically pivoted (hung off-centre)

a) Fixed Light

SB over pivot

c) Vertically pivoted (hung centrally)

d) Top Hung e) Bottom Hung f) Side Hung or door

g) Horizontally pivoted and reversible

h) Horizontally sliding; 6 blocks to each pane

i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

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PRODUCT MANUALtshipimerchants.co.za/sites/default/files/product... · Butterfly Gasket 4.80 5.00 GFP-4850 GWG-01G Finpile GWG-02B GWG-03R GWG-04Y GWG-05P Wedge Gasket This manual