Pro-x Parts Manual

PARTS MANUAL PN 9917819 and MICROFICHE PN 9918975 3/03

600 PRO XModel #S03NX6ES

700 PRO XModel #S03NX7CS

800 PRO XModel #S03NX8CS

Rev. 01

E 2002 Polaris Sales Inc.

TABLE OF CONTENTS600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

Parts Manual

AAIRBOX C5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

BBRAKE A12. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR (600) D2-3. . . . . . . . . . . . . . . . . .CARBURETOR (700) D4-5. . . . . . . . . . . . . . . . . .CARBURETOR (800) D6-7. . . . . . . . . . . . . . . . . .CHAINCASE B7. . . . . . . . . . . . . . . . . . . . . . . .CHASSIS A3. . . . . . . . . . . . . . . . . . . . . . . . . . .CONSOLE A11. . . . . . . . . . . . . . . . . . . . . . . . . .COOLING SYSTEM (600) B5. . . . . . . . . . . . . . .COOLING SYSTEM (700/800) B6. . . . . . . . . . . .CRANKCASE (600) C7. . . . . . . . . . . . . . . . . . . .CRANKCASE (700) C8. . . . . . . . . . . . . . . . . . . .CRANKCASE (800) C9. . . . . . . . . . . . . . . . . . . .CYLINDER (600) C10. . . . . . . . . . . . . . . . . . . . .CYLINDER (700) C11. . . . . . . . . . . . . . . . . . . . .CYLINDER (800) C12. . . . . . . . . . . . . . . . . . . . .

DDECALS A10. . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH B13. . . . . . . . . . . . . . . . . . . . . .DRIVE TRAIN B8. . . . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH B14. . . . . . . . . . . . . . . . . . . . .

EENGINE MOUNTING C4. . . . . . . . . . . . . . . . . .EXHAUST C6. . . . . . . . . . . . . . . . . . . . . . . . . .

FFOIL/FOAM A9. . . . . . . . . . . . . . . . . . . . . . . . .FRONT SUSPENSION A13-14. . . . . . . . . . . . . . . . .FRONT TORQUE ARM B11. . . . . . . . . . . . . . . . .

GGAS TANK A4. . . . . . . . . . . . . . . . . . . . . . . . . .

HHOOD A7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO (600) D11. . . . . . . . . . . . . . . . . . . . .MAGNETO (700) D12. . . . . . . . . . . . . . . . . . . . .MAGNETO (800) D13. . . . . . . . . . . . . . . . . . . . .

NNOSEPAN A5-6. . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL TANK C5. . . . . . . . . . . . . . . . . . . . . . . . . . .

PPISTON and CRANKSHAFT (600) D8. . . . . . . . .PISTON and CRANKSHAFT (700) D9. . . . . . . . .PISTON and CRANKSHAFT (800) D10. . . . . . . . .

RRAIL MOUNTING (SUSPENSION) B9. . . . . . . . .REAR TORQUE ARM B12. . . . . . . . . . . . . . . . . .RECOIL STARTER (600) D14. . . . . . . . . . . . . . . .RECOIL STARTER (700) E1. . . . . . . . . . . . . . . .RECOIL STARTER (800) E2. . . . . . . . . . . . . . . .RYDE FX -- IFS SHOCK C1. . . . . . . . . . . . . . . .RYDE FX -- REAR TRACK SHOCK C3. . . . . . . .

SSEAT A4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SHOCK, FRONT TRACK, RYDE FX C2. . . . . . .SKI B1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STEERING B2. . . . . . . . . . . . . . . . . . . . . . . . . .STEERING -- HANDLEBAR B3-4. . . . . . . . . . . . . .SUSPENSION B10. . . . . . . . . . . . . . . . . . . . . . .

TTOOL KIT E3. . . . . . . . . . . . . . . . . . . . . . . . . . .

WWATER PUMP/OIL PUMP (600) C13. . . . . . . . . .WATER PUMP/OIL PUMP (700) C14. . . . . . . . . .WATER PUMP/OIL PUMP (800) D1. . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

A3

CHASSIS600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

10

12 3

12 1314

15

17

20

19

21

24

2625

8

8

8

4

23

8

22

16

28

8

8

27

9


8

5

298

8

1811

11

67

30

3132

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1014017-309 1 Asm., Chassis1 3021104

302135411

Stop, Torque (600)Stop, Torque (700/800)

2 75424047542414

11

Nut (600)Nut (700/800)

3 10134581013835

11

Stop, Torque (600)Stop, Torque (700/800)

4 7517854 3 Screw5 5245514 1 Bracket, Chassis/Tuned Pipe6 7080665 2 Clip, Wiring7 7621432 2 Rivet8 7661637 70 Rivet9 5245801 1 Bracket, Oil Bottle, Lower10 5245398

524631311

Bracket, Mount, Airbox (600)Bracket, Mount, Airbox (700/800)

11 5812290 2 Gasket, Seat Base12 7512240 6 Bolt13 7552801 6 Washer, Spring Lock14 7558301 6 Washer15 2632165-309 1 Bumper, Rear16 7621472 13 Rivet

17 5433521-1106 1 Flap, Snow18 5812360 1 Gasket, Seat Base19 7517441 4 Screw20 2670133 2 Reflector, Red21 5132903

513290411

Grip, Tunnel Roll, LHGrip, Tunnel Roll, RH

22 52458205245821

11

Brace, Tunnel, LHBrace, Tunnel, RH

23 5433150 2 Strap, Hood Latch24 5246310

524631111

Support, Footrest, LHSupport, Footrest, RH

25 52454575245458

11

Mount, Console, Toe Clip, LHMount, Console, Toe Clip, RH

26 52452885242740

11

Footrest, LHFootrest, RH

27 22024362202437

11

Mount, Trailing Arm, LHMount, Trailing Arm, RH

28 7080416 2 Plug29 5245250 1 Bracket, Radius Rod Strap, Lower30 7512027 4 Screw (700/800)31 7555783 4 Washer (700/800)32 7541906 4 Nut (700/800)

9/02

A4

SEAT AND GAS TANK600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

2

15

53

6

12

1

26

27

2523

21

29

4

4

7

17

22 23

20

16

18

19

11

28

14

13

9

8

10

9

24




1 2520323 1 Cap, Fuel2 2683114

268311511

Asm., Seat (Incl. 2-3,15)Cover, Seat

3 5433341 1 Housing, Taillight4 4030024 2 Bulb, Taillight5 4030045 1 Bulb, Brakelight6 5430423 1 Lens7 7511840 4 Screw8 7555727 3 Washer9 7621319 7 Rivet10 5631194 2 Nut, Seat11 7558301 2 Washer, Flat12 7517219 2 Screw13 5812291 1 Gasket, Wire Harness14 5812289 2 Patch

15 2460399 1 Harness, Taillight16 7542122 2 Nut, Nylok17 7555960 2 Washer, Flat18 7670021 2 Nut, Speed19 7512193 2 Bolt, Carriage20 5810947 2 Foam, Seal, Cooler, Rear21 7052269 1 Fitting22 5432981 1 Grommet, Fitting, Flanged23 7080768 2 Ring, Compression24 8350020-600 AR Line, Fuel25 7052215 1 Pickup w/Filter, Fuel26 2520291 1 Asm., Fuel Tank, (Incl. 25-27)27 7052095 1 Fitting28 7080804 2 Cable Tie, Releasable29 8450061-600 AR Line

9/02

A5

NOSEPAN600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

12

22

5

15

17

23

11

18

1

1

8 9

1013

14

7

41

1

3

6

12

21

6

13

16

20

19

3




1 7661637 24 Rivet2 5243992-067 1 Hinge, Pivot, Lower, RH3 7621472 9 Rivet4 1013719-067 1 Brace, Cross5 5245740-067 1 Bracket, Radius Rod Support6 7621418 2 Rivet7 5434714

581204112

Cover, Shock Tower, RHFoil

8 7515166 4 Screw9 7555827 4 Washer10 7542122 4 Nut, Nylok11 7621467 22 Rivet12 5245853 1 Shield, Heat Exhaust, Extended

13 7621479 8 Rivet14 5434713 1 Cover, Shock Tower, LH15 5434344-293 1 Nosepan16 7512163 2 Bolt17 5433518-070 1 Bumper, Front18 7542153 2 Nut, Nylok19 7517312 4 Screw20 7552801 4 Washer, Spring Lock21 5244888

524488911

Guide, Hood, LHGuide, Hood, RH

22 5244050 1 Brace, Pan, Lower23 5243991-067 1 Hinge, Pivot, Lower, LH

9/02

A6

NOSEPAN600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

4

13

8

910

12

16

17

18

7

5

6

1

2

15

14

11

3




1 7670130 3 U-Clip2 7080963

762143511

J-ClipRivet

3 5811948 1 Foil, Tape4 5812020 2 Foil, Tape, Nosepan5 5812019 1 Foil, Tape, Lower, RH6 5812018 1 Foil, Tape, Upper, RH7 7621402 5 Rivet8 5222769 1 Clip, Belt Retainer9 1013069 1 Guard, Clutch

10 7080698 1 Pin, Clutch Cover11 5812352 1 Pad, Clutch Guard12 7075350 1 Decal, Warning, Engine/Clutch13 7621429 2 Rivet14 7171029 1 Decal, Troubleshooting, Pro X15 7670131 2 Plug, Nylon16 2670134 2 Reflector, Amber17 5433926 1 Plug, Hole18 5211722 1 Plate, Backer

9/02

A7

HOOD600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

1

3

5

6

7

8

10

11

1216

19

20

22

9

19

20

18

17

21

1718

21

17

15

4

17 13

2

4

14

23




1 2632535-293 1 Asm., Hood (Incl. Foam and Foil)2 2461015 1 Harness, Headlight3 2410132 1 Asm. Headlamp (Incl. Bulbs)4 5812175

581217411

Seal, Headlight, TopSeal, Headlight, Bottom

5 2870448 2 Bulb, Headlight6 4032063 2 Retainer, Headlamp Bulb7 7517872 1 Bolt, Tee Adjuster8 7041954 1 Spring, Headlight Adjust9 7080138 2 Cable Tie10 7080887 1 Knob, Headlight Adjust11 5811793 2 Foam, Prefilter12 2632491

58119485812324

111

Asm., Plenum, FoilFoilFoil

13 5433660 1 Cover, Headlight Access14 7171028 1 Decal, Suspension Set up15 7512068 10 Screw16 5243567-067 1 Hinge, Upper, LH17 7542122 6 Nut, Nylok18 7558301 4 Washer, Flat19 7512113 2 Bolt20 5332403 2 Spacer21 7512240 4 Bolt22 5243568-067 1 Hinge, Upper, RH23 7080367 1 Clamp, Cable

9/02

A8

HOOD600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

1

2

3

4

5

6

7

89

10

11

7

89

16

17

14

15

13

12

13




1 7621509 3 Rivet2 5434664 1 Windshield, 11 Inch, Chrome3 5410970 4 Retainer, Windshield4 3280409

403001513

Asm., Tachometer w/Fuel Light, WhiteBulb, Replacement

5 3280209 2 Cushion, Rubber6 3280210 2 Bracket, Speedometer/Tachometer7 3280157 4 Washer, Flat8 3280156 4 Washer, Split Lock9 3280158 4 Nut

10 3280186 1 Knob, Trip Meter11 3280411

403001514

Asm., SpeedometerBulb, Replacement

12 3280385 1 Cable, Speedometer13 4010589 3 Clip, Rosebud, Upper14 7512018 2 Screw15 7541925 2 Nut, Nylok16 7080521 2 Cable, Hood Retainer17 7661637 2 Rivet

9/02

A9

FOIL/FOAM600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

8

7

9

11

4

13

21

VIEW LOOKING AT HOOD FROM UNDERNEATH

14

6

12

3

5

101 1

1

1




1 7661142 8 Rivet2 5434196-070 1 Closure, Hood, Side, RH, Black3 5434197-070 1 Backer, Hood Closure, Upper, Black4 5434198-070 1 Closure, Hood, Upper, Black5 5246028 1 Retainer, Closure, Upper6 5812270 1 Foam, Hood, Rear, LH7 5812286 1 Foam, Hood, Front, LH

8 5811830 1 Foam, Hood Center9 5812017 1 Foil, Hood, RH10 5246029 1 Retainer, Closure, Lower11 5434199-070 1 Closure, Hood, Lower, Black12 5434201-070 1 Backer, Hood Closure, Lower, Black13 5434195-070 1 Closure, Hood, Side, LH, Black14 5434223-070 1 Closure, Hood, Upper, LH, Black

10/01

A10

DECALS600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

56

3

18

1

9

1614

10

13

7

11

15

8

4

1217

2




2202116

2202307

2202308

2200891

1

1

1

1

Kit Hood Decals, ’03 600 PRO X(Incl. 1,3,4,9,11,15,18)Kit Hood Decals, ’03 700 PRO X(Incl. 1,3,4,9,11,15,18)Kit Hood Decals, ’03 800 PRO X(Incl. 1,3,4,9,11,15,18)Kit, Decal Application Solution(For Seat Decals)

1 717047771704997170510

111

Decal, Hood Top, Center, “PRO X 600”Decal, Hood Top, Center, “PRO X 700”Decal, Hood Top, Center, “PRO X 800”

2 7170163 1 Decal, “Polaris”, Handlebar Pad3 7170478 2 Urocal, “POLARIS”4 7170493

717049411

Decal, Hood, Top Vent, LHDecal, Hood, Top Vent, RH

5 7076360 1 Decal, Track/Seat, English/French, LH/RH6 7170474 2 Decal, Seat, “Pro X POLARIS”7 7079703

707970411

Decal, Tunnel, “RYDE FX”, LHDecal, Tunnel, “RYDE FX”, RH

8 717048771704887170511717051271705137170514

111111

Decal, Pan, “600 TWIN CYL”, LHDecal, Pan, “600 TWIN CYL”, RHDecal, Pan, “700 TWIN CYL”, LHDecal, Pan, “700 TWIN CYL”, RHDecal, Pan, “800 TWIN CYL”, LHDecal, Pan, “800 TWIN CYL”, RH

9 71704797170480

11

Decal, Hood Side, “PRO X”, LHDecal, Hood Side, “PRO X”, RH

10 71704837170484

11

Decal, Trailing Arm, “EDGE IFS”, LHDecal, Trailing Arm, “EDGE IFS”, RH

11 71704817170482

11

Decal, “Variable Exhaust System”, LHDecal, “Variable Exhaust System”, RH

12 7170061 1 Decal, Choke13 7075438 1 Decal, Warning, “NO PASSENGER”14 7079887 1 Decal, Warning, French15 7078465 1 Logo, Polaris Star16 7079886 1 Decal, Warning, English17 7079509 1 Decal, Ignition, TPS18 7078608 1 Decal, Hood Center, “POLARIS”

9/02

A11

CONSOLE600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

18

19

15

7

16

14

1110

20

34

1

5

17

6

13

28

912




1 7512031 2 Screw2 7555746 2 Washer3 4010793 1 Regulator4 7541925 1 Nut, Nylok5 5434103 1 Console6 4110263

766112411

Switch, Heater, Hi/LoHairpin, Cotter

7 2201614 1 Kit, Ignition Switch8 7079509 1 Decal, Console, Ignition9 7670090 2 Clip, Dart10 5432943 1 Lever, Choke (Incl. Pin)11 7080946 1 Cable, Choke (Incl. 10,14)12 7170061 1 Decal, Choke

13 7515199 2 Screw14 5432944 1 Nut, Choke15 7547035 1 Nut, Ignition16 5410611 1 Cap w/Key NOTE: When ordering

ignition key PN 5410611 be sure tospecify if for an A,B,C,D, or E switch.Letter code will be labeled on under-side of switch body behind console.Key dot code found on key cap (i.e.one dot = A, two dots= B, etc.).

17 4020092 1 Terminal, Ring18 2461121 1 Harness, Main Wire, TPS19 4020057 1 Housing20 4020063 1 Housing

10/02

A12

BRAKE600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

1918

17

22

20

16

1

2

3

9

7

148

11

12

15

10

21

4

13

5

6

6


23



20102072200809

11

Asm., Master Cylinder(Incl. 1-4,7,8,10-15)Kit, Master Cylinder Reservoir(Incl. 1,2,3,4)

1 1930797 2 Bolt, Cap2 1930796 1 Cap, Reservoir3 1930795 1 Diaphragm4 ------ -- -- -- -- 1 Ring, Square, Reservoir5 4010656 1 Switch, Pressure6 1910605 1 Line, Brake7 1930805 1 Bolt8 1930792 2 Bolt, Reservoir9 5410988 2 Seal10 2201090 1 Kit, Park Brake Lever (Incl. 12,14)11 1930806 1 Nut

12 ------ -- -- -- -- 1 Spring, Flat13 2201921 1 Kit, Brake Lever w/Parking Latch

(Incl. 11-14)14 1930804 1 Rivet15 2200808 1 Kit, Master Cylinder Clamp16 2202205 1 Kit, Bleeder Fitting17 7515534 2 Screw18 7552603 2 Washer, Spring Lock19 7556160 2 Washer20 2202390 1 Kit, Asm., Brake Caliper (Incl. Brake

Pad)21 2202207

220220411

Kit, Piston/SealKit, Piston/Seal

22 2202202 1 Kit, Brake Pad, Type 81 (2 Per)23 2202206 1 Kit, Retaining Pin

9/02

A13

FRONT SUSPENSION600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

19

1

23

13

27 28

47

29

30

31

35

33

34

32

40

41

44

46

48

49

7

43

9

51

53

11

52

10

12

17

2221

17

3

50

2625

45

24

14

13

18

164

2

5

1

1

17

22

17

36

37

3839

42

15

15

20

6

1

8 E 2002 Polaris Sales Inc.

A14

FRONT SUSPENSION600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS



1 7661637 10 Rivet2 5245740-067 1 Bracket, Radius Rod Support3 5245250 1 Bracket, Radius Rod, Lower4 1013733 2 Support, Radius Rod5 5132897 2 Bushing6 7517980 2 Screw7 7542703 2 Nut, FLEXLOC8 5245307 1 Plate, Lower, Inner9 7061107 2 Rod End, LH10 7547117 2 Nut11 5133686 2 Rod, Radius, Upper12 7542520 2 Nut, Jam13 7547066 4 Nut, Nylon14 7517583 2 Screw15 1700066 4 Spacer16 7515415 2 Screw17 7542439 8 Nut, Nylok18 7042195-293 2 Spring, Compression19 7042215 2 Shock, IFS20 5020618 2 Retainer, Spring, Slotted21 7515433 2 Screw22 7555832 4 Washer23 5133694 2 Kit, Steering Arm24 7555797 8 Washer, Flat25 7555820 2 Washer, Flat26 5132364 2 Cup, Trailing Arm Mount27 7061094 2 Bearing, Spherical

28 7710437 2 Ring, Retainer29 7512099 2 Screw30 1821147-385

1821148-38511

Asm., Trailing Arm, LH (Incl. 27,28)Asm., Trailing Arm, RH (Incl. 27,28)

31 7061057 2 Rod End32 3514376 2 Bushing, Flange33 7080433 2 Fitting, Lubrication34 7556207 2 Bushing35 3514377 2 Bushing, Flange36 5433234 2 Bushing, Torsion Bar37 7621452 6 Rivet38 5246062-067 1 Bar, Torsion39 5434481 2 Slide, Torsion Bar40 6230248-067 2 Shaft, Spindle41 7080306 2 Fitting, Lubrication42 5010158 2 Bushing43 7061108 2 Rod End44 7517907 2 Screw45 7547065 2 Nut, Nylon46 7061106 2 Rod End47 7517906 2 Screw48 7542711 2 Nut49 5133685 2 Rod, Radius, Lower50 7547028 2 Nut51 7061105 2 Rod End, LH52 7542503 2 Nut, FLEXLOC53 7512656 2 Bolt

9/02

B1

SKI600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

12

6

9

10

11

13

14 3

8

52

1

7

4

5

23



1 7542321 2 Nut, Flange2 7542439 4 Nut, Nylok3 7555832 4 Washer4 5434165-070 2 Toe, Ski, Plastic, Black5 7556130 4 Washer6 5132637 4 Bushing7 5412018 2 Stop, Rubber

8 7542324 6 Nut, Nylok9 7556175 6 Washer, Flat10 1821327-070 2 Ski11 7517968 2 Screw12 2871688 2 Kit, Skag13 7515514 2 Screw14 7515307 2 Screw

9/02

B2

STEERING600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

72

84

5

3

16

18

19

22

21 20

13

92

2

7

7

4

4

5

6

319

18

7

1

1

7

16

18

19

21

7

19

18

15

17

17

11

1112

12

14

14

10

10



1 7061057 2 Rod End2 7542401 3 Nut (RH)3 5333983 2 Tie Rod4 7542424 3 Nut (LH)5 7061055 2 Rod End, LH6 7061083 1 Rod End, LH7 7542439 6 Nut, Nylok8 5333982-067 1 Rod, Draglink9 7061084 1 Rod End, RH10 7517583 2 Screw11 5132938 2 Bushing, Steering Rack

12 5411220 2 O-Ring13 1821157 1 Asm., Steering Rack14 7547228 2 Nut, Flange15 7512404 1 Screw16 7512435 2 Screw17 7555797 2 Washer, Flat18 5132106 4 Bushing, Reducer19 3514320 4 Bearing, Ball20 1821045 1 Asm., Idler Arm (Incl. 18,19,21)21 5133057 2 Tube, Spacer22 1821043 1 Asm., Pitman Arm (Incl. 18,19,21)

9/02

B3

STEERING - HANDLEBAR600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

132

1

9

1117

34

32

28

15

21

14

22

37

26

8

12

23

1314

36

30

31

33

31

27

27

36

31

10

35

24

18

17

1817

18

37 29

78

65

4

3

39

25

35

16

38

16

16

19

20

B4

STEERING - HANDLEBAR600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS



1 7661624 1 Pin, Retaining2 7555730 2 Washer3 4110106 1 Switch, Auxiliary Shut-Off4 7555727 1 Washer5 7512465 1 Screw, Set6 7710401 1 Ring, Retaining7 5432261 1 Holder, Wire8 7511848 8 Screw9 5430604 1 Adaptor, Block10 5431592

543226111

Block, Throttle/BrakeHolder, Wire

11 54329702010171

11

Lever, ThrottleLever w/Heater, HI/LO

12 7710503 1 Ring, Retaining13 5432634 2 Grip, Handlebar14 5431096 2 Plug, Overflow15 5246007-067 1 Handlebar16 7555770 8 Washer17 7512329 8 Screw18 5631311 4 Clamp, Handlebar19 2682949 1 Cover, Handlebar, Race20 5812322 1 Pad, Handlebar

21 ------ -- -- -- -- 1 Asm.,Master Cylinder(See Brake Pg. A12)

22 2460311 2 Heater, Grip, HI/LO23 4110107 1 Switch, Dimmer24 5133287 1 Block, Riser25 4020139 1 Clip, Rosebud26 1821348-067 1 Post, Steering27 7512331 4 Bolt, Carriage28 1014120-067 1 Hoop, Steering29 7661637 2 Rivet30 7512377 4 Bolt, Carriage31 7542343 8 Nut, Flange32 7621433 6 Rivet33 5244470 2 Plate, Tie Rod Boot34 5433532

543353311

Boot, Tie Rod, LHBoot, Tie Rod, RH

35 7080510 2 Fitting, 90 Degree36 5132967 2 Bracket, Steering Post37 5434775 4 Bushing38 7547030 2 Nut, Pal39 5247077 1 Bracket, Console Support

9/02

B5

COOLING SYSTEM (600)600 PRO X S03NX6ES

2

5

15

8

1112

14

10

19

7

18

14

2120

5

5

5

5

5

9

9 9

22

13

36

17

5

23

16

17

23



1 8450003-1525 1 Line, Fuel2 2511270 1 Cap, Pressure3 7170063 1 Decal, Water Bottle4 2520314 1 Bottle, Coolant5 7080844 8 Clamp, Springband6 5412219 1 Hose, Brake Out/Bottle In7 5411852 1 Hose, Strip Cooler/Brake8 7621432 22 Rivet9 7080843 3 Clamp, Springband10 5411854 1 Hose, Crossover, Wear Strip11 1240097 2 Cooler, Strip12 5412050 1 Hose, Center Out/Strip In

13 2520232 1 Cooler, Bulkhead14 7661637 8 Rivet15 5412051 1 Hose, Engine Out/Center In16 7080817 2 Cable Tie17 5521510 2 Tubing, Convoluted18 7080560 1 Clamp, Hose19 5412052 1 Hose, Bottle to Pump20 7555859 1 Washer, Flat21 7080908 1 Clamp, Coated22 5412174 1 Hose, Bypass23 7080533 2 Clamp, 3 Tong

12/02

B6

COOLING SYSTEM (700/800)700 PRO X S03NX7CS and 800 PRO X S03NX8CS

123

4 5

5

6

7

5

8

9

10

1112

13

5

14

20

2324

2221

5

9

16

17

18

15

19 19

23

15

ENGINE IN

ENGINE OUT

BYPASS



1 8450003-1525 1 Line, Fuel2 2511270 1 Cap, Pressure3 7170063 1 Decal, Water Bottle4 2520312 1 Bottle, Coolant5 7080844 6 Clamp, Springband6 5412219 1 Hose, Brake Out/Bottle In7 5411852 1 Hose, Strip Cooler/Brake8 7621432 22 Rivet9 7080843 3 Clamp, Springband10 5411854 1 Hose, Crossover, Wear Strip11 1240097 2 Cooler, Strip12 5412050 1 Hose, Center Out/Strip In

13 2520232 1 Cooler, Bulkhead14 7661637 8 Rivet15 7081030 2 Clamp16 5521242 1 Tubing, Convoluted17 7080817 2 Cable Tie18 5412293 1 Hose, Engine Out/Center In19 5521398-13 2 Conduit, Flex20 5411536 1 Hose, Bypass21 7080908 1 Clamp, Coated22 7555859 1 Washer, Flat23 7080560 1 Clamp, Hose24 5412160 1 Hose, Bottle to Pump

10/02

B7

CHAINCASE600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

13

2

57

84

9

1110

12 1314

1516

18

17

6

20

1

75

21

19

22



1 3610030 2 Seal, Oil2 7542404 1 Nut3 7515459 1 Screw4 1332266

563012335530027558702

1112

Asm., Tightener, ChaincaseWheel, IdlerBearingWasher, Thrust

5 3514309 2 Bearing6 1332143

541067512

Dipstick (Incl. O-Ring)O-Ring

7 7718406 2 Ring, Retaining8 3221099

322110211

Sprocket, 23T, 3/4W (600)Sprocket, 25T, 3/4W (700/800)

9 7571620 1 Washer, Spring10 7661203 1 Pin, Cotter11 7547202 1 Nut

12 5411497 1 Gasket, Chaincase13 5631354 1 Cover, Chaincase14 7512242 5 Screw15 7517979 1 Screw16 7571618 1 Washer, Spring17 3222108

32221013222099

111

Sprocket, 39T (600)Sprocket, 41T (700)Sprocket, 40T (800)

18 32211093221108

11

Chain, 74P, 3/4W (600)Chain, 76P, 3/4W (700/800)

19 7052115 1 Plug20 5133579 1 Chaincase21 7515477 1 Screw22 7542451 1 Nut

9/02

B8

DRIVE TRAIN600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

12 3

5

6

9

16

1214

15

1110

18

1920

3027

3132

3334

29

13

17

28

8

10

2322

4 7

27

2322

24

24

2535

2526

21




1 7515301 1 Bolt2 7555701 1 Washer, Flat3 7555734 AR Washer, Flat4 5020291 1 Spacer, Input Shaft5 ---- -- -- -- -- -- 1 Asm., Driven Clutch, Basic 211 W/B

(See Driven Clutch Pg. B14, Ref. 15)6 3211080 1 Belt, Drive7 7555917 AR Washer8 7555864 AR Washer9 7556509 AR Bushing10 7542324 6 Nut, Nylok11 7558402 3 Washer, Flat12 5241359 1 Flangette w/Grease Fitting13 5811095 1 Gasket, Jackshaft14 3514519 1 Bearing, Jackshaft, 1 Inch15 5245889-067 1 Flangette16 7512377 3 Bolt, Carriage17 7721116 1 Key18 1332254 1 Asm., Jackshaft (Incl. 19)19 7710422 1 Ring, Retaining

20 1910703 1 Disc, Brake21 7515428 2 Bolt, Carriage22 5020588 2 Sleeve, Seal23 5410613 2 O-Ring24 7542423 3 Nut, Flange25 7558403 2 Washer26 7512492 1 Screw27 1590346

1590347

1

1

Asm., Drive Shaft 2 DR. (Incl.28,29,30)(600)Asm., Drive Shaft 3 DR. (Incl.28,29,30)(700/800)

28 1012945 1 Asm., Flangette w/Screws29 3514525 1 Bearing30 3280019 1 Bushing, Speedometer, Metal31 5243529 1 Flangette32 3280017 1 Key, Speedometer, Square33 5830012 1 Gasket, Drive Adaptor34 3280116 1 Adaptor w/Fitting, Drive35 7518002 1 Screw

9/02

B9

RAIL MOUNTING (SUSPENSION)600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

15

16

42

13

27 26

17

2

41

25

14

20

5

8

1011 12

1

38

21

25

22

2324

3031

40

4

31 3332

34

129

28

39

39

18

9

6

67

19

3

37353637

9




1 7541925 4 Nut, Nylok2 5521499 2 Bumper, Front3 5132997 1 Clamp, Hose, Arvin4 7542439 2 Nut, Nylok5 5245991 2 Bracket, Rail Reinforcement6 7542411 8 Nut, FLEXLOC7 7555806 4 Washer, Flat8 5432166 2 Bumper9 7515199 6 Screw10 7515545 4 Screw11 5131113 4 Mount, Bumper12 5410925 4 Bumper, Pivot Arm13 1541827

154182811

Asm., Rail, LH (Incl. 2,8,12,14,41)Asm., Rail, RH (Incl. 2,8,12,14,41)

14 5132444 2 Block, Idler Bolt Adjusting15 7621501 4 Rivet16 7547156 2 Nut, Jam17 7517773 2 Screw18 5133359 2 Plate, Rail Reinforcement19 7512457 4 Bolt20 7542324 8 Nut, Nylok21 5631065 4 Mount, Wheel

22 7515317 4 Screw23 7515346 4 Screw24 7556179 4 Washer, Spring25 1590317 4 Asm., Wheel (5.62 Dia.)(Incl. 26,27)26 3514303 4 Bearing (1 per Wheel)27 7718407 4 Ring, Retaining (1 per Wheel)28 7661644 2 Pin, Hitch29 7661123 2 Pin, Clevis30 7515438 2 Screw31 7555983 4 Washer32 5333948 2 Spacer33 5434389 2 Guide, Spring Wire34 7661845 2 Rivet35 7512014 1 Screw36 7552615 1 Washer, Lock37 7555783 5 Washer, Flat38 7510504 2 Screw39 7555792 4 Washer40 5521632 2 Hifax41 5434355 2 Cap, Rail Tip42 7512007 2 Screw

9/02

B10

SUSPENSION600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

9

8

5

3

7

6

17

21

3123

30

16

2

10

1

2625

41

3

329

2

213

14

22

2019

24

20

23

1

2 1314

1112

12 2827

292

19

10

2

5

18

15




1 7542439 4 Nut, Nylok2 7555806 8 Washer, Flat3 5432535 4 Spacer, Idler4 7555918 1 Bushing5 1594087

77104443514012

333

Asm., Idler WheelRing, RetainingBearing

6 5132066 1 Shaft, Idler7 5333285 1 Spacer, Idler, Center8 7556130 2 Washer9 7517731 2 Bolt10 7517921 2 Screw11 7515328 2 Bolt12 7558402 4 Washer, Flat13 7552603 4 Washer, Spring Lock14 7517247 4 Screw15 7547030 2 Nut, Pal

16 54119945222840

132

TrackClip, Guide

17 5020723 1 Shaft, Pivot Arm18 5334197-067 1 Tube, Cross Shaft19 1590368 2 Asm., Wheel20 7556301 2 Bushing21 5133232 1 Shaft22 7515417 2 Screw23 7080424 2 Fitting, Lubrication24 5133233 1 Bushing25 1541638-067 1 Arm, Shock Pivot26 1541711-067 1 Mount, Shock27 7542324 2 Nut, Nylok28 5132968 2 Clamp, Reservoir29 7555893 2 Washer, Flat30 5334026 1 Shaft31 1541713-067 1 Arm, Pivot, Rear

9/02

B11

FRONT TORQUE ARM600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

15

5

1

8

67

10

18

20

19

1213

4

3

2

11

16

1417

13

9

1918




1 1541825-385 1 Arm, Torque, Front2 5333906 1 Sleeve3 7041671-067 1 Spring4 7542439 1 Nut, Nylok5 5333905 1 Sleeve6 7042214 1 Shock, Front Track7 5020618 1 Retainer, Slotted Spring8 7515415 1 Screw9 5430671 1 Shield, Spring10 7517995 2 Screw

11 5133365 2 Shaft12 7556156 2 Washer13 7547066 4 Nut, Nylon14 7512551 2 Screw15 7555984 2 Washer, Flat16 5133364 2 Shaft17 7556175 8 Washer, Flat18 7517313 4 Screw19 7542344 4 Nut, Nylok20 5412192 2 Strap, Limiter

11/02

B12

REAR TORQUE ARM600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

1

8

13

9

2127

31

23

18

3

2

16

34

28

26

14

2425

25

29

6

15

1211

10

20

17

19

26

25

8

22

33

25 29

7

4

4

45

5

2

32

30




1 1541703-385 1 Arm, Torque, Rear2 7542411 2 Nut, FLEXLOC3 7512410 1 Screw4 7542439 4 Nut, Nylok5 7556188 4 Washer, Flat6 5132972 2 Shaft, Arm7 7555945 2 Washer, Thrust8 3514331 4 Bushing9 7515415 2 Screw10 7555984 2 Washer, Flat11 7552614 2 Washer, Lock12 7517917 2 Screw13 1541639 2 Asm., Rear Torque Arm (Incl. 8)14 5132388 2 Spacer15 1590343 2 Asm., Wheel16 7555787 2 Washer, Thrust17 5434502 2 Sleeve, Torsion Spring18 5432983 2 Roller, Spring, Adjustable19 7080394 2 Clip, Push-On

20 7042101-067

7042102-067

7042157-0677042158-0677041631-0677041632-067

1

1

1111

Spring, Torsion, .347 PRO X/77, LH(Std.)Spring, Torsion, .347 PRO X/77, RH(Std.)Spring, Torsion, .359/77, LH (Opt.)Spring, Torsion, .359/77, RH (Opt.)Spring, Torsion, .375/77, Firm, LH (Opt.)Spring, Torsion, .375/77, Firm, RH (Opt.)

21 7517232 1 Screw22 7555806 1 Washer, Flat23 5334025 1 Shaft24 7515514 1 Bolt25 7555795 4 Washer, Wave26 5132391 2 Bushing27 1541626-067 2 Rod, Shock28 7517851 1 Screw29 5132974 2 Bushing30 5333905 1 Sleeve31 7042213 1 Shock, Rear Track, Arvin32 5010422 1 Bushing33 5333904 1 Spacer34 7080424 1 Fitting, Lubrication

5/03

B13

DRIVE CLUTCH600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

12

3 4

5 9 10

6

7 8

17

6

15

11 12

16

1314

18




1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516

351434711

Bearing, Cover (600/700)Bearing, Cover (800)

4 7710417 1 Ring, Retaining, Cover5 7041781

704208311

Spring, Clutch, Dark Blue/White (600)Spring, Clutch, Blk/Green (700/800)

6 54304455434188

66

Button, Guide (600/700)Button, Guide (800)

7 5430945 6 Washer, Multilube8 1321622 3 Asm., Roller and Bushing9 5133079

513305433

Pin, Roller (600/700)Pin, Roller (800)

10 2200387 1 Kit, Drive Clutch Shim11 1321588

13215861321585

333

Weight/Bushing, 10-58 (600)Weight/Bushing, 10-62 (700)Weight/Bushing, 10-64 (800)

12 7515105 3 Pin, Hardened Weight13 3576502 1 Bearing, Sleeve14 5010188 1 Insert, Moveable15 5210754

521075352429815210752

ARARARAR

Spacer (.050mm)Spacer (.032mm)Spacer (.025mm)Spacer (.020mm)

16 7541906 3 Nut, FLEXLOC17 5020425 1 Nut, Jam18 1321928

1321810

1321880

1

1

1

Asm., Drive Clutch, Basic 114 (600)(Incl. All Less 5,11)Asm., Drive Clutch, Basic 102 (700)(Incl. All Less 5,11)Asm., Drive Clutch, Basic 108 (800)(Incl. All Less 5,11)

9/02

B14

DRIVEN CLUTCH600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

1

2

1

34

5 6

6

7

78

8

910

1112 13

14

15




1 7518023 12 Screw2 5246216 1 Plate, Windage3 3233996 8 Screw4 5133771

51337735133772

111

Ramp, Driven (600)Ramp, Driven (700)Ramp, Driven (800)

5 7710522 1 Ring, Retaining6 5434534 2 Roller7 7556226 1 Washer, Thrust8 7710523 2 Ring, Retaining

9 70421377042198

11

Spring, Driven Clutch, Red/Blue (600)Spring, Driven Clutch, Blk/Red (700/800)

10 7556227 1 Washer, Thrust11 3234033 1 Spacer12 7518024 1 Screw13 7542103 1 Nut, FLEXLOC14 5246217 1 Plate, Windage15 1322321 1 Asm., Driven Clutch, 211 (Incl.

1,2,5-9,11-15)

9/02

C1

RYDE FX - IFS SHOCK600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

7

15

8

10

14

13

12

16

2

1

3

11

9

6

45

19

17

18




7042215 2 Shock, IFS, IFP2200618 1 Kit, Piston Valving

1 1700036 2 Bushing2 1700037 1 Sleeve3 1700042 1 Bumper, Compression4 1700067 2 Ring, Snap5 1700066 2 Spacer6 1700068 1 Bearing, Spherical7 1700109

170003117000771700078

1111

Asm., PistonBand, WearWasher, Top-OutWasher, Back-Up

8 1700057 1 Nut9 1700023 1 IFP10 1700030 1 Nut, Spring Retainer

11 1700056 1 Screw, Valve12 1700184 1 Asm., Pressure Valve13 1700032 1 Band, Wear, IFP14 1700048 1 O-Ring, IFP15 1700189 1 Shaft16 1700190

1700051170001917000461700020------ -- -- -- --

111111

Asm., Cylinder HeadO-Ring, ExternalScraper, RodO-Ring, InternalSeal, RodBearing, DU

17 1700192 1 Screw18 1700193 1 Knob, Clicker19 1700191 1 Asm., Upper Mount (Incl. 17,18)

9/02

C2

RYDE FX - FRONT TRACK SHOCK600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

4

10

5

11

21

9

25

6

24

7

8

2

1

20

17

16

18

15

14

2322

13

12

3

1716

19




7042214 1 Shock, Front Track1 1700061 1 Hose, Braided2 1700062 1 Elbow3 1700035 1 Adapter4 1700074 2 Bushing5 1700071 1 Sleeve6 1700030 1 Nut, Spring Retainer7 1700057 1 Nut8 1700108

170003117000771700078

1111

Piston, BandedBand, WearWasher, Top-OutWasher, Back-Up

9 17000081700051170001917000461700020------ -- -- -- --

111111


10 1700069 1 Sleeve

11 1700075 2 Bushing12 1700058 1 Cap, End13 1700054 1 Screw, Bleed, IFP14 1700016 1 O-Ring, Bleed Screw15 1700017 1 IFP16 1700044 2 O-Ring, End Cap17 1700059 2 Circlip18 1700065 1 Adapter, Male19 1700188 1 O-Ring20 1700013 1 Asm., Clicker21 1700187 1 Mount, Upper22 1700043 1 O-Ring, IFP23 1700018 1 Band, Wear, IFP24 1700053

170004511

Asm., Pressure ValveO-Ring, Pressure Valve

25 1700055 1 Screw, Valve

12/02

C3

RYDE FX - REAR TRACK SHOCK600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

3

25

2

24

109

22

5

23

1

76

21

8

26

20

11

10

12

1514

16

17

18 19

13

8

9

4




7042213 1 Shock, Rear Track1 1700185 1 Fitting, Hose Connector2 1700060 1 Hose, Braided3 1700150 1 Asm., Compression Head4 1700188 1 O-Ring5 1700144 1 End Cap, Clicker6 1700145 1 Collar7 1700013 1 Asm., Clicker8 1700059 2 Circlip9 1700044 2 O-Ring, End Cap10 1700063 2 Clamp, Hose11 1700017 1 IFP12 1700016 1 O-Ring, Bleed Screw13 1700186 1 Body, Reservoir14 1700043 1 O-Ring, IFP15 1700018 1 Band, Wear, IFP16 1700054 1 Screw, Bleed, IFP

17 1700058 1 End Cap18 1700053

170004511

Asm., Pressure ValveO-Ring, Pressure Valve

19 1700055 1 Screw, Valve20 1700187 1 Mount, Upper21 1700008

1700051170001917000461700020------ -- -- -- --

111111


22 1700014 1 Shaft23 1700103

170003117000771700078

1111

Asm., PistonBand, WearWasher, Top-OutWasher, Back-Up

24 1700057 1 Nut25 1700069 1 Sleeve26 1700073 2 Bushing

9/02

C4

ENGINE MOUNTING600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

12 3 4

5

6

11

10 913

2021

19

178

12

787

9

14

4

18

15

14

14

1514

16

To Impulse

To FuelInlet Carbs

To FuelTank

15 16




1 7517501 1 Screw2 7556003 1 Washer3 5131872

513244111

Washer, Clutch Retainer (600/700)Washer, Clutch Retainer (800)

4 3070190 2 Spark Plug, RN57YCC5 2202319

2202234

2202335

1

1

1

Engine, Short Block NOTE: TheShort Block assembly contains acrankcase assembly, cylinder and cylin-der head assembly, and a piston andcrankshaft assembly. Prior authoriza-tion is required for warranty consider-ation. (600)Engine, Short Block NOTE: TheShort Block assembly contains acrankcase assembly, cylinder and cylin-der head assembly, and a piston andcrankshaft assembly. Prior authoriza-tion is required for warranty consider-ation. (700)Engine, Short Block NOTE: TheShort Block assembly contains acrankcase assembly, cylinder and cylin-der head assembly, and a piston andcrankshaft assembly. Prior authoriza-tion is required for warranty consider-ation. (800)

6 5431499-070 1 Handle, Recoil7 7542451 4 Nut, Nylok8 7555893 4 Washer, Flat9 3021244 4 Mount, Engine, 3 Tab10 5245271

524623611

Strap, Engine Mount, RH (600)Strap, Engine Mount, RH (700/800)

11 7517399 4 Screw12 5245270

524623511

Strap, Engine Mount, LH (600)Strap, Engine Mount, LH (700/800)

13 2520290 1 Pump, Fuel14 7080003 8 Clamp, Hose, Red15 8350017-600 AR Line, Fuel16 8360052-15 2 Tubing, Convoluted17 8450040-600 AR Line, Fuel18 8360052-25 1 Tubing, Convoluted19 1253424 1 Valve, Fuel Shut-Off20 7080138 1 Cable Tie21 7080867

708105111

Cable, Throttle (600)Cable, Throttle (700/800)

9/02

C5

OIL TANK / AIRBOX600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

9

13

12

11

21

8

10

14

1

27

35

31

5

33

30

16

732

22

29

284

2425

29

24


2

3

2319

20

1526

4

17

6

34

18



1 1240094 1 Cap, Oil2 5434089 1 Cover, Tool Box3 5812209 1 Foam, Tool Box4 7542122 3 Nut, Nylok5 1253474

126121911

Asm., Oil Tank (Incl. 2,27)Tank, Oil

6 7512095 2 Screw7 ------ -- -- -- -- 1 Kit, CDI

(See Magneto, 600 Pg. D11, Ref. 10;700 Pg. D12, Ref. 19; 800 Pg. D13,Ref. 19)

8 7052077 2 Fitting9 5811983 1 Foam, Air Box, Chimney10 7075351 1 Decal, Caution, Air Box11 5433150 1 Strap, Air Box, Top12 1253416

1253511

1

1

Asm., Air Silencer (Incl. 21 & De-cals)(600)Asm., Air Silencer (Incl. 21 & De-cals)(700/800)

13 7171037 1 Decal, Belt Removal14 7073426 1 Decal, Greasing15 7547103 2 Nut, Well16 7555932 2 Washer, Nylon

17 ------ -- -- -- -- 1 Coil (See Magneto, 600 Pg. D11, Ref.12; 700 Pg. D12, Ref. 17; 800 Pg. D13,Ref. 17)

18 7080471 1 Clip, Ignition19 7552604 2 Washer20 7517610 2 Screw21 5411424

541222222

Boot, Carburetor (600)Boot, Carburetor (700/800)

22 5245801 1 Bracket, Oil Bottle, Lower23 7661637 6 Rivet24 7080307 2 Clamp, Hose25 8450003-1525 AR Hose26 4010051-18 1 Conduit, Convoluted27 4010660 1 Fitting, Oil Sender28 7052305 1 Grommet, Oil Sender29 7621479 4 Rivet30 7512263 2 Bolt, Carriage31 7670021 2 Nut, Speed32 ------ -- -- -- -- 1 Asm., Fuel Pump

(See Engine Mounting Pg. C4, Ref. 13)33 5246113 1 Bracket, Fuel Pump34 7079003 1 Decal, Oil, VES35 7512297 1 Screw

9/02

C6

EXHAUST600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

16

3

6

12

11

14

15

18

1

17

4

4

4

4

19

13

13

5

7

2

10

89

2




1 1261174-029 1 Bracket, Chassis/Resonator2 7042029 2 Spring3 1261130-029

1261177-02911

Resonator (600/700)Resonator (800)

4 7041687 9 Spring, Exhaust5 7555904 1 Washer6 5411684 1 Boot, Exhaust Outlet7 7621467 1 Rivet8 7542321 2 Nut, Flange9 5243929 1 Deflector, Snow, Exhaust10 7512377 2 Bolt, Carriage11 5811838

581179922

Gasket, Exhaust (600)Gasket, Exhaust (700/800)

12 1261154-0291261218-029

11

Manifold (600)Manifold (700/800)

13 7517322 6 Screw14 3610046 1 Seal, Exhaust

15 7556004 1 Washer16 5411576 1 Dampener, Vibration17 7080812

70808137080811708074070807417080742

112112

Clamp (.44 x 3.75)(600)Clamp (.44 x 4.25)(600)Clamp (.44 x 6.5)(600)Clamp (.44 x 3.69)(700/800)Clamp (.44 x 4.25)(700/800)Clamp (.44 x 6.38)(700/800)

18 1261155524439852455175830212583020712612135245929524632158302155830233

1111111111

Asm., Tuned Pipe (600)Cover, Tuned Pipe, Top (600)Cover, Tuned Pipe, Bottom (600)Matte, Sound (600)Matte, Sound, Top (600)Asm., Tuned Pipe (700/800)Cover, Tuned Pipe, Top (700/800)Cover, Tuned Pipe, Bottom (700/800)Matte, Sound (700/800)Matte, Sound, Bottom (700/800)

19 7661169 8 Rivet

10/02

C7

CRANKCASE (600)600 PRO X S03NX6ES

5

6

819

2021

22

1

9

11

12

13

14

16

8

10

2

17

15

3

4

7

18

23

4

9

23




1 7080681 2 Clamp, Hose2 7051020 2 Valve, Check3 7080603 2 Clamp, Hose4 8450061-600 AR Line, Oil5 5132196 4 Stud6 5132197 4 Stud7 8360056-25 1 Tubing, Convoluted8 2202312 1 Kit - Crankcase (Incl. 5,6,10-16)9 5411394 2 Seal10 7051529 2 Plug11 7517785 2 Screw12 7517784 8 Screw

13 7516825 1 Screw14 7517786 4 Screw15 7517577 1 Screw16 7663001 2 Pin, Dowel17 7052322 1 Fitting, 45 Degree18 5010390 1 Bearing, Pump Shaft19 1201825 2 Asm., Reed Valve20 5432852 2 Stuffer, Reed21 1253414 2 Adaptor, Carb22 7516822 12 Screw23 7080683 1 Clamp

2/03

C8

CRANKCASE (700)700 PRO X S03NX7CS

1

2 34

5

6 7 8

9

1011

12

5

13

14

15

16

17

182

319

2021




1 5131677 8 Stud2 8450061-600 AR Line, Fuel3 7080603 2 Clamp4 7051020 1 Valve, Check5 2202233 1 Kit - Crankcase (Incl. 1,5,14,18)6 5411125 2 O-Ring7 5630610 1 Manifold, Inlet8 5243431 2 Retainer, Manifold9 7516736 2 Screw10 8450068-04 1 Hose11 7080560 2 Clamp, Hose

12 5411394 1 Seal13 7051529 2 Plug14 7516919 2 Screw15 7516732 4 Screw16 7710441 1 Ring, Retaining17 7052322 1 Fitting, 45 Degree18 7663001 2 Pin, Dowel19 7555998 2 Washer, Flat20 7052160 1 Valve, Check21 7517319 1 Screw

2/03

C9

CRANKCASE (800)800 PRO X S03NX8CS

1

2

3

4 5

6

7

8

9

10

11

3

12

1314

15

1617

1819

2021




1 5131677 8 Stud2 7051020 1 Valve, Check3 2202336 1 Kit, Crankcase (Incl. 1,5,14,18)4 5411125 2 O-Ring5 5630610 1 Manifold, Inlet6 5243431 2 Retainer, Manifold7 7516736 2 Screw8 8450068-04 1 Hose9 7080560 2 Clamp, Hose10 5411394 1 Seal11 7051529 2 Plug

12 7516919 2 Screw13 7516732 4 Screw14 7710441 1 Ring, Retaining15 7052322 1 Fitting16 7663001 2 Pin, Dowel17 8450061-600 AR Line, Fuel18 7080603 1 Clamp19 7555998 2 Washer, Flat20 7052160 1 Valve, Check21 7517319 1 Screw

2/03

C10

CYLINDER (600)600 PRO X S03NX6ES

27

5

6

98

10

1211

23

7

14

15

21

19

16

18

24

12

25

3

4

17

13

2620

22

28

29




1 4010398 1 Sensor, Thermistor2 7517533 12 Screw3 7517679 1 Screw4 7555998 1 Washer, Flat5 5630992 1 Cover, Thermostat6 5411521 1 O-Ring7 5631199-366 1 Cover, Head8 5411411 2 O-Ring9 5411465 1 Seal, Rubber Head Cover10 3021320

302132211

Head, Cylinder (Edge, Edge X)Head, Cylinder (M-10, M-10 X)

11 5410932 2 O-Ring12 5411359 2 O-Ring13 7547013 8 Nut14 5812350 2 Gasket15 1202216 2 Base, Exhaust Valve

16 5132950 2 Washer17 5631381 2 Cap/Nut18 5434599 2 Housing19 7516820 4 Screw20 7517932 4 Screw21 7041786-08 2 Spring22 5412147 2 Bellows23 5133380 2 Valve, Guillotine24 3021333 2 Cylinder25 5811916 2 Gasket, Cylinder Base26 7052267

705225811

Thermostat (Edge, Edge X)Thermostat (M-10, M-10 X)

27 7517950 1 Screw28 7516822 1 Screw29 7052221

705223411

Fitting (Edge, Edge X)Fitting (M-10, M-10 X)

10/02

C11

CYLINDER (700)700 PRO X S03NX7CS

1 23

45

6

7

8

9

10111213

14

1516

17

18

19

20

21

222324

25

2627

28

2930 31

31 3029

2827

2625

2423

2232

3334

35

36

37




1 7080681 2 Clamp, Hose2 7517398 12 Screw3 7080683 3 Clamp, Hose4 1253485 2 Adapter, Carb5 5433151 2 Stuffer, Reed Block6 1201825 2 Asm., Reed Valve7 5411521 1 O-Ring8 7052258 1 Thermostat9 5630992 1 Cover, Thermostat10 7516822 1 Screw11 7555998 1 Washer, Flat12 7517679 1 Screw, Bleed13 7517534 12 Screw14 7517950 1 Screw15 4010398 1 Sensor, Temperature16 5631201-366 1 Cover, Head17 5411294 1 Seal18 5410917 2 O-Ring19 3021323 1 Head, Cylinder

20 5412232 2 O-Ring21 5410932 2 O-Ring22 5132669 2 Valve, Guillotine23 5812350 2 Gasket24 1202216 2 Asm., Base25 5132950 2 Washer26 5412147 2 Bellows, Exhaust Valve27 5631381 2 Cap/Nut Bellows28 7041786-08 2 Spring29 5434599 2 Housing, Bellows30 7516820 4 Screw31 7517932 4 Screw32 3021340 2 Cylinder33 5812362 2 Gasket, Cylinder Base34 7547013 8 Nut35 7052222 1 Fitting36 7080654 1 Retainer37 7555836 1 Washer

10/02

C12

CYLINDER (800)800 PRO X S03NX8CS

1 23

4

5

67

8

9

10111213

14

1516

17

18

19

20

21

22

2324

25 26

272829

3031 32

33343536

3738

39

40




1 7080681 2 Clamp, Hose2 7517398 12 Screw3 7080683 3 Clamp, Hose4 1253485 2 Adapter, Carb5 5433151 2 Stuffer, Reed Block6 1201825 2 Asm., Reed Valve7 5411521 1 O-Ring8 7052258 1 Thermostat9 5630992 1 Cover, Thermostat10 7517950 1 Screw11 7555998 1 Washer, Flat12 7517679 1 Screw, Bleed13 7517534 12 Screw14 7516822 1 Screw15 4010398 1 Sensor, Temperature16 5631202-366 1 Cover, Head17 5411294 1 Seal18 5410917 2 O-Ring19 3021324 1 Head, Cylinder20 5412232 2 O-Ring

21 5411675 2 O-Ring22 3021339 2 Cylinder23 5133775 2 Valve, Guillotine24 5812350 2 Gasket25 1202216 2 Asm., Base26 5132950 2 Washer27 5412147 2 Bellows, Exhaust Valve28 5631381 2 Cap/Nut29 7041786-11 2 Spring30 5434599 2 Housing, Bellows31 7516820 4 Screw32 7517932 4 Screw33 5812363 2 Gasket, Cylinder Base34 7547013 8 Nut35 5521398-96 AR Conduit36 5411536 1 Hose, Bypass37 7081030 4 Clamp38 7052222 1 Fitting39 7080654 1 Retainer40 7555836 1 Washer

10/02

C13

WATER PUMP/OIL PUMP (600)600 PRO X S03NX6ES

1 24

14

12

11

5 6

7

8

9

18

15

10

3

10

13

1716

16

17




1 5411197 1 Seal2 3610067 1 Seal3 7556006 1 Washer, Flat4 5432330 1 Impeller, Water Pump5 7555874 1 Washer, Flat6 7546804 1 Nut, Nylok7 5811601 1 Gasket, Water Pump Cover8 5630920 1 Cover, Water Pump9 7516822 9 Screw

10 7555977 2 Washer, Thrust11 5131855 1 Driveshaft, Water/Oil Pump12 5411196 1 O-Ring13 5010391 1 Bearing, Pump Shaft, Flanged14 5811789 1 Gasket15 2540097 1 Pump, Oil16 7080603 4 Clamp17 8450061-600 AR Line, Oil18 7517277 2 Screw

10/01

C14

WATER PUMP/OIL PUMP (700)700 PRO X S03NX7CS

1

2

3

4

5

67

8 910

11

1213

14

1516

1718

19

20




1 3021044 1 Pulley2 3514311 2 Bearing, Ball3 5132273 1 Shaft4 ---- -- -- -- -- -- 1 Housing, Ignition

(See Magneto, 700 Pg. D12 Ref. 135 3610044 1 Seal6 3610067 1 Seal, Water Pump7 7556006 1 Washer, Flat8 5432330 1 Impeller9 7555874 1 Washer, Flat10 7546804 1 Nut, Nylok

11 5811627 1 Gasket, Cover12 5630864 1 Cover13 7052221 1 Fitting, 90 Degree14 7516822 5 Screw15 8450061-82 AR Line, Fuel16 7080603 4 Clamp17 7516607 2 Screw18 2540102 1 Pump, Oil19 ------ -- -- -- -- 1 Housing, Ignition

(See Magneto, 700 Pg. D12 Ref. 1320 7516823 6 Screw

9/02

D1

WATER PUMP/OIL PUMP (800)800 PRO X S03NX8CS

1

2

23

4

5

6 7

8 910

11

1213

14

1516

1718

20

19




1 3021044 1 Pulley2 3514311 2 Bearing, Ball3 5132273 1 Shaft4 ---- -- -- -- -- -- 1 Housing, Ignition

(See Magneto 800 Pg. D13 Ref. 135 3610044 1 Seal6 3610067 1 Seal, Water Pump7 7556006 1 Washer, Flat8 5432330 1 Impeller9 7555874 1 Washer, Flat10 7546804 1 Nut, Nylok

11 5811627 1 Gasket, Cover12 5630864 1 Cover13 7052221 1 Fitting, 90 Degree14 7516822 5 Screw15 8450061-600 AR Line, Fuel16 7080603 4 Clamp17 7516607 2 Screw18 2540102 1 Pump, Oil19 7516823 6 Screw20 ------ -- -- -- -- 1 Housing, Ignition

(See Magneto 800 Pg. D13 Ref. 139/02

D2

CARBURETOR (600)600 PRO X S03NX6ES

9

20

22

123

2324

1617

1514

353627

2928

21

32

34

31

8

6

195

7

4

18

43

9

5

8

7

6

1011

12

393738

44

13

25

30

26

37

45

41

42

33

40




1253509 1 Asm., Carburetor1 3130951 4 Screw2 3130976 2 Cap, Top3 3130871 2 Gasket4 3130844 2 Screw5 3130846 4 Packing6 3130856 4 Clip7 3130845 8 Ring8 3130857 4 Plate9 3130847 4 E-Ring10 3130831 2 Cap, Rubber11 3130830 2 Holder, Guide12 3130829 2 Spring13 3130828 2 Plunger14 3131252 2 Valve, Piston (2.0)15 3131207 2 Needle, Jet (9EFH1-60)16 3130867 2 Packing17 3130868 2 E-Ring18 3130843 2 Plate19 3130855

313084911

Lever, LHLever, RH

20 3130848 1 Ring21 3130854 1 Screw, LH22 3130850 1 Screw, RH

23 3130870 2 O-Ring, Air Funnel24 3130869 2 Funnel25 3130825 8 Screw26 3131203 2 Jet, Air, Pilot, Long (PAJ)(.9)27 3130144 2 Jet, Main (440)28 3131248 2 Bolt, Drain29 3130863 2 O-Ring30 3130824 2 Screw31 3130858 2 Body, Float32 3130861 2 O-Ring33 3130860 2 Screw34 3130977 2 Float35 3130067 2 Jet, Pilot (40)36 3130768 2 Jet, Starter (140)37 3130837 4 Washer38 3130836 2 Spring39 3130987 2 Asm., Adjuster40 3130986 1 Cap41 3131010 2 Screw (MAG Side)42 3131009 1 Asm., Sensor (MAG Side)43 3130479 2 Cap44 3130835 2 Packing45 7051020 2 Valve, Check, 90 Degree

5/03

D3

CARBURETOR (600)600 PRO X S03NX6ES

19

2022 3

2

14

17

24

1516

23

56

9

12

7

8

1011

21

4

13

18

21

1818

17

3

2

1

1

25

25

26

27




1 3130834 2 Bolt2 3130832 2 Lever3 3130833 3 Screw4 3140032 1 Ring5 3130817 1 Spring6 3130816 1 Screw7 3130812 1 Adjuster8 3130811 1 Spring9 3131380 1 Bracket10 3130810 1 Screw11 3130809 1 Screw12 3130950 1 Spring13 3130853 1 Ring14 3131370 1 Asm., Shaft

15 3130821 2 Screw16 3130820 1 Bracket17 3130826 2 Hose18 3130842 3 Packing, Starter Shaft19 3130841 1 Spring, Starter Shaft20 3130840 1 Shaft21 3130852 2 Ring22 3130839 1 E-Ring23 3130819 1 Lever, Starter24 3131374 1 Asm., Nipple25 7080003 4 Clamp, Hose26 8350017-600 AR Line, Fuel27 5431893 2 Plug, Trap

5/01

D4

CARBURETOR (700)700 PRO X S03NX7CS

37

2829

30

43

33

4040

46

47

48

123

4

56

789

1011

12

13

1415

798

5616

171819 20

21

22

23

24 25

2627

31

32 34

35

36

3839

4142

44

45E 2002 Polaris Sales Inc.



1253472 1 Asm., Carburetor1 3130951 4 Screw2 3130976 2 Cap, Top3 3130871 2 Gasket4 3130844 2 Screw5 3130846 4 Packing6 3130856 4 Clip7 3130845 8 Ring8 3130857 4 Plate9 3130847 4 E-Ring10 3130831 2 Cap, Rubber11 3130830 2 Holder, Guide12 3130829 2 Spring13 3130828 2 Plunger14 3130940 2 Valve, Piston(1.5)15 3131415 2 Needle, Jet, J8-9DGN05-5716 3130867 2 Packing17 3130868 2 E-Ring18 3130843 2 Plate19 3130855

313084911

Lever, LHLever, RH

20 3130848 1 Ring21 3130854 1 Screw, LH22 3130850 1 Screw, RH23 3130825 8 Screw

24 3131439 2 Funnel, Long25 3131356 2 O-Ring, Air Funnel, Long26 3130144 2 Jet, Main (440)27 3131336 2 Screw, Air28 3131371 1 Spring29 3131372 1 Washer30 3130522 1 O-Ring31 3131231 2 Float32 3131248 2 Bolt, Drain33 3130863 2 O-Ring34 3130824 2 Screw35 3130858 2 Body, Float36 3130861 2 O-Ring37 3130860 2 Screw38 3130068 2 Jet, Pilot (45)39 3130769 2 Jet, Starter (145)40 3130837 4 Washer41 3130836 2 Spring42 3130987 2 Adjuster43 3130986 1 Cap44 3131010 2 Screw (MAG Side)45 3131009 1 Asm., Sensor (MAG Side)46 3130479 2 Cap47 3130835 2 Packing48 7051020 2 Valve, Check, 90 Degree

5/03

D5


19

2022 3

2

14

17

24

1516

23

56

9

12

7

8

1011

21

4

13

18

21

1818

17

3

2

1

1

25

25

26

27


Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130834 2 Bolt2 3130832 2 Lever3 3130833 3 Screw4 3140032 1 Ring5 3130817 1 Spring6 3130816 1 Screw7 3131285 1 Adjuster8 3131284 1 Spring9 3130815 1 Bracket10 3130810 1 Screw11 3130809 1 Screw12 3130950 1 Spring13 3130853 1 Ring14 3131369 1 Asm., Shaft (Incl. Lever)

15 3130821 2 Screw16 3130820 1 Bracket17 3131137 2 Hose18 3130842 3 Packing, Starter Shaft19 3130841 1 Spring, Starter Shaft20 3131233 1 Shaft21 3131232 2 Ring22 3130839 1 E-Ring23 3130819 1 Lever, Starter24 3131350 1 Nipple25 7080003 4 Clamp, Hose26 8350017-600 AR Line, Fuel27 5431893 2 Plug, Trap

5/01

D6


6

13

914710

8

4

15

2

11

12

16

3

5171819

7

1 1

65

89

20

21

22

23

2425

26 27 2829

30

31

3233 34

35

36

37

383940 41

4243

44

4546

47

48

40




1253473 1 Asm., Carburetor1 3130951 4 Screw2 3130976 2 Cap, Top3 3130871 2 Gasket4 3130844 2 Screw5 3130846 4 Packing6 3130856 4 Clip7 3130845 8 Ring8 3130857 4 Plate9 3130847 4 E-Ring10 3130831 2 Cap, Rubber11 3130830 2 Holder, Guide12 3130829 2 Spring13 3130828 2 Plunger14 3131252 2 Valve, Piston (2.0)15 3131415 2 Needle, Jet (J8-9DGN5-57)16 3130867 2 Packing17 3130868 2 E-Ring18 3130843 2 Plate19 3130855

313084911

Lever, LHLever, RH

20 3130848 1 Ring21 3130854 1 Screw, LH22 3130850 1 Screw, RH23 3131371 1 Spring

24 3131356 2 O-Ring, Air Funnel, Long25 3131439 2 Asm., Funnel26 3130825 8 Screw27 3131336 2 Screw, Air (1.5)28 3130522 1 O-Ring29 3131372 1 Washer30 3130145 1 Jet, Main (450)31 3130860 2 Screw32 3131248 2 Bolt, Drain33 3130863 2 O-Ring34 3130824 2 Screw35 3130858 2 Body, Float36 3130861 2 O-Ring37 3131231 2 Asm., Float38 3130068 2 Jet, Pilot (45)39 3130767 2 Jet, Starter (135)40 3130837 4 Washer, Starter41 3130836 2 Spring42 3130987 2 Adjuster43 3130986 1 Cap44 3131010 2 Screw (MAG Side)45 3131009 1 Asm., Sensor (MAG Side)46 3130479 2 Cap47 3130835 2 Packing48 7051020 2 Valve, Check, 90 Degree

5/03

D7


21

1917

20

18

4

23

1

22 3

7

11

8

910 16

12

515

1314

24

3

6

1

2

25

26

18

2

18

21

27

17




1 3130834 2 Bolt2 3130832 2 Lever3 3130833 3 Screw4 3140032 1 Ring5 3130817 1 Spring6 3130816 1 Screw7 3131285 1 Adjuster8 3131284 1 Spring9 3130815 1 Bracket10 3130810 1 Screw11 3130809 1 Screw12 3130950 1 Spring13 3130853 1 Ring14 3131369 1 Asm.,Shaft (Incl. Lever)

15 3130821 2 Screw16 3130820 1 Bracket17 3131137 2 Hose18 3130842 3 Packing, Starter Shaft19 3130841 1 Spring, Starter Shaft20 3131233 1 Shaft21 3131232 2 Ring22 3130839 1 E-Ring23 3130819 1 Lever, Starter24 3131350 1 Nipple25 8350017-600 AR Line, Fuel26 5431893 2 Plug, Trap27 7080003 4 Clamp, Hose

3/02

D8

PISTON AND CRANKSHAFT (600)600 PRO X S03NX6ES

2

13

1

3

4

12

7

8

11

6

109

2

4

7

9

5




1 2201256 2 Kit, Piston Rings2 3022950 4 Circlip, Piston3 2202258 2 Kit, Piston (Incl. 1,2,13)4 3552108 2 Bearing5 2201132 1 Kit, Connecting Rod6 3514363 2 Bearing, Ball7 3585503 2 Bearing, Ball

8 3514310 1 Bearing, Ball9 5411394 2 Seal, Flanged10 5131373 1 Gear, Pump Drive11 2202257 1 Kit, Crankshaft (Incl. 6-10)12 7721117 1 Key, Woodruff13 ------ -- -- -- -- 2 Pin, Piston

3/02

D9

PISTON AND CRANKSHAFT (700)700 PRO X S03NX7CS

1

1

2

3

4

5

56

78

9

10

11

9

9

12

13




1 3022950 4 Circlip, Piston2 ------ -- -- -- -- 2 Pin, Piston3 2200895 2 Kit - Piston Rings4 2202237 2 Kit - Piston (Incl. 1,2,3)5 3584001 2 Bearing6 2201953 2 Kit - Connecting Rod

(Incl. Rod, Pin, Bearing, Washers)

7 7721117 1 Key, Woodruff8 7555905 1 Bushing9 3585503 4 Bearing, Ball10 3514318 1 Bearing, Ball11 5131899 1 Spacer12 3514310 1 Bearing, Ball13 2201848 1 Kit - Crankshaft (Incl. 8-12)

9/02

D10

PISTON AND CRANKSHAFT (800)800 PRO X S03NX8CS

1

1

2

3

4

56

78

9

109

911

12

13




1 3021179 4 Circlip, Piston2 ------ -- -- -- -- 2 Pin, Piston3 2201631 2 Kit, Piston Rings4 2202337 2 Kit, Piston (Incl. 1,2,3)5 3514357 2 Bearing6 2201557 2 Kit, Connecting Rod

(Incl. Rod, Pin, Bearing, Washers)

7 7721117 1 Key, Woodruff8 7555905 1 Bushing9 3585503 4 Bearing, Ball10 3514318 1 Bearing, Ball11 5131899 1 Spacer12 3514310 1 Bearing, Ball13 2201842 1 Kit, Crankshaft (Incl. 8-12)

9/02

D11

MAGNETO (600)600 PRO X S03NX6ES

1

23

4

5

6

8 79

10

13

14

1211




1 7517278 6 Screw2 3040161 1 Pulley, Starting3 7546909 1 Nut, Hex4 7555907 1 Washer5 4010677 1 Flywheel6 4060222 1 Stator7 7555970 3 Washer, Flat

8 7555969 3 Washer, Lock9 7517314 3 Screw10 2202321 1 Kit - CDI (Incl. Nyogel and Decal)11 4010279 1 Harness, Ignition12 4060229 1 Coil, Ignition13 4010124-305 2 Wire, Ignition14 4020159 2 Cap, Spark Plug

9/02

D12

MAGNETO (700)700 PRO X S03NX7CS

1

2

3

4 56

7

8910

11

12

13

14

15

16

1718

19




1 7516823 6 Screw2 3021144 1 Pulley, Starting3 2201821 1 Kit, Waterpump Belt4 5630824 1 Pulley, Water Pump Drive5 7546909 1 Nut, Hex6 7555907 1 Washer7 4010677 1 Flywheel8 7517246 3 Screw9 7555969 3 Washer, Lock10 7555970 3 Washer, Flat

11 4010297 1 Stator12 7516734 4 Screw13 1202161 1 Housing, Ignition14 5411178 1 Grommet15 4020155 2 Cap, Spark Plug16 4010124-305 AR Wire, Ignition17 4060229 1 Coil, Ignition18 4010549 1 Harness, Ignition19 2202331

707702611

Kit - CDI (Incl. 19, Nyogel & Decal)Decal - Spark Plug

6/03

D13

MAGNETO (800)800 PRO X S03NX8CS

1

2

3

45

6

7

8910

11

12

13

14

15

16

17

18

19




1 7517998 6 Screw2 3021144 1 Pulley, Starting3 2201821 1 Kit, Waterpump Belt4 5630824 1 Pulley, Water Pump Drive5 7546909 1 Nut, Hex6 7555907 1 Washer7 4010677 1 Flywheel8 7517246 3 Screw9 7555969 3 Washer, Lock10 7555970 3 Washer, Flat

11 4010297 1 Stator12 7516734 4 Screw13 1202161 1 Housing, Ignition14 5411178 1 Grommet15 4020155 2 Cap, Spark Plug16 4010124-305 AR Wire, Ignition17 4060229 1 Coil, Ignition18 4010549 1 Harness, Ignition19 2202328

707702611

Kit, CDI (Incl. 19, Nyogel & Decal)Decal, Spark Plug

6/03

D14

RECOIL STARTER (600)600 PRO X S03NX6ES

1

2

34

5 6

8

11

9

10

12

7




1 1202298 1 Asm., Recoil (Incl. 2-8,11,12)2 3040163 1 Nut3 3040164 1 Plate, Friction4 3040167 1 Spring, Friction5 5246108 1 Ratchet6 3040166 1 Spring, Return

7 3040168 1 Reel8 3040170 1 Spring, Spiral9 3040171 1 Bushing, Rope10 7516827 6 Screw11 5630645 1 Housing, Recoil12 3040169 1 Rope

3/02

E1

RECOIL STARTER (700)700 PRO X S03NX7CS

1

2 34 5

6 7

89

10

11

9

1213




1202408 1 Asm., Recoil(Incl. 1-9 & Starting Pulley)

1 3040163 1 Nut2 3040164 1 Plate, Friction3 3040167 1 Spring, Friction4 5246108 1 Ratchet5 3040166 1 Spring, Return6 3040168 1 Reel

7 3040170 1 Spring, Spiral8 3040160 1 Housing, Recoil9 7661148 2 Rivet10 3040171 1 Bushing, Rope Slide11 7516823 6 Screw12 5246218 1 Shield, Recoil Rope13 3040169 1 Rope

9/02

E2

RECOIL STARTER (800)800 PRO X S03NX8CS

1

2 34 5

6 7

8 9

10

11

12

13

9




1202408 1 Asm., Recoil(Incl. 1-10,13 & Starting Pulley)

1 3040163 1 Nut2 3040164 1 Plate, Friction3 3040167 1 Spring, Friction4 5246108 1 Ratchet5 3040166 1 Spring, Return6 3040168 1 Reel

7 3040170 1 Spring, Spiral8 3040160 1 Housing, Recoil9 7661148 2 Rivet10 3040171 1 Bushing, Rope Slide11 7517998 6 Screw12 5246218 1 Shield, Recoil Rope13 3040169 1 Rope

9/02

E3

TOOL KIT600 PRO X S03NX6ES and 700 PRO X S03NX7CS and 800 PRO X S03NX8CS

1

2

3

4

9

8

7

65

10E 2002 Polaris Sales Inc.



2873520 1 Kit, Tool (Incl. 1-4,8)1 ------ -- -- -- -- 1 Screwdriver2 ------ -- -- -- -- 1 Wrench, 12-14 Spanner3 ------ -- -- -- -- 1 Box Wrench, Special4 ---- -- -- -- -- -- 1 Wrench, 10-12 Spanner5 5910082 1 Wrench, Box End, 9/16 Inch x 5/8 Inch6 2872012 1 Tool, Scissor Stop Wrench

7 9917436991762199176229917623

1111

Manual, Owner’s, ’03 SnowmobileSupplement, Owner’s Manual, ’03 600 PRO XSupplement, Owner’s Manual, ’03 700 PRO XSupplement, Owner’s Manual, ’03 800 PRO X

8 2874113 1 Tool Belt Removal9 7080287 1 Strap, Emergency Starter10 9918079 1 Video Suspension

10/01

PARTS MANUAL PN 9917819 and MICROFICHE PN 9918975 3/03PRINTED IN THE USA

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Documents

Pro-x Parts Manual