Conventions

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

1.Connectawaterlinefromyourfacilitytothe1/4”flarewaterinletfittingofthevalve,behindthe machine.Watervolumegoingtothemachineshouldbestable.Usetubingsizedsufficientlyto provideaminimumflowrateofonegallonperminute.2.Plugthepowercordintoanelectricaloutletratedat20A.3.Switchonthetoggleswitch,behindtheunit,thatrunspowertothecomponentsinthemachine. Thelights(displaywindowandrowofbuttons)onthefrontdoorwillactivateandtheheating tankwillstarttofill.4.Waterintheheatingtankwillrequireaboutonehourtoreachoperatingtemperature(factory settingof190°F).AtthistimetheLCDwilldisplay“READYTODISPENSE”.5.Removeandfillthecanisterswithpowderedcappuccinoproduct.

Primo Cappuccino System Instructions

Thisapplianceisdesignedforcommercialuse.AnyservicingotherthancleaningandmaintenanceshouldbeperformedbyanauthorizedWilburCurtisservicecenter. • DoNOTimmersetheunitinwateroranyotherliquid • Toreducetheriskoffireorelectricshock,doNOTopentoppanel.Nouserserviceable partsinside.Repairshouldbedoneonlybyauthorizedservicepersonnel. • Keephandsandotheritemsawayfromhotpartsofunitduringoperation. • Nevercleanwithscouringpowdersorharshimplements.

Your Curtis ADS System is Factory Pre-Set and Ready to Go, Right from the Carton.FollowingaretheFactorySettingsforyourPrimoCappuccinoBeverageSystem: • Tank Temperature = 190°F • Flavor Controls= Set at 45% • Dispensing Mode Set for Manual DispensingGenerallytherewillneverbeareasontochangeyourADSprogramming.However,shouldyouneedtomakeslightadjustmentstomeetyourdispensingneeds,programminginstructionsareprovidedlaterinthismanual. SystemRequirements: • Water Source20–90PSI(MinimumFlowRateof1GPM) • Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comfor yourmodel.

Equipmenttobeinstalledtocomplywithapplicablefederal,state,orlocalplumbing/electricalcodeshavingjurisdiction.

SETUP STEPSTheunitshouldbelevel(lefttorightandfronttoback),locatedonasolidcountertop.Connectawaterlinefromthewaterfiltertothebrewer.NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your dispensing system and enhance cappuccino product quality.

The National Sanitation Foundation requires the following water connection:1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.2. In some areas an approved backflow prevention device may be required between the

brewer and the water supply.

Wilbur Curtis Company, inC.

Important Safeguards/Conventions

CAUTION: DO NOT connect this unit to hot water. Inlet valve

not rated for hot water.

CAUTION: Use this setup procedure before attempting

to use this appliance. Failure to follow the instructions can result in injury or the voiding of the warranty.

WARNING, HOT LIQUID

WILBUR CURTIS COMPANY Montebello, CA 90640

ISO 9001 REGISTEREDC

WARNING HOT LIQUID, Scalding may occur. Avoid splashing.

1

IMPORTANT-Donotremovepillarstotakeoffmountingplate.

COLD OR HOT?

I. EVERY 3 - 4 HOURS OR MORE OFTEN IF NECESSARY A. MakesurepowerisON. B. Placeacontainerunderthedispensespouttocatchtherinsewater. C. LocatetheWASHbuttononthefrontcontrolpanel. D. RinseeachflavorbypushingandholdingtheWASHbutton,whileatthesametime pressingoneofthePUSHdispensingbuttonsonthecontrolpanel.Continueholding WASHuntilthewaterrunningfromthespoutrunsclear.

II. DAILY A. SwitchOFFtheunitatthepowertoggleswitch,locatedbehindtheunit. B. Wipeallexteriorsurfaceswithadampcloth,removinganyspills,residueordustfrom theunit. C. Removeboththedripdrawerandlouveredscreen;thenwashoutitscontents.For hardtocleandeposits,useamild,nonabrasivedetergent.Rinsewithwater. D. Wipeandcleanthedispensingareawithamilddetergentcleaner.

III. WEEKLY OR MORE OFTEN IF NECESSARY A.Cleanthewhipperchamberunitwithwarmwaterandamilddetergent. 1. Removetheuppermixingcup. a.Pullcupforward,twisttotheleftandliftittoseparatetheuppermixingcupfromthelowermixingcup. 2.Toremovethelowermixingcup: a.Pullmixingcupupandforwardtofreeitfromthehotwaterinletfitting. b.Cleanwithamilddishwashingsolution. 3.Removethedispensingnozzlefromthewhipperchamber.Cleantheinsideusinganarrowbrush. 4.Removethewhipperchamber. a.Takeholdofthewhipperchamber.Turnitclockwisetofreeitfromthemountingplate. b.Removewhipperchamberfromtheunitandcleanitthoroughly. 5.Pullthewhipperpropellerfromthemotorshaftandcleanit.

CAUTION - Do not use cleansers, liquid bleach, powders or any other substance containing chlorine. These products promote corrosion and will pit the stainless steel. THE USE OF THESE PRODUCTS WILL VOID YOUR WARRANTY.

2

Cleaning the Curtis Primo Cappuccino GT Beverage Dispenser

Operation Instructions1.Chooseaflavor.Placeyourcupunderthespoutbeneaththedesiredflavor.

Note: WhenusingIced Cappuccinomachine,fillyoucupwithicebeforedispensingproduct.2.Pushandholdthedispensingbuttonforthisflavor.

3.Releasethebuttonwhenthecupis¾full.

FILL CANISTERS DAILY1.Openthefrontdoortoaccesscanisters.2.Thecanistersmustberemovedfromtheunitforfilling.Turnthepowderdeliveryelbowsupward. Thecanistersholdfivepoundsofproduct.Largercanistershold10poundseach.3.Repositionthecanistersonthemachine,turningthepowderdeliveryelbowsdownwardand aligningthegearsocketwiththemotorshaft.

c. Cleantheareabehindthemountingplate. d.Cleanthewaterinletfitting. e. Lubricatethecentersealofthemountingplatebeforereinstalling.

IMPORTANT - When replacing the propeller, make sure the propeller is properly aligned and seated on the motor shaft. Some propellers may have an indicator; a wide, flat surface to lineup with the flat on the shaft (illustration, right). The newer propellers have an embossed D’, indicating how to position the propeller on the motor shaft.Failure to push the propeller in all the way will cause the propeller to fuse with the whipper cham-ber. This condition will not be covered under warranty.

6. Cleanthemountingplate. a. Cleantheshaftwithaclothandmilddetergentbeforeremovingmountingplate. b. Twistthemountingplateclockwiseandpullitfromthemotorshaft.

Steps to ProgrammingYour Curtis Generation 3 cappuccino dispenser is Factory Pre-Set for Optimum Performance.

Entering the Programing MenusPressandholdSTOP/WASHforaboutten[10]seconds.DisplaywillreadProgram Menus,(SeeIllustration).

Manual Dispense (Factory Default)Pressor>togotoManual Dispense Select. Press¤togotoManual Dispense Select Station.Choosethestationandpress,thedisplaywillreadSaving Complete!Toselectanotherstationformanualdispense,presstogotoManual Dispense Select Stationorpress>tocontinuetothenextmenu.

Dispense By TimeThenextscreenisDispense By Time < Select >.Presstoselectastation.SelectthestationandthescreenwillreadTo Begin Press Push.Pressdesireddispensebutton.HotwaterwillstarttodispenseandscreenwilldisplayTo Finish Press Push. WhenPush ispressed,timewillbesavedandyouwillexitbacktoDispense by Time screen.Continuewithadditionalselectionsorpress>tocontinuetothenextmenu.

Temperature (Factory set at 190°F)* PressandscreenwillshowTankTemperature.Temperatureisprogrammablefrom80°Fto204°Fin2-degreeincrements.Press<or>togoupordownindegrees.Selectdesiredtemperatureandthentoset.Press>tocontinuetothenextmenu.

Powder % Ratio (Factory set at 60%)PressandthescreenwilldisplayPowder % Ratio Select Station.Pressdesiredstation.Powderratioisprogrammablefrom0%(HotWater)to100%,in5%increments.Press< or > toincreaseordecreaseratioandthenpresstoset.Press>tocontinuetothenextmenu.

Service Call (Phone number) Presstodisplaynumberandpresschangenumberor >tomoveplacesandEXtoexitwhencompleteThisnumberwillbedisplayedduringaHeatingsystemSENSORERRORoraWATERERROR.Press>tocontinuetothenextmenu.

Banner Name Presstodisplayletters,presstochangelettersor >tomoveplacesandEXtoexitwhencomplete.Thisfeatureallowsupto14letterstobeprogrammedforcompanynameorregionalname.ProgrammingallblanksdisablesBannerName.Ifprogrammed,BannerNameisdisplayedevery5sec.onandoff.Press>tocontinuetothenextmenu.

Model SelectPresstoselect, <or > toselectdesiredmodel(PC-1,2,3,4,5).Presstosetandexitprogrammode.

ExitPresstoselect,exitsprogrammodeandreturnsunittooperation.

*Withcoldcappuccinounitsthetemperaturesettingis80ºF.

PROGRAMMING SELECTIONS

Illustrated Parts List

3

Item Nº Part Nº Description13141516171819202121A2222A2323A2424A24B25262728

CA-1039**WC-37008WC-5502 **WC-3734 **WC- 904-04**WC-1438-101**WC- 523 **WC- 102 **CA-1100-101CA-1106-101CA-1099-101CA-1105-101WC-37215WC-37216CA-1112-06CA-1113-06RCA-1113-06LCA-1011-05CA-1065-03CA-1026-03CA-1005-03 **

O-RING, DUMP VALVE (WC-880)KIT, TANK LID ROUNDPROBE ASSY, WATER LEVELKIT, RPL DUMP VALVE FOR WC-880EHEATING ELEMENT, 1.6KW W/JAMNUTSSENSOR, TEMERATURE TANKTHERMOSTAT, MNL RESET 120/240V 25ASWITCH, TOGGLE NON LIT 25A 120/240VCOVER, DRIP TRAY PLASTIC PCGT-3COVER, DRIP TRAY PLASTIC PCGT-4/5DRIP TRAY, PLASTIC PCGT-3DRIP TRAY, PLASTIC PCGT-4/5KIT, COVER DRIP TRAY & SCREEN PCGT-3KIT, COVER DRIP TRAY & SCREEN PCGT-4/5CANISTER ASSY, 5LB PCGTsCANISTER ASSY, 10LB RIGHT PCGTsCANISTER ASSY, 10LB LEFT PCGTsFITTING, BULKHEAD WATERBUSHING, DISCHARGEELBOW, PC/CK/HCSTEAM TRAP

PANEL, LEFT SIDE PCGTsDOOR, COMPLETE PCGT-3 MAGNET SNAP-INDOOR COMPLETE PCGT-4/5 MAGNET SNAP-INDOOR COMPLETE PCGT3 WITH LATCHDOOR COMPLETE PCGT4/5 WITH LATCHFILM, CURTIS LOGO PCGT-3FILM, CURTIS LOGO PCGT-4/5FILM, LIGHT BOX ICED CAPPUCINOLAMP COMPLETE, W/5K BULBKIT, UCM BOARD & LABEL PCGT3KIT, UCM BOARD & LABEL PCGT4KIT, UCM BOARD & LABEL PCGT5LABEL ASSY, UCM & DOOR PCGT-3LABEL, UCM PANEL PCGT4 CURTISLABEL, UCM PANEL PCGT5 CURTISMEMBRANE CNTRL PNL CURTIS PCGT4/5COVER, ALCOVE PLASTIC PCGT-3COVER, ALCOVE PLASTIC PCGT-4/5CAPACITOR, X2 ALL ADS MODELSCONTROL, POWER MODULE CORK BRAKEFAN, EXTRACT

1 2 2A 2B 2C 3 3A 3B 4 5 5A 5B 6 7 7A 8 99A1011*12

WC-7348WC-5863WC-5864WC-5863-101WC-5864-101CA-1109-01CA-1110-01CA-1144-01CA-1127 **WC-37126 **WC-37127 **WC-37128 **WC-39349WC-39350-01WC-39351-01WC-39350-04**CA-1098CA-1115WC-8591 **WC- 780WC-37123

Item Nº Part Nº Description

4

474849505151A51B5252A535455*55A565758596061626363A

WC- 826L **WC-8556 **WC-5310 **CA-1030-17WC-6294WC-6295WC-6296WC-58120WC-58121CA-1095CA-1123CA-1135CA-1049CA-1049-102WC-3503WC-3518WC-4320WC-4394WC-3689WC-7349WC-66044WC-66043

VALVE, INLETHEAT SINK ASSEMBLY (NOT SHOWN)TUBE, 5/16” ID X 1/8”w SILICONEHOSE, EXTRACTOR FAN 17” LONGHEATING TANK, COMPLETE PCGT3HEATING TANK, COMPLETE PCGT4HEATING TANK, COMPLETE PCGT5COVER, DUMP VALVE PC-4GT & -5GTCOVER, DUMP VALVE PC-3GTCONNECTOR, ORIFICE WATER PCGTLAMP, 30W 5K CIRCULARLATCH ASSY, DOOR SIDE MOUNTMAGNET, SNAP-IN (OLD UNITS)STRIKER, MAGNET & SCREW (OLD UNITS)LEG, 3/8”-16 STD SCREW BUMPERLEG, GUIDE 3/8”-16 STUD SCREWO-RING, ½” I.D. (NOT SHOWN)GUARD, SHOCK HEATING ELEMENTINSULATION, WRAP PCGTPANEL, RIGHT SIDE PCGTsCANISTER TRAY, ASSY PLASTIC PCGT4/5CANISTER TRAY, ASSY PLASTIC PCGT3

29303131A3233343536373839404141A*4243444546

CA-1009-03 **CA-1037-3Y **CA-1002-01WC-5664-05CA-1047WC-37054WC-2626-03WC-3739 **WC-43791 **WC-37118 **CA-1008-07K **CA-1006-06 **CA-1024-05WC-37173 **WC-37174 **CA-1036 **WC-3765L **WC-5231 **WC-39350-02WC-39203

BOWL, MIXINGTUBE, EXTENSION 3.0” LONG YELLOWLID, CANISTER, 5LB LID, CANISTER, 10LB PCGT’sAUGER, WIRE PCs & PCGTsKIT, SOCKET GEAR PC/CK/HCBUSHING, AUGER PC/CK/HCMOTOR, WHIPPERRING, MOTOR SHAFT PLASTICKIT, WHIPPER PLATE (W/SEAL) 3/PKGKIT, PROPLR OFFSET BLADES PCGT PKG6WHIPPER CHAMBERPILLAR, LOCATION BLACKKIT, GEAR MOTOR PC-DKIT, GEAR MOTOR, CORK BRAKE PCGTGEAR, PLASTIC USE ON CA-1013KIT, INLET VALVE REPAIR USE ON WC-826LCOMPOUND, SILICONE 5 OZ TUBELABEL, PANEL FLAVOR CURTISLABEL, SERVICE & PROG (NOT SHOWN)

1

3

5

6

22

23

21

13

16

171819

454

78

9

50

47

10

6311

12

20

485758

52

62

Item Nº Part Nº DescriptionItem Nº Part Nº Description

55

Illustrated Parts List 15

14

51

62

60

61

2

* For Units Built After 3/03. ** Suggested Parts to Stock

49

43

Illustrated Parts List41

42

45

Before mounting a whipper plate, place a dab of food grade lubricant in the rear hole of the seal.

Shaft seals should be replaced with the groved side facing outward. Place a dab of food grade lubricant in the rear hole of the seal, as shown below.

1844

3940

363738

31

32

333435

245325

26272829

30

5

MODELPCGT3PCGT4PCGT5

ONEONEONE

CONFIGURATION OF CANISTERS ON PCGT MODELS

10 LB. CANISTERP/N CA-1113-06L

10 LB. CANISTERP/N CA-1113-06R

5 LB. CANISTERP/N CA-1112-06

–ONEONE

TWOTWO

THREE

Electrical Diagram

6

7

WILBUR CURTIS CO., INC.6913 Acco St., Montebello, CA 90640-5403 USAPhone: 800/421-6150 Fax: 323-837-2410 Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: techsupport@wilburcurtis.com Web Site: www.wilburcurtis.com

8 Printed in U.S.A. 5/07 F-2079-S Rev L

Product Warranty InformationThe Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply:

3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.

1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.

Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replace-ment parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective date of this policy is April 1, 2003.Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.

CONDITIONS & EXCEPTIONSThe warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replace-ment parts installed on Curtis equipment that have not been purchased from theWilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances:

1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical,

mechanical and plumbing codes.3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow

rate.5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the

responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the car-

rier. 7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation

in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s recommendations.

8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per in-warranty service call.

RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Sup-port Department to find an agent near you.