Embed Size (px)
Citation preview
IM3102 06/2020 REV06
POWERTEC i380C & i450C ADVANCED Spare Parts ......................................................................................................................................................................... 1
Figure A, B: POWERTEC i380C & i450C ADVANCED Machine Assembly .................................................. 2 Figure C, D: POWERTEC i380C & i450C ADVANCED Inside Machine Assembly ....................................... 5 Figure E: Powertec i380C & i450C ADVANCED Wire Drive Assembly ......................................................... 6 Figure F: Powertec i380C &i450C ADVANCED Front Assembly .................................................................. 7 Miscelaneous Items (not shown in figure A, B, C, D, E, F) ............................................................................ 7
Electrical Schematic ............................................................................................................................................................ 8 CODE: 50442 ................................................................................................................................................. 8 CODE: 50443 ................................................................................................................................................. 9
Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts - Electrical Schematic 1 Spare Parts - Electrical Schematic
Spare Parts
SP50442, SP50443 REV03 10/2019
ASSEMBLY PAGE NAME
Mac
hin
e A
sse
mb
ly
Mac
hin
e A
sse
mb
ly
Insi
de
Mac
hin
e A
ssem
bly
Insi
de
Mah
ine
Ass
emb
ly
Wir
e D
rive
A
ssem
bly
Fro
nt
Ass
emb
ly
Mis
cell
aneo
us
Item
s
CODE NO.: K NO.: FIGURE NO.: A B C D E F
50442 K14180-1 POWERTEC i380C ADVANCED 1 - 1 - 1 1 1
50443 K14181-1 POWERTEC i450C ADVANCED - 2 - 2 2 2 2
Figure A
Spare Parts - Electrical Schematic 2 Spare Parts - Electrical Schematic
Figure B
Figure A, B: POWERTEC i380C & i450C ADVANCED Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
1 WELDING CABLE GRD-300A-50-5M 1 X
WELDING CABLE GRD-400A-70-5M 1 X
2 SIDE PANEL KIT includes: T-8040-004-1R 1 X X
LEFT SIDE PANEL 1 X X
UPPER SIDE PANEL 1 X X
BOTTOM SIDE PANEL 1 X X
PLATE 1 X X
LABEL - ROLLS COLOURS 1 X X
3 COVER KIT includes: T-8040-005-1R 1 X X
COVER 1 X X
SHELF 1 X X
WARNING LABEL 1 X X
4 HANDLE R-0010-292-1R 1 X X
5 BASE, PARTITION, SHELF KIT includes: T-8040-007-1R 1 X
BASE ASSEMBLY 1 X
PARTITION ASSEMBLY 1 X
USB LABEL 1 X
WARNING LABEL 1 X
SHELF 1 X
FUSE LABEL 1 X
BRACKET 1 X
Spare Parts - Electrical Schematic 3 Spare Parts - Electrical Schematic
5 BASE, PARTITION, SHELF KIT includes: T-8040-024-1R 1 X
BASE ASSEMBLY 1 X
PARTITION ASSEMBLY 1 X
USB LABEL 1 X
WARNING LABEL 1 X
SHELF 1 X
FUSE LABEL 1 X
BRACKETS 1 X
6 SIDE COVER KIT: R-0010-623-1R 1 X X
LEFT COVER 1 X X
RIGHT COVER 1 X X
7 FRONT AND REAR PANEL KIT: T-8040-008-1R 1 X X
FRONT PANEL ASSEMBLY 1 X X
REAR PANEL ASSEMBLY 1 X X
IN LABEL 1 X X
OUT LABEL 1 X X
IN/OUT LABEL 1 X X
GAS LABEL 1 X X
CHAIN 1 X X
8 LOCK 0654-610-004R 2 X X
9 LEAF HINGE 0654-610-007R 2 X X
10 MAIN INPUT CORD R-5041-497-1R 1 X
MAIN INPUT CORD R-5041-497-2R 1 X
11 WHEELS 1029-660-127R 2 X X
12 WHEELS 1029-660-250R 2 X X
13 WATER CONNECTION KIT: T-8040-006-1R 1 X
COOLING HOSES 1 X
COUPLING RECTUS 4 X
THREAD ADAPTER 4 X
ORIENTING ELBOW MALE ADAPTOR 2 X
STRAIGHT MALE ADAPTOR 2 X
WATER CONNECTION KIT: T-8040-025-1R 1 X
COOLING HOSES 1 X
COUPLING RECTUS 4 X
THREAD ADAPTER 4 X
ORIENTING ELBOW MALE ADAPTOR 2 X
STRAIGHT MALE ADAPTOR 2 X
14 CONTROL PANEL COVER K14174-1 1 X X
15 BUMPERS K14177-1 1 X X
Spare Parts - Electrical Schematic 4 Spare Parts - Electrical Schematic
Figure C
Figure D
Spare Parts - Electrical Schematic 5 Spare Parts - Electrical Schematic
Figure C, D: POWERTEC i380C & i450C ADVANCED Inside Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
16 TRANSFORMER AND CHOKE R-8040-420-1R 1 X
TRANSFORMER R-4034-175-2R 1 X
17 INVERTER BOARD R-6042-079-1R 1 X
INVERTER BOARD T-8040-022-1R 1 X
18 HALL SENSOR W4900004R 1 X X
19 FAN R-8040-433-1R 2 X
FAN W66X1369R 2 X
20 INPUT FILTER Y051-1R 1 X
INPUT FILTER Y056-1R 1 X
21 SOLENOID 0972-423-040R 1 X X
22 CABLE RELIEF 1361-599-674R 1 X X
23 FUSE SOCKET 1158-632-032R 1 X X
FUSE 2A 400V 1158-660-010R 1 X X
24 PC BOARD R-6042-081-1R 1 X X
25 WIRE SPOOL HUB 0744-000-335R 1 X X
26 PLASTIC NUT 0744-000-336R 1 X X
27 USB SOCKET 1158-641-061R 1 X X
28 SWITCH 1115-280-004R 1 X X
29 THREE PHASE BRIDGE W4100021R 1 X X
30 CONTROL BOARD R-6042-087-1R 1 X
CONTROL BOARD R-6042-089-1R 1 X
31 OUTPUT BRIDGE R-8040-388-1R 1 X
OUTPUT BRIDGE T-8040-023-1R 1 X
32 LED MODULE R-5041-508-1R 2 X X
33 CHOKE R-8040-441-1R 1 X
Spare Parts - Electrical Schematic 6 Spare Parts - Electrical Schematic
Figure E
Figure E: Powertec i380C & i450C ADVANCED Wire Drive Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
34 EURO SOCKET R-8040-389-1R 1 X
EURO SOCKET T-8040-021-1R 1 X
35 COMPLETE FEED PLATE ASSEMBLY (INCLUDES 1.0/1.2 MM DRIVE ROLLS AND WIRE GUIDE KIT)
0744-000-009R 1 X X
36 WIRE DRIVE MOTOR 1111-722-048R 1 X X
Spare Parts - Electrical Schematic 7 Spare Parts - Electrical Schematic
Figure F
Figure F: Powertec i380C &i450C ADVANCED Front Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
37 BUTTON 9ES23055 1 X X
38 MAIN SWITCH 1115-270-022R 1 X X
39 EURO SLEEVE C-1891-006-1R 1 X X
40 SOCKET 2EINN0500FR 2 X
SOCKET 90000595PR 2 X
41 DISPLAY KIT includes: T-8040-009-1R 1 X
BRACKETS 1 X
FRONT PANEL 1 X
DISPLAY KIT includes: T-8040-020-1R 1 X
BRACKETS 1 X
FRONT PANEL 1 X
42 PCB R-6042-077-1R 1 X X
43 LCD 0942-177-002R 1 X X
44 KNOB 9SM22778-3 2 X X
Miscelaneous Items (not shown in figure A, B, C, D, E, F) Item Description Part Number QTY 1 2 3 4 5 6 7
45 HARNESSES KIT T-8040-010-1R 1 X
45 HARNESSES KIT T-8040-019-1R 1 X
Spare Parts - Electrical Schematic 8 Spare Parts - Electrical Schematic
Electrical Schematic CODE: 50442
Spare Parts - Electrical Schematic 9 Spare Parts - Electrical Schematic
CODE: 50443
Y05
7-1
T1
Y05
6-1
X3
X4
X5
WIR
E C
OL
OU
RS
/O
PIS
KO
LO
RÓ
W:
BK
:BLA
CK
/C
ZA
RN
YB
R:B
RO
WN
/B
RĄ
ZO
WY
BL:
BLU
E /
NIE
BIE
SK
IY
G:Y
EL
LOW
-GR
EE
N /ŻÓ
ŁTO
-ZIE
LON
YR
:RE
D /
CZ
ER
WO
NY
W:
WH
ITE
/B
IAŁY
PEL1
L3
L2
40
0V
, 5
0/6
0H
z3
+P
E
RF
1
RF
2
X19
-4
PŁY
TA
TY
LNA
RE
AR
PA
NE
L
RF
3
RF
4+
RF
12
Y04
7-1X1-1
X1-5X1-3
X1-7
X1-9
X2-1
X2-3X2-8
X2-5X2-6
24VDC
X4-6
X4-4
X4-3
X4-1
24VDCGNDP
RS
23
2 R
X
RS
232
RX
X5-
3
X5-
4R
S2
32
TX
RS
23
2 T
XX
5-1
X5-
2
RS
23
2 T
X
X19
-3R
S2
32
TX
X19
-2R
S2
32
RX
X19
-1R
S2
32
RX
X1-
2-
X1-
1K
1+
X2
29
4
21
0
21
1
117
118
119
120
121
123
124
29
5
29
6
29
7
K1+K2+K3 K1+K2+K3
24VDC
L1
L2
L3
L1 OUT
L2 OUT
L3 OUT
L1
L2
L3
RL1
117
118
119
120
121
125
127
126
X4-2 GNDP
X4-5
122
123A
124
125
127A
126
122
X11
-3
X11
-4
GN
DS
40V
DC
27
8
27
7
28
5
28
6
A B J K
X11
-2X
11-1
CA
N L
CA
N H
285
X9
RF
13
X12
-3
X12
-4
GN
DS
40V
DC
27
6
27
5
28
3
28
4
275
276
X12
-2
X12
-1
CA
N L
CA
N H
284
283
RF
7
KIT
ZD
ALN
E S
TE
RO
WA
NIE
RE
MO
TE
CO
NT
RO
L
X17
-2
X17
-3
PO
T W
IP
PO
T -
23
5
23
2
D C
X17
-1P
OT
+2
30
E
286
278
277
X18
-2X
18-4
12V
DC
RE
M
RE
M T
RIG
H G
X22
-1
X22
-2
PP
MT
R+
PP
MT
R-
26
0L
26
1M
29
9
29
8
235
232
230
260
261
299
298
X1-
2X
1-1
X1-
3X
1-4
Y05
0-1
GN
DS
40V
DC
CA
N L
CA
N H
AK
TU
ALI
ZA
CJA
OP
RO
GR
AM
OW
AN
IA +
PA
MIĘĆ
ZE
WNĘ
TR
ZN
A U
SB
SO
FT
WA
RE
UP
DA
TE
+ U
SB
ME
MO
RY
ST
ICK
X4
1 2 3 4
X4-
3D
+
X4-
1
X4-
2
5V
US
B D-
X4-
5G
ND
S
US
B C
AB
LE
(A
PLU
G -
MIC
RO
B P
LU
G)
PR
ZE
WÓ
D U
SB
(W
TY
K A
- W
TY
K M
IKR
O B
)
F1
2A
S1
54
21X1-5
X1-3
X2-1
X2-3113
116110
111
112
113
L1
L3
L1
L3
S2
1 3X
7-3
X7-
81
5VD
C
X7-
5
252
251253
GN
DS
40
VD
CX
6-4
X6-
1X
11-6
X11
-54
0VD
C
GN
DS
27
3
27
4
X4-13X
16-4
X16
-1
X16
-2
X4-4GNDS
M3
W
BK
24V
DC
GN
DS
PW
M
266
267
(
V2
-V5)
X3-
4
X3-
1
X3-
2M
2
R W
BK
24V
DC
GN
DS
PW
M
12
X11
X4-16
X4-17
X4-14
X4-15PIL-A
PIL-B
TA
TA290 290
291
292
293
291
292
293
271
270
X20
-1
X20
-3X
20-2
27
1
X20
-4
27
0
+15
VD
C
-15V
DC
I O
UT
GN
DS
26
3
26
2
X7-
10T
RIG
X7-
9T
RIG
GN
DS
X2-
2U
OU
T
X2-
3
26
3
26
21 2
1 2X6
RF
6
M
BL R
RF
8X
5-1
X5-
2
X4-
10
X4-
7
30
1
30
0
GN
DS
24
VD
C
PE
Ba
ffle
Prz
egro
da
Ba
ffle
Prz
eg
roda
PE
J25
J23
Y05
2-1
JC22-1
JC22-5
JC22-224V
JC21-5
JC21-6
JC22-3
JC21-3JC21-4
JC22-6
COM
PIL-A
PIL-B
TA-1
TA-2
PIL-RELEJC22-4
RTN-TH1
NTC
TH1
PE
Ba
ffle
Prz
egr
od
a
PE
Baf
fleP
rze
gro
da
Baf
fleP
rze
gro
da
Baf
fleP
rze
gro
da
Fro
nt
pan
el
Pa
ne
l prz
edn
i
Fro
nt
pan
elP
an
el p
rze
dn
i
Ba
ffle
Prz
eg
rod
aP
E
RF16 RF16
RF
17
V7
V6
301
300
1 2
1 2
33
Whi
te/B
iały
1 2
1 2
33
Whi
te/B
iały
Re
d/C
zerw
Red
/Cze
rw
Whi
te/B
iały
1 2
1 2
33
Whi
te/B
iały
Red
/Cze
rw
X14
X15
X13
Red
/Cze
rw
X4-5 GNDJC21-2GNDX4-1 PMRJC21-1PMR
302302
303303
270
B
1
CO
OL
ER
SO
CK
ET
GN
IAZ
DO
CHŁO
DN
ICY
130
131
X3-
4
X3-
6
132
133
X3-
8
X3-
1
X3-
3
134
J16
25
67
81
0
130
131
132
133
134
135
136
PR
ES
EN
CE
WA
TE
R-E
RR
+15
V
L1
L3
RO
OF
/ D
AC
HS
HE
LF
1 /
PÓŁK
A 1
FR
ON
T P
AN
EL
/ PŁY
TA
PR
ZE
DN
IAB
AF
FL
E /
PR
ZE
GR
OD
A
SID
E P
AN
EL
1 /
PŁY
TA
BO
CZ
NA
1B
AS
E /
PO
DS
TA
WA
SID
E P
AN
EL
2 /
PŁY
TA
BO
CZ
NA
2
SH
EL
F 2
/ P
ÓŁK
A 2
PŁY
TA
TY
LNA
RE
AR
PA
NE
L
Y059-1
T1
J1 J2 J3 J4
X4-
2
X4-
1Y
G
X3 -
X1
X20
V8
12
34
J5 J7 J6 J8
D1;
D3
D4;
D6
127
B
123
B
X8
1 2
13
5
13
6
1 2
X8
(
T1)
(
L1)
X18
X19
J21-3
J21-4
J21-2
J21-1
X
211 2
T2
X7
X6
L2
L3
10
4
X7
X8
X6
101
102
103
L1
L2
L3
RF
10V
1
J24
NE
G
J22
PO
S
10
5
KIT
PO
DG
RZ
EW
AC
ZA
CO
2
CO
2 G
AS
HE
AT
ER
KIT
F2
1A
X12
12T
2
7
9
12
7R
F5
RF11
X4-12
X4-3
1(V
2-V
5)269
268
GNDS
1 1
2 2X
10
MO
TO
R +
MO
TO
R -
L1
RF
9
RF
14
