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PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding • GMAW Current Selection • GMAW Welding Power Sources • GMAW Equipment • GMAW Welding Wire

PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

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Page 1: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

PowerPoint® PresentationPowerPoint® Presentation

Chapter 19Chapter 19GMAW–EquipmentGMAW–Equipment

Gas Metal Arc Welding • GMAW Current Selection • GMAW Welding

Power Sources • GMAW Equipment • GMAW Welding Wire

Gas Metal Arc Welding • GMAW Current Selection • GMAW Welding

Power Sources • GMAW Equipment • GMAW Welding Wire

Page 2: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Constant-current (CC) power sources have a steep volt-ampere (V-A) curve, while constant-voltage (CV) power sources have a slightly sloping V-A curve.

Constant-current (CC) power sources have a steep volt-ampere (V-A) curve, while constant-voltage (CV) power sources have a slightly sloping V-A curve.

Page 3: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

CV power sources are self-correcting with respect to arc length, which means that arc length remains constant with changes in electrode extension.

CV power sources are self-correcting with respect to arc length, which means that arc length remains constant with changes in electrode extension.

Page 4: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

GMAW equipment includes a welding gun cable and gun assembly, a wire feeder, shielding gas, and a workpiece lead with a workpiece connection.

GMAW equipment includes a welding gun cable and gun assembly, a wire feeder, shielding gas, and a workpiece lead with a workpiece connection.

Page 5: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Welding gun components include a handle with a conductor tube and trigger, a contact tip, a gas nozzle, a gas diffuser, and an insulator.

Welding gun components include a handle with a conductor tube and trigger, a contact tip, a gas nozzle, a gas diffuser, and an insulator.

Page 6: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Welding guns are available with curved or straight conductor tubes.

Welding guns are available with curved or straight conductor tubes.

Page 7: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

The wire feeder may be portable, mounted on the welding machine, or mounted elsewhere to facilitate welding in a large area.

The wire feeder may be portable, mounted on the welding machine, or mounted elsewhere to facilitate welding in a large area.

Page 8: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Drive roll grooves can be U-shaped, V-shaped, or knurled depending on the type of welding wire.

Drive roll grooves can be U-shaped, V-shaped, or knurled depending on the type of welding wire.

Page 9: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

The wire outlet guide must be aligned closely with the groove in the drive rolls, without touching it.

The wire outlet guide must be aligned closely with the groove in the drive rolls, without touching it.

Page 10: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Inert gases do not react readily with other materials, making them useful as shielding gases for arc welding.

Inert gases do not react readily with other materials, making them useful as shielding gases for arc welding.

Page 11: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Different shielding gases produce different weld bead contour and penetration characteristics.Different shielding gases produce different weld bead contour and penetration characteristics.

Page 12: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

The welding area should be protected with windbreaks to prevent gas drifts.

The welding area should be protected with windbreaks to prevent gas drifts.

Page 13: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

The American Welding Society (AWS) classification system for carbon steel electrodes consists of a series of letters and numbers.

The American Welding Society (AWS) classification system for carbon steel electrodes consists of a series of letters and numbers.

Page 14: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

The American Welding Society (AWS) has developed similar classification systems for metals other than carbon steel.

The American Welding Society (AWS) has developed similar classification systems for metals other than carbon steel.

Page 15: PowerPoint ® Presentation Chapter 19 GMAW–Equipment Gas Metal Arc Welding GMAW Current Selection GMAW Welding Power Sources GMAW Equipment GMAW Welding

Chapter 19—GMAW–Equipment Chapter 19—GMAW–Equipment

Welding position and the type of metal to be welded are factors that must be considered when selecting welding wire.

Welding position and the type of metal to be welded are factors that must be considered when selecting welding wire.