Powerpoint Fuel Injection Systems

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  • Aims and ObjectivesAim

    To be able to describe the operation of an injection system within an internal combustion engine

    Objectives

    Be able to describe the operation of an injection system within an internal combustion engineBe able to recognize a single point injection system and a multi-point injection systemIdentify how fuel and air is atomized within a fuel injection systemFuel Injection Systems

  • The role of the InjectorsThe injector delivers a finely atomized spray of fuel into the inlet port

    The injectors also vary the amount of fuel delivered to suit the engines conditions The spray is obtained by passing fuel (that is pressurised) through the nozzle of the injector

    It is located in the inlet manifold near the cylinder head intake port

    Fuel Injection Systems

  • InjectorsThe opening of the injector is controlled by the vehicles ECU

    The injector is supplied with the battery voltage via a relay, the earth circuit is controlled by the ECU

    When the circuit is completed by the ECU a solenoid operates, the injector valve opens, fuel is then able to be sprayed into the inlet manifold

    The valve moves roughly 1.5-10 milliseconds. This is known an injector duration or opening time

    The ECU will make amendments to the duration depending on engine temperature, loading air temperature and battery voltage

    Fuel Injection Systems

  • Fuel AtomisationDuring fuelling of a cylinder the fuel is pressurised which causes the fuel to become a vapour, allowing it to burn easily (compared to the fuel being delivered to the cylinder in liquid form)

    Fuel Injection Systems

  • QuestionHow is fuel atomized in injector fuelling systems?

    Fuel Injection Systems

  • Simultaneously and SequentialSimultaneous injectors will operate all (or groups of injectors) at the same timeSequential will operate independently and open at close at different times (determined by the ECU) Fuel Injection Systems

  • Single point injection systemSingle point injection or throttle body injection system uses a single injector to spray fuel in the air intake side of the throttle butterfly (where the carburettor is situated) Fuel Injection Systems

  • Single point injection systemFuel Injection SystemsGives poor atomization of the fuel

    Does not give precise control of the air/fuel ratio to meet emission regulations

    However, it is easier to control electronically than a carburettor

    The fuel pressure is less then that of a multi point injection system (usually 1 bar)

  • Multi point injection systemIndividual injectors are used for each cylinder

    An injector is positioned near the inlet valve of each cylinder

    This system was originally used on diesel engines but is also now widely used on petrol engines

    Fuel Injection Systems

  • Multi point injection systemThe multi point injection system is the most common type of fuelling system that is used on modern vehicles today

    This is mainly due to the fact that this injection system can be controlled easily by the vehicles ECU

    Furthermore, this type of fuelling system provides a better method of burning the fuel without much wastage. Compared with other fuelling systems

    Fuel Injection Systems

  • QuestionName three advantageous of a single point injection system ?

    Name three advantageous of a multi-point injection system ?

    Fuel Injection Systems

  • Types of injectorsPintle Type Injector

    Original injector design

    Offers good atomization of fuel

    Prone to deposit build up on the Pintle valve (deposits can reduce the amount of fuel flow, and therefore the vehicle will run leaner than recommended

    Fuel Injection Systems

  • Hole type injectorWas introduced on later engine models, initially to reduce the reduce concerns with injector depositsFuel is delivered through holes drilled in a director plate at the injector tip. Offers good fuel atomization and gives better resistance to deposit build-up.

    Fuel Injection Systems

  • High and low resistance injector windingsTwo different types of injector windings are usedThis is dependant on the type of drive circuit used,And is also dependant of weather an external resistor is being used.

    Fuel Injection SystemsLow resistance injector windings

    Range between 2-3 at 21.1 C

    Used with an external resistor in a voltage controlled circuit

    High Resistance circuits

    Range around 13.8 at 21.1 C

    Do not require the use of an external resistor in a voltage controlled driver circuit.

  • QuestionWhat resistance should you expect a high resistance circuit to operate at ?

    Fuel Injection Systems

  • Injector driver circuitsFuel Injection Systems

  • Summary have we ?Fuel Injection SystemsBeen able to describe the operation of an injection system within an internal combustion engine

    Been able to recognize a single point injection system and a multi-point injection system

    Identified how fuel and air is atomized within a fuel injection system