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Polymer Synthesis CHEM 421 Polymer Parameters • Chemical structure – Chemical composition and distribution – Sequence length and distribution • Molecular weight and distribution • Chain isomerism Morphology • Topology • Additives • Cost

Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

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Page 1: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Polymer Parameters

• Chemical structure– Chemical composition and distribution

– Sequence length and distribution

• Molecular weight and distribution

• Chain isomerism

• Morphology

• Topology

• Additives

• Cost

Page 2: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Amorphous Morphology

• - 80 °C

• - 20 °C

• 105 °C

• 290 °C

CH2 CH

n

CH2 CH

CH3n

CH2 CH2

n

CH2 C

n

CH3

Glass Transition Temperature

Page 3: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Structure-Property Relationships

CH3 CH2 OH

CH3 O CH3

CH3 CH2 CH3

4

CF3 CF2 CF3

4

Boiling Point

Boiling Point

• 46 g/mol

• 46 g/mol

Formula Weight

• 86 g/mol

• 188 g/mol

Formula Weight

Page 4: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Structure-Property Relationships

CH2 CH2

n

CF2 CF2

n

Tm (°C)

ΔG = ΔH — T ΔS

Page 5: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

PE vs PTFE

Page 6: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Structure-Property Relationships

CH2 CH2

n

CH2 CH

nCH3

vs.

Tg (°C)

O CH2 CH2 O

n

vs.

C

O

C

O

O CH2 CH2 O

n

C

O

CH2CH2CH2CH2 C

O

Tm (°C)

Tm (°C)

Page 7: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Polymer Parameters

• Chemical structure– Chemical composition and distribution

– Sequence length and distribution

• Molecular weight and distribution

• Chain isomerism

• Morphology

• Topology

• Additives

• Cost

Page 8: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Topology

• Soluble and melt processable

–Linear

–Branched

» Long chain

» Short chain

Page 9: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Topology

Page 10: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Topology

• Network

– Insoluble

– Intractable» No flow with heat and

pressure

• aka

– Gel, cured, vulcanizate, thermoset, crosslinked

• Examples

– Rubber, epoxy glue, etc

Page 11: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Mechanical Properties

Page 12: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Effect of Branching on Melting Transitions of PEs

Page 13: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Polymer Parameters

• Chemical structure– Chemical composition and distribution

– Sequence length and distribution

• Molecular weight and distribution

• Chain isomerism

• Topology

• Morphology

• Additives

• Cost

Page 14: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Additives

C

C

O

O

O

O

CH2CH2CH2CH2CH2CH2CH2CH3

CH2CH2CH2CH2CH2CH2CH2CH3

• Plasticizers– PVC

» Tg ≈ 80 °C» Tg ≈ ? °C w/ 2% DOP

• Stabilizers– Processing temperature– Operating temperature– Properties

» MW» Brittleness» Discoloration» Cross-linking

CMe3Me3C

CH3

OH

Page 15: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Additives

• Anti-oxidants

• Flame retardants

• Colorants

• Dyes

• Fillers– Carbon black: UV screen, enhance modulus

– Fibrous reinforcers: glass, carbon, polymeric, ceramics

– Economic performance fillers: Saw dust, dirt, etc!

• Blowing agents

• Lubricants

Page 16: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Polymer Parameters

• Chemical structure– Chemical composition and distribution

– Sequence length and distribution

• Molecular weight and distribution

• Chain isomerism

• Topology

• Morphology

• Additives

• Cost

Page 17: Polymer Synthesis CHEM 421 Polymer Parameters Chemical structure –Chemical composition and distribution –Sequence length and distribution Molecular weight

Polymer SynthesisCHEM 421

Cost

• Application dependent• Feedstock dependence

– Raw materials cost– Recycle vs new

• GDP independence?• Process improvements

– COO– Environmental issues– Catalysts– Automation/sensors